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CN102107167B - Intelligent solar finish-baking room for automobile - Google Patents

Intelligent solar finish-baking room for automobile Download PDF

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Publication number
CN102107167B
CN102107167B CN200910215418.3A CN200910215418A CN102107167B CN 102107167 B CN102107167 B CN 102107167B CN 200910215418 A CN200910215418 A CN 200910215418A CN 102107167 B CN102107167 B CN 102107167B
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solar
energy
controller
paint
burner
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CN102107167A (en
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徐连国
徐连宽
李云飞
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ZHONGDA INDUSTRIAL GROUP Co Ltd
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ZHONGDA INDUSTRIAL GROUP Co Ltd
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Abstract

一种智能化太阳能汽车烤漆房,含有烤漆房箱体、太阳能电磁板、太阳能控制器、太阳能逆变器、太阳能蓄电池、烘房通道、红外线加热器、温度传感器、风机、燃烧器、控制箱、交流负载,采用太阳能对汽车的烤漆及计算机闭环控制技术,控制红外线加热器、温度传感器、风机、燃烧器,实现了全方位的程序控制,利用太阳能对汽车的烤漆,实现了智能化的管理,该设计合理,技术先进,技术含量高,实用性强。节约大量能源,达到节能减排的目的,将取得一定的社会效益与经济效益。

An intelligent solar car paint booth, including a paint booth box, a solar electromagnetic panel, a solar controller, a solar inverter, a solar battery, a drying room channel, an infrared heater, a temperature sensor, a fan, a burner, a control box, The AC load uses solar energy to paint the car and computer closed-loop control technology to control infrared heaters, temperature sensors, fans, and burners to realize a full range of program control. Using solar energy to paint the car realizes intelligent management. The design is reasonable, the technology is advanced, the technology content is high, and the practicability is strong. Saving a lot of energy and achieving the purpose of energy saving and emission reduction will achieve certain social and economic benefits.

Description

智能化太阳能汽车烤漆房Intelligent solar car paint booth

技术领域technical field

本发明涉及一种利用太阳能对汽车烤漆技术,特别是一种智能化太阳能汽车烤漆房。The invention relates to a technique of using solar energy to paint a car, in particular to an intelligent solar car paint booth.

背景技术Background technique

能源是人类生存和发展的重要物质基础,传统的煤炭、石油、天然气等化石能源的总量在不断地减少,价格在上涨,化石能源同时会带来严重的环境污染。哥本哈根世界环保会议提出:利用新能源是21世纪发展的重要途径,特别是太阳能能源,取之不尽,用之不竭,成为目前人类利用能源的首选。现阶段:对太阳能的基本利用包括光热利用、太阳能发电、光化利用、光生物利用等,最普遍的是太阳能发电的利用,如太阳能路灯、太阳能水泵、太阳能汽车等,但是这一重要能源尚未得到广泛的利用。随着社会的发展和进步,汽车是现代人类最好的代步工具,近年来汽车业发展迅速,同时给汽车维修业也带来了好的市场前景,特别是给汽车烤漆行业带来了良好机遇,但是:烤漆设备运行需要消耗大量的电力和汽柴油,投入较大的成本,对大气也带来了污染,难以提高汽车烤漆行业的效益。在国内同行业中,科研单位和企业科技人员在不断地研究、探索、改进汽车烤漆装置,希望能找到汽车烤漆低成本,高效益、节能减排的途径,虽然也取得了一些进展,但在实际运用中仍然存在着尚未克服的技术难题。Energy is an important material basis for human survival and development. The total amount of traditional fossil energy such as coal, oil, and natural gas is continuously decreasing, and the price is rising. At the same time, fossil energy will bring serious environmental pollution. The Copenhagen World Environmental Protection Conference pointed out that the use of new energy is an important way of development in the 21st century, especially solar energy, which is inexhaustible and inexhaustible, has become the first choice for human beings to use energy. At this stage: the basic utilization of solar energy includes photothermal utilization, solar power generation, photochemical utilization, photobiological utilization, etc. The most common is the utilization of solar power generation, such as solar street lamps, solar water pumps, solar vehicles, etc., but this important energy not yet widely used. With the development and progress of society, automobiles are the best means of transportation for modern humans. In recent years, the automobile industry has developed rapidly, and at the same time it has brought good market prospects to the automobile maintenance industry, especially to the automobile paint industry. However, the operation of baking paint equipment needs to consume a lot of electricity, gasoline and diesel, which involves a large cost and also brings pollution to the atmosphere, making it difficult to improve the efficiency of the automotive paint industry. In the same industry in China, scientific research units and enterprise technicians are constantly researching, exploring, and improving the car paint device, hoping to find a low-cost, high-efficiency, energy-saving and emission-reducing way of car paint. Although some progress has been made, but in There are still technical problems that have not been overcome in practical application.

