CN102068409A - Method for preparing mono-disperse microemulsion, liposome and microsphere based on microfluidic technology - Google Patents
Method for preparing mono-disperse microemulsion, liposome and microsphere based on microfluidic technology Download PDFInfo
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Abstract
本发明公开了一种基于微流控技术制备单分散性微乳、脂质体和微球的方法。该方法包括以下步骤:将亲水性药物(或脂溶性药物)的水溶液(或油溶液)作为分散相,油相(或水相)作为连续相,将分散相和连续相分别输送到微流控芯片装置的相应微通道,剪切为单分散性包裹药物的液滴,然后采用一定的固化方法使液滴固化,得到尺寸均一、分散稳定的载药脂质体微球或生物可降解微球。在优化条件下,微乳和微球的直径分布系数可小于5%,直径在10-500微米。该技术解决了传统超声、搅拌乳化法、薄膜水化分散法制备的载药微乳、脂质体、微球尺寸不均一、包埋率低、分散性差、靶向性差、生物利用度低以及酶与细胞生物活性低,产生免疫抑制等问题。The invention discloses a method for preparing monodisperse microemulsion, liposome and microsphere based on microfluidic technology. The method comprises the following steps: using the aqueous solution (or oil solution) of hydrophilic drugs (or fat-soluble drugs) as a dispersed phase, the oil phase (or water phase) as a continuous phase, and transporting the dispersed phase and the continuous phase to the microfluidic The corresponding microchannels of the control chip device are sheared into monodisperse drug-encapsulated droplets, and then the droplets are solidified by a certain curing method to obtain drug-loaded liposome microspheres or biodegradable microspheres with uniform size and stable dispersion. ball. Under optimal conditions, the diameter distribution coefficient of microemulsions and microspheres can be less than 5%, and the diameters range from 10 to 500 microns. This technology solves the problems of drug-loaded microemulsions, liposomes, and microspheres with uneven size, low embedding rate, poor dispersion, poor targeting, and low bioavailability prepared by traditional ultrasound, stirring emulsification, and film hydration dispersion methods. Enzymes and cells have low biological activity, resulting in problems such as immunosuppression.
Description
技术领域technical field
本发明属于医药工程药物制剂领域,具体涉及一种基于微流控技术的单分散性微乳、脂质体和微球的制备方法。The invention belongs to the field of pharmaceutical engineering drug preparations, and in particular relates to a method for preparing monodisperse microemulsions, liposomes and microspheres based on microfluidic technology.
背景技术Background technique
微流控技术是一项重要的科学技术,它的主要特征就是集成化和微型化,将在疾病诊断、药物筛选、环境检测、食品安全、司法鉴定、体育竞技以及反恐、航天等领域发挥作用。微流控芯片主要是以微通道网络和各种功能单元集成化为特点,对微量样品在微观尺度上进行操控和处理,实现微量样品的制备、反应、分离和检测。而液滴是近年来在微流控芯片上发展起来的一种全新的操控微小体积液体的技术。作为一种全新的技术,液滴最常见的应用是作为微反应器,研究微尺寸上的反应及过程。在这些应用中,制备均一尺寸可控的微乳、脂质体以及生物降解性微球在药物的输送方面有着重要的应用。目前制备微乳、脂质体以及生物降解性微球的方法主要是采用“top-down”的方式,即传统的超声、机械搅拌等,采用这些方法在制备乳液过程中,由于粒径不均一,小的乳液会被大的乳液吸收,同时大的乳液又会因剪切力的作用而破坏;在乳液聚合过程中,会形成许多聚合凝聚物,同时,在乳液的合并与破裂过程中,内包药物、酶以及细胞等目标物容易逃逸到乳液表面,导致目标物包埋率低。因此传统方法获得的微乳、脂质体以及生物降解性微球存在粒径分布宽,形态难以控制,且重复制备的结果偏差较大,给微乳、脂质体以及生物降解性微球的实际应用带来许多困难。例如,亲水性药物在采用常用的薄膜水化分散法制备脂质体时,包封率低,载药量难以满足治疗需要。作为药物载体,粒径的大小决定其在体内的分布并影响其与生物体器官以及细胞的作用,小粒径载体可将注射部位的潜在刺激减小到最低程度;而且如果应用单分散载体,药物的释放动力特性能够得到有效控制,从而可以更容易地构造较复杂的药物释放系统。另外作为酶的固定化和蛋白质分离介质,由于粒径不均一,小的微球会聚集到大微球之间的间隙中,使得分离压力增大,严重时会导致分离无法进行;作为细胞培养载体,粒径不均一会导致养分和细胞密度的不均匀,从而导致细胞生长的不均匀;作为药物缓释载体,由于乳液不稳定会导致药物的包埋率大大降低,另外由于粒径不均一,在系统给药中使药物的靶向性差,导致药物在体内的生物利用度大大降低,另外制备批次之间的差异,导致无法准确考察药物释放模式,使其应用大大受到限制。因此研究新型制备方法,制备出单分散性微乳、脂质体和生物降解性微球,以便克服传统制备方法的不足以及由此带来的应用上的限制。Microfluidic technology is an important science and technology, its main feature is integration and miniaturization, it will play a role in disease diagnosis, drug screening, environmental testing, food safety, judicial identification, sports competition, anti-terrorism, aerospace and other fields . Microfluidic chips are mainly characterized by the integration of microchannel networks and various functional units. They control and process micro-samples at the micro-scale, and realize the preparation, reaction, separation and detection of micro-samples. Droplets are a brand-new technology for manipulating tiny volumes of liquids developed on microfluidic chips in recent years. As a brand-new technology, the most common application of droplets is as a microreactor to study reactions and processes at the microscale. Among these applications, the preparation of uniform size-controlled microemulsions, liposomes, and biodegradable microspheres has important applications in drug delivery. At present, the methods for preparing microemulsions, liposomes and biodegradable microspheres mainly adopt the "top-down" method, that is, traditional