CN102087065B - Liquid helium external process equipment for high pumping speed cryogenic system - Google Patents
Liquid helium external process equipment for high pumping speed cryogenic system Download PDFInfo
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【技术领域】 【Technical field】
本发明涉及用于模拟真空深冷环境所必需的低温外流程系统设计。本发明特别用于模拟大抽速超高真空深冷环境所必需的液氦外流程系统设计。The invention relates to the design of a low temperature external process system necessary for simulating a vacuum cryogenic environment. The invention is especially used for simulating the design of the liquid helium external process system necessary for the ultra-high vacuum cryogenic environment with high pumping speed.
【背景技术】 【Background technique】
为了保证各种航天器能成功地发射,可靠地运行及圆满地完成各种预定的任务及顺利地返回地面,必须建立地面热真空环境模拟实验设备,而低温液体外流程输送系统则是地面真空环境模拟实验设备的重要组成部分。In order to ensure that various spacecraft can be successfully launched, run reliably, complete various scheduled tasks and return to the ground smoothly, it is necessary to establish ground thermal vacuum environment simulation experimental equipment, and the cryogenic liquid external process delivery system is ground vacuum An important part of environmental simulation experiment equipment.
目前,国内外的热真空环境模拟实验设备大都采用液氮外流程进行制冷,用以模拟太空的冷黑环境,但对于要求有大放气量、大抽速的系统,能够模拟的真空度不高,只能模拟100km以下的环境压力。随着中国航天迅猛的发展,大放气量载人航天的需要,火箭发动机羽流实验的需求,采用液氮外流程进行制冷已经无法达到要求,这就要求必须采用液氦外流程进行制冷,其可模拟100km以上的环境压力,更接近于真实的真空深冷环境。液氦系统可使真空容器内部静态真空度达到10-6~10-7Pa,比现有液氮系统所能达到的静态真空度高出1~2个数量级。At present, most domestic and foreign thermal vacuum environment simulation experimental equipment adopt liquid nitrogen external process for refrigeration to simulate the cold and dark environment of space, but for systems that require large air release volume and high pumping speed, the degree of vacuum that can be simulated is not high , can only simulate the environmental pressure below 100km. With the rapid development of China's aerospace industry, the need for large-scale manned spaceflight and the demand for rocket engine plume experiments, the use of liquid nitrogen external process for refrigeration has been unable to meet the requirements, which requires the use of liquid helium external process for refrigeration. It can simulate the environmental pressure of more than 100km, which is closer to the real vacuum and cryogenic environment. The liquid helium system can make the static vacuum inside the vacuum container reach 10 -6 ~ 10 -7 Pa, which is 1 to 2 orders of magnitude higher than the static vacuum that can be achieved by the existing liquid nitrogen system.
对于有大放气量的大抽速深冷系统来说,液氦用量非常大,如北航研制的大型羽流实验系统,其液氦热沉面积200m2,为减轻热胀冷缩影响,将液氦热沉沿着舱体轴向分为4段,每次实验消耗的液氦量为5~6m3,实验时间5~6个小时。根据市场调查,液氦资源稀缺,需从美国进口,进口后被分装在500L的液氦罐中,且国内500L的液氦罐数量众多,运输也方便,且液氦罐租用费用不高,不用自己购买液氦罐,节省费用。根据市场调研结果,考虑运输方便,针对500L液氦罐设计了液氦外流程系统。For a high-pumping-speed cryogenic system with a large outgassing volume, the amount of liquid helium is very large. For example, the large-scale plume experimental system developed by Beihang University has a liquid helium heat sink area of 200m 2 . The helium heat sink is divided into 4 sections along the axial direction of the cabin, and the amount of liquid helium consumed for each experiment is 5-6m 3 , and the experiment time is 5-6 hours. According to market research, liquid helium resources are scarce and need to be imported from the United States. After importing, they are divided into 500L liquid helium tanks. There are a large number of 500L liquid helium tanks in China, and the transportation is also convenient, and the rental cost of liquid helium tanks is not high. Save money by not buying liquid helium tanks yourself. According to the market research results and considering the convenience of transportation, the liquid helium external process system is designed for the 500L liquid helium tank.