发明内容Contents of the invention

本发明的目的在于克服以上不足,提供一种智能化太阳能汽车烤漆房,利用太阳能对汽车的烤漆,设计合理,技术先进,技术含量高,实用性强。采用闭环控制技术,实现智能化管理,节约大量能源,达到节能减排的目的。The object of the present invention is to overcome the above disadvantages, to provide an intelligent solar car paint booth, which utilizes solar energy to paint the car, with reasonable design, advanced technology, high technical content and strong practicability. Adopt closed-loop control technology to realize intelligent management, save a lot of energy, and achieve the purpose of energy saving and emission reduction.

本发明解决其技术问题所采用的技术方案是:含有烤漆房箱体、太阳能电磁板、太阳能控制器、太阳能逆变器、太阳能蓄电池、烘房通道、红外线加热器、温度传感器、风机、燃烧器、控制箱、交流负载,烤漆房箱体是一个长方形的大型箱体,内设有供小汽车烤漆的空间,有多块太阳能电磁板设置在烤漆房箱体的顶部或光线好的屋面上,太阳能控制器设置在烤漆房箱体的旁侧,太阳能控制器的下端设有太阳能逆变器,烤漆房箱体底端内设有一块太阳能蓄电池,太阳能电磁板与太阳能控制器相连接,太阳能控制器和太阳能逆变器相连接,太阳能控制器和太阳能蓄电池相连接,太阳能逆变器转换成交流负载,在烤漆房箱体内四周设有烘房通道,在烘房通道下面设有红外线加热器,温度传感器紧靠烘房通道,风机设置在烤漆房箱体的靠近底端部位,燃烧器设置在烤漆房箱体的外壁,风机的进风口和燃烧器的喷嘴均与烘房通道相连接,控制箱外面设有人机界面的显示屏与按钮,控制箱内设有闭环集成线路,集成线路与红外线加热器、温度传感器、风机、燃烧器相连接,构成了一种智能化太阳能汽车烤漆房。The technical solution adopted by the present invention to solve the technical problems is: containing the box body of the paint baking room, solar electromagnetic board, solar controller, solar inverter, solar battery, drying room channel, infrared heater, temperature sensor, fan, burner , control box, AC load, the box of the paint baking room is a large rectangular box, which has a space for the car to paint, and there are multiple solar electromagnetic panels installed on the top of the box of the paint baking room or on the roof with good light. The solar controller is set on the side of the cabinet of the paint-baking room. The lower end of the solar controller is provided with a solar inverter, and a solar battery is installed at the bottom of the cabinet of the paint-baking room. The solar electromagnetic board is connected with the solar controller. The inverter is connected with the solar inverter, the solar controller is connected with the solar battery, and the solar inverter is converted into an AC load. There are drying room channels around the box body of the paint baking room, and infrared heaters are arranged under the drying room channels. The temperature sensor is close to the passage of the drying room, the fan is installed near the bottom of the cabinet of the paint baking room, the burner is arranged on the outer wall of the cabinet of the paint baking room, the air inlet of the fan and the nozzle of the burner are connected with the channel of the drying room, the There is a display screen and buttons of the human-machine interface outside the box, and a closed-loop integrated circuit is provided inside the control box. The integrated circuit is connected with an infrared heater, a temperature sensor, a fan, and a burner, forming an intelligent solar car paint booth.

