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CN1020743C - Luminescent composition, its production method and use for fluorescent lamps - Google Patents

Luminescent composition, its production method and use for fluorescent lamps Download PDF

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CN1020743C
CN1020743C CN 86108231 CN86108231A CN1020743C CN 1020743 C CN1020743 C CN 1020743C CN 86108231 CN86108231 CN 86108231 CN 86108231 A CN86108231 A CN 86108231A CN 1020743 C CN1020743 C CN 1020743C
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phosphor
luminescent
alkaline earth
luminescent composition
earth metal
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吉野正彦
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Mitsubishi Chemical Corp
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Kasei Optonix Ltd
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Abstract

The present invention relates to a light-emitting composition containing a phosphor or particles formed by fusing a phosphor raw material and an alkaline earth metal sulfate, a method for producing the light-emitting composition, and a fluorescent lamp using the light-emitting composition.

Description

本发明涉及发光组成物及其制造方法和使用该组成物的荧光灯。更具体地说是涉及既是由发光体和碱土类金属的硫酸盐组成的发光组成物、又是虽 大量含有这种非发光物质但仍能维持极高亮度且价格十分低廉的发光组成物、这种组成物的制造方法和把这种发光组成物用作荧光膜的荧光灯。The present invention relates to a luminescent composition, a method for producing it, and a fluorescent lamp using the composition. More specifically, it relates to a luminescent composition composed of a luminophore and an alkaline earth metal sulfate, and a A very inexpensive luminescent composition containing a large amount of such non-luminescent substances but still maintaining extremely high luminance, a method for producing the composition, and a fluorescent lamp using the luminescent composition as a fluorescent film.

由于荧光体通常具有能把人眼看不见的激发能变换成可见光这种特殊性能,因此它与单纯的化学材料相比是高价物品。尤其是近几年来,为了满足各种特性,目前已经发展到其原料大量采用稀土类元素和贵金属元素,因而在使用上受到了因价格引起的各种限制,从而产生了最适合的荧光体经常不能为其目的而使用这样的问题。所以人们非常希望这类荧光体的价能够变低。Phosphors generally have a special property of converting excitation energy invisible to the human eye into visible light, so they are expensive items compared with simple chemical materials. Especially in recent years, in order to meet various characteristics, it has been developed that a large number of rare earth elements and precious metal elements are used as raw materials, so the use is subject to various restrictions caused by prices, resulting in the most suitable phosphor often Questions like this cannot be used for their purpose. Therefore, it is very hoped that the price of this kind of phosphor can be lowered.

另一方面,有关这方面的技术,作为与本发明接近的技术,有例如英国专利第603326号公报,其中记载到,在荧光灯中,通过在支承体与荧光体之间夹入有良好紫外线反射率的物质就能降低发光物质的使用量。另外,作为这一技术之改进,在美国专利第4069441号公报中揭示了一种气体放电灯,其结构是,把由硫酸钡、焦性磷酸钙、氧化镁等紫外线吸收性小的白色物质和荧光体混合后所得的混合物所构成的膜设置在玻璃管侧,然后在其上层叠仅由荧光体所构成的膜,并且使由上述混合物所构成的膜中白色物质对荧光体的比率朝向玻璃管侧逐步变大。此外,作为相关技术的还有特开昭57-128452号公报。同样地,其它根据各自的特殊用途(X射线像变换荧光屏),把荧光体与白色颜料单纯地加以混合的混合物已在美国专利4039840号公报、特公昭56-5478号公报和特开昭55-146447号等公报中得到了揭示。On the other hand, related to this technology, as a technology close to the present invention, there is, for example, British Patent No. 603326, which describes that, in a fluorescent lamp, by sandwiching a good ultraviolet reflector between the support and the phosphor High-efficiency substances can reduce the amount of luminescent substances used. In addition, as an improvement of this technology, a gas discharge lamp is disclosed in U.S. Patent No. 4,069,441. A film composed of a mixture obtained by mixing phosphors is placed on the side of the glass tube, and a film composed of only phosphors is laminated on it, and the ratio of white matter to phosphors in the film composed of the above mixture is set toward the glass tube side. The tube side becomes progressively larger. In addition, there is JP-A-57-128452 as a related art. Similarly, other mixtures that simply mix phosphors and white pigments have been described in U.S. Patent No. 4,039,840, Japanese Patent Publication No. 56-5478, and Japanese Patent Laid-Open No. 55-55- It has been disclosed in publications such as No. 146447.

另外,又例如特公昭54-37069公报、特公昭57-50832号公报所揭示的碱土类金属的硫酸盐系荧光体(即以碱土类金属的硫酸盐作母体的荧光体)也已为人所知。这些荧光体含有作为活化剂的铅和二价铕,对于激发能它能显示出紫外的或蓝色的发光。In addition, for example, the sulfate-based phosphors of alkaline earth metals (that is, the phosphors with sulfates of alkaline earth metals as the matrix) disclosed in Japanese Patent Publication No. 54-37069 and Japanese Patent Publication No. 57-50832 are also known. . These phosphors contain lead and divalent europium as activators, which exhibit ultraviolet or blue luminescence for excitation energy.

上述发光荧光体与该白色物质的混合物,如从实用水准来考虑,则其发光亮度的低降极大,为了使这种亮度降低减小,以及为了产生其它效果,就得如上述各专利公报所记载的那样要求采取形成特殊层结构等的复杂手段,另外其使用量也往往被限制在百分之几(重量)以下。The mixture of the above-mentioned luminescent phosphor and the white substance, if considered from a practical level, the decrease in the luminous brightness is extremely large. In order to reduce this decrease in luminance, and to produce other effects, it is necessary to use the above-mentioned patent publications. As described, complex measures such as forming a special layer structure are required, and the usage amount thereof is often limited to less than a few percent by weight.

如上所述,所有的现有技术都没能做到在几乎不降低发光物质的亮度下能大幅度地降低这些发光物质的价格,因此,人们强烈要求能够出现这种荧光物质。As mentioned above, none of the existing technologies can greatly reduce the price of these luminescent substances without reducing the brightness of these luminescent substances. Therefore, there is a strong demand for the emergence of such fluorescent substances.

本发明的目的是要提供一种几乎不降低对于激发能的亮度的、更惊奇地是甚至可提高其亮度、并且能显著降低发光物质之价格的发光物质。It is an object of the present invention to provide a luminescent substance which hardly reduces the luminosity for excitation energy, surprisingly even increases its luminosity and which enables a considerable reduction in the price of the luminescent substance.

本发明者为了达到上述目的,对价格低廉的非发光材料和高价的荧光体之组合体进行了种种研究,结果发现,一旦把荧光体与碱土类金属的硫酸盐加以混合并烧成后,就能获得符合上述目的的发光物质,从而就完成了本发明。In order to achieve the above object, the inventors of the present invention have conducted various studies on combinations of inexpensive non-luminescent materials and expensive phosphors. As a result, they have found that once phosphors and alkaline earth metal sulfates are mixed and fired, The present invention has been accomplished by obtaining a luminescent substance satisfying the above objects.

本发明是涉及含有把荧光体与碱土类金属的硫酸盐熔融粘着而形成的粒子的发光组成物。The present invention relates to a light-emitting composition containing particles formed by fusion-bonding phosphors and alkaline earth metal sulfates.

另外,本发明是涉及发光组成物的制造方法,其特征是在荧光体或荧光体原料与碱土类金属的硫酸盐共同存在的状态下进行烧成。In addition, the present invention relates to a method for producing a light-emitting composition characterized in that firing is carried out in a state where phosphors or phosphor raw materials and alkaline earth metal sulfates coexist.

再者,本发明还涉及一种荧光灯,其特征是在荧光膜中含有包含一种粒子的发光组成物,所说的粒子是通过荧光体碱土类金属的硫酸盐熔融粘着而形成的。Furthermore, the present invention relates to a fluorescent lamp characterized in that the fluorescent film contains a luminescent composition comprising particles formed by melting and adhering sulfates of alkaline earth metals as phosphors.

图1表示在本发明的发光组成物中,使荧光体与碱土类金属的硫酸盐的组成比变化时在紫外线激发下的相对发光亮度与材料费降低率之间的关系,曲线1和2为本发明的发光组成物,曲线3为现有技术的混合物。图2显示了在紫外线激发下的荧光体、本发明的发光组成物、本发明以外的发光组成物和混合物等的发光色(x值)与相对发光亮度之间的关系。图3显示了在制造本发明的发光组成物时烧成温度(℃)与相对发光亮度(%)之间的关系。图4-a是显示混合物的粒子结构的电子显微镜照片图,图4-b和图4-c是分别显示了本发明发光组成物之粒子结构的电子显微镜照片图。同样地图5-a和图5-b以及图5-c也是分别显示了本发明发光组成物之粒子结构的电子显微镜照片图。图6-a和图6-b是分别显示了本发明发光组成物之X射线绕射像的图。Fig. 1 shows the relationship between the relative luminous brightness under ultraviolet excitation and the material cost reduction rate when the composition ratio of phosphor and alkaline earth metal sulfate is changed in the luminescent composition of the present invention, curves 1 and 2 are For the luminescent composition of the present invention, curve 3 is a mixture of the prior art. Fig. 2 shows the relationship between the luminous color (x value) and the relative luminous brightness of phosphors, luminescent compositions of the present invention, luminescent compositions and mixtures other than the present invention, etc. under ultraviolet excitation. Fig. 3 shows the relationship between firing temperature (°C) and relative luminance (%) when producing the luminescent composition of the present invention. Fig. 4-a is an electron micrograph showing the particle structure of the mixture, and Fig. 4-b and Fig. 4-c are electron micrographs showing the particle structure of the luminescent composition of the present invention, respectively. Similarly, Fig. 5-a, Fig. 5-b and Fig. 5-c are electron micrographs respectively showing the particle structure of the luminescent composition of the present invention. Fig. 6-a and Fig. 6-b are diagrams respectively showing X-ray diffraction images of the luminescent composition of the present invention.

以下,将对本发明进行更详细的说明。Hereinafter, the present invention will be described in more detail.

本发明的发光组成物,作为一个例子,是如下所述地进行制造的(以下称制法1)。首先,把荧光体与碱土类金属的硫酸盐进行充分混合,接着在550~1600℃之范围的任一温度下对该混合物进烧成。As an example, the light-emitting composition of the present invention is produced as follows (hereinafter referred to as manufacturing method 1). First, the phosphor and the sulfate of the alkaline earth metal are thoroughly mixed, and then the mixture is fired at any temperature in the range of 550 to 1600°C.

上述本发明中所使用的荧光体,可以使用现有 公知的荧光体中的任何一种,但是从烧成的气体介质等来考虑,实际上主要还是使用在母体元素中含有氧化物、氧硫化物、钒酸盐、硅酸盐、磷酸盐、铝酸盐、硼酸盐等氧的氧化物系列的荧光体。也就是说,适合于在氧气的气体介质、中性气体介质以及弱还原性气体介质中烧成的荧光体。另外,从实用的观点作进一步分析,从材料费的降低效果来看,适用于含有稀土类元素及贵金属元素至少一种的荧光体,特别是越是大量含有这些元素的荧光体,该效果越大。例如,如果把本发明适用于含有在大量实用着的灯用荧光体中其价格最高且为氧化物荧光体的铕作为活化剂的稀土类氧化物荧光体(组成式为Ln2O3:Eu荧光体,但Ln为Y、Gd、La、Lu中的至少一种),那么这一效果就会极大。另外,本发明所说的碱土类金属的硫酸盐为钡(Ba)、锶(Sr)、钙(Ca)、镁(Mg)中的至少一种元素的硫酸盐,作为其代表性的例子有硫酸钡(BaSO4)、硫酸锶(S-SO4)、硫酸钙(CaSO4)等。这些碱土类金属的硫酸盐,通常在与荧光体混合前先采用筛子把凝集块松开,筛分出小颗粒,然后再时行使用。此外,这两者的混合可利用研钵和研磨机等充分地进行,干式和湿式均可。The phosphor used in the above-mentioned present invention can use any of the conventionally known phosphors, but in view of the gas medium for firing, etc., in fact, it is mainly used to contain oxides, oxysulfides, etc. in the parent element. Phosphors of oxygen oxide series such as phosphors, vanadates, silicates, phosphates, aluminates, borates, etc. That is to say, it is suitable for phosphors fired in an oxygen gas medium, a neutral gas medium, and a weakly reducing gas medium. In addition, further analysis from a practical point of view, from the point of view of the reduction effect of material costs, is suitable for phosphors containing at least one of rare earth elements and noble metal elements, especially the phosphors containing a large amount of these elements, the greater the effect. big. For example, if the present invention is applied to a rare earth oxide phosphor containing europium as an activator, which is the most expensive oxide phosphor among a large number of practical lamp phosphors (the composition formula is Ln 2 O 3 : Eu Phosphor, but Ln is at least one of Y, Gd, La, Lu), then this effect will be great. In addition, the sulfates of alkaline earth metals referred to in the present invention are sulfates of at least one element among barium (Ba), strontium (Sr), calcium (Ca), and magnesium (Mg). Representative examples thereof include Barium sulfate (BaSO 4 ), strontium sulfate (S-SO 4 ), calcium sulfate (CaSO 4 ), etc. The sulfates of these alkaline earth metals are usually sieved to loosen the agglomerates before being mixed with the phosphor, and the small particles are sieved out, and then used in a timely manner. In addition, the mixing of the two can be sufficiently performed using a mortar, a grinder, or the like, and both dry and wet methods may be used.