【发明内容】 【Content of invention】
本发明的目的是提供一种简单、可靠、实用的用于模拟超高真空深冷环境的液氦外流程系统设计。本发明要解决的问题是,设备简单;成本低廉;节约液氦;操作简单;可靠性高。为此,系统采用开式方法提供液氦制冷,部分输送管路共用;为节约液氦,液氦供应流量大小可调,热沉预冷过程中采用液氮、气氮及气氦来配合液氦共同预冷。The purpose of the present invention is to provide a simple, reliable and practical liquid helium external process system design for simulating ultra-high vacuum cryogenic environment. The problem to be solved by the invention is that the equipment is simple; the cost is low; liquid helium is saved; the operation is simple; and the reliability is high. For this reason, the system adopts an open method to provide liquid helium refrigeration, and part of the delivery pipelines are shared; in order to save liquid helium, the supply flow of liquid helium can be adjusted, and liquid nitrogen, gas nitrogen and gas helium are used to cooperate with liquid nitrogen during the pre-cooling process of the heat sink. Helium co-precooling.
图1所示的用于大抽速深冷系统的液氦外流程系统设计采用开式系统,主要包括液氦供应系统、液氮供应系统、气氮供应系统、气氦供应系统、热沉系统及流体排放系统。The design of the liquid helium external process system for the high pumping speed cryogenic system shown in Figure 1 adopts an open system, mainly including liquid helium supply system, liquid nitrogen supply system, gas nitrogen supply system, gas helium supply system, heat sink system and fluid discharge systems.
液氦供应系统包括500L液氦罐(1)、管路安全阀(2)、低温液氦手阀(3)、快速插槽(14)及液氦杜瓦管路。The liquid helium supply system includes a 500L liquid helium tank (1), pipeline safety valve (2), cryogenic liquid helium hand valve (3), quick slot (14) and liquid helium Dewar pipeline.
液氮供应系统包括液氮贮槽(6)、管路安全阀(5、13)、低温液氮手阀(4)、快速插槽(15)及液氮杜瓦管路。The liquid nitrogen supply system includes a liquid nitrogen storage tank (6), a pipeline safety valve (5, 13), a low-temperature liquid nitrogen hand valve (4), a quick slot (15) and a liquid nitrogen Dewar pipeline.
气氮供应系统包括气氮罐(9)、管路安全阀(8)、低温液氮手阀(7)及液氮杜瓦管路。The gas nitrogen supply system includes a gas nitrogen tank (9), a pipeline safety valve (8), a cryogenic liquid nitrogen hand valve (7) and a liquid nitrogen Dewar pipeline.
气氦供应系统包括气氦罐(12)、管路安全阀(11)、低温液氮手阀(10)及液氮杜瓦管路。The gas helium supply system includes a gas helium tank (12), a pipeline safety valve (11), a cryogenic liquid nitrogen hand valve (10) and a liquid nitrogen Dewar pipeline.
热沉系统包括快速插头(17)、波纹软管(18)、热沉(19)。The heat sink system includes a quick plug (17), a corrugated hose (18), and a heat sink (19).
流体排放系统包括管路安全阀(20)、低温温度计(21)、低温液氦手阀(22)及液氦杜瓦管路。The fluid discharge system includes a pipeline safety valve (20), a cryogenic thermometer (21), a cryogenic liquid helium hand valve (22) and a liquid helium Dewar pipeline.
由图1可以看出,该系统为开式系统,液氮、气氮、气氦及液氦经过热沉系统后都经流体排放系统直接排放至大气,热沉系统预冷时,先将快速插头(17)插入快速插槽(15)中,先后完成液氮、气氮及气氦的供应,然后将快速插头(17)从快速插槽(15)中拔出,插入快速插槽(14)中,最后完成液氦供应。波纹软管(18)的作用是便于快速插头(17)的快速拔插。管路安全阀(2、5、8、11、13、20)的作用是防止系统管路压力过大,保证压力安全。低温温度计(21)的作用是监控热沉系统出口处的流体温度,预冷过程中通过温度值来控制液氮、液氦的供应,减少液氮、液氦的消耗。为避免低温冷漏,液氦供应系统、热沉系统及流体排放系统中的管路、阀门材料均采用316不锈钢;液氮供应系统,气氮供应系统、气氦供应系统中的管路、阀门材料均采用304不锈钢。It can be seen from Figure 1 that the system is an open system. Liquid nitrogen, gas nitrogen, gas helium and liquid helium are all discharged to the atmosphere through the fluid discharge system after passing through the heat sink system. When the heat sink system is pre-cooled, the fast Insert the plug (17) into the quick slot (15) to complete the supply of liquid nitrogen, gas nitrogen and gas helium successively, then pull out the quick plug (17) from the quick slot (15) and insert it into the quick slot (14 ), the liquid helium supply is finally completed. The effect of the corrugated hose (18) is to facilitate the quick extraction and insertion of the quick plug (17). The function of pipeline safety valves (2, 5, 8, 11, 13, 20) is to prevent excessive pressure in the system pipeline and ensure pressure safety. The function of the cryogenic thermometer (21) is to monitor the fluid temperature at the outlet of the heat sink system, and to control the supply of liquid nitrogen and liquid helium through the temperature value during the pre-cooling process, so as to reduce the consumption of liquid nitrogen and liquid helium. In order to avoid low-temperature cold leakage, the pipes and valves in the liquid helium supply system, heat sink system and fluid discharge system are all made of 316 stainless steel; the pipes and valves in the liquid nitrogen supply system, gas nitrogen supply system, and gas helium supply system The materials are all made of 304 stainless steel.