该智能化太阳能汽车烤漆房的技术原理是:通过太阳光的辐射能光子转变成为电能与热能过程,利用太阳能将热能与电能转换用于汽车烤漆房,达到节能减排的目的。采用的方法:利用太阳能电磁板通过太阳能控制器控制整个系统的工作状态,将太阳能电磁板所发出的电能,由太阳能控制器输送到太阳能蓄电池里储存起来,需要用的时候再由太阳能蓄电池里释放到太阳能控制器里,由太阳能控制器里将电能输送到太阳能逆变器里,产生交流负载,转变成AC220V,供烤漆房所需要的电源,将AC220V电能输送到电源控制箱里,采用计算机闭环控制技术,控制红外线加热器、温度传感器、风机、燃烧器,实现了全方位的程序控制,利用太阳能对汽车的烤漆,实现了智能化的管理。The technical principle of the intelligent solar car paint booth is: through the process of transforming solar radiation photons into electric energy and heat energy, using solar energy to convert heat energy and electric energy into the car paint booth, so as to achieve the purpose of energy saving and emission reduction. The method adopted: use the solar electromagnetic panel to control the working state of the whole system through the solar controller, and transmit the electric energy generated by the solar electromagnetic panel to the solar battery for storage by the solar controller, and release it from the solar battery when needed To the solar controller, the electric energy is transmitted from the solar controller to the solar inverter to generate an AC load, which is converted into AC220V for the power supply required by the paint room, and the AC220V electric energy is transmitted to the power control box, using a computer closed loop Control technology, controlling infrared heaters, temperature sensors, fans, burners, realizes a full range of program control, uses solar energy to bake paint on cars, and realizes intelligent management.

本发明有益效果是:采用太阳能对汽车的烤漆及计算机闭环控制技术,实现了智能化的程序管理,该设计合理,技术先进,技术含量高,实用性强。节约大量能源,达到节能减排的目的。将取得一定的社会效益与经济效益。The beneficial effects of the invention are: the use of solar energy to paint the car and computer closed-loop control technology realizes intelligent program management, the design is reasonable, the technology is advanced, the technology content is high, and the practicability is strong. Save a lot of energy and achieve the purpose of energy saving and emission reduction. Certain social and economic benefits will be obtained.

附图说明Description of drawings

下面是结合附图和实施例对本发明进一步描述:Below is further description of the present invention in conjunction with accompanying drawing and embodiment:

图1是智能化太阳能汽车烤漆房结构示意图Figure 1 is a schematic diagram of the structure of an intelligent solar car paint booth

图2是智能化太阳能汽车烤漆房太阳能流程线路图Figure 2 is a circuit diagram of the solar energy process in the intelligent solar car paint booth

在图中:1.烤漆房箱体、2.太阳能电磁板、3.太阳能控制器、4.太阳能逆变器、5.太阳能蓄电池、6.烘房通道、7.红外线加热器、8.温度传感器、9.风机、10.燃烧器、11.控制箱、12.交流负载。In the picture: 1. Cabinet of paint baking room, 2. Solar electromagnetic board, 3. Solar controller, 4. Solar inverter, 5. Solar battery, 6. Drying room channel, 7. Infrared heater, 8. Temperature Sensor, 9. Fan, 10. Burner, 11. Control box, 12. AC load.