把这些混合物投入耐热容器,在上述温度下进行烧成,这种烧成通常是在所使用的荧光体与所使用的碱土类金属的硫酸盐的熔点以下的温度下进行,这时的烧成时间为几十分钟至几小时之范围。烧成时的气体介质虽然是使用通常所使用的制造荧光体时的烧成气体介质,任其中也要求具备使碱土类金属的硫酸盐难以产生变化的条件。上述烧成温度最好为800~1550℃之范围。These mixtures are put into a heat-resistant container and fired at the above temperature. This firing is usually carried out at a temperature below the melting point of the phosphor used and the sulfate of the alkaline earth metal used. At this time, the fired The completion time ranges from tens of minutes to several hours. The gaseous medium at the time of sintering is the generally used sintering gaseous medium at the time of phosphor production, but it is also required to have conditions that make it difficult for the sulfate of the alkaline earth metal to change. The above-mentioned firing temperature is preferably in the range of 800 to 1550°C.

又,在对上述原料进行混合时,提倡适量地添加一些助熔剂。尤其提倡添加含有钡、磷以及硼元素中至少一种的一个化合物。通过含有这种助熔剂就可获得具有良好亮度和良好颗粒性的发光组成物。Also, when mixing the above-mentioned raw materials, it is recommended to add some flux in an appropriate amount. In particular, the addition of a compound containing at least one of the elements barium, phosphorus and boron is recommended. A luminescent composition with good brightness and good granularity can be obtained by containing such a flux.

如采用上述制造方法,则通过把荧光体原料与碱土类金属的硫酸盐单纯地以干式或湿式进行混合并烧成就可获得熔融粘着体,但一般说来,碱土类硫酸盐其1次粒径为1μ左右,而凝聚后就会变成10μ以上的大粒子,要把它彻底分散是非常困难的,而将凝聚的大粒子直接与荧光体以及助熔剂混合后烧成时,就会形成巨大的熔融粘着粒子。另外,如果为了防止此类情况的发生而减少助熔剂或减弱烧成的温度条件,则相反没能与荧光体完全熔融粘着的微细的碱土类硫酸盐的单独粒子却增加了。而这些从发光特性和涂膜特性上来说均不够理想。If the above-mentioned production method is adopted, the fused-adhesive body can be obtained by simply mixing the raw material of the phosphor and the sulfate of the alkaline earth metal in a dry or wet manner and firing, but generally speaking, the primary particle of the alkaline earth sulfate is The diameter is about 1μ, and after agglomeration, it will become large particles of more than 10μ. It is very difficult to disperse it completely. When the agglomerated large particles are directly mixed with phosphor and flux and fired, they will form Huge melt-adhesive particles. In addition, if the flux is reduced or the firing temperature conditions are lowered to prevent such occurrences, the number of individual particles of fine alkaline earth sulfate that cannot be completely fused with the phosphor increases. However, these are not ideal in terms of luminescence characteristics and coating film characteristics.

现将能够把本发明的发光组物的以适宜的粒径使粒度分布变小来制造的其它制造方法叙述如下(以下称制法2)。Another method for producing the luminescent composition of the present invention by reducing the particle size distribution with an appropriate particle size will be described below (hereinafter referred to as Production Method 2).

其特征是,在含有至少包括一种构成荧光体母体的金属元素的化合物和碱土类金属盐的溶液中把草酸或可溶于水的草酸盐以及硫酸或可溶于水的硫酸盐溶液一起或分别加入后,获得构成上述母体的金属元素的草酸盐与上述碱土类金属的硫酸盐的沉淀物,以该沉淀物为荧光体原料的主要部分进而对该荧光体原料进行烧成。It is characterized in that oxalic acid or water-soluble oxalate and sulfuric acid or water-soluble sulfate solution are combined in a solution containing at least one metal element constituting the phosphor matrix and an alkaline earth metal salt solution Or after adding separately, a precipitate of the oxalate of the metal element constituting the matrix and the sulfate of the alkaline earth metal is obtained, and the phosphor material is further fired with the precipitate as the main part of the phosphor material.

作为荧光体材料的稀土材料往往是把氧化物作为主发原料,但作为前处理,一般是把水溶性稀土盐类(氯化物、硝酸盐、硫酸盐等)作成水溶液,或者把氧化物,氢氧化物和炭酸盐等溶解在酸(盐酸、硫酸、硝酸)中而作成水溶液,再在该水溶液中加入草酸水溶液从而使其以稀土草酸盐沉淀,并在800~1000℃下对此进行熔烧而使之形成氧化物。对于稀土母体中含有少量稀土活化剂的荧光体Ln2O3∶Lu、Ln2O2S∶Ln尤其采用这种处理。Rare earth materials as phosphor materials often use oxides as the main raw materials, but as pretreatment, water-soluble rare earth salts (chloride, nitrate, sulfate, etc.) are generally made into aqueous solutions, or oxides, hydrogen Oxides and carbonates are dissolved in acid (hydrochloric acid, sulfuric acid, nitric acid) to make an aqueous solution, and an aqueous oxalic acid solution is added to the aqueous solution to precipitate rare earth oxalate, and this is carried out at 800-1000 ° C burnt to form oxides. This treatment is especially used for phosphors Ln 2 O 3 : Lu, Ln 2 O 2 S : Ln that contain a small amount of rare earth activator in the rare earth matrix.

碱土类金属硫酸盐是通过在水溶性的碱土类盐(硝酸盐等、卤化物)的水溶液或在氧化物、碳酸盐等溶于盐酸、硝酸的水溶液中添加硫酸后形成的。在水中极稳定,在酸中也难以溶解。Alkaline earth metal sulfates are formed by adding sulfuric acid to an aqueous solution of water-soluble alkaline earth salts (nitrates, etc., halides) or an aqueous solution of oxides, carbonates, etc. dissolved in hydrochloric acid or nitric acid. It is extremely stable in water and difficult to dissolve in acid.

于是,在含有(包含构成上述荧光体母体之金属元素的稀土类元素的)水溶性稀土盐类、和上述水溶性碱土类盐的溶液中把草酸或可溶于水的草酸盐(草酸铵、二乙基草酸、碱金属草酸盐、尤其是草酸铵和二甲基草酸更可取)、以及硫酸或可溶于水的硫酸盐(硫酸铵、碱金属硫酸盐、尤其是硫酸铵更为可取)的溶液一起或分别加入后,使之生成构成上述母体的金属元素草酸盐与上述碱土类金属硫酸盐的沉淀物。欲使其形成沉淀时,通常是把溶液置于搅拌条件下,而通过调节该搅拌条件、溶液的浓度、草酸和硫酸的添加速度等就能形成所望粒度的沉淀物。Then, oxalic acid or water-soluble oxalate (ammonium oxalate , diethyl oxalic acid, alkali metal oxalates, especially ammonium oxalate and dimethyl oxalate are preferred), and sulfuric acid or water-soluble sulfates (ammonium sulfate, alkali metal sulfates, especially ammonium sulfate are preferred) (preferable) solution together or separately to make it to form the precipitates of metal element oxalate constituting the above-mentioned matrix and the above-mentioned alkaline-earth metal sulfate. When it is desired to form a precipitate, the solution is usually placed under stirring conditions, and by adjusting the stirring conditions, the concentration of the solution, the addition speed of oxalic acid and sulfuric acid, etc., a precipitate with a desired particle size can be formed.

如上所述,构成荧光体母体的金属元素的沉淀以及碱土类金属硫酸盐的沉淀可以通过共沉来生 成,或使之逐步生成,从而获得各成份分散良好的沉淀物,因此,就能获得所希望的粒质特性,又能够稳定地获得发光特性良好的发光组成物。As mentioned above, the precipitation of metal elements constituting the phosphor matrix and the precipitation of alkaline earth metal sulfate can be produced by co-precipitation. It can be formed or formed step by step to obtain a precipitate with well-dispersed components. Therefore, the desired particle properties can be obtained, and a light-emitting composition with good light-emitting properties can be stably obtained.

把如此得到的沉淀物放在例如耐热容器里,通过烧成来使上述荧光体与碱土类金属的硫酸盐熔融粘着,但该烧成是在与上述同样的烧成条件下进行的。The thus-obtained precipitate is placed in, for example, a heat-resistant container, and fired to fuse the above-mentioned phosphor and alkaline earth metal sulfate, but the firing is carried out under the same firing conditions as above.

又,产生同样效果的本发明的其它制造方法如下。In addition, another production method of the present invention that produces the same effect is as follows.

把由荧光体构成的、或把这种活化剂固溶在至少一种母体原料中形成的发光体原料与碱土类金属的硫酸盐进行混合时,使上述碱土类金属的硫酸盐以分散在溶剂中的状态粘着到上述发光体原料上而形成复合体,然后使其干燥,再以550~1600℃范围中的任一温度进行烧成就可完成了(以下称制法3)。When mixing the luminescent material composed of phosphor or solid-dissolving the activator in at least one parent material and the sulfate of alkaline earth metal, the sulfate of alkaline earth metal is dispersed in the solvent The state in the state adheres to the above-mentioned luminous material raw materials to form a composite body, and then it is dried, and then fired at any temperature in the range of 550-1600 ° C to complete (hereinafter referred to as preparation method 3).

更详细地说,在把上述发光体原料与碱土类金属的硫酸盐进行混合时,必须预先把该硫酸盐分散在溶剂中。作为该分散之方法,也可以是仅仅在溶剂中搅拌,但如果用球磨机事先进行机械地分散,或在溶剂中通过超声波来强化分散,则更为理想。作为溶剂,一般是使用水,但特别在发光体原料为不具有耐水性的氧化物的情况下,就可以使用例如甲醇、乙醇、异丙醇等有机溶剂。分散在溶剂中的碱土类金属的硫酸盐接着就与上述发光体原料进行混合。该混合通常是在搅拌的条件下进行的。More specifically, when mixing the above-mentioned luminescent material raw material and alkaline earth metal sulfate, it is necessary to disperse the sulfate in a solvent in advance. As the method of this dispersion, only stirring in a solvent may be used, but it is more preferable to perform mechanical dispersion in advance with a ball mill, or to strengthen dispersion in a solvent by ultrasonic waves. As a solvent, water is generally used, but especially when the raw material of the phosphor is an oxide that does not have water resistance, organic solvents such as methanol, ethanol, and isopropanol can be used. The alkaline earth metal sulfate dispersed in the solvent is then mixed with the above-mentioned phosphor raw materials. This mixing is usually carried out under stirring.