ultrasound, mechanical stirring, etc. , the small emulsion will be absorbed by the large emulsion, and at the same time the large emulsion will be destroyed by the shear force; in the process of emulsion polymerization, many aggregates will be formed, and at the same time, in the process of merging and breaking of the emulsion, Targets such as drugs, enzymes, and cells in the emulsion are easy to escape to the surface of the emulsion, resulting in a low embedding rate of the target. Therefore, microemulsions, liposomes and biodegradable microspheres obtained by traditional methods have a wide particle size distribution, difficult shape control, and large deviations in the results of repeated preparations, giving microemulsions, liposomes and biodegradable microspheres Practical application brings many difficulties. For example, when liposomes are prepared by the commonly used film hydration dispersion method for hydrophilic drugs, the encapsulation efficiency is low, and the drug loading is difficult to meet the treatment needs. As a drug carrier, the size of the particle size determines its distribution in the body and affects its interaction with biological organs and cells. The small particle size carrier can minimize the potential irritation at the injection site; and if a monodisperse carrier is used, The drug release kinetics can be effectively controlled, making it easier to construct more complex drug release systems. In addition, as an enzyme immobilization and protein separation medium, due to the uneven particle size, small microspheres will gather in the gap between large microspheres, which will increase the separation pressure, and in severe cases, the separation will not be possible; as a cell culture As a carrier, uneven particle size will lead to uneven nutrient and cell density, resulting in uneven cell growth; as a drug sustained-release carrier, the embedding rate of the drug will be greatly reduced due to the instability of the emulsion. In addition, due to the uneven particle size , Poor drug targeting in systemic administration, leading to greatly reduced bioavailability of drugs in vivo, and differences between preparation batches, resulting in the inability to accurately investigate drug release patterns, greatly limiting its application. Therefore, new preparation methods are studied to prepare monodisperse microemulsions, liposomes and biodegradable microspheres in order to overcome the shortcomings of traditional preparation methods and the resulting application limitations.
由于微流控技术产生的液滴具有样品无扩散、反应条件稳定、单分散性好,无交叉污染以及混合迅速等特性,因此基于“bottom up”思想的微流控技术制备的微乳、脂质体以及生物降解性微球具有形状可控、大小均匀、适用材料多样性等优点。通过将药物、酶和细胞等引入液滴,产生单分散性微乳、脂质体以及生物降解性微球,提高传统制备方法尺寸无法统一、目标物包裹率低、重复性差等问题,以期构建一种可以控制药物释放、提高药物生物利用度、保持酶与细胞生物活性,提高药物载体的靶向性,减少药物的系统毒性以及细胞移植过程中的免疫抑制和同种过敏反应等。Since the droplets produced by microfluidic technology have the characteristics of no sample diffusion, stable reaction conditions, good monodispersity, no cross-contamination, and rapid mixing, microemulsions and lipids prepared by microfluidic technology based on the "bottom up" idea Plastids and biodegradable microspheres have the advantages of controllable shape, uniform size, and diversity of applicable materials. By introducing drugs, enzymes, and cells into droplets, monodisperse microemulsions, liposomes, and biodegradable microspheres are produced, which solves the problems of unbalanced size, low target encapsulation rate, and poor repeatability in traditional preparation methods, in order to construct One can control the release of drugs, improve the bioavailability of drugs, maintain the biological activity of enzymes and cells, improve the targeting of drug carriers, reduce the systemic toxicity of drugs, and immunosuppression and alloallergic reactions during cell transplantation.
发明内容Contents of the invention
本发明针对各类亲水性药物和脂溶性药物,酶与细胞等制备尺寸均一、分散稳定的O/W、W/O以及W/O/W等微乳,脂质体以及生物降解性微球,以用于药物的输送、控制与释放;酶的固载以及活性保持;细胞的培养、功能表达以及靶向移植等。The present invention prepares O/W, W/O and W/O/W microemulsions, liposomes and biodegradable microemulsions with uniform size and stable dispersion for various hydrophilic drugs and fat-soluble drugs, enzymes and cells. Spheres for drug delivery, control and release; enzyme immobilization and activity maintenance; cell culture, functional expression and targeted transplantation, etc.