图2所示的快速接头的连接方式为承插结构,由快速插头(17)和快速插槽(14或15)组成。其中,快速插头(17)包括真空度瓦管路(23)、插头法兰(24)、密封圈(25);快速插槽(14或15)包括真空度瓦管路(28)、阻尼套(27)、插槽法兰(26)。快速接头能实现快速插拔,避免液氦冻坏液氮供应系统的阀门和管路。阻尼套(27)由6个连续的密封圈组成,用于防止液体泄露,同时减少漏热。The connection mode of the quick connector shown in Fig. 2 is a socket structure, which consists of a quick plug (17) and a quick slot (14 or 15). Among them, the quick plug (17) includes the vacuum tile pipeline (23), the plug flange (24), the sealing ring (25); the quick slot (14 or 15) includes the vacuum tile pipeline (28), the damping sleeve (27), socket flange (26). The quick connector can be quickly plugged in and out to prevent the valves and pipelines of the liquid nitrogen supply system from being damaged by the liquid helium. The damping sleeve (27) consists of 6 continuous sealing rings, which are used to prevent liquid leakage and reduce heat leakage.
本发明的用于深冷系统的一种简单液氦外流程系统供应方法具有的优点和积极效果在于:(1)采用了开式方法提供液氦制冷,成本低,设备简单,使用方便;(2)采用500L液氦罐供液,运输方便,租用价格低廉;(3)系统管路设有安全阀,可保证系统运行的安全;(4)液氦供应系统启动前,先利用廉价液氮预冷,避免了昂贵液氦的浪费;(5)液氮供应系统预冷完成后,先利用气氮供应系统吹除热沉系统中残留的液氮,然后利用气氦供应系统吹除热沉系统中残留的气氮,最后启动液氦供应系统,避免了热沉系统中残留的液氮被液氦冻住堵死管路;(6)采用快速接头切换液氮供应系统和液氦供应系统,使液氮和液氦实现了物理隔离,避免切换过程中液氦冷漏现象的出现;(7)液氮、气氮、气氦及液氦供应系统共用流体排放系统,节约成本;(8)液氮、气氮、气氦及液氦供应系统的流量均可以手动调节;(9)热沉系统出口处装有低温温度计,用于监控热沉出口处的流体温度;(10)该方法具有广泛的应用范围和使用价值。The advantages and positive effects of the simple liquid helium external process system supply method for cryogenic systems of the present invention are: (1) The open method is adopted to provide liquid helium refrigeration, which is low in cost, simple in equipment and easy to use; ( 2) The 500L liquid helium tank is used for liquid supply, which is convenient for transportation and low rental price; (3) The system pipeline is equipped with a safety valve to ensure the safety of the system operation; (4) Before the liquid helium supply system starts, use cheap liquid nitrogen Pre-cooling avoids the waste of expensive liquid helium; (5) After the pre-cooling of the liquid nitrogen supply system is completed, first use the gas nitrogen supply system to blow off the residual liquid nitrogen in the heat sink system, and then use the gas helium supply system to blow off the heat sink The remaining gas nitrogen in the system, and finally start the liquid helium supply system, to avoid the residual liquid nitrogen in the heat sink system being frozen by the liquid helium to block the pipeline; (6) Use quick connectors to switch between the liquid nitrogen supply system and the liquid helium supply system , so that liquid nitrogen and liquid helium are physically isolated, avoiding the occurrence of liquid helium cold leakage during the switching process; (7) Liquid nitrogen, gas nitrogen, gas helium and liquid helium supply systems share the fluid discharge system to save costs; (8) ) The flow rate of liquid nitrogen, gas nitrogen, gas helium and liquid helium supply system can be adjusted manually; (9) A cryogenic thermometer is installed at the outlet of the heat sink system to monitor the fluid temperature at the outlet of the heat sink; (10) This method It has a wide range of applications and use value.