这样一来,碱土类金属的硫酸盐与发光体原料根据混合的情况有些就在溶剂中产生了物理吸附,发光体原料的粒子与碱土类金属的硫酸盐均匀地粘着,生成一种复合体。另外一些物质虽不产生物理吸附,但这种情况下,为了提高附着力采用少量有机粘合剂是可取的。作为这种有机粘合剂的有丙烯树脂、醋酸乙烯树脂、聚乙烯缩丁醛树脂、合成橡胶乳、聚乙烯皮酷烷酮、聚乙烯乙醇和凝胶体等。In this way, the sulfate of the alkaline earth metal and the raw material of the luminous body are physically adsorbed in the solvent depending on the mixing conditions, and the particles of the raw material of the luminous body and the sulfate of the alkaline earth metal are uniformly adhered to form a complex. Other substances do not produce physical adsorption, but in this case, it is advisable to use a small amount of organic binder in order to improve adhesion. Examples of such organic binders include acrylic resins, vinyl acetate resins, polyvinyl butyral resins, synthetic rubber latex, polyvinyl picolidone, polyvinyl alcohol, and gels.

如此得到的复合体经干燥处理,然后在例如耐热容器中烧成。该烧成在与上述相同的条件下进行。The composite body thus obtained is dried and then fired, for example, in a heat-resistant container. This firing is carried out under the same conditions as above.

按照本发明的制造方法中,也可不采用上述碱土类金属的硫酸盐,在上述烧成过程中也可使用取代碱土类金属硫酸盐的初级物质。本发明所谓的碱土类金属的硫酸盐,也含有这类初级物质。作为这种初级物质的有碱土类金属的碳酸盐、硝酸盐这种无机盐、或者是有机盐(醋酸盐、柠檬酸盐、草酸盐)等与硫酸盐(例如硫酸铵等)的混合物。In the production method according to the present invention, the above-mentioned alkaline earth metal sulfate may not be used, and a primary material instead of the alkaline earth metal sulfate may be used in the above-mentioned firing process. The so-called alkaline earth metal sulfates according to the invention also contain such primary substances. As such primary substances, there are carbonates of alkaline earth metals, inorganic salts such as nitrates, or organic salts (acetate, citrate, oxalate) and sulfates (such as ammonium sulfate, etc.) mixture.

此外,本发明的烧成条件与发光组成物的亮度之间的关系,其代表例如下。In addition, representative examples of the relationship between the firing conditions of the present invention and the luminance of the light-emitting composition are as follows.

图3显示了,在制造本发明的发光组成物时,原料的烧成温度(℃)与253.7nm的紫外线激发时的相对发光亮度(%)之间的关系。图3中的点A是Y2O3:Eu荧光体(把相对发光亮度定为100%),曲线1是把50重量单位的Y2O3:Eu荧光体和50重量单位的BaSO4机械地混合后,以得到的混合物为原料进行烧成的情况,曲线2为把50重量单位的含有作为Y2O3∶Eu荧光体原料的Eu的Y2O3与50重量单位的BSO4混合后得到的混合物作为原料进行烧成的情况。正如从该曲线1也可得知的,一旦对荧光体与碱土类金属的硫酸盐进行烧成,这两者就开始依次熔融粘着,与此同时亮度也提高。500℃以下时,观察不到该现象。一旦烧成温度达到800℃以上,其亮度也急剧上升(与原料时相比上升20%),因而达到与荧光体本身的亮度同等或超过该亮度。又,从曲线2来看,一旦对荧光体原料与碱土类金属的硫酸盐进行烧成,则荧光体原料作为荧光体而成长的同时,与碱土类金属的硫酸盐的熔融粘着就依次开始了。如果两者之间不出现任何变化,那么就不可能上升到曲线1的500℃以下的相对发光亮度以上,而在本发明中,亮度则进一步上升。这样在本发明中,烧成温度为550℃上,更好为800℃以上,最好为1000℃以上,这时的效果显著。此外从热效率的观点来看,若是通常的烧成法,虽然与烧成时间也有关,但一般是在1600℃以下,最好是在1550℃以下进行。Fig. 3 shows the relationship between the firing temperature (°C) of raw materials and the relative luminance (%) when excited by 253.7nm ultraviolet rays when producing the luminescent composition of the present invention. Point A in Figure 3 is Y 2 O 3 : Eu phosphor (the relative luminance is set as 100% ) , curve 1 is the mechanical In the case where the obtained mixture is used as a raw material for firing after mixing, curve 2 is a mixture of 50 weight units of Y 2 O 3 containing Eu as the raw material of Y 2 O 3 :Eu phosphor and 50 weight units of BSO 4 The case where the mixture obtained later is fired as a raw material. As can also be seen from this curve 1, once the phosphor and the sulfate of the alkaline earth metal are fired, the two start to melt and adhere sequentially, and the luminance also increases at the same time. This phenomenon is not observed at 500°C or lower. Once the firing temperature reaches 800°C or higher, its luminance also rises sharply (20% higher than that of the raw material), thus reaching the same or exceeding the luminance of the phosphor itself. Also, as seen from curve 2, once the phosphor raw material and the alkaline earth metal sulfate are fired, the phosphor raw material grows as a phosphor, and at the same time, fusion adhesion with the alkaline earth metal sulfate begins sequentially. . If no change occurs between the two, it is impossible to rise above the relative luminous brightness of curve 1 below 500°C, and in the present invention, the brightness rises further. Thus, in the present invention, the firing temperature is above 550°C, more preferably above 800°C, most preferably above 1000°C, and the effect at this time is remarkable. In addition, from the viewpoint of thermal efficiency, if it is a common firing method, although it is also related to the firing time, it is generally carried out at below 1600°C, preferably below 1550°C.

这样做了以后就可获得本发明的发光组成物。本发明的发光组成物与采用荧光体和碱土类金属的硫酸盐以外的材料、并用上述方法获得的发光组成物和荧光体与碱土类金属硫酸盐粒子的单纯混合物相比较,则显示出极高的亮度。After doing so, the light-emitting composition of the present invention can be obtained. Compared with the luminescent composition obtained by the above method and the simple mixture of phosphor and alkaline earth metal sulfate particles using materials other than phosphor and alkaline earth metal sulfate, the luminescent composition of the present invention shows extremely high brightness.

图2显示了,用253.7nm的紫外线激发时的荧光体(YGd)2O3∶Eu、该荧光体与碱土类金属硫酸盐的上述单纯混合物以及上述发光组成物等的发光色(CIE色度座标的X值)与相对发光亮度(%)之间的关系。图2的点A显示(Y·Gd)2O3∶Eu荧光体的发光色与相对发光亮度,图上的其它 圆印(●)表示了,在把上述荧光体与图上分别标入的材料以每次各50重量单位进行混合,再以大约12000℃烧成4小时后的各个值。又,图上的三角印(▲)表示,把上述荧光体与图上各自标入的材料分别以每次50%重量单位进行机械混合后得到的混合物的值。从图2也可明确地看到,由上述荧光体与BaSO4、SrSO4组成的本发明的各发光组成物,虽然含有多达50%(重量)的大量非发光物质,但是与由100%的荧光体构成的点A相比,其发光色以及相对发光亮度都几乎不变。另一方面也使用了其他的ZnO、Al2O3、BaHPO4Ca(PO42、Al2(SO43和AlPO4等。本发明中不包括的发光组成物,其相对发光亮度要降低20~80%以上,或者发光色也发生变化,因而达不到本发明的目的,另外,也没有象本发明那样显示出预想不到的效果。又,(▲)印所表示的荧光体与BaSO4或SrSO4的混合物,由于含有这些大量的非发光物质,其亮度与点A或本发明的发光组成物相比大约降低20%。它们的亮度虽然已确认具有美国专利4069441号公报中所记载的效果,但20%的亮度降低是不能供实用的。Figure 2 shows the luminescent colors of the phosphor (YGd) 2 O 3 :Eu, the above-mentioned simple mixture of the phosphor and alkaline earth metal sulfate, and the above-mentioned luminescent composition when excited by ultraviolet light at 253.7 nm (CIE chromaticity The relationship between the X value of the coordinate) and the relative luminance (%). Point A in Figure 2 shows the luminescent color and relative luminance of the (Y·Gd) 2 O 3 :Eu phosphor. Each value after mixing the materials at 50 weight units each time, and firing at about 12000°C for 4 hours. In addition, the triangular mark (▲) on the figure shows the value of the mixture obtained by mechanically mixing the above-mentioned phosphor with each of the materials indicated on the figure at a time of 50% by weight. It can also be clearly seen from Fig. 2 that each luminescent composition of the present invention composed of the above-mentioned phosphor, BaSO 4 , and SrSO 4 contains a large amount of non-luminescent substances up to 50% (by weight), but it is different from 100% Compared with the point A composed of phosphors, its luminous color and relative luminous brightness are almost unchanged. On the other hand, other ZnO, Al 2 O 3 , BaHPO 4 Ca(PO 4 ) 2 , Al 2 (SO 4 ) 3 and AlPO 4 etc. are also used. For the luminescent composition not included in the present invention, its relative luminous brightness will be reduced by more than 20% to 80%, or the luminous color will also change, so the purpose of the present invention cannot be achieved, and in addition, it does not show unexpected effects like the present invention. Effect. Also, the mixture of the phosphor represented by (▲) and BaSO 4 or SrSO 4 contains a large amount of non-luminescent substances, and its luminance is about 20% lower than point A or the luminescent composition of the present invention. Although their brightness has been confirmed to have the effect described in US Patent No. 4,069,441, a 20% reduction in brightness cannot be used for practical use.

图1显示了,在本发明的发光组成物中,当使荧光体与碱土类金属硫酸盐的组成比(重量%)变化时,在253.7nm紫外线激发下的相对发光亮度(%)与材料费降低率(%)之间的关系。Figure 1 shows, in the luminescent composition of the present invention, when the composition ratio (% by weight) of the phosphor and the alkaline earth metal sulfate is changed, the relative luminous brightness (%) and material cost under the excitation of 253.7nm ultraviolet rays The relationship between the reduction rate (%).

图1的曲线1显示了由Y2O3∶Eu荧光体与BaSO4组成的本发明的发光组成物的相对发光亮度特性、曲线2显示了由(YGd)2O3∶Eu荧光体与BaSO4组成的本发明的发光组成物相对发光亮度特性、曲线3显示了把Y2O3∶Eu荧光体与BaSO4机械地混合后得到的混合物这一现有技术的各个相对发光亮度特性,曲线4显示了材料费减低率(%)相对于Y2O3∶Eu荧光体与BaSO4的组成的关系。通过图1可明确地看到,与曲线3所示的现有技术相比,曲线1和2所表示的本发明的发光组成物,例如碱土类金属的量为50%(重量)时,所显示的亮度提高百分之二十几,又,在80%(重量)时所显示的亮度提高百分之三十几。而且当碱土类金属的量在80%(重量)以下时,对于那种不含有这种非发光物质即仅靠荧光体本身的亮度,其亮度显示了大体相同或者提高近7%这种令人惊奇的效果。再者,这时的材料费减低率最高达76%。Curve 1 in Figure 1 shows the relative luminous brightness characteristics of the luminescent composition of the present invention composed of Y 2 O 3 :Eu phosphor and BaSO 4 , and curve 2 shows the relative luminance characteristics of the composition of (YGd) 2 O 3 :Eu phosphor and BaSO 4 The relative luminous brightness characteristics of the luminescent composition of the present invention with 4 compositions, Curve 3 shows the respective relative luminous luminance characteristics of the prior art mixture obtained by mechanically mixing Y 2 O 3 :Eu phosphor with BaSO 4 , curve 3 4 shows the relationship of material cost reduction rate (%) with respect to the composition of Y 2 O 3 :Eu phosphor and BaSO 4 . It can be clearly seen from Fig. 1 that compared with the prior art shown in curve 3, the light-emitting composition of the present invention represented by curves 1 and 2, for example, when the amount of alkaline earth metal is 50% (weight), the The brightness of the display is increased by more than 20%, and at 80% (weight), the displayed brightness is increased by more than 30%. And when the amount of alkaline earth metals is below 80% (weight), for that kind does not contain this non-luminescent substance and promptly only relies on the brightness of phosphor itself, its brightness shows substantially the same or improves nearly 7% this exciting Amazing effect. Furthermore, the material cost reduction rate at this time is as high as 76%.