为达到上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种可制备单分散性微乳、脂质体和生物降解性微球的微流控芯片装置,包括微量泵、产生不同尺寸液滴的微流控芯片、液滴接收和储存容器;(1)根据制备微乳的性质,对芯片微通道进行相应的疏水性或亲水性修饰;如当制备W/O微乳时,可采用由PDMS或玻璃制成的内壁具有疏水性的微通道;当制备O/W微乳时,需采用聚合物(如聚乙烯醇等)对PDMS微通道进行表面修饰,使其内壁表现为亲水性质;特别是,通过吸附自组装-热固化法,采用质量浓度5%丙三醇-2%聚乙烯醇的混合溶液对PDMS微通道进行修饰,可使修饰后的PDMS表面具有超亲水性。(2)将亲水性药物(或脂溶性药物)溶于水相(或油相),然后以水相(或油相)为分散相,油相(或水相)为连续相,剪切成单分散性包裹药物的单层或多层微乳;(3)根据药物性质制备成相应的溶液,从中间微通道通入,将脂质体或生物相容性聚合物的溶液通入两侧微通道,然后使用与上述溶液性质相反的连续相将上述溶液剪切为单分散性包裹药物的液滴,再采用一定的固化方法使液滴固化,得到尺寸均一、分散稳定的载药脂质体微球或生物可降解微球。在优化条件下,微乳和微球的直径分布系数(CV值,定义见下式)控制在5%以内,在微通道尺寸确定情况下(本发明以200微米为例),通过调节分散相浓度、分散相和连续相的流速可以自由调节实现微乳、脂质体或微球的直径在10-500微米;用于药物载体时药物包埋率高、储存稳定,在优化条件下包埋率接近100%。用于包裹酶和细胞时,包裹率高,活性损失小。A microfluidic chip device capable of preparing monodisperse microemulsions, liposomes, and biodegradable microspheres, including micropumps, microfluidic chips that generate droplets of different sizes, droplet receiving and storage containers; (1 ) According to the properties of the prepared microemulsion, the corresponding hydrophobic or hydrophilic modification is carried out on the microchannel of the chip; for example, when preparing a W/O microemulsion, a microchannel with a hydrophobic inner wall made of PDMS or glass can be used; When preparing O/W microemulsions, it is necessary to use polymers (such as polyvinyl alcohol, etc.) to modify the surface of PDMS microchannels to make their inner walls hydrophilic; in particular, through adsorption self-assembly-thermal curing method, using The mixed solution of 5% glycerol-2% polyvinyl alcohol is used to modify the PDMS microchannel, so that the surface of the modified PDMS has superhydrophilicity. (2) Dissolve the hydrophilic drug (or fat-soluble drug) in the water phase (or oil phase), then use the water phase (or oil phase) as the dispersed phase, and the oil phase (or water phase) as the continuous phase. (3) Prepare a corresponding solution according to the properties of the drug, pass it through the middle microchannel, and pass the solution of liposome or biocompatible polymer into the two side microchannel, and then use the continuous phase opposite to the above solution to shear the above solution into monodisperse drug-encapsulated droplets, and then use a certain curing method to solidify the droplets to obtain a drug-loaded lipid with uniform size and stable dispersion. Plastid microspheres or biodegradable microspheres. Under optimal conditions, the diameter distribution coefficient (CV value, definition sees the following formula) of microemulsion and microsphere is controlled within 5%, under the situation of microchannel size determination (the present invention is with 200 micron as example), by adjusting dispersed phase Concentration, flow rate of dispersed phase and continuous phase can be freely adjusted to achieve microemulsions, liposomes or microspheres with a diameter of 10-500 microns; when used as a drug carrier, the drug embedding rate is high, storage is stable, and embedding under optimized conditions The rate is close to 100%. When used to wrap enzymes and cells, the wrapping rate is high and the loss of activity is small.
上述直径分布系数(Coefficient of Variation,CV)={[∑(di-d)2/N]1/2/d}×100%The above diameter distribution coefficient (Coefficient of Variation, CV) = {[∑(d i -d) 2 /N] 1/2 /d} × 100%
式中,di为各个微乳、脂质体和聚合物微球的直径,d为所研究微乳、脂质体和聚合物微球的平均直径,N为用于研究直径的微乳、脂质体和聚合物微球个数,N=100个。In the formula, d i is the diameter of each microemulsion, liposome and polymer microsphere, d is the average diameter of the studied microemulsion, liposome and polymer microsphere, and N is the microemulsion used to study the diameter, The number of liposomes and polymer microspheres, N=100.
本发明所提供的制备单分散性载药微乳的方法,包括下述步骤:以含水溶性(脂溶性)药物的水溶液(油溶液)作为分散相;以含W/O型(O/W型)乳化剂的油溶液(水溶液)作为连续相;将所述分散相和连续相分别输送到微流控芯片装置的相应微通道,通过所述微流控芯片装置制备得到W/O(O/W)微乳,将微乳收集在装有连续相或交联剂溶液的容器中,得到载药微乳。The method for preparing monodisperse drug-loaded microemulsion provided by the present invention comprises the steps of: using the aqueous solution (oil solution) containing water-soluble (fat-soluble) medicine as the dispersed phase; ) the oil solution (aqueous solution) of the emulsifier as the continuous phase; the dispersed phase and the continuous phase are delivered to the corresponding microchannels of the microfluidic chip device respectively, and the W/O (O/ W) microemulsion, the microemulsion is collected in the container that continuous phase or cross-linking agent solution is housed, obtains drug-loaded microemulsion.
本发明所提供的制备单分散性载药脂质体的方法,包括下述步骤:以含水溶性(脂溶性)药物和空白脂质体(即不含药脂质体)的水溶液(油溶液)作为分散相;以含W/O型(O/W型)乳化剂的油溶液(水溶液)作为连续相;将所述分散相和连续相分别输送到微流控芯片装置的相应微通道,通过所述微流控芯片装置制备得到W/O(O/W)微乳,将产生的微乳冷冻干燥,得到载药脂质体。The method for preparing monodisperse drug-loaded liposomes provided by the present invention comprises the steps of: using an aqueous solution (oil solution) containing water-soluble (fat-soluble) drugs and blank liposomes (that is, drug-free liposomes) As the dispersed phase; the oil solution (aqueous solution) containing W/O type (O/W type) emulsifier is used as the continuous phase; the dispersed phase and the continuous phase are respectively delivered to the corresponding microchannel of the microfluidic chip device, through The microfluidic chip device prepares W/O (O/W) microemulsions, and freeze-dries the generated microemulsions to obtain drug-loaded liposomes.
本发明所提供的制备单分散性载药微球的方法,包括下述步骤:以含水溶性药物(脂溶性)和生物可降解聚合物的水溶液(油溶液)作为分散相;以含W/O型(O/W型)乳化剂的油溶液(水溶液)作为连续相5;将所述分散相和连续相分别输送到微流控芯片装置的相应微通道,通过所述微流控芯片装置制备得到W/O(O/W)微乳,将微乳收集到装有连续相或交联剂溶液的容器中,根据所述生物可降解聚合性质来采用不同的固化方式(如:冷冻干燥、加热去除溶剂、加入交联剂聚合等)进行固化,得到载药微球。The method for preparing monodisperse drug-loaded microspheres provided by the present invention comprises the following steps: using an aqueous solution (oil solution) containing a water-soluble drug (fat-soluble) and a biodegradable polymer as a dispersed phase; The oil solution (aqueous solution) of the type (O/W type) emulsifier is used as the
本发明所提供的制备单分散性包裹酶和细胞的微乳、脂质体以及微球的方法,与上述方法相同,只是在选择分散相和连续相时应注意使用生物相容性的物质,减少对酶和细胞的活性影响。The method for preparing microemulsions, liposomes and microspheres of monodispersity encapsulating enzymes and cells provided by the present invention is the same as the above-mentioned method, but should pay attention to the use of biocompatible substances when selecting the dispersed phase and the continuous phase, Reduce the effect on the activity of enzymes and cells.
