The molten legal system of a kind of sulphur is equipped with the method for cerium sesqui sulfide used for red pigment
Technical field
The present invention relates to the method that the molten legal system of a kind of sulphur is equipped with cerium sesqui sulfide used for red pigment, belong to chemical technology field.
Background technology
Red pigment is divided into organic red and inorganic red two big classes usually.Organic red lovely luster, strong coloring force, but its opacifying power, thermostability, the ability of light stability and ultra-violet radiation resisting is difficult to replace fully inorganic red, and the inorganic red that uses at present contains cadmium mostly, lead, and mercury etc. are to the very deleterious heavy metal element of human body.Human in recent years more and more higher to requirement on environmental protection, many countries make strict regulation limitations or ban use of the poisonous pigment that environment is polluted.The urgent preparation technology who seeks avirulent high-performance inorganic red of pigment manufacturer is to adapt to the requirement of society to environment protection and product performance.Because the f-d transition of electron of rare earth element has the charge migration band, some rare-earth sulfide produces effective photoabsorption, can be used as mineral dye and uses, as red pigment cerium sulphide (γ-Ce
2S
3) its color is dark red, nontoxicity, strong covering power, Heat stability is good, and strong absorption ultraviolet ray are the preferred material that replaces cadmium red.
From nineteen nineties, rare-earth sulfide tinting material and application thereof become one of research focus, and after this, countries such as France, Russia, Japan and the U.S. have successively applied for the national separately patent and the patent in the Europe and the world.
The preparation method of rare earth cerium sulphide, basically be gas vulcanization agent sulfurized method, for example French Luo Diya is at Chinese patents CN1201441, CN1271332, CN1426376, and European patent EP 0680930A is that rare earth compound and alkali metal compound mixture are at H
2S/CS
2Or high temperature is synthetic under the mixed atmosphere of the two.
Japanese patent laid-open 8-259229, the patent CN1111509C of Beijing Non-Ferrous Metal Research General Academy, CN1233752C are though be that rare earth compound and alkali metal compound mixture are at H
2The S effect is preparation sulfide down, but H
2S generates in Reaktionsofen, and reaction process feeds H
2, and be in that sulfur reaction is created on H in the cold zone material boat
2S, material reaction prepares sulfide in hydrogen sulfide and the high-temperature zone material boat.
The molten method of sulphur is synthesizing rare-earth oxysulfide a kind of method commonly used, and raw material is rare earth compound, alkaline carbonate and sulphur, reacts the synthesizing rare-earth oxysulfide at a certain temperature, is characterized in that synthetic method is simple, is beneficial to commercial scale production.The molten legal system of sulphur is equipped with rare-earth sulfide, does not appear in the newspapers, and close with the molten method of sulphur is Japanese Patent 19819, but its principle is a synthesizing rare-earth oxysulfide under the low temperature, the following and H of rare-earth oxide sulfate high temperature
2S further acts on synthesizing rare-earth sulfide.The patented technology scheme is with the mixture of Sedemesis, sulphur, the yellow soda ash graphite material boat of packing into, places in the tube furnace, feeds 10%H
2-90%Ar (percent by volume) is raised to 325 ℃ with 5 ℃/minute speed, is incubated 1 hour, is raised to 1200 ℃ with 5 ℃/minute speed again, is incubated 1 hour, obtains wine-colored γ-Ce
2S
3This method has reduced H
2S tail gas amount.But the boiling point of sulphur low (444.6 ℃), before reaching 1200 ℃ of high temperature, most sulfur vapors volatilize, cause H
2S is under-supply, and reaction not exclusively.
Summary of the invention
The objective of the invention is to work out a kind of simple, safety, cost is low, and is at high temperature can rapid reaction complete, and helps the preparation method of the molten method cerium sesqui sulfide used for red pigment of sulphur of environment protection.