因此,从亮度和材料费减低率等观点来看,本发明的发光组成物其碱土类金属硫酸盐的含量最好为5~95%(重量),更好为10~95%(重量)之范围,而实用上最好为25~90%(重量)。Therefore, from the viewpoints of luminance and material cost reduction, the content of alkaline earth metal sulfate in the luminescent composition of the present invention is preferably 5 to 95% by weight, more preferably 10 to 95% by weight. range, and practically the best is 25 to 90% (weight).

本发明所使用的碱土类金属的硫酸盐最好是钡、锶以及钙的硫酸盐,从上述的效果、比重、热稳定性这几点来看,至少采用钡以及锶中的一种,或者以这为主形成的硫酸盐在实用上也是可取的,此外,这时的烧成温度最好为800~1550℃,更好地为1000~15000℃。The sulfate salt of alkaline earth metal used in the present invention is preferably the sulfate salt of barium, strontium and calcium, from these points of above-mentioned effect, specific gravity, thermal stability, adopt a kind of in barium and strontium at least, or Sulfate mainly formed by this is also practically preferable, and the firing temperature at this time is preferably 800 to 1550°C, more preferably 1000 to 15000°C.

以上显示了用紫外线对本发明的发光组成物进行激发时的效果,但电子线也显示了同样的效果。因此就可明显地看到本发明并不象现有技术仅仅通过紫外线反射效果本身来使用BaSO4等。The above shows the effect when the light-emitting composition of the present invention is excited by ultraviolet rays, but the same effect is also shown by electron beams. Therefore, it can be clearly seen that the present invention does not use BaSO 4 etc. only by the ultraviolet reflection effect itself like the prior art.

本发明的发光组成物究竟是由于何种理由才产生这种令人惊奇之效果还不明确。图4-a显示了把Y2O3∶Eu荧光体与BaSO4粒子以各50%重量混合而得到的混合物的电子显微镜照片(3000倍),图4-b显示了对该混合物进行烧成而得到的本发明发光组成物的合个电子显微镜照片(3000倍)。又,图4-c显示了对把(Y·Gd)2O3∶Eu荧光体与BaSO4粒子各50%重量混合而形成的混合物进行烧成而得到的本发明的发光组成物的电子显微镜照片(3000倍)(以上,图4的样品是通过蒸镀碳来测定的)。图5-a和图5-b显示了,对把Y2O3∶Eu荧光体与BaSO4粒子(各50%重量)混合而形成的混合物,在与上述不同的条件下分别进行烧成而得到的本发明发光组成物的各个电子显微镜照片。又,图5-c显示了对把Y2O3∶Eu荧光体原料与BaSO4以各50%的重量比进行共沉而形成的共沉物进行烧成而得到的本发明的发光组成物的电子显微镜照片(3万倍)。(以上,图5的样品是通过蒸镀金来测定的)。The reason why the luminescent composition of the present invention produces such surprising effects is still unclear. Figure 4-a shows the electron micrograph (3000 times) of the mixture obtained by mixing Y 2 O 3 : Eu phosphor and BaSO 4 particles at 50% by weight each, and Figure 4-b shows the firing of the mixture An electron micrograph (3000 times) of the obtained luminescent composition of the present invention. In addition, Fig. 4-c shows the electron microscope of the light-emitting composition of the present invention obtained by firing the mixture formed by mixing (Y·Gd) 2 O 3 :Eu phosphor and BaSO 4 particles at 50% by weight each. Photo (3000x) (above, the sample in Fig. 4 was measured by evaporating carbon). Figure 5-a and Figure 5-b show that the mixture formed by mixing Y 2 O 3 : Eu phosphor with BaSO 4 particles (each 50% by weight) was fired under different conditions from the above. Each of the obtained electron micrographs of the luminescent composition of the present invention. In addition, Fig. 5-c shows the luminescent composition of the present invention obtained by firing the co-precipitated product formed by co-precipitating the Y 2 O 3 : Eu phosphor raw material and BaSO 4 at a weight ratio of 50% each. Electron microscope photo (30,000 times). (Above, the samples in Fig. 5 were measured by evaporating gold).

图5-a和图5-b是用x射线微分析仪测定的结果,粟粒状的微粒子为Y2O3∶Eu荧光体,熔融粘着有这些的物质为BaSO4。又,图5-c中的大颗粒也是BaSO4,熔融粘着在其表面的结晶粒子为Y2O3∶Eu荧光体。Fig. 5-a and Fig. 5-b are the results of measurement with an X-ray microanalyzer. The miliary microparticles are Y 2 O 3 :Eu phosphors, and the substance fused with them is BaSO 4 . Also, the large particles in Fig. 5-c are also BaSO 4 , and the crystalline particles fused on the surface are Y 2 O 3 :Eu phosphors.

图6-a显示了图4-b所示的本发明发光组成物的X射线绕射模型图,图6-b显示了图4-c所示的本发明发光组成物的X射线绕射模型图。从 这些电子显微镜照片和X射线绕射模型图可以这样认为,本发明的发光组成物虽然是由荧光体和碱土类金属的硫酸盐的一部分或大部分经熔融粘着而形成的粒子所构成的,但据认为该组成均没有形成两者的固溶体。此外,为取得光谱,Y2O3∶Eu荧光体以外的光谱,尤其是处在BaSO4∶Eu荧光体的紫外部的光谱,这时没有检测出来。因此,通过上述制造方法获得的本发明的发光组成物是用组成式(Ln,Eu)2O3·xMSO4(但Ln为Y、Gd、La、Lu中的至少一种,N为碱土类金属以及X为表示组成比的正数)来表示的。又,从上述事例可得到这样的概念,即本发明所述的荧光体与碱土类金属的硫酸盐经熔融粘着而成的粒子不仅包括在550℃以上最好在800℃以上对两者进行烧成后这两者如图4-b所示的尽是境界不明的物质,也包括如图5所示的两者形成烧结的情况。Figure 6-a shows the X-ray diffraction model diagram of the luminescent composition of the present invention shown in Figure 4-b, and Figure 6-b shows the X-ray diffraction model of the luminescent composition of the present invention shown in Figure 4-c picture. From these electron micrographs and X-ray diffraction model diagrams, it can be considered that although the light-emitting composition of the present invention is composed of particles formed by melting and adhering part or most of the sulfates of the phosphors and alkaline earth metals, However, it is considered that neither of these compositions forms a solid solution of the two. In addition, in order to obtain the spectrum, the spectrum other than the Y 2 O 3 :Eu phosphor, especially the spectrum in the ultraviolet region of the BaSO 4 :Eu phosphor was not detected at this time. Therefore, the light-emitting composition of the present invention obtained by the above-mentioned production method is the composition formula (Ln, Eu) 2 O 3 ·xM II SO 4 (but Ln is at least one of Y, Gd, La, and Lu, and N is Alkaline earth metals and X is a positive number representing the composition ratio). Also, from the above examples, it is possible to obtain such a concept that the particles formed by melting and adhering phosphors and alkaline earth metal sulfates according to the present invention not only include burning both at 550°C or higher, but preferably at 800°C or higher. After completion, the two are full of substances with unknown boundaries as shown in Figure 4-b, and the sintering of the two as shown in Figure 5 is also included.

在本发明中,使上述碱土类金属的硫酸盐含有作为活化剂的微量元素时所得到的发光组成物的亮度与不含这些微量元素的情况相比为相等或起过。作为上述微量元素的代表性的例子可推荐如铕(Eu)、铅(pb)、铽(Tb)、铈(Ce)、锰(Mn)等,尤其是从上述效果来看,以铕和铅中的至少一种为活化剂的场合为更理想。In the present invention, the luminance of the light-emitting composition obtained when the alkaline earth metal sulfate contains a trace element as an activator is equal to or higher than that obtained when these trace elements are not included. Representative examples of the above-mentioned trace elements can be recommended such as europium (Eu), lead (pb), terbium (Tb), cerium (Ce), manganese (Mn), etc., especially from the above effects, europium and lead It is more desirable that at least one of them is an activator.

如上所述,本发明的发光组成物通过紫外线能显示出极高的亮度,因此,采用这种发光组成物,按照现有的方法制造的荧光灯也极其有用。特别是本发明的发光组成物,亮度高且能使含有稀土类元素和贵金属元素的荧光体的价格显著降低,因此,推荐把它实际用于大量使用这种荧光体的高演色性荧光灯上。As described above, the luminescent composition of the present invention can exhibit extremely high luminance by ultraviolet rays. Therefore, fluorescent lamps produced by conventional methods using this luminescent composition are also extremely useful. In particular, the luminescent composition of the present invention has high brightness and can significantly reduce the price of phosphors containing rare earth elements and noble metal elements. Therefore, it is recommended to be practically used in high color rendering fluorescent lamps that use a large amount of such phosphors.

这即是说,荧光灯的荧光膜包括430~475nm的范围内具有发光的最大波长的蓝色发光物质、在520~560nm的范围内具有发光的最大波长的绿色发光物质以及在595~630nm的范围内具有发光的最大波长的红色发光物质,上述发光物质的至少一种是由本发明的发光组成物组成的。作为上述蓝色发光物质中所含有的荧光体有2价的铕活化氯硼酸钙系列的荧光体(例如/Ca2B5O9Cl∶Eu2+)、2价的铕活化碱土类金属铝酸盐系列的荧光体(例如BaMg2Al16O27∶Eu)、2价的铕活化碱土类金属卤磷酸盐荧光体[例如aM 7/3 (PO42∶bMCl2∶Eu2+(但M=Co、Sr、Ba、1≤a/b≤3)],作为上述绿色发光物质中所含有的荧光体有铈,铽活化磷酸镧系列的荧光体(例如LaPO4∶Ce,Tb)、铈·铽活化碱土类金属硼酸盐系列的荧光体[例如nMO

Figure 861082311_IMG1
2O3∶Ce,Tb(但M=Mg、Zn,0<n≤2)、GdMgB5O10∶Ce,Tb]、铽活化碱土类金属铈·铝酸盐荧光体[例如(Ce,Tb)MAl11O19(但M=Mg·Zn)]、铈·铽活化稀土类硅酸盐荧光体[例如LnSiO5Ce,Tb(但Ln=Y、Gd、La)],作为上述红色发光物质中所含有的荧光体有铕活化稀土类氧化物系列的荧光体[例如Ln2O3Eu(Ln=Y、Gd、La)],以上分别被推荐为有代表性的荧光体。再者,为了获得演色性也可加入在480~500nm范围内具有发光峰值波长的蓝绿色发光物质。作为该蓝绿色发光物质中所含有的荧光体有2价的铕活化锶铝酸盐荧光体[例如4SrO·nAl2O3∶Eu2+(但5≤n≤8)、2价的铕活化碱土类金属硼磷酸盐荧光体[例mMO·(1-n)P2O5·nB2O3=Eu2+(但M=Cu、Sr、Ba,1.75≤m≤2.30、0.05≤n≤0.23)],这些可作为代表性的例子来推荐。That is to say, the fluorescent film of the fluorescent lamp includes a blue luminescent substance with a maximum wavelength of light emission in the range of 430-475nm, a green light-emitting substance with a maximum wavelength of light emission in the range of 520-560nm, and a green light-emitting substance with a maximum wavelength of light emission in the range of 595-630nm. Red luminescent substances having a maximum wavelength of luminescence, at least one of the above luminescent substances is composed of the luminescent composition of the present invention. Phosphors contained in the above-mentioned blue luminescent material include divalent europium-activated calcium chloroborate phosphors (e.g. /Ca 2 B 5 O 9 Cl:Eu 2+ ), divalent europium-activated alkaline earth metal aluminum Acid series phosphors (such as BaMg 2 Al 16 O 27 : Eu), divalent europium-activated alkaline earth metal halophosphate phosphors [such as aM 7/3 (PO 4 ) 2 : bM II Cl 2 : Eu 2 + (but M =Co, Sr, Ba, 1≤a/b≤3)], as the phosphors contained in the above-mentioned green luminescent substances, there are cerium, terbium activated lanthanum phosphate series phosphors (such as LaPO 4 : Ce , Tb), cerium terbium activated alkaline earth metal borate series phosphor [such as nM O
Figure 861082311_IMG1
2 O 3 : Ce, Tb (but M =Mg, Zn, 0<n≤2), GdMgB 5 O 10 : Ce, Tb], terbium activated alkaline earth metal cerium aluminate phosphor [such as (Ce, Tb) M Al 11 O 19 (but M = Mg Zn)], cerium terbium activated rare earth silicate phosphor [such as LnSiO 5 Ce, Tb (but Ln = Y, Gd, La)], as Phosphors contained in the above-mentioned red luminescent substances include europium-activated rare earth oxide series phosphors [such as Ln 2 O 3 Eu (Ln=Y, Gd, La)], and the above are recommended as representative phosphors respectively . Furthermore, in order to obtain color rendering, a blue-green luminescent substance having a luminescence peak wavelength in the range of 480-500 nm may also be added. Phosphors contained in this blue-green luminescent substance include divalent europium-activated strontium aluminate phosphor [for example, 4SrO·nAl 2 O 3 : Eu 2+ (but 5≤n≤8), divalent europium-activated Alkaline earth metal borophosphate phosphor [example mM O·(1-n)P 2 O 5 ·nB 2 O 3 =Eu 2+ (but M =Cu, Sr, Ba, 1.75≤m≤2.30, 0.05 ≤n≤0.23)], these can be recommended as representative examples.