本发明制备的微乳中,所包裹药物(酶或细胞)的浓度可通过调节微流道中分散相和连续相的流量来调节。In the microemulsion prepared by the present invention, the concentration of encapsulated medicine (enzyme or cell) can be adjusted by adjusting the flow rate of the dispersed phase and the continuous phase in the microfluidic channel.
在制备载药脂质体或载药微球时,脂质体或微球的大小,可通过分散相中脂质体或生物可降解聚合物的浓度来调节(当其它条件固定时,脂质体或聚合物浓度越大,则产生的脂质体或微球尺寸越大),或者通过分散相和连续相的流量来调节(当分散相流量固定时,连续相流量越小(越大),产生微球尺寸越大(越小);连续相流量固定时,分散相流量越大(越小),产生微球尺寸越大(越小))。When preparing drug-loaded liposomes or drug-loaded microspheres, the size of liposomes or microspheres can be adjusted by the concentration of liposomes or biodegradable polymers in the dispersed phase (when other conditions are fixed, lipids The greater the concentration of liposomes or polymers, the larger the size of liposomes or microspheres produced), or through the flow adjustment of the dispersed phase and the continuous phase (when the flow rate of the dispersed phase is fixed, the flow rate of the continuous phase is smaller (larger) , the larger (smaller) the size of the microspheres will be produced; when the flow rate of the continuous phase is fixed, the larger (smaller) the flow rate of the dispersed phase will be, and the size of the microspheres will be larger (smaller)).
在上述制备载药或包裹酶和细胞的微乳、脂质体或微球的方法中,连续相中表面活性剂的质量浓度可为0.5%-10%,优选范围为0.5%-4%。在制备包裹酶和细胞的微乳、脂质体或微球的方法中,应选择生物相容性好的表面活性剂。In the above method for preparing microemulsions, liposomes or microspheres loaded with drugs or encapsulating enzymes and cells, the mass concentration of the surfactant in the continuous phase can be 0.5%-10%, preferably in the range of 0.5%-4%. In the method of preparing microemulsions, liposomes or microspheres encapsulating enzymes and cells, surfactants with good biocompatibility should be selected.
本发明中,所述水溶性药物包括水溶性抗癌药、核酸、RNA、干扰素、各种蛋白、酶以及多肽药物等,可根据需要一起或单独溶于水相;脂溶性药物包括脂溶性抗癌药、激素以及其它各种脂溶性药物等。所使用的乳化剂一般使用非离子表面活性剂。In the present invention, the water-soluble drugs include water-soluble anticancer drugs, nucleic acid, RNA, interferon, various proteins, enzymes and polypeptide drugs, etc., which can be dissolved in the water phase together or separately according to needs; fat-soluble drugs include fat-soluble Anticancer drugs, hormones and various other fat-soluble drugs, etc. The emulsifiers used generally use nonionic surfactants.
本发明制备的单分散性微乳、脂质体或微球药物载体,以及包裹酶和细胞的脂质体或微球具有以下优点:(1)本发明提供的方法可用于制备各种类型微乳、脂质体以及聚合物微球,可用于包埋多种亲水性和脂溶性药物,例如包埋紫杉醇、吡柔比星、5-氟尿嘧啶等;也可用于固载酶和细胞的培养、移植等,如固载胰岛素酶用于糖尿病的治疗,包裹重组脲酶基因的细胞用于研究对体内有害物质的分解,为尿毒症的治疗奠定一定基础;调控微乳、脂质体和微球的尺寸,可用于皮下注射、静脉注射、口服、动脉栓塞等。The monodisperse microemulsion, liposome or microsphere drug carrier prepared by the present invention, and the liposome or microsphere of package enzyme and cell have the following advantages: (1) the method provided by the invention can be used for preparing various types of microemulsion Milk, liposomes and polymer microspheres can be used to embed a variety of hydrophilic and fat-soluble drugs, such as paclitaxel, pirarubicin, 5-fluorouracil, etc.; they can also be used for immobilized enzymes and cell culture , transplantation, etc., such as immobilized insulin enzyme for the treatment of diabetes, cells wrapped with recombinant urease gene are used to study the decomposition of harmful substances in the body, laying a certain foundation for the treatment of uremia; regulation of microemulsions, liposomes and microspheres It can be used for subcutaneous injection, intravenous injection, oral administration, arterial embolization, etc.
(2)本发明提供的微乳、脂质体或微球作为药物载体,由于尺寸均一并且可控,批次之间重复性好,因此在研究药物释放动力学、以及不同药物及其治疗效果之间的关系显得更为精确和简单。作为药物载体,其尺寸大小与其在体内的分布位置和时间有着一定的关系,不同的药物在体内不同位置产生的疗效也不尽相同;因此对不同药物制备一系列单分散性包裹药物的微乳、脂质体或微球,并分别用药,从而可以找出不同药物在不同尺寸的用药效果,从而找出不同药物所需的最佳尺寸范围。如果作为药物载体的微乳、脂质体或微球尺寸不均一,则无法有效地开展相关研究。(2) Microemulsions, liposomes or microspheres provided by the present invention are used as drug carriers, because the size is uniform and controllable, and the repeatability between batches is good. Therefore, in the study of drug release kinetics, and different drugs and their therapeutic effects The relationship between is more precise and simple. As a drug carrier, its size has a certain relationship with its distribution position and time in the body, and different drugs have different curative effects at different positions in the body; therefore, a series of monodisperse drug-encapsulated microemulsions are prepared for different drugs , liposomes or microspheres, and administer them separately, so that the drug effects of different drugs at different sizes can be found out, and the optimal size range required for different drugs can be found out. Research cannot be carried out effectively if microemulsions, liposomes or microspheres as drug carriers are not uniform in size.