The objective of the invention is to realize in the following manner:
Compound with cerium is a raw material, alkali metal compound is an additive, and sulphur is vulcanizing agent, and activated carbon is an auxiliary, the additional proportion of additive is that the mol ratio of basic metal/Ce is 0.05~0.5, and best additional proportion is that the mol ratio of basic metal/Ce is 0.15~0.25; The additional proportion of vulcanizing agent is that the mol ratio of S/Ce is 1.5~6.0, and best additional proportion is that the mol ratio of S/Ce is 2.0~4.0; The additional proportion of auxiliary is that the mol ratio of C/Ce is 1~4, and best additional proportion is that the mol ratio of C/Ce is 1.5~2.5; After the various reaction masses of requirement were mixed with mixing tank, the high purity graphite crucible of packing into was put into the flat-temperature zone of airtight tube type high-temperature furnace, and logical argon gas is driven the air in the reactive system; Equipment begins to heat up; temperature-rise period feeds argon shield; be warming up to 1000~1500 ℃ with 1~15 ℃ of/minute intensification speed; be incubated 30~180 minutes, tube furnace cooling, temperature-fall period sealed furnace caudal end egress or lasting feeding argon shield; be cooled to below 50 ℃ and come out of the stove; with the product depolymerization, wash with water, filter, dry, grind, obtain red γ-Ce
2S
3Powder.
The compound of described cerium is one or more the mixture in the carbonate, subcarbonate, nitrate, oxalate, vitriol of cerium dioxide or cerium.
Described alkali metal compound is one or more the mixture in alkaline carbonate, vitriol, sulphite, sulfide, the polysulfide;
The compound purity of described raw material cerium greater than 99% (with CeO
2/ ∑ REO meter, mass percent), additive purity is chemical pure, and the vulcanizing agent sulfur purity is a technical pure, and auxiliary activated carbon purity-fixed carbon mass percent is greater than greater than 80%.
The tube furnace argon gas is driven the time of air, and equipment heat-up rate and soaking time are decided on furnace capacity and charge amount.
γ-Ce
2S
3Building-up process can be divided into three phases: the fs is about 500 ℃, and this moment, Na-S formed melt, and sulphur begins to generate sulphur cerium oxide Ce near boiling point (444.6 ℃)
2O
2S; Subordinate phase is at 700-900 ℃, comprises Ce
2O
2The generation of S and Ce
2O
2S is at S
2, CS
2Effect Deng vulcanizing agent generates Ce down
2S
3, wherein gac plays absorption and suppresses S
2Volatilization and S
2Effect generates CS
2Deng effect; Phase III is more than 900 ℃, is Ce
2S
3Crystal formation transforms, grows and improves the stage, finally forms red gamma-Ce
2S
3It is good below 1400 ℃ that the synthetic top temperature is controlled at, and synthesis temperature is higher than 1400 ℃, and sintering phenomenon is arranged, and is unfavorable for follow-up washing and grinding technics.
According to the feature of reaction process staged reaction, the reasonable heat-up rate of control process:, control slower heat-up rate at 300~500 ℃ and 700~900 ℃, with 1~5 ℃/be divided into good, all the other stages, then control heat-up rate faster, with 5~15 ℃/be divided into good.
γ-Ce
2S
3Be the Th that possesses defective
3P
4The type cubic structure has metallic voids, and its stoichiometry is Ce
2.67 0.33S
4(represents the room).Discover that a spot of alkali metal cation can be stablized the γ phase, under the temperature condition of synthetic α or β, obtain the γ phase.Doped element partly or entirely is filled into γ-Ce
2S
3On the room of structure, also can replace the part cerium atom.Wherein, basic metal can reach peak concentration, and metering-type is A
0.5Ce
2.5S
4(A=Li, Na, K).Suitable doped element kind and consumption can be adjusted the electronic structure and the color of cerium sulphide.Considering that from the angle of synthetic cost additive is good with yellow soda ash, S-WAT, is 0.10~0.25 better with Na/Ce, and the mol ratio of Na/Ce is high more, and ruddiness is strong more, and color is dark more.
Behind the cerium sulphide end of synthesis, begin cooling, temperature-fall period should prevent the oxidation of air to product, and sealed furnace caudal end egress or the lasting argon shield state that feeds are lowered the temperature down, lower the temperature as adopting the sealed furnace caudal end egress, then should guarantee system's good sealing property.Because the chemically reactive of cerium sulphide is higher, should be cooled to below 50 ℃ and come out of the stove.
Synthetic product adds deionized water or distilled water, and depolymerization under the agitation condition then washes with water 2-3 time in the aqueous solution, and the soluble salt that separated and dissolved is residual utilizes the part activated carbon (activated carbon floats on water surface) of the differential liberation remnants of proportion simultaneously.The washing after-filtration is dried being lower than under 100 ℃ the temperature.The cerium sulphide of oven dry adopts the thorough isolating active carbon of cyclonic separator wind-force, is ground to desired particle size then.