采用了把至少一种上述荧光体与碱土类金属的硫酸盐熔融粘着而形成的本发明的发光组成物就能使上述荧光体的使用量大幅度减少。从这一目的出发可推荐的是,本发明的发光组成物,作为上述荧光体,或者是含有构成母体元素的稀土类元素,或者是选择含有作为活化剂的大量稀土元素的氧化物系列的荧光体。即,所谓这种荧光体是指铕活化稀土类氧化物系物的荧光体和铈·铽活化稀土类硅酸盐系列的荧光体等。Using the light-emitting composition of the present invention in which at least one of the above-mentioned phosphors and sulfates of alkaline earth metals are melt-bonded can greatly reduce the amount of the above-mentioned phosphors used. From this purpose, it is recommended that the luminescent composition of the present invention, as the above-mentioned phosphor, either contain a rare earth element constituting a matrix element, or be a phosphor of an oxide series containing a large amount of rare earth element as an activator. body. That is, such phosphors refer to phosphors of europium-activated rare-earth oxides, cerium and terbium-activated rare-earth silicate phosphors, and the like.

又,本发明发光组成物的令人惊奇的效果是在于不但能提高已熔融粘着过的荧光体的亮度,而且对于与本发明的发光组成物作机械混合的没有经过熔融粘着的其它荧光体也带来了发光效率提高的效果。例如,具有把作为本发明发光组成物的(LnEu)2O3·BaSO4与上述绿色发光荧光体以及上述蓝色发光荧光体进行混合而得到的荧光膜的本发明的高演色性荧光灯,为了获得与不含有上述BaSO4的现有高演色性荧光体相同的发光色,不但(LnEu)2O3荧光体的使用量减少了,而且其它的绿色发光荧光体以及蓝色发光荧光体的使用量也能同时减少。此例子可用实施例来说明。根据这一事实可推荐的是,在本发明的高演色性荧光灯中 应适当选择与碱土类金属的硫酸盐最稳定的或更容易地制得本发明的发光组成物的荧光体。这种荧光体的代表性物质为显示红色发光的铕活化稀土类氧化物系列的荧光体。因此,以下所示的实施例是就采用了使用这种荧光体的本发明的发光组成物的荧光灯进行说明,但本发明并不受这些实施例的限制。Also, the surprising effect of the luminescent composition of the present invention is that it not only improves the brightness of the fused phosphor, but also improves the brightness of other phosphors that have not been fused mechanically mixed with the luminescent composition of the present invention. The effect of improving the luminous efficiency is brought about. For example, the high color rendering fluorescent lamp of the present invention having a fluorescent film obtained by mixing (LnEu) 2 O 3 ·BaSO 4 as the light-emitting composition of the present invention with the above-mentioned green light-emitting phosphor and the above-mentioned blue light-emitting phosphor is for To obtain the same luminous color as the existing high color rendering phosphors that do not contain the above-mentioned BaSO 4 , not only the amount of (LnEu) 2 O 3 phosphors used is reduced, but also the use of other green luminescent phosphors and blue luminescent phosphors volume can also be reduced. This example can be illustrated by Example. Based on this fact, it is recommended that in the high color-rendering fluorescent lamp of the present invention, the phosphor that is the most stable with the sulfate of the alkaline earth metal or the luminescent composition of the present invention should be selected appropriately. A typical example of such a phosphor is a phosphor of the europium-activated rare earth oxide series that emits red light. Therefore, the following examples are for explaining fluorescent lamps using the light-emitting composition of the present invention using such phosphors, but the present invention is not limited by these examples.

以下,通过列举若干实施例来对本发明作更详细的说明。Hereinafter, the present invention will be described in more detail by enumerating several embodiments.

实施例1Example 1

采用76重量单位的氧化钆(Gd2O3)、20重量单位的氧化钇(Y2O3)、4重量单位的氧化铕(Eu2O3),以此作为草酸盐沉淀物,然后在1000℃下对这些物质进行3小时的烧成,从而制得由(Gd,Y,Eu2)O3所表示的氧化物。接着把50重量单位的这种(Gd,Y,Eu)2O3和50重量单位的硫酸钡(BaSO4特级试药)进行混合,加入助熔剂(1%重量的BaCl2·2H2O和0.1%重量的H3BO4),充分混合后充填到坩埚中于1200℃的温度下烧成4小时。再经过洗净干燥就可获得本发明的发光组成物(Y,Gd,Eu)2O3·BaSO4[图4-c中显示了电子显微镜照片(3000倍)。又,图6-b显示了X射线绕射模型]。另一方面,把在同样的条件下仅对上述氧化物(Gd,Y,Eu)2O3进行烧成处理所得的荧光体作为标准品,把上述发光组成物和该标准品分别充填入石英容器内,用253.7nm的紫外线进行照射从而测定发光亮度和发光色(以下,称这种测定为紫外线测定),这时发现两者在发光亮度和发光色(x/y=0.650/0.346)的点上全无差别。用同样的制造方法使组成比发生变化时的特性被表示在图1的曲线2上。76 weight units of gadolinium oxide (Gd 2 O 3 ), 20 weight units of yttrium oxide (Y 2 O 3 ), and 4 weight units of europium oxide (Eu 2 O 3 ) were used as oxalate precipitates, and then These were fired at 1000°C for 3 hours to obtain an oxide represented by (Gd,Y,Eu 2 )O 3 . Then 50 weight units of this (Gd, Y, Eu) 2 O 3 and 50 weight units of barium sulfate (BaSO 4 special reagent) were mixed, and fluxing agents (1% by weight of BaCl 2 ·2H 2 O and 0.1% by weight of H 3 BO 4 ), mixed thoroughly, filled into a crucible and fired at 1200°C for 4 hours. After washing and drying, the luminescent composition (Y, Gd, Eu) 2 O 3 ·BaSO 4 of the present invention can be obtained [Figure 4-c shows an electron micrograph (3000 times). Also, Figure 6-b shows the X-ray diffraction model]. On the other hand, the phosphor obtained by firing only the above-mentioned oxide (Gd, Y, Eu) 2 O 3 under the same conditions is used as a standard product, and the above-mentioned luminescent composition and the standard product are respectively filled into quartz The container was irradiated with 253.7nm ultraviolet rays to measure the luminous brightness and luminous color (hereinafter, this measurement is referred to as ultraviolet measurement). There is no difference at all. The characteristics when the composition ratio is changed by the same manufacturing method are shown on curve 2 in FIG. 1 .

实施例2Example 2

把95重量单位的氧化钇(Y2O3)、5重量单位的氧化铕(Eu2O3)用作起始原料,其他均用与实施例1相同的方法,从而制成了由(Y,Eu)2O3所表示的氧化物,接着,按下表所示的一定混合比(重量%)在该(Y,Eu)2O中加入硫酸钡(BaSO4),并在1400℃下烧成4小时,其他均采用与实施例1相同的方法,从而获得与各混合比相对应的组成比(重量%)的本发明的发光组成物(Y,Eu)2O3·XBaSO4[表1第3个本发明产品的电子显微镜照片(3000倍)显示在图4-b。又,图6-a上显示了X射线绕射模型]。The yttrium oxide (Y 2 O 3 ) of 95 weight units and the europium oxide (Eu 2 O 3 ) of 5 weight units are used as starting materials, and the others are all used in the same way as in Example 1, thereby making a compound made of (Y , Eu) 2 O 3 oxides, then, add barium sulfate (BaSO 4 ) to the (Y, Eu) 2 O at a certain mixing ratio (weight %) shown in the following table, and at 1400 ° C Firing for 4 hours, other methods are the same as in Example 1, so as to obtain the light-emitting composition of the present invention (Y, Eu) 2 O 3 ·XBaSO 4 [ The electron micrograph (3000 times) of the third product of the present invention in Table 1 is shown in Fig. 4-b. Also, the X-ray diffraction model is shown in Fig. 6-a].

仅使用上述氧化物,与实施例1同样地制造出标准品,将各个紫外线测定的相对发光亮度与材料费减低额显示在下表。又,这时的发光色全然没有变化。又,材料费减低额是通过把各材料通常能买到的金额即把(Y·Eu)2O3的材料费以4200日元/公斤计、把BaSO4的材料费以2000日元/公斤计而计算出来的。Using only the above-mentioned oxides, a standard product was produced in the same manner as in Example 1, and the relative luminance and material cost reduction of each ultraviolet measurement are shown in the table below. Also, the luminous color at this time did not change at all. In addition, the material cost reduction amount is calculated by calculating the material cost of (Y·Eu) 2 O 3 as 4,200 yen/kg and the material cost of BaSO 4 as 2,000 yen/kg Calculated.

实施例3Example 3

把94.6重量单位的氧化钇(Y2O3)、5.4重量单位的氧化铕(Eu2O3)用作起始原料,其他均采用与实施例1相同的方法,制得由(Y.Eu)2O3所表示的氧化物。接着把50重量单位的这种(Y,Eu)2O3与50重量单位的硫酸钡(BaSO4)进行混合,然后采用与实施例2相同的方法制得本发明的发光组成物(Y,Eu)2O3·(BaSO4)。另一方面,把在同样的条件下只对上述氧化物(Y,Eu)2O3进行烧成处理而得到的荧光体作为标准品,把上述发光组成物和该标准品作为荧光膜激发以后以对发光色和发光亮度进行测定,结果发现两者在发光色(X/Y=0.64/0.353)和发光亮度上全无差别。Use 94.6 weight units of yttrium oxide (Y 2 O 3 ) and 5.4 weight units of europium oxide (Eu 2 O 3 ) as starting materials, and other methods are the same as in Example 1 to obtain (Y.Eu ) Oxide represented by 2 O 3 . Next, mix 50 weight units of this (Y, Eu) 2 O 3 with 50 weight units of barium sulfate (BaSO 4 ), and then use the same method as in Example 2 to prepare the luminescent composition of the present invention (Y, Eu) 2 O 3 ·(BaSO 4 ). On the other hand, the phosphor obtained by firing only the above-mentioned oxide (Y, Eu) 2 O 3 under the same conditions was used as a standard product, and the above-mentioned light-emitting composition and the standard product were used as a fluorescent film after excitation. The luminous color and luminous brightness were measured, and it was found that there was no difference between the two in luminous color (X/Y=0.64/0.353) and luminous brightness.

又,对50重量单位的上述标准品(Y,Eu)2O3荧光体与50重量单位的硫酸钡(BaSO4)充分混合而得到的混合物在上述条件下进行测定,结果发现发光色乎不变,但发光亮度却显著降低了。Also, a mixture obtained by sufficiently mixing 50 weight units of the above standard (Y, Eu) 2 O 3 phosphor and 50 weight units of barium sulfate (BaSO 4 ) was measured under the above conditions. changed, but the luminance was significantly reduced.