(3)本发明提供的制备方法,条件温和,可望能够保持多肽、蛋白等生物活性药物的高活性。(3) The preparation method provided by the present invention has mild conditions and is expected to maintain high activity of biologically active drugs such as polypeptides and proteins.
(4)本发明提供的微乳、脂质体或微球尺寸均一,可望实现稳定的、重现性好的药物控制释放。(4) The size of the microemulsion, liposome or microsphere provided by the present invention is uniform, and it is expected to realize stable and reproducible drug controlled release.
(5)本发明提供的脂质体或微球可用于酶的固载以及细胞培养、移植使用,条件温和,可望保持酶和细胞的活性,实现二者的功能性。(5) The liposomes or microspheres provided by the present invention can be used for immobilization of enzymes, cell culture, and transplantation under mild conditions, which are expected to maintain the activity of enzymes and cells and realize the functionality of both.
本发明的方法解决了搅拌乳化、超声等传统技术制备载药微乳、脂质体和聚合物微球中的诸如粒径分布不均匀,形态难以控制,药物包埋率低,批次之间有着较大差异等缺陷。且传统制备微球的方法影响药物的释放行为和降低其靶向性,在临床上无法考察粒径与不同疾病及治疗效果之间的关系,使其应用大大受到限制。可利用微流控制备的微乳、脂质体和微球粒径的均一特性,达到稳定的可控的释放药物,精确考察药物释放行为、释放机理以及动力学模型,为临床应用奠定一定的基础。同时,可望解决血药浓度起伏大问题,减少药物的的毒副作用,延长药物作用时间,提高药物在体内利用率和治疗效果。该制备方法工艺简单,操作条件温和,重复性好,容易放大。The method of the present invention solves problems in the preparation of drug-loaded microemulsions, liposomes, and polymer microspheres by traditional techniques such as stirring emulsification and ultrasound, such as uneven particle size distribution, difficult shape control, low drug embedding rate, and batch-to-batch failure. There are large differences and other defects. Moreover, the traditional method of preparing microspheres affects the drug release behavior and reduces its targeting, and it is impossible to investigate the relationship between particle size and different diseases and therapeutic effects in clinical practice, which greatly limits its application. The uniform particle size of microemulsions, liposomes and microspheres prepared by microfluidics can be used to achieve stable and controllable drug release, and the drug release behavior, release mechanism and kinetic model can be accurately investigated to lay a certain foundation for clinical application. Base. At the same time, it is expected to solve the problem of large fluctuations in blood drug concentration, reduce the toxic and side effects of drugs, prolong the action time of drugs, and improve the utilization rate and therapeutic effect of drugs in the body. The preparation method has simple process, mild operating conditions, good repeatability and easy scale-up.
附图说明Description of drawings
图1为本发明制备单分散性微乳、脂质体或微球的微流控芯片示意图;其中,图1A是一种最简单的微流控芯片示意图,由进口1引入分散相,进口2和3引入连续相,出口4引出微乳或脂质体、聚合物液滴;图1B是一种制备单分散性多功能化微乳、脂质体或微球的微流控芯片示意图,进口1引入连续相,进口2-4可分别引入多组分药物、磁性纳米粒子、脂质体以及多组分聚合物等,从而实现药物、聚合物多组分以及磁性等多功能化微乳、脂质体或微球,出口5引出液滴。Fig. 1 is the schematic diagram of the microfluidic chip that the present invention prepares monodisperse microemulsion, liposome or microsphere; And 3 introduce continuous phase,
图2为实施例1聚乳酸微球的微流控制备示意图;其中,进口1引入溶有聚乳酸的氯仿溶液,进口2-3引入2%聚乙烯醇(PVA)的水溶液,产生单分散性液滴。Fig. 2 is the microfluidic control preparation schematic diagram of
图3为实施例1中液滴产生的光学显微照片;其中,图3(b)是液滴产生区域的光学显微照片;图3(c)是液滴在微通道尾部的光学显微照片(Q1=0.20mL/h,Q2=Q30.15mL/h;Q1表示分散相流速;Q2=Q3表示连续相流速,下同)。Fig. 3 is the optical micrograph that droplet produces in
图4为采用吸附自组装-热固化法对PDMS修饰后的接触角照片(图中接触角是采用与微流控通道同样修饰方法修饰的PDMS薄片所测数值),其中,图4(a)是PDMS的接触角(120°,疏水);图4(b)是PVA修饰的PDMS的接触角(52°,亲水);图4(c)是PVA/丙三醇(Gly)修饰的PDMS的接触角(5°,超亲水)。Figure 4 is a photo of the contact angle of PDMS modified by the adsorption self-assembly-thermal curing method (the contact angle in the figure is the measured value of the PDMS sheet modified by the same modification method as the microfluidic channel), wherein, Figure 4(a) is the contact angle of PDMS (120°, hydrophobic); Fig. 4(b) is the contact angle (52°, hydrophilic) of PVA-modified PDMS; Fig. 4(c) is the PDMS modified by PVA/glycerol (Gly) contact angle (5°, superhydrophilic).