The cerium sulphide building-up reactions produces a small amount of tail gas, and its basal component is: S
2, CS
2, CO, SO
2, COS, H
2S, CO
2
According to the character of each component of tail gas, the method for recovering tail gas of formulation is: the method that condensation-absorption-alkali absorbs.
113 ℃ of sulphur fusing points, tail gas is by drainer condensation recovery sulphur.
CS
246 ℃ of boiling points can adopt charcoal absorption-method of analysis.Tail gas is by active carbon bed, CS
2Be adsorbed, when gac reaches capacity, make CS with the way that heats
2Parse, condensation is reclaimed again, and gac can continue to use.
The principal reaction principle that alkali absorbs:
2NaOH+SO
2=Na
2SO
3+H
2O
NaOH+H
2S=Na
2S+H
2O
2NaOH+COS=Na
2CSO
2+H
2O
6NaOH+3CS
2=2Na
2CS
3+Na
2CO
3+H
2O
Na
2S+CS
2=Na
2CS
3
Absorb the tail gas of handling through condensation-absorption-alkali,, directly discharge atmosphere through burn processing.
Institute's synthetic sesquialter cerium sulphide product is tested diffract spectral line and standard card 89-2260-Ce through X-ray diffraction analysis
2S
3Match (Fig. 1), the crystal formation that the sesquialter cerium sulphide of gained is described is the γ-Ce of cubic structure
2S
3Sesquialter cerium sulphide product has carried out the analysis of scanning electron microscope particle diameter grain looks, and the grain looks are class sphere (Fig. 2).Use UV365 UV, visible light near infrared spectrometer to measure, its chromaticity coordinates is: L
*36-39/a
*27-58/b
*12-43.
The advantage that the molten legal system of sulphur of the present invention is equipped with the cerium sesqui sulfide used for red pigment method is:
1. method of the present invention avoids directly using toxic gas H
2S or CS
2, and all adopting solid materials, material is safe in utilization, is convenient to accumulating.
2. gas vulcanization agent sulfidation is the gas-solid phase reaction process, and speed of response is limited by the diffusion of gas vulcanization agent in material, and method of the present invention is the gas-liquid-solid phase reaction process that vulcanizing agent and material closely contact, and speed of response is fast under the high temperature.
3. the reaction end gas quantity discharged is few, and the tail gas recycle burden is little, reclaims easily.
4. technology is fit to the mass preparation cerium sesqui sulfide used for red pigment.
Description of drawings
The XRD figure spectrum of Fig. 1-cerium sulphide sample;
The electron-microscope scanning picture of Fig. 2-cerium sulphide sample.
Concrete embodiment
Below with embodiment the molten legal system of sulphur of the present invention is equipped with the cerium sesqui sulfide used for red pigment method and is further described; to help the present invention and advantage thereof are done further to understand; protection scope of the present invention is not subjected to the qualification of these embodiment, and protection scope of the present invention is decided by claims.
Embodiment 1
Reaction mass: 100.00g cerium dioxide; The pure anhydrous sodium carbonate 3.10g of additive chemistry, the mol ratio of Na/Ce is 0.10; Vulcanizing agent technical pure sulphur 83.55g, the mol ratio of S/Ce is 4.5; Auxiliary activated carbon 17.40g, the mol ratio of C/Ce is 2.0.
After the various reaction masses of requirement were mixed with mixing tank, the high purity graphite crucible of packing into was put into the flat-temperature zone of airtight tube type high-temperature furnace, and logical argon gas is driven the air in the reactive system.6 liters/hour of argon flow amounts, the logical 20 minutes argon gas time.Heat up, the insulation system: room temperature~300 ℃, 20 minutes heating-up times; 300 ℃~500 ℃, 40 minutes heating-up times; 500 ℃~700 ℃, 20 minutes heating-up times; 700 ℃~900 ℃, 90 minutes heating-up times; 900 ℃~1100 ℃, 20 minutes heating-up times, 1100 ℃ are incubated 60 fens, then cooling.Intensification, insulating process procedure auto-control, each section that heats up at the uniform velocity heats up.Whole process of synthetic and temperature-fall period all feed 6 liters of/hour argon flow amounts.