实施例4Example 4

在50重量单位的实施例2所示的(Y,Eu)2O3氧化物和50重量单位的硫酸锶(SrSO4)中加入助熔剂,充分混合后,充填到坩埚中,在1350℃的温度下烧成4小时,接着进行洗净和干燥,从而获得本发明的发光组成物(Y,Eu)2O5SrSO4。对该发光组成物和实施例2的标准品(Y,Eu)2O3荧光体作紫外线测定,结果发现两者在发光亮度和发光色上完全无差别。Add flux to 50 weight units of (Y, Eu) 2 O 3 oxide shown in Example 2 and 50 weight units of strontium sulfate (SrSO 4 ), mix thoroughly, fill into a crucible, and Calcination at high temperature for 4 hours, followed by washing and drying, so as to obtain the light-emitting composition (Y, Eu) 2 O 5 SrSO 4 of the present invention. Ultraviolet measurement was performed between this luminescent composition and the standard (Y, Eu) 2 O 3 phosphor of Example 2. As a result, it was found that there was no difference in luminous brightness and luminous color between the two.

实施例5Example 5

把70重量单位的铽活化钇铝酸盐荧光体(Y2Al5O12∶Tb)与30重量单位的硫酸钡(BaSO4)进行混合,再加入助熔剂(1重量单位的BaCl2·2H2O和0.1重量单位的H2BO3),经过充分混合后又在1200℃的温度下烧成2小时,接 着进行洗净和干燥,从而获得本发明的发光组成物。该发光组成物是用紫外线(253.7nm)激发时的发光亮度,以Y3Al5O12∶Tb荧光体为100%时显示了83%。又,上述烧成前的单纯混合物的发光亮度为62%。Mix 70 weight units of terbium-activated yttrium aluminate phosphor (Y 2 Al 5 O 12 : Tb) with 30 weight units of barium sulfate (BaSO 4 ), and then add flux (1 weight unit of BaCl 2 ·2H 2 O and 0.1 weight unit of H 2 BO 3 ), after being thoroughly mixed, calcined at 1200°C for 2 hours, followed by washing and drying, so as to obtain the luminescent composition of the present invention. The luminance of this luminescent composition when excited by ultraviolet light (253.7 nm) was 83% when the Y 3 Al 5 O 12 :Tb phosphor was 100%. In addition, the emission luminance of the simple mixture before firing was 62%.

实施例6Example 6

把70重量单位的铕活化氧硫化钇荧光体(Y2O2S∶Eu)与30重量单位的硫酸钡进行混合,再加入助熔剂(1重量单位的磷酸锂),接着采用与实施例5同样的做法从而得到了本发明的发光组成物。该发光组成物是用紫外线(253.7nm)激发时的发光亮度,以Y2O3S∶Eu荧光体为100%显示了101%。然而,上述烧成前的单纯的混合物的发光亮度为67%。Mix 70 weight units of europium-activated yttrium oxysulfide phosphor (Y 2 O 2 S:Eu) with 30 weight units of barium sulfate, then add flux (1 weight unit of lithium phosphate), then use the same method as in Example 5 In the same manner, the luminescent composition of the present invention was obtained. The luminance of this luminescent composition when excited by ultraviolet light (253.7 nm) showed 101% when Y 2 O 3 S:Eu phosphor was 100%. However, the emission luminance of the simple mixture before firing was 67%.

实施例7Example 7

把70重量单位的铽活化氧硫化钇荧光体(Y2SiO5∶Tb)与30重量单位的硫酸钡(BaSO4)进行混合,再加入助熔剂(1重量单位的Li2B4O7)经过充分混合后再在1300℃的温度下烧成2小时,接着进行洗净和干燥,从而获得本发明的发光组成物。该发光组成物是用紫外线(253.7nm)激发时的发光亮度,以Y2SiO5∶Tb荧光体为100%时显示了110%。然而,上述烧成前的单纯混合物的发光亮度为60%。Mix 70 weight units of terbium-activated yttrium oxysulfide phosphor (Y 2 SiO 5 : Tb) with 30 weight units of barium sulfate (BaSO 4 ), and then add flux (1 weight unit of Li 2 B 4 O 7 ) After thorough mixing, it was fired at 1300° C. for 2 hours, followed by washing and drying to obtain the light-emitting composition of the present invention. The luminance of this luminescent composition when excited by ultraviolet rays (253.7 nm) showed 110% when the Y 2 SiO 5 :Tb phosphor was 100%. However, the emission luminance of the simple mixture before firing was 60%.

实施例8Example 8

把50重量单位的铽活化氧硫化钆荧光体(Gd2O2S∶Tb)与50重量单位的硫酸钡(BaSO4)进行混合,然后采用与实施例5相同的做法从而获得了本发明的发光组成物。该发光组成物是用紫外线(253.7nm)激发时的发光亮度,以Gd2O2S∶Tb荧光体为100%时显示了91%。又,上述烧成前的单纯混合物的发光亮度为65%。Mix 50 weight units of terbium-activated gadolinium oxysulfide phosphor (Gd 2 O 2 S:Tb) with 50 weight units of barium sulfate (BaSO 4 ), and then use the same method as in Example 5 to obtain the Luminous composition. The luminance of this luminescent composition when excited by ultraviolet light (253.7 nm) was 91% when the Gd 2 O 2 S:Tb phosphor was 100%. In addition, the emission luminance of the simple mixture before firing was 65%.

实施例9Example 9

把50重量单位的铕活化氧硫化钇钒酸盐荧光体(YVO4∶Eu)与50重量单位的硫酸钡(BaSO4)进行混合后采取与实施例5相同的做法从而获得了本发明的发光组成物。该发光组成物是用紫外线(253.7nm)激发时的发光亮度,以YVO4∶Eu荧光体为100%时显示了83%。After mixing 50 weight units of europium-activated yttrium oxysulfide vanadate phosphor (YVO 4 : Eu) and 50 weight units of barium sulfate (BaSO 4 ), the same method as in Example 5 was adopted to obtain the luminescence of the present invention. Composition. The luminance of this luminescent composition when excited by ultraviolet rays (253.7nm) was 83% when the YVO 4 :Eu phosphor was 100%.

实施例10Example 10

按照如下方法配制了药水A液、B液、C液和D液。Prepare liquid medicine A liquid, B liquid, C liquid and D liquid according to the following method.

A液:把950克Y2O350克Eu2O3溶解于给定量的盐酸中并烯释至10升。Solution A: Dissolve 950 grams of Y 2 O 3 and 50 grams of Eu 2 O 3 in a given amount of hydrochloric acid and dilute to 10 liters.

B液:把1000克BaCl2·2H2O溶解于水中并稀释至5升。Solution B: Dissolve 1000 g of BaCl 2 ·2H 2 O in water and dilute to 5 liters.

C液:把600克草酸溶解于3升温水中。Solution C: Dissolve 600 grams of oxalic acid in 3 liters of warm water.

D液:把500克硫酸制成3升稀硫酸溶液。Solution D: Make 3 liters of dilute sulfuric acid solution from 500 grams of sulfuric acid.

在A液和B液的混合液中一边搅拌一边慢慢加入D液。添加结束后,继续慢慢地加入C液。添加后,经过充分搅拌时间,然后对所获得的沉淀生成物进行水洗,洗净后进行脱水,并装入石英的炉式容器中,在空气中以1000℃的温度熔烧3小时使之成为烧成原料。Slowly add liquid D into the mixture of liquid A and liquid B while stirring. After the addition is complete, continue to add liquid C slowly. After the addition, after a sufficient stirring time, the obtained precipitate product was washed with water, dehydrated after washing, placed in a quartz furnace container, and sintered at a temperature of 1000°C in air for 3 hours to become Burn raw materials.

在上述烧成原料中加入助熔剂(0.1%的BaCl2·2H2O和0.1%的H3BO3)并进行充分混合,充填入坩埚中在1400℃的温度下烧成4小时。此后,取出进行充分的水洗,洗净后进行脱水干燥,用150目的筛网筛选后就形成了发光组成物。Add flux (0.1% BaCl 2 ·2H 2 O and 0.1% H 3 BO 3 ) to the above firing raw materials and mix thoroughly, fill it into a crucible and fire at 1400°C for 4 hours. Thereafter, it was taken out, washed with water sufficiently, dehydrated and dried after washing, and sieved with a 150-mesh sieve to form a luminescent composition.

测定上述烧成原料和发光组成物的粒度,将其结果显示在表2。Table 2 shows the results of measuring the particle sizes of the firing raw materials and the luminescent composition.

实施例11Example 11

在实施例10的A溶液与B溶液的混合物中一边搅拌一边慢慢加入C液与D液的混合液,然后将经过充分搅拌后所得的沉淀生成物按照与实施例10同样的步骤,制成烧成原料和发光组成物。In the mixture of solution A and solution B of Example 10, slowly add the mixture of solution C and solution D while stirring, and then the precipitate product obtained after fully stirring is prepared according to the same steps as in Example 10. Firing raw materials and luminescent composition.

比较例1Comparative example 1

在实施例10的A液中一边搅拌一边慢慢加入C液,然后按照与实施例10同样的步骤获得烧成原料。Slowly add liquid C to liquid A in Example 10 while stirring, and then follow the same procedure as in Example 10 to obtain a raw material for firing.

把50重量单位的该烧成原料(Y,Eu)2O3和50重量单位的通过了150目筛网的市售BaSO4以及助熔剂(1%的BaCl2·2H2O和0.2的H3BO3)加在一起,充填到坩埚中,然后在与实施例10相同的条件下制成发光组成物。烧成原料和发光组成物的粒度表示在表2。Put 50 weight units of the calcined raw material (Y, Eu) 2 O 3 and 50 weight units of commercially available BaSO 4 and flux (1% BaCl 2 2H 2 O and 0.2 H 3 BO 3 ) were added together, filled into a crucible, and then made a luminescent composition under the same conditions as in Example 10. Table 2 shows the particle sizes of the fired raw materials and the luminescent composition.

实施例12Example 12

对实施例10中获得的沉淀物进行水洗和脱水,然后加入助熔剂(0.5%的BaCl2·2H2O和0.1%H3BO3),充分混合后,在石英炉式容器中于1400℃的温度下烧成4小时,再进行水洗,洗净后进行干燥,然后用150目的筛网筛选,获得了 发光组成物。烧成原料与发光组成物的粒度表示在表2。Wash and dehydrate the precipitate obtained in Example 10, then add flux (0.5% BaCl 2 2H 2 O and 0.1% H 3 BO 3 ), mix thoroughly, and place in a quartz furnace container at 1400°C Calcined at the temperature of 4 hours, then washed with water, dried after washing, and then sieved with a 150-mesh sieve to obtain a luminescent composition. Table 2 shows the particle sizes of the fired raw materials and the luminescent composition.

实施例13Example 13

在事先装有水和铝钵的球磨机中对硫酸钡(BaSO4)进行40分钟的分散处理,然后把含有30重量单位的BaSO4的淤浆投入水中,一边搅拌一边再在此中投入70重量单位的(Y,Eu)2O3共沉氧化物。作进一步搅拌后再加入0.5重量单位的丙烯乳液(日本丙烯(株)HA-24)的稀释溶液。接着对所获得的复合体进行脱水、干燥和筛分,然后加入助熔剂(0.1%的BaCl2·2H2O和0.3%和H3BO3),经过充分混合后再充填到坩埚中,在1350℃的温度下烧成4小时。把烧成后的组成物从坩埚取出,充分水洗之后再进行脱水干燥,用150目的筛网筛选后就获得了本发明的发光组成物。Barium sulfate (BaSO 4 ) was dispersed for 40 minutes in a ball mill equipped with water and an aluminum bowl in advance, and then the slurry containing 30 weight units of BaSO 4 was put into water, and 70 weight units were added to it while stirring. Units of (Y,Eu) 2 O 3 co-precipitated oxides. After further stirring, 0.5 weight units of a diluted solution of propylene emulsion (Nippon Propylene Co., Ltd. HA-24) was added. Then the obtained complex was dehydrated, dried and sieved, then adding flux (0.1% BaCl 2 2H 2 O and 0.3% H 3 BO 3 ), mixed thoroughly and then filled into the crucible. Fired at a temperature of 1350°C for 4 hours. The fired composition was taken out from the crucible, thoroughly washed with water, then dehydrated and dried, and screened with a 150-mesh sieve to obtain the luminescent composition of the present invention.