图5为光学显微照片;其中,图(a-c)为载玻片上聚乳酸液滴的阵列;图(d)是聚乳酸液滴在容器中固化过程,颜色较深表明已固化,颜色较浅的表明为液滴或半固化(单色图);图(e-f)为固化聚乳酸微球。流速条件:(a)Q1=0.15mL/h;Q2=Q3=0.35mL/h;(b)Q1=0.20mL/h;Q2=Q3=0.15mL/h;(c)Q1=0.25mL/h;Q2=Q3=0.45mL/h;(d)-(f)Q1=0.10mL/h,Q2=Q3=0.15mL/h.图中标尺为100微米。Figure 5 is an optical micrograph; among them, picture (ac) is the array of polylactic acid droplets on the glass slide; picture (d) is the solidification process of polylactic acid droplets in the container, the darker color indicates that it has been cured, and the lighter color The indications are droplets or semi-cured (monochrome image); image (ef) is cured polylactic acid microspheres. Flow rate conditions: (a) Q 1 =0.15mL/h; Q 2 =Q 3 =0.35mL/h; (b) Q 1 =0.20mL/h; Q 2 =Q 3 =0.15mL/h; (c) Q 1 =0.25mL/h; Q 2 =Q 3 =0.45mL/h; (d)-(f)Q 1 =0.10mL/h, Q 2 =Q 3 =0.15mL/h. The scale in the figure is 100 Micron.
图6为实施例2制备的不同粒径的载药聚乳酸微球的光学显微照片(a-b)及尺寸分布图(c)。流速条件:(a)Q1=0.15mL/h,Q2=Q3=0.35mL/h;(b)Q1=0.20mL/h,Q2=Q3=0.15mL/h,标尺为50微米,内插图片的标尺为25微米。6 is an optical micrograph (ab) and a size distribution diagram (c) of drug-loaded polylactic acid microspheres with different particle sizes prepared in Example 2. Flow rate conditions: (a) Q 1 =0.15mL/h, Q 2 =Q 3 =0.35mL/h; (b) Q 1 =0.20mL/h, Q 2 =Q 3 =0.15mL/h, the scale is 50 Micrometers, scale bar for interpolated pictures is 25 micrometers.
图7为实施例2制备的不同尺寸不同载药量的紫杉醇-聚乳酸微球体外药物释放图,其中,a)为紫杉醇累积释放图,b)为释放量与释放时间的对数图;S a-b说明:S表示样品,a代表粒径(1表示31微米,2-表示50微米),b代表理论载药量(1表示1毫克,2表示2毫克)。Fig. 7 is the in vitro drug release diagram of paclitaxel-polylactic acid microspheres of different sizes and different drug loadings prepared in Example 2, wherein, a) is a cumulative release diagram of paclitaxel, and b) is a logarithmic diagram of release amount and release time; S a-b description: S represents the sample, a represents the particle size (1 represents 31 microns, 2- represents 50 microns), and b represents the theoretical drug loading (1 represents 1 mg, 2 represents 2 mg).
图8为实施例3制备的包裹吡柔比星的聚乳酸液滴光学显微照片。Figure 8 is an optical micrograph of polylactic acid droplets coated with pirarubicin prepared in Example 3.
图9为实施例4制备的包裹吡柔比星的聚乳酸微球光学显微照片。9 is an optical micrograph of polylactic acid microspheres coated with pirarubicin prepared in Example 4.
图10为实施例4制备的不同尺寸不同载药量的吡柔比星-聚乳酸微球体外药物释放图。Fig. 10 is the in vitro drug release diagram of pirarubicin-polylactic acid microspheres prepared in Example 4 with different sizes and different drug loadings.
图11为实施例5制备的聚乳酸-羟乙酸的液滴和微球光学显微照片。11 is an optical micrograph of droplets and microspheres of polylactic acid-glycolic acid prepared in Example 5.
图12为实施例6制备的不同放大倍数的壳聚糖微球光学显微照片。FIG. 12 is an optical micrograph of chitosan microspheres prepared in Example 6 with different magnifications.
图13为实施例7制备的不同放大倍数的海藻酸钙微球光学显微照片。13 is an optical micrograph of calcium alginate microspheres prepared in Example 7 with different magnifications.
图14为用于批量生产的微流控装置示意图。Fig. 14 is a schematic diagram of a microfluidic device for mass production.
具体实施方式Detailed ways
下面通过具体实施例对本发明的方法进行说明,但本发明并不局限于此。The method of the present invention will be described below through specific examples, but the present invention is not limited thereto.
下述实施例中所述实验方法,如无特殊说明,均为常规方法;所述试剂和生物材料,如无特殊说明,均可从商业途径获得。The experimental methods described in the following examples, unless otherwise specified, are conventional methods; the reagents and biological materials, unless otherwise specified, can be obtained from commercial sources.
本发明包括单分散性包裹药物、酶或细胞的微乳、脂质体或微球的微流控制备方法。该方法可以制备包埋水溶性、脂溶性药物的O/W、W/O、O/W/O等各种微乳、脂质体以及微球;亦可制备包裹功能酶的脂质体或微球;制备包裹细胞的微球与制备亲水性药物微球的方法相类似。The invention includes a microfluidic preparation method of microemulsions, liposomes or microspheres monodispersely encapsulating medicines, enzymes or cells. This method can prepare O/W, W/O, O/W/O and other microemulsions, liposomes and microspheres that embed water-soluble and fat-soluble drugs; liposomes or liposomes that encapsulate functional enzymes can also be prepared. Microspheres; the preparation of cell-encapsulated microspheres is similar to the preparation of hydrophilic drug microspheres.