Reaction end gas at first enters drainer, after condensation sulphur, tail gas are discharged by drainer, the tourie of coke is housed, and mainly adsorbs CS
2, feed aqueous sodium carbonate then, absorb remaining tail gas.
Furnace temperature is reduced to room temperature, takes out product, uses the deionized water depolymerization, washs 3 times, depolymerization and washing process, the part gac floats on water surface, and the water method isolating active charcoal that inclines filters then, 80 ℃ of oven dry, the thorough isolating active carbon of cyclonic separator wind-force grinds then, obtains γ-Ce
2S
3Color sample: bright-coloured large red, median size D50=1.0 μ m.
Embodiment 2
Reaction mass: cerous carbonate (folding CeO
250.0%) 100.00g; The pure anhydrous sodium carbonate 2.33g of additive chemistry, the mol ratio of Na/Ce is 0.15; Vulcanizing agent technical pure sulphur 27.85g, the mol ratio of S/Ce is 3.0; Auxiliary activated carbon 8.70g, the mol ratio of C/Ce is 2.0.
Its working method and equipment are substantially with embodiment 1, and only different is 700 ℃~900 ℃, and 60 minutes heating-up times, 1100 ℃ are incubated 30 fens, color sample: inferior bright-coloured large red, median size D50=0.75 μ m.
Embodiment 3
Reaction mass: the basic carbonate cerium (is obtained folding CeO by 120 ℃ of oven dry of cerous carbonate
290.0%) 100.00g; The pure anhydrous sodium carbonate 5.58g of additive chemistry, the mol ratio of Na/Ce is 0.20; Vulcanizing agent technical pure sulphur 66.98g, the mol ratio of S/Ce is 4.0; Auxiliary activated carbon 19.62g, the mol ratio of C/Ce is 2.5.
Its working method and equipment is substantially with embodiment 1, color sample: garnet, more bright-coloured, median size D50=0.80 μ m.
Embodiment 4
Reaction mass: 100.00g cerium dioxide; The pure Carbon Dioxide lithium of additive chemistry 2.15g, the mol ratio of Li/Ce is 0.10; Vulcanizing agent technical pure sulphur 83.55g, the mol ratio of S/Ce is 4.5; Auxiliary activated carbon 17.40g, the mol ratio of C/Ce is 2.0.
Its working method and equipment is substantially with embodiment 1, color sample: bright-coloured large red, median size D50=0.86 μ m.
Embodiment 5
Reaction mass: 100.00g cerium dioxide; The pure Anhydrous potassium carbonate 6.02g of additive chemistry, the mol ratio of K/Ce is 0.15; Vulcanizing agent technical pure sulphur 83.55g, the mol ratio of S/Ce is 4.5; Auxiliary activated carbon 17.40g, the mol ratio of C/Ce is 2.0.
Its working method and equipment is substantially with embodiment 1, color sample: inferior bright-coloured large red, median size D50=0.82 μ m.
Embodiment 6
Reaction mass: the basic carbonate cerium (is obtained folding CeO by 120 ℃ of oven dry of cerous carbonate
290.0%) 100.00g cerium dioxide; The pure Carbon Dioxide lithium of additive chemistry 3.87g, the mol ratio of Li/Ce is 0.20; Vulcanizing agent technical pure sulphur 66.98g, the mol ratio of S/Ce is 4.0; Auxiliary activated carbon 19.62g, the mol ratio of C/Ce is 2.5.
Its working method and equipment is substantially with embodiment 2, color sample: garnet, more bright-coloured, median size D50=0.75 μ m.
Embodiment 7
Reaction mass: the basic carbonate cerium (is obtained folding CeO by 120 ℃ of oven dry of cerous carbonate
290.0%) 100.00g cerium dioxide; The pure Anhydrous potassium carbonate 7.22g of additive chemistry, the mol ratio of K/Ce is 0.20; Vulcanizing agent technical pure sulphur 66.98g, the mol ratio of S/Ce is 4.0; Auxiliary activated carbon 19.62g, the mol ratio of C/Ce is 2.5.
Its working method and equipment is substantially with embodiment 2, color sample: garnet, more bright-coloured, median size D50=0.76 μ m.