实施例14Example 14

在把0.5重量单位的明胶充分溶于温水后得到的溶液中投入30重量单位的市售BaSO4,经过充分搅拌后再投入70重量单位的(Y,Eu)2O3共沉氧化物,进一步搅拌后再加入0.3重量单位阿拉伯橡胶的溶液。此后,对所获得的复合体进行脱水、干燥、筛分、混入助熔剂、烧成等,作了与实施例13同样的处理之后就获得了本发明的发光组成物。Add 30 weight units of commercially available BaSO 4 into the solution obtained by fully dissolving 0.5 weight units of gelatin in warm water, and then add 70 weight units of (Y, Eu) 2 O 3 co-precipitated oxides after fully stirring. After stirring, a solution of 0.3 weight units of rubber arabic was added. Thereafter, the obtained composite was dehydrated, dried, sieved, mixed with a flux, fired, etc., and subjected to the same treatment as in Example 13 to obtain the light-emitting composition of the present invention.

比较例2Comparative example 2

把70重量单位的(Y,Eu)2O3的共沉氧化物与30重量单位的通过150筛目的市售BaSO4和助熔剂(1%的BaCl2·2H2O和0.2%的H3BO3)进行混合后,把所得的混合物充填入坩埚,然后在与实施例3相同的条件下进行烧成,从而获得了发光组成物。Combine 70 weight units of (Y,Eu) 2 O 3 co-precipitated oxide with 30 weight units of commercially available BaSO 4 passing through 150 mesh and flux (1% BaCl 2 2H 2 O and 0.2% H 3 BO 3 ) were mixed, the resulting mixture was filled into a crucible, and then fired under the same conditions as in Example 3, thereby obtaining a luminescent composition.

以上,对实施例13、14、比较例2的各发光组成物的粒度、粒径和亮度进行了测定,其结果如表3所示。As above, the particle size, particle diameter and luminance of each light-emitting composition of Examples 13, 14, and Comparative Example 2 were measured, and the results are shown in Table 3.

从表3可明确地看到,本发明的发光组成物显示了优异的亮度,而且是一种粒度分布范围窄的发光组成物。It can be clearly seen from Table 3 that the luminescent composition of the present invention exhibits excellent brightness and is a luminescent composition with a narrow particle size distribution range.

在41重量单位的醋酸钡与21重量单位的硫酸铵经过粉碎而混合的混合物中加入38重量单位的(Y,Eu)2O3的共沉氧化物和肋熔剂(1重量%的BaCl·2H2O和0.3%的H3BO3),经过充分混合后充填入坩埚,然后在与实施例13相同的条件下进行烧成,从而获得由铕活化氧化钇荧光体和硫酸钡组成的本发明的发光组成物。Add 38 weight units of (Y,Eu) 2 O 3 co-precipitated oxide and rib flux (1% by weight of BaCl·2H 2 O and 0.3% H 3 BO 3 ), filled into the crucible after thorough mixing, and then fired under the same conditions as in Example 13, so as to obtain the present invention consisting of europium-activated yttrium oxide phosphor and barium sulfate luminous composition.

实施例16Example 16

除采用27重量单位的碳酸钙、37重量单位的硫酸铵和(Y,Eu)2O3的共沉氧化物外,其它均采取与实施例15相同做法,从而获得了由铕活化氧化钇荧光体和硫酸钙组成的本发明的发光组成物。Except for the use of 27 weight units of calcium carbonate, 37 weight units of ammonium sulfate and (Y, Eu) 2 O 3 co-precipitated oxides, the others are the same as in Example 15, thereby obtaining the fluorescence of yttrium oxide activated by europium The luminescent composition of the present invention is composed of body and calcium sulfate.

实施例17Example 17

采用40重量单位的硝酸锶、25重量单位的硫酸铵和35重量单位的(Y,Eu)2O3的共沉氧化物,此外均采取与实施例15同样的做法,从而获得由铕活化氧化钇荧光体和硫酸锶组成的本发明的发光组成物。Using 40 weight units of strontium nitrate, 25 weight units of ammonium sulfate and 35 weight units of (Y, Eu) 2 O 3 co-precipitated oxides, in addition to adopting the same method as in Example 15, thereby obtaining the activated oxidation by europium The luminescent composition of the present invention is composed of yttrium phosphor and strontium sulfate.

比较例3Comparative example 3

采用50重量单位的硫酸锶和50重量单位的(Y,Eu)2O3的共沉氧化物,其他均采用与实施例15相同的做法,从而获得与实施例17相同组成的发光组成物。A co-precipitated oxide of 50 weight units of strontium sulfate and 50 weight units of (Y,Eu) 2 O 3 was used, and the same procedure as in Example 15 was used for the rest, so as to obtain a luminescent composition with the same composition as in Example 17.

以上对实施例15、16、17和比较例3的各发光组成物的粒度和粒径进行测定,其结果如表4所示。The particle size and particle diameter of each light-emitting composition of Examples 15, 16, 17 and Comparative Example 3 were measured above, and the results are shown in Table 4.

正如可从表4明确地看到的,通过该制法的本发明的发光组成物获得了更窄的粒度分布范围。As can be clearly seen from Table 4, the light-emitting composition of the present invention obtained by this production method has a narrower particle size distribution range.

实施例18Example 18

把43.5重量单位的实施例1所示的本发明的发光组成物(Y,E)2O3·BaSO4(X/Y=0.657/0.348)的红色发光成份、33.7重量单位的LaPO4∶Ce,Tb荧光体(X/Y=0.359/0.547)的绿色发光成份以及22.8重量单位的Ca2B5O9Cl∶Eu荧光体(X/Y=0.134/0.094)的蓝色发光成份进行充分混合,运用这种混合荧光体制作涂敷液,然后在玻璃管内涂敷该液,使作为混合荧光体的涂敷量达到约4mg/cm,然后通过现有的方法制造出荧光灯。该荧光灯显示了发光色(X/Y=0/345/0.347)中白色发光较高的演色性,其亮度除没有使用BaSO4以外,对相同的荧光灯(Br=100%)显示为99%。43.5 weight units of the red light-emitting composition (Y, E) 2 O 3 BaSO 4 (X/Y=0.657/0.348) of the present invention shown in Example 1, 33.7 weight units of LaPO 4 : Ce , the green luminescent component of Tb phosphor (X/Y=0.359/0.547) and the blue luminescent component of 22.8 weight units of Ca 2 B 5 O 9 Cl:Eu phosphor (X/Y=0.134/0.094) are thoroughly mixed , using this mixed phosphor to make a coating liquid, and then apply the liquid in a glass tube so that the coating amount as a mixed phosphor reaches about 4 mg/cm, and then manufacture a fluorescent lamp by an existing method. This fluorescent lamp showed high color rendering of white emission among the emitted colors (X/Y=0/345/0.347), and its luminance was 99% for the same fluorescent lamp (Br=100%) except that BaSO 4 was not used.

实施例19Example 19

把50重量单位的发光组成物(Y0.93, Eu0.6372O3·BaSO4的红色发光成份、35重量单位的LaPO4∶Ce,Tb荧光体的绿色发光成份以及15重量单位的(Sr,Ca)5(PO4)Cl∶Eu2+荧光体的蓝色发光成份进行充分混合,然后用该混合荧光体制作涂敷液,接着涂敷在玻璃管内,从而制得30瓦的白色发光荧光灯。涂敷量为4mg/cm。该荧光灯显示的发光效率为711m/w,演色评价数为82。Mix 50 weight units of the red light-emitting composition of the luminescent composition (Y 0.93 , Eu 0.637 ) 2 O 3 ·BaSO 4 , 35 weight units of the green light-emitting composition of LaPO 4 : Ce, Tb phosphor, and 15 weight units of (Sr, Ca) 5 (PO 4 ) Cl:Eu 2+ blue light-emitting components of the phosphor are thoroughly mixed, and then the mixed phosphor is used to make a coating liquid, and then coated in a glass tube to obtain a 30-watt white light-emitting fluorescent lamp . The coating amount was 4 mg/cm. The fluorescent lamp showed a luminous efficiency of 711m/w and a color rendering index of 82.

实施例20Example 20

采用35重量单位的发光组成物(Y0.1Gd0.87Eu0.032O3·BaSO4的红色发光成份与35重量单位的LaPO4∶Ce,Tb荧光体的绿色发光成份以及15重量单位的BaMg2Al16O27∶Eu荧光体的蓝色发光成份,制得了与实施例16同样的白色发光荧光灯。该荧光灯显示的发光效率为691m/w,演色评价数为83。35 weight units of red light emitting composition (Y 0.1 Gd 0.87 Eu 0.03 ) 2 O 3 BaSO 4 and 35 weight units of LaPO 4 : Ce, green light emitting composition of Tb phosphor and 15 weight units of BaMg 2 Al 16 O 27 : the blue light-emitting component of the Eu phosphor, and the same white light-emitting fluorescent lamp as in Example 16 was produced. The fluorescent lamp exhibited a luminous efficiency of 691m/w and a color rendering index of 83.

实施例21Example 21

采用50重量单位的发光组成物(Gd0.955Eu0.0452O3·0.7BaSO4的红色发光成份、30重量单位的LaPO4∶Ce,Tb荧光体的绿色发光成份、15重量单位的Ca2B5O9Cl;Eu2+荧光体的蓝色发光成份以及30重量单位的2(Ba,Ca,Sr)O·0.9P2O5·0.1B2O3荧光体的兰绿色发光成份,制成与实施例16同样的白色发光的荧光灯。该荧光灯显示的发光效率为70ml/w,演色评价数为82。Using 50 weight units of luminescent composition (Gd 0.955 Eu 0.045 ) 2 O 3 ·0.7BaSO 4 red luminescent component, 30 weight units of LaPO 4 : Ce, green luminescent component of Tb phosphor, 15 weight units of Ca 2 B 5 O 9 Cl; the blue-green luminescent component of Eu 2+ phosphor and the blue-green luminescent component of 30 weight units of 2(Ba, Ca, Sr)O·0.9P 2 O 5 0.1B 2 O 3 phosphor. Become the same white luminescent fluorescent lamp as in Example 16. The fluorescent lamp exhibited a luminous efficiency of 70ml/w and a color rendering index of 82.

比较例4Comparative example 4

采用37重量单位的(Y0.693Eu0.0372O3荧光体的红色发光成份、43重量单位的LaPO4∶Ce,Tb荧光体的绿色发光成份以及20重量单位的(Sr,Ca)5(PO43Cl∶Eu荧光体,有用与实施例16相同的方法,制得了具有过去众所周知的组成比的白色发光荧光灯。该荧光灯显示的发光效率为701m/w,演色评价数为82。Using 37 weight units of (Y 0.693 Eu 0.037 ) 2 O 3 phosphor for red emission, 43 weight units of LaPO 4 : Ce, green emission of Tb phosphor and 20 weight units of (Sr, Ca) 5 (PO 4 ) 3Cl :Eu phosphor, by the same method as in Example 16, a white-emitting fluorescent lamp having a composition ratio known in the past was produced. The fluorescent lamp exhibited a luminous efficiency of 701 m/w and a color rendering index of 82.

比较例5Comparative Example 5

把25重量单位的(Y0.963,Eu0.0372O3荧光体、35重量单位的LaPO4∶Ce,Tb荧光体、15重量单位的(Sr,Ca)5(PO43Cl∶Eu2+以及25重量单位的BaSO4(特级试药)进行混合,采用与实施例16相同的方法,制成了白色发光荧光灯。该荧光灯显示的发光效率为591m/w,演色评价数为79,明亮度不充分,演色评价数也降低了。Put 25 weight units of (Y 0.963 , Eu 0.037 ) 2 O 3 phosphor, 35 weight units of LaPO 4 : Ce, Tb phosphor, 15 weight units of (Sr, Ca) 5 (PO 4 ) 3 Cl: Eu 2 + and 25 weight units of BaSO 4 (special grade reagent) were mixed, and the same method as in Example 16 was used to manufacture a white light-emitting fluorescent lamp. The fluorescent lamp showed a luminous efficiency of 591 m/w and a color rendering index of 79, which was insufficient in brightness and lowered in the color rendering index.