脂溶性药物的微球制备按图2所示的步骤制备,具体方法和步骤说明如下:The preparation of microspheres of fat-soluble drugs is prepared according to the steps shown in Figure 2, and the specific methods and steps are as follows:
(1)微流控芯片通道的修饰:将PDMS芯片等离子体处理90秒后,通满质量浓度5%丙三醇-2%聚乙烯醇的混合溶液,室温放置20分钟;随后将多余溶液用真空泵吸出,在60℃放置2小时以热固化涂层,上述步骤反复得到多层修饰的通道后在110℃固化20分钟,自然冷却至室温备用。(1) Modification of the channel of the microfluidic chip: After the PDMS chip was plasma-treated for 90 seconds, the mixed solution of
(2)分散相和连续相的制备:将脂溶性药物紫杉醇和聚乳酸溶于氯仿(油相),作为分散相;将聚乙烯醇或其它水溶性乳化剂溶于水中(水相),作为连续相;在图1所示的微流控芯片装置(通道经亲水修饰)中,将分散相经泵通入通道1,连续相通入通道2和3,经过流体聚焦区域,得到单分散性O/W微乳(或液滴);要包埋水溶性药物时,可将水溶性药物溶液作为分散相1,聚乳酸的氯仿溶液作为分散相2,用分散相2剪切分散相1成W/O微乳,再将溶有亲水性乳化剂的连续相再次剪切分散相2,形成W/O/W微乳。(2) Preparation of dispersed phase and continuous phase: dissolve fat-soluble drug paclitaxel and polylactic acid in chloroform (oil phase) as dispersed phase; dissolve polyvinyl alcohol or other water-soluble emulsifiers in water (water phase) as Continuous phase; in the microfluidic chip device shown in Figure 1 (the channel is modified by hydrophilicity), the dispersed phase is passed into
(3)聚乳酸微球的制备(3) Preparation of polylactic acid microspheres
将上述步骤(2)所得微乳放置于室温水浴中,轻轻搅拌,除去氯仿;将固化好的包药微球过滤,水洗,室温真空干燥或冻干。The microemulsion obtained in the above step (2) is placed in a water bath at room temperature, stirred gently to remove chloroform; the solidified drug-coated microspheres are filtered, washed with water, and vacuum-dried or freeze-dried at room temperature.
实施例1、制备聚乳酸微球
将微流控芯片装置如图1所示装配好。配制30mg/mL的聚乳酸(分子量10000)的氯仿溶液;配制质量浓度为2%的PVA(型号:平均聚合度1750±50)溶液作为连续相。将分散相和连续相通过微量泵输送到微流控芯片(见图2),在芯片中通过连续相的剪切作用,使分散相形成单分散的液滴(见图3);芯片通道修饰的亲水性表征见图4。The microfluidic chip device was assembled as shown in Figure 1. A chloroform solution of 30 mg/mL polylactic acid (molecular weight 10000) was prepared; a solution of PVA (model: average polymerization degree 1750±50) with a mass concentration of 2% was prepared as the continuous phase. The dispersed phase and the continuous phase are transported to the microfluidic chip through a micropump (see Figure 2), and the dispersed phase forms monodisperse droplets through the shearing action of the continuous phase in the chip (see Figure 3); chip channel modification The hydrophilicity characterization is shown in Figure 4.
将收集的液滴置于室温水浴中,除去有机溶剂,成球材料析出,固化成微球;将固化好的载药微球过滤,水洗,室温真空干燥或冻干。液滴和微球的尺寸可通过分散相和流动相的流量来调节,微球的尺寸亦可以通过聚乳酸的浓度来调节。取100个液滴或微球来进行尺寸的测量,取平均值。附图5(a-c)是不同流速产生的聚乳酸液滴的阵列光学显微图片,其CV值均小于1.5%,表明粒径很均一;图(d)是聚乳酸液滴在容器中固化过程,图(e-f)为固化聚乳酸微球。流速条件:(a)Q1=0.15mL/h;Q2=Q3=0.35mL/h;(b)Q1=0.20mL/h;Q2=Q3=0.15mL/h;(c)Q1=0.25mL/h;Q2=Q3=0.45mL/h;(d)-(f)Q1=0.10mL/h,Q2=Q3=0.15mL/h。The collected droplets are placed in a water bath at room temperature to remove the organic solvent, and the pelletized material is precipitated and solidified into microspheres; the solidified drug-loaded microspheres are filtered, washed with water, and vacuum-dried or freeze-dried at room temperature. The size of droplets and microspheres can be adjusted by the flow rate of dispersed phase and mobile phase, and the size of microspheres can also be adjusted by the concentration of polylactic acid. Take 100 droplets or microspheres to measure the size and take the average value. Accompanying drawing 5 (ac) is the array optical micrograph of the polylactic acid droplet that different flow rates produce, and its CV value is all less than 1.5%, shows that particle size is very uniform; Figure (d) is the solidification process of polylactic acid droplet in container , Figure (ef) is the cured polylactic acid microspheres. Flow rate conditions: (a) Q 1 =0.15mL/h; Q 2 =Q 3 =0.35mL/h; (b) Q 1 =0.20mL/h; Q 2 =Q 3 =0.15mL/h; (c) Q 1 =0.25 mL/h; Q 2 =Q 3 =0.45 mL/h; (d)-(f) Q 1 =0.10 mL/h, Q 2 =Q 3 =0.15 mL/h.