【附图说明】 【Description of drawings】
图1是开式液氦外流程系统原理图Figure 1 is a schematic diagram of the open liquid helium external flow system
图2是快速接头(快速插头和快速插槽)Figure 2 is a quick connector (quick plug and quick slot)
【具体实施方法】【Specific implementation method】
下面结合附图用实施例来进一步说明本发明。The present invention will be further described below with reference to the accompanying drawings.
实施此液氦外流程系统供应方法所用装置主要包括液氦供应系统、液氮供应系统、气氮供应系统、气氦供应系统、热沉系统及流体排放系统。液氦供应系统包括500L液氦罐(1)、管路安全阀(2)、低温液氦手阀(3)、快速插槽(14)及液氦杜瓦管路。液氮供应系统包括液氮贮槽(6)、管路安全阀(5、13)、低温液氮手阀(4)、快速插槽(15)及液氮杜瓦管路。气氮供应系统包括气氮罐(9)、管路安全阀(8)、低温液氮手阀(7)及液氮杜瓦管路。气氦供应系统包括气氦罐(12)、管路安全阀(11)、低温液氮手阀(10)及液氮杜瓦管路。热沉系统包括快速插头(17)、波纹软管(18)、热沉(19)。流体排放系统包括管路安全阀(20)、低温温度计(21)、低温液氦手阀(22)及液氦杜瓦管路。The devices used to implement the liquid helium external process system supply method mainly include a liquid helium supply system, a liquid nitrogen supply system, a gas nitrogen supply system, a gas helium supply system, a heat sink system and a fluid discharge system. The liquid helium supply system includes a 500L liquid helium tank (1), pipeline safety valve (2), cryogenic liquid helium hand valve (3), quick slot (14) and liquid helium Dewar pipeline. The liquid nitrogen supply system includes a liquid nitrogen storage tank (6), a pipeline safety valve (5, 13), a low-temperature liquid nitrogen hand valve (4), a quick slot (15) and a liquid nitrogen Dewar pipeline. The gas nitrogen supply system includes a gas nitrogen tank (9), a pipeline safety valve (8), a cryogenic liquid nitrogen hand valve (7) and a liquid nitrogen Dewar pipeline. The gas helium supply system includes a gas helium tank (12), a pipeline safety valve (11), a cryogenic liquid nitrogen hand valve (10) and a liquid nitrogen Dewar pipeline. The heat sink system includes a quick plug (17), a corrugated hose (18), and a heat sink (19). The fluid discharge system includes a pipeline safety valve (20), a cryogenic thermometer (21), a cryogenic liquid helium hand valve (22) and a liquid helium Dewar pipeline.
由图1可以看出,该系统为开式系统,液氮、气氮、气氦及液氦经过热沉系统后都经流体排放系统直接排放至大气,热沉系统预冷时,先将快速插头(17)插入快速插槽(15)中,先后完成液氮、气氮及气氦的供应,然后将快速插头(17)从快速插槽(15)中拔出,插入快速插槽(14)中,最后完成液氦供应。波纹软管(18)的作用是便于快速插头(17)的快速拔插。管路安全阀(2、5、8、11、13、20)的作用是防止系统管路压力过大,放气用。低温温度计(21)的作用是监控热沉系统出口处的流体温度,预冷过程中通过温度值来控制液氮、液氦的供应,以减少液氮、液氦的消耗。为避免低温冷漏,液氦供应系统、热沉系统及流体排放系统中的管路、阀门材料均采用316不锈钢,液氮供应系统,气氮供应系统、气氦供应系统中的管路、阀门材料均采用304不锈钢。It can be seen from Figure 1 that the system is an open system. Liquid nitrogen, gas nitrogen, gas helium and liquid helium are all discharged to the atmosphere through the fluid discharge system after passing through the heat sink system. When the heat sink system is pre-cooled, the fast Insert the plug (17) into the quick slot (15) to complete the supply of liquid nitrogen, gas nitrogen and gas helium successively, then pull out the quick plug (17) from the quick slot (15) and insert it into the quick slot (14 ), the liquid helium supply is finally completed. The effect of the corrugated hose (18) is to facilitate the quick extraction and insertion of the quick plug (17). The function of pipeline safety valves (2, 5, 8, 11, 13, 20) is to prevent excessive pressure in the system pipeline and to release air. The function of the cryogenic thermometer (21) is to monitor the fluid temperature at the outlet of the heat sink system, and to control the supply of liquid nitrogen and liquid helium through the temperature value during the pre-cooling process, so as to reduce the consumption of liquid nitrogen and liquid helium. In order to avoid low-temperature cold leakage, the pipes and valves in the liquid helium supply system, heat sink system and fluid discharge system are all made of 316 stainless steel. The pipes and valves in the liquid nitrogen supply system, gas nitrogen supply system, and gas helium supply system The materials are all made of 304 stainless steel.