表1Table 1

发光组成物的混合比(重量%)    相对发光    材料费降低Mixing ratio of luminescent composition (% by weight) Relative luminescence Reduced material cost

no

(Y,Eu)2O3BaSO4亮度(%) 金额(日元/kg) 率(%)(Y, Eu) 2 O 3 B a SO 4 brightness (%) amount (yen/kg) rate (%)

1    标准品    100    0    100    0    01 Standard 100 0 100 0 0

2    本发明品    90    10    106    4000    9.52 Invention product 90 10 106 4000 9.5

3    本发明品    50    50    106    20000    47.53 Invention product 50 50 106 20000 47.5

4    本发明品    30    70    105    28000    66.74 Invention product 30 70 105 28000 66.7

5    本发明品    20    80    103    32000    76.25 Invention product 20 80 103 32000 76.2

6    本发明品    10    90    95    36000    85.76 Invention product 10 90 95 36000 85.7

7    比较例    0    100    0    40000    95.27 Comparative example 0 100 0 40000 95.2

表2Table 2

实施例Example

比较例1Comparative example 1

10    11    1210 11 12

(Y,Eu)2O3BaSO4 (Y, Eu) 2 O 3 BaSO 4

--

中央粒径d505.1μ 6.1μ 4.9μ 17.0μCentral particle size d 50 5.1μ 6.1μ 4.9μ 17.0μ

--

烧 平均粒径 d5.5μ 6.5μ 5.7μ 20.5μBurnt average particle size d5.5μ 6.5μ 5.7μ 20.5μ

become

原    粒度分布Original particle size distribution

料    ~4μ    26%    27%    -    35%    0%Material ~4μ 26% 27% - 35% 0%

4~16μ    72%    71%    63%    37%4~16μ 72% 71% 63% 37%

16μ~    2%    2%    -    2%    63%16μ~ 2% 2% - 2% 63%

中央粒径d508.2μ 8.4μ 8.5μ 6.3μCentral particle size d 50 8.2μ 8.4μ 8.5μ 6.3μ

发 平均粒径 d8.5μ 8.8μ 8.9μ 11.3μhair average particle size d8.5μ 8.8μ 8.9μ 11.3μ

光    粒度分布Light particle size distribution

Group

成    ~5μ    17%    18%    18%    33%Cheng ~5μ 17% 18% 18% 33%

物    5~15μ    81%    77%    76%    49%Object 5~15μ 81% 77% 76% 49%

16μ~    2%    5%    6%    18%16μ~ 2% 5% 6% 18%

33

实    施例13    实施例14    比较例2Example Example 13 Example 14 Comparative Example 2

中央粒径d506.5 6.7 7.1Central particle size d 50 6.5 6.7 7.1

平均粒径    7.8    8.4    12.2Average particle size 7.8 8.4 12.2

粒度分布Particle size distribution

0~4μ    145.%    17.7%    18.2%0~4μ 145.% 17.7% 18.2%

4~16μ    80.6%    77.7%    59.2%4~16μ 80.6% 77.7% 59.2%

16μ以上    4.9%    4.6%    22.6%Above 16μ 4.9% 4.6% 22.6%

粉体亮度    102    101    100Powder Brightness 102 101 100

膜亮度    107%    105%    100%Film Brightness 107% 105% 100%

表4Table 4

实施例15    实施例16    实施例17    比较例3Example 15 Example 16 Example 17 Comparative Example 3

中央粒径d509.9 10.0 9.2 8.5Central particle size d 50 9.9 10.0 9.2 8.5

粒度分布Particle size distribution

0~5μ    12%    11%    13%    18%0~5μ 12% 11% 13% 18%

5~15μ    68%    71%    75%    56%5~15μ 68% 71% 75% 56%

15以上    20%    18%    12%    20%Above 15 20% 18% 12% 20%

Claims (18)

1、一种发光组成物,该组成物含有由氧化物系荧光体与含量为5%(重量)-95%(重量)的碱土金属硫酸盐融着而形成的粒子,所述的氧化物系荧光体含有稀土类元素及贵金属元素中的至少一种,所述的碱土金属硫酸盐含有钡、锶及钙中的至少一种,且按需要含有作为活化剂的微量元素。1. A luminescent composition, which contains particles formed by fusion of an oxide-based phosphor and an alkaline earth metal sulfate with a content of 5% (weight) to 95% (weight), the oxide-based phosphor The phosphor contains at least one of rare earth elements and noble metal elements, and the alkaline earth metal sulfate contains at least one of barium, strontium and calcium, and contains trace elements as activators as needed. 2、根据权利要求1所述的发光组成物,其特征是上述硫酸盐的含量为10~95%(重量)。2. The luminescent composition according to claim 1, characterized in that the content of said sulfate is 10-95% by weight. 3、根据权利要求1所述的发光组成物,其特征是上述碱土金属是钡以及锶中的至少一种,或者是以此为主的。3. The luminescent composition according to claim 1, wherein said alkaline earth metal is at least one of barium and strontium, or is mainly composed of these. 4、根据权利要求1所述的发光组成物,其特征是上述荧光体为含有作为活化剂的铕的稀土类氧化物荧光体。4. The luminescent composition according to claim 1, wherein the phosphor is a rare earth oxide phosphor containing europium as an activator. 5、根据权利要求1所述的发光组成物,其特征是上述微量元素为铕以及铅中的至少一种。5. The luminescent composition according to claim 1, wherein said trace element is at least one of europium and lead. 6、一种发光组成物的制造方法,其特征是,以含有稀土元素以及贵金属元素中的至少一种的氧化物系荧光体或荧光体原料同含量为5%(重量)-95%(重量)的、含有钡、锶以及钙中的至少一种的、且按需要含有作为活化剂的微量元素的碱土金属硫酸盐两者共存的状态,把荧光体或它的活化剂放在至少一种母体原料中进行固熔而得到的该荧光体原料等与碱土金属硫酸盐进行机械地混合,调整,在550℃-1600℃的温度范围内进行烧成。6. A method for producing a luminescent composition, characterized in that the same content of oxide-based phosphors or phosphor raw materials containing at least one of rare earth elements and noble metal elements is 5% (weight) to 95% (weight) ), containing at least one of barium, strontium, and calcium, and containing alkaline earth metal sulfate as needed as an activator of trace elements, the phosphor or its activator is placed in at least one The phosphor raw material obtained by solid-solution in the matrix raw material is mechanically mixed with alkaline earth metal sulfate, adjusted, and fired at a temperature ranging from 550°C to 1600°C. 7、根据权利要求6所述的发光组成物的制造方法,其特征是添加一种作为助熔剂的含有钡、磷以及硼中至少一种的化合物。7. The method for producing a luminescent composition according to claim 6, wherein a compound containing at least one of barium, phosphorus and boron is added as a flux. 8、根据权利要求6所述的发光组成物的制造方法,其特征是上述碱土金属硫酸盐的含量为10~95%(重量)。8. The method for producing a luminescent composition according to claim 6, wherein the content of said alkaline earth metal sulfate is 10-95% by weight. 9、根据权利要求6所述的发光组成物的制造方法,其特征是上述烧成是在800-1550℃范围的任一温度下进行的。9. The method for producing a luminescent composition according to claim 6, wherein said firing is carried out at any temperature in the range of 800-1550°C. 10、根据权利要求6所述的发光组成物的制造方法,其特征是在含有至少包括一种构成荧光体母体的金属元素的化合物和碱土金属盐这两者的水溶液中把草酸或可溶于水的草酸盐、以及硫酸或可溶于水的硫酸盐溶液一起或分别加入,以如此获得的上述构成母体的金属元素的草酸盐和上述碱土金属硫酸盐的沉淀物为荧光体原料的主要部分,对该荧光体原料进行烧成。10. The method for producing a luminescent composition according to claim 6, characterized in that oxalic acid or a soluble Water oxalate, and sulfuric acid or water-soluble sulfate solution are added together or separately, and the oxalate of the above-mentioned metal elements constituting the matrix and the precipitate of the above-mentioned alkaline earth metal sulfate obtained in this way are used as the raw material of the phosphor. In the main part, the phosphor raw material is fired. 11、根据权利要求6所述的发光组成物的制造方法,其特征是将由荧光体构成的、或通过把它的活化剂放在至少一种母体原料中进行固溶而得到的发光体原料与碱土金属的硫酸盐进行混合时,把上述碱土金属的硫酸盐以在溶剂中分散的状态下粘着到上述荧光体原料上去,从而形成复合体,再将其干燥,然后再进行烧成。11. The manufacturing method of the luminescent composition according to claim 6, characterized in that the luminescent material composed of phosphor or obtained by putting its activator in at least one matrix raw material for solid solution and When the alkaline earth metal sulfate is mixed, the alkaline earth metal sulfate is adhered to the phosphor raw material in a dispersed state in a solvent to form a complex, which is then dried and then fired. 12、根据权利要求6所述的发光组成物的制造方法,其特征是上述碱土金属的硫酸盐是由它的初级物质构成的。12. The method for producing a luminescent composition according to claim 6, wherein said alkaline earth metal sulfate is composed of its primary substance. 13、根据权利要求12所述的发光组成物的制造方法,其特征是上述初级物质是碱土金属的化合物与硫酸铵组成的。13. The method for producing a luminescent composition according to claim 12, wherein said primary substance is composed of an alkaline earth metal compound and ammonium sulfate. 14、一种发光组成物用于荧光灯的用途,其特征是,把含有使权利要求1所述的氧化物系荧光体与碱土金属的硫酸盐熔融粘着后形成的粒子的发光组成物作为发光物质而包含在荧光膜中。14. A use of a luminescent composition for a fluorescent lamp, characterized in that the luminescent composition contains particles formed by fusion bonding the oxide-based phosphor as claimed in claim 1 with an alkaline earth metal sulfate as a luminescent substance And included in the fluorescent film. 15、根据权利要求14所述的发光组成物用于荧光灯的用途,其特征是上述荧光膜含有在430~475nm范围内具有发光最大波长的蓝色发光物质、在520~560nm范围内具有发光最大波长的绿色发光物质、以及在595~630nm范围内具有发光最大波长的红色发光物质。15. The use of the luminescent composition in a fluorescent lamp according to claim 14, characterized in that the fluorescent film contains a blue luminescent substance with a maximum luminescence wavelength in the range of 430-475nm, and a blue luminescent substance with a maximum luminescence wavelength in the range of 520-560nm. Green luminescent substances with a wavelength of 595-630nm, and red luminescent substances with a maximum emission wavelength within the range of 595-630nm. 16、根据权利要求15所述的发光组成物用于荧光灯的用途,其特征是上述荧光膜进一步含有在480~500nm范围内具有发光最大波长的蓝绿色发光物质。16. The use of the luminescent composition in a fluorescent lamp according to claim 15, wherein the fluorescent film further contains a blue-green luminescent substance having a maximum luminescence wavelength within the range of 480-500nm. 17、根据权利要求15所述的发光组成物用于荧光灯的用途,其特征是上述红色发光物质是由含有一种粒子的发光组成物组成的,这种粒子是通过使含有作为活化剂的铕的稀土氧化物荧光体和碱土金属的硫酸盐熔融粘着而形成的。17. The use of the luminescent composition for fluorescent lamps according to claim 15, characterized in that the above-mentioned red luminescent substance is composed of a luminescent composition containing a kind of particle, and the particle is prepared by adding europium as an activator It is formed by melting and adhering rare earth oxide phosphors and alkaline earth metal sulfates. 18、根据权利要求14所述的发光组成物用于荧光灯的用途,其特征是上述荧光体为含有作为构成母体元素的稀土元素的氧化物系荧光体。18. The use of the luminescent composition in a fluorescent lamp according to claim 14, wherein the phosphor is an oxide-based phosphor containing a rare earth element as a constituent element.
CN 86108231 1985-12-16 1986-12-15 Luminescent composition, its production method and use for fluorescent lamps Expired - Fee Related CN1020743C (en)

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CN1591767B (en) * 2003-05-22 2011-04-13 通用电气公司 Fluorescent lamp

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CN117568032A (en) * 2023-11-17 2024-02-20 中国科学院长春应用化学研究所 Preparation method of electrolyte adjuvant-enhanced rare earth upconversion luminescent material

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