具体实施方式:detailed description:

在图1、图2中:烤漆房箱体1是一个长方形的大型箱体,内设有供小汽车烤漆的空间,有多块太阳能电磁板2设置在烤漆房箱体1的顶部或光线好的屋面上,太阳能控制器3设置在烤漆房箱体1的旁侧,太阳能控制器3的下端设有太阳能逆变器4,烤漆房箱体1底端内设有一块太阳能蓄电池5,太阳能电磁板2与太阳能控制器3相连接,太阳能控制器3和太阳能逆变器4相连接,太阳能控制器3和太阳能蓄电池5相连接,太阳能逆变器4转换成交流负载12,在烤漆房箱体1内四周设有烘房通道6,在烘房通道6下面设有红外线加热器7,温度传感器8紧靠烘房通道6,风机9设置在烤漆房箱体1的靠近底端部位,燃烧器10设置在烤漆房箱体1的外壁,风机9的进风口和燃烧器10的喷嘴均与烘房通道6相连接,控制箱11外面设有人机界面的显示屏与按钮,控制箱11内设有闭环集成线路,集成线路与红外线加热器7、温度传感器8、风机9、燃烧器10相连接,构成了一种智能化太阳能汽车烤漆房。In Fig. 1 and Fig. 2: the paint-baking room cabinet 1 is a large rectangular cabinet with a space for car paint-baking, and several solar electromagnetic panels 2 are set on the top of the paint-baking cabinet 1 or the light is good. On the roof of the roof, the solar controller 3 is arranged on the side of the box body 1 of the baking room. The board 2 is connected with the solar controller 3, the solar controller 3 is connected with the solar inverter 4, the solar controller 3 is connected with the solar battery 5, the solar inverter 4 is converted into an AC load 12, and the 1 is provided with a drying room channel 6 around the inside, and an infrared heater 7 is arranged under the drying room channel 6. The temperature sensor 8 is close to the drying room channel 6, and the fan 9 is arranged near the bottom of the paint room box 1. The burner 10 is arranged on the outer wall of the box body 1 of the paint baking room, the air inlet of the fan 9 and the nozzle of the burner 10 are connected with the channel 6 of the drying room, the display screen and buttons of the man-machine interface are arranged outside the control box 11, and the control box 11 is equipped with There is a closed-loop integrated circuit, and the integrated circuit is connected with an infrared heater 7, a temperature sensor 8, a blower fan 9 and a burner 10 to form an intelligent solar car paint booth.

通过太阳光的辐射能光子转变成为电能与热能过程,利用太阳能将热能与电能转换用于汽车烤漆房,达到节能减排的目的。采用的方法:利用太阳能电磁板2通过太阳能控制器3控制整个系统的工作状态,将太阳能电磁板2所发出的电能,由太阳能控制器3输送到太阳能蓄电池5里储存起来,需要用的时候再由太阳能蓄电池5里释放到太阳能控制器3里,由太阳能控制器3里将电能输送到太阳能逆变器4里,产生交流负载12,转变成AC220V,供烤漆房所需要的电源,将AC220V电能输送到电源控制箱11里,采用计算机闭环控制技术,控制红外线加热器7、温度传感器8、风机9、燃烧器10,实现了全方位的程序控制,利用太阳能对汽车的烤漆,实现了智能化的管理。红外线加热器7本身就节能,在烤漆房里最高温达到200℃以上,中温达到80℃,低温可达到30℃以下,温度传感器8由控制箱11的计算机设定程序,由太阳能的电能带动燃烧器电机,使燃烧器10开始工作,将热能源送到烘房通道6里,红外线加热器7同样将太阳能输送到烘房通道6里,节约燃烧能源。烤漆房的温度达到预设定的温度,温度传感器8将信息传送到控制箱11,计算机就会自动选择烤漆房的温度时间。待加热自动停止后,在2-3秒钟开始启动风机9,烤漆房内的有害气体将被排走,进行净化处理,防止房内浓度过高,减少室内环境污染。该烤漆房既可用正常供电系统的电,又可用太阳能的电,进行双向交换,如供电系统停电,太阳能可照常使用,因为有太阳能蓄电池5,随时可以向烤漆房供电。Through the process of photon conversion of solar radiation energy into electrical energy and thermal energy, solar energy is used to convert thermal energy and electrical energy into the car paint booth to achieve the purpose of energy saving and emission reduction. The method adopted: use the solar electromagnetic panel 2 to control the working state of the entire system through the solar controller 3, and transfer the electric energy sent by the solar electromagnetic panel 2 to the solar battery 5 for storage by the solar controller 3, and then store it when needed Released from the solar battery 5 to the solar controller 3, the solar controller 3 transmits the electric energy to the solar inverter 4, generates an AC load 12, and converts it into AC220V for the power supply required by the paint room, and converts the AC220V electric energy It is sent to the power control box 11, using computer closed-loop control technology to control the infrared heater 7, temperature sensor 8, fan 9, and burner 10, realizing a full range of program control, and using solar energy to paint the car to achieve intelligence management. Infrared heater 7 itself is energy-saving. In the paint booth, the highest temperature can reach above 200°C, the medium temperature can reach 80°C, and the low temperature can reach below 30°C. The device motor makes the burner 10 start to work, and the thermal energy is sent to the drying room passage 6, and the infrared heater 7 is also used to deliver solar energy to the drying room passage 6, so as to save combustion energy. When the temperature of the paint-baking room reaches the preset temperature, the temperature sensor 8 transmits the information to the control box 11, and the computer will automatically select the temperature time of the paint-baking room. After the heating stops automatically, start the blower fan 9 in 2-3 seconds, and the harmful gas in the paint-baking room will be discharged for purification treatment to prevent excessive concentration in the room and reduce indoor environmental pollution. This painting room can not only use the electricity of the normal power supply system, but also the electricity of solar energy, and carry out two-way exchange. If the power supply system fails, the solar energy can be used as usual, because the solar battery 5 can supply power to the painting room at any time.