液氦昂贵,为了降低液氦的消耗,减小实验运行成本,先利用廉价液氮预冷热沉系统,待液氮供应系统将热沉系统预冷到一定温度后,启动气氮供应系统吹除热沉系统中残留的液氮,然后启动气氦供应系统吹除热沉系统中残留的气氮,最后启动液氦供应系统继续预冷热沉系统。热沉系统预冷的具体过程如下:Liquid helium is expensive. In order to reduce the consumption of liquid helium and reduce the cost of experiment operation, first use cheap liquid nitrogen to pre-cool the heat sink system. After the liquid nitrogen supply system pre-cools the heat sink system to a certain temperature, start the gas nitrogen supply system to blow. Remove the residual liquid nitrogen in the heat sink system, then start the gas helium supply system to blow off the residual gas nitrogen in the heat sink system, and finally start the liquid helium supply system to continue to pre-cool the heat sink system. The specific process of pre-cooling the heat sink system is as follows:
(1)系统启动前,检查系统管路、阀门状态是否正常;(1) Before starting the system, check whether the system pipelines and valves are in normal condition;
(2)将快速插头(17)插入快速插槽(15)中,启动液氮供应系统:打开低温液氮手阀(4),向热沉系统输送液氮预冷,同时打开低温液氦手阀(22),液氮通过热沉系统后变成气多液少的两相流体,经流体排放系统排至室外,当热沉系统被预冷至液氮温区后,关闭低温液氮手阀(4);(2) Insert the quick plug (17) into the quick slot (15) to start the liquid nitrogen supply system: open the cryogenic liquid nitrogen hand valve (4) to deliver liquid nitrogen to the heat sink system for pre-cooling, and at the same time open the cryogenic liquid helium hand valve Valve (22), liquid nitrogen becomes a two-phase fluid with more gas and less liquid after passing through the heat sink system, and is discharged to the outside through the fluid discharge system. When the heat sink system is pre-cooled to the liquid nitrogen temperature zone, close the low-temperature liquid nitrogen hand valve (4);
(3)启动气氮供应系统:打开低温液氮手阀(7),向热沉系统输送气氮,用于吹除热沉系统中残留的液氮,当热沉系统中液氮被吹除后,关闭低温液氮手阀(7);(3) Start the gas nitrogen supply system: open the low-temperature liquid nitrogen hand valve (7) to deliver gas nitrogen to the heat sink system to blow off the residual liquid nitrogen in the heat sink system. When the liquid nitrogen in the heat sink system is blown off Finally, close the cryogenic liquid nitrogen hand valve (7);
(4)启动气氦供应系统:打开低温液氮手阀(10),向热沉系统输送气氦,用于吹除热沉系统中残留的气氮,当热沉系统中气氮被吹除后,关闭低温液氮手阀(10);(4) Start the gas and helium supply system: open the low-temperature liquid nitrogen hand valve (10) to deliver gas and helium to the heat sink system to blow off the residual gas and nitrogen in the heat sink system. When the gas and nitrogen in the heat sink system are blown off Finally, close the cryogenic liquid nitrogen hand valve (10);
(5)将快速插槽头(17)从快速插槽(15)中拔出,插入快速插槽(14)中,检查连接是否完好;(5) Pull out the quick slot head (17) from the quick slot (15), insert it into the quick slot (14), and check whether the connection is intact;
(6)启动液氦供应系统:打开低温液氦手阀(3),向热沉系统输送液氦,用于继续预冷热沉系统,当热沉系统被预冷至液氦温区后,即完成热沉系统的预冷工作。(6) Start the liquid helium supply system: open the low-temperature liquid helium hand valve (3) to deliver liquid helium to the heat sink system to continue precooling the heat sink system. When the heat sink system is precooled to the liquid helium temperature zone, That is to complete the pre-cooling work of the heat sink system.
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CN102588740B (en) * | 2012-02-17 | 2013-11-27 | 北京航空航天大学 | A high-pressure high-purity nitrogen gas distribution device for a plume test platform and its application method |
CN103343884B (en) * | 2013-06-19 | 2015-04-15 | 北京航空航天大学 | Liquid helium conveying system used for large-size multi-section liquid helium heat sinks and class converting method for large-size multi-section liquid helium heat sinks |
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