Claims (1)

1. intelligent solar finish-baking room for automobile, contains combined padding and drying system casing, solar-electricity magnetic sheet, controller for solar, solar energy Inverter, solar storage battery, drying room passage, infrared heater, temperature sensor, blower fan, burner, control cabinet, exchange Load, it is characterized in that:Combined padding and drying system casing is a rectangular large-size box, is inside provided with the space for car baking vanish, there is many Block solar-electricity magnetic sheet is arranged on the roofing of the top of combined padding and drying system casing or well lighted, and controller for solar is arranged on combined padding and drying system The side of casing, the lower end of controller for solar is provided with solar inverter, and one block of solar energy is provided with combined padding and drying system casing bottom Battery, solar-electricity magnetic sheet is connected with controller for solar, and controller for solar is connected with solar inverter, the sun Energy controller is connected with solar storage battery, and solar inverter is converted into AC load, and surrounding sets in combined padding and drying system casing There is drying room passage, infrared heater is arranged below in drying room passage, temperature sensor abuts drying room passage, and blower fan is arranged on roasting The close bottom part of japanning room casing, burner is arranged on the outer wall of combined padding and drying system casing, the spray of the air inlet and burner of blower fan Mouth is connected with drying room passage, and control cabinet outside is provided with the display screen and button of man-machine interface, and closed loop collection is provided with control cabinet Into circuit, integrated circuit is connected with infrared heater, temperature sensor, blower fan, burner, constitutes a kind of intellectuality too Positive energy finish-baking room for automobile.
CN200910215418.3A 2009-12-26 2009-12-26 Intelligent solar finish-baking room for automobile Expired - Fee Related CN102107167B (en)

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Publication number Priority date Publication date Assignee Title
CN105318539A (en) * 2014-07-12 2016-02-10 江苏中一汽车机械设备制造有限公司 Application of direct-burning type air heating device in automobile varnish baking house

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10300038A1 (en) * 2002-01-07 2003-08-07 Samsung Electronics Co Ltd Arrangements for CMOS SRAM cells and devices
CN101285646A (en) * 2008-04-11 2008-10-15 东莞市盈力涂装设备有限公司 Solar baking varnish drying method and drying equipment thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10300038A1 (en) * 2002-01-07 2003-08-07 Samsung Electronics Co Ltd Arrangements for CMOS SRAM cells and devices
CN101285646A (en) * 2008-04-11 2008-10-15 东莞市盈力涂装设备有限公司 Solar baking varnish drying method and drying equipment thereof

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