实施例2、制备包裹紫杉醇的聚乳酸微球Example 2, preparation of polylactic acid microspheres wrapped with paclitaxel
将微流控芯片装置如图1所示装配好。配制30mg/mL的聚乳酸(分子量10000)的氯仿溶液,另称取一定量的紫杉醇溶于上述溶液中,分别制备成含紫杉醇1mg/mL和2mg/mL的溶液作为分散相;配制质量浓度2%的PVA溶液作为连续相。将分散相和连续相通过微量泵输送到微流控芯片,形成单分散的液滴;将收集的液滴置于40℃水浴中,除去有机溶剂;将固化好的载药微球过滤,水洗,室温真空干燥或冻干。The microfluidic chip device was assembled as shown in Figure 1. Prepare a chloroform solution of 30 mg/mL polylactic acid (molecular weight 10000), weigh a certain amount of paclitaxel and dissolve it in the above solution, and prepare
附图6(a-b)是制备的不同粒径的载药聚乳酸微球的光学显微照片,流速条件:(a)Q1=0.15mL/h,Q2=Q3=0.35mL/h;(b)Q1=0.20mL/h,Q2=Q3=0.15mL/h;图6(c)是尺寸分布。取100个微球来进行尺寸的测量,取平均值,两种微球粒径分别为31和50微米左右,CV值均小于4.0%,表明粒径很均一。Accompanying drawing 6 (ab) is the optical micrograph of the prepared drug-loaded polylactic acid microspheres with different particle sizes, flow rate conditions: (a) Q 1 =0.15mL/h, Q 2 =Q 3 =0.35mL/h; (b) Q 1 =0.20mL/h, Q 2 =Q 3 =0.15mL/h; Figure 6(c) is the size distribution. Take 100 microspheres to measure the size, and take the average value. The particle diameters of the two microspheres are about 31 and 50 microns respectively, and the CV values are both less than 4.0%, indicating that the particle diameters are very uniform.
取干燥后的微球1mg溶于1mL氯仿中,超声2分钟,加入2mL乙腈/水(1∶1,v/v),涡旋2分钟后进行15分钟静置,相分离后通入氮气除去氯仿;随后加入乙腈/水(1∶1,v/v)使总体积保持2mL不变;超声5分钟后4000rpm离心10分钟,上清液用高效液相色谱分析。色谱条件:25厘米长的C18色谱柱,流动相乙腈/水(1∶1,v/v),流速1mL/分钟,检测波长227nm,进样体积20微升。测得的包埋率均高于93%。Dissolve 1 mg of the dried microspheres in 1 mL of chloroform, sonicate for 2 minutes, add 2 mL of acetonitrile/water (1:1, v/v), vortex for 2 minutes, let stand for 15 minutes, and pass through nitrogen to remove the phases. Chloroform; then add acetonitrile/water (1:1, v/v) to keep the total volume at 2 mL; after ultrasonication for 5 minutes, centrifugation at 4000 rpm for 10 minutes, the supernatant was analyzed by high performance liquid chromatography. Chromatographic conditions: 25 cm long C18 chromatographic column, mobile phase acetonitrile/water (1:1, v/v),
图7为四种不同粒径尺寸和理论载药量的微球的体外药物释放图,由图可见,紫杉醇从聚乳酸微球中释放行为分为两步:首先是前三小时较快的突释阶段,随后是一个逐渐和持续的释放过程。且随着微球尺寸和理论载药量的增加,突释现象轻微增大。Figure 7 is the in vitro drug release diagram of microspheres with four different particle sizes and theoretical drug loadings. It can be seen from the figure that the release behavior of paclitaxel from polylactic acid microspheres is divided into two steps: first, the rapid burst in the first three hours. release phase followed by a gradual and sustained release process. And with the increase of microsphere size and theoretical drug loading, the burst release phenomenon increased slightly.
实施例3、制备包裹吡柔比星的聚乳酸微乳
如实施例1,无固化步骤,只将分散相改为含吡柔比星的聚乳酸氯仿溶液,收集的微乳光学显微照片见图8。As in Example 1, there is no solidification step, only the dispersed phase is changed to polylactic acid chloroform solution containing pirarubicin, and the optical micrograph of the collected microemulsion is shown in Figure 8.
实施例4、制备包裹吡柔比星的聚乳酸微球
如实施例2,只将分散相改为含吡柔比星1mg/mL的聚乳酸氯仿溶液,收集的包裹吡柔比星的聚乳酸微球光学显微照片见图9。不同尺寸吡柔比星-聚乳酸微球的体外释放图见图10。由图可知,小尺寸微球在整个释放过程中均呈缓慢释放,且无明显的突释现象。大尺寸微球表现出一定的突释现象,而后期同样表现为缓慢释放。As in Example 2, only the dispersed phase was changed to a polylactic acid chloroform solution containing 1 mg/mL pirarubicin, and the collected optical micrographs of polylactic acid microspheres coated with pirarubicin are shown in FIG. 9 . The in vitro release profiles of pirarubicin-PLA microspheres with different sizes are shown in Figure 10. It can be seen from the figure that the small-sized microspheres are released slowly during the whole release process, and there is no obvious burst release phenomenon. The large-sized microspheres showed a certain burst release phenomenon, while the later stage also showed slow release.
实施例5Example 5
如实施例1,只将分散相改为PLGA(聚(乳酸-羟基乙酸))的氯仿溶液,液滴和微球的光学显微照片见图11。As in Example 1, only the dispersed phase was changed to a chloroform solution of PLGA (poly(lactic acid-glycolic acid)), and the optical micrographs of the droplets and microspheres are shown in FIG. 11 .
实施例6、制备亲水性药物壳聚糖微球Embodiment 6, preparation hydrophilic medicine chitosan microsphere
配制含1mg/mL亲水性药物5-氟尿嘧啶的质量浓度为2%的壳聚糖醋酸水溶液作为分散相,含有质量浓度5%Span80的矿物油(或大豆油)作为连续相,在一定的流速下产生单分散性液滴,将液滴接入盛有质量浓度为10%多聚磷酸钠(含少量异丙醇)的容器中,固化2小时后,过滤,二次水洗涤,冻干或低温晾干。微球的平均粒径为44微米,光学显微照片如图12所示,粒径均一。Prepare the mass concentration of 1mg/mL hydrophilic drug 5-fluorouracil as 2% chitosan acetic acid aqueous solution as dispersed phase, mineral oil (or soybean oil) containing
实施例7、制备藻酸钙微球Embodiment 7, preparation calcium alginate microsphere
如实施例6,分散相改为质量浓度为2%海藻酸钠水溶液,固化剂使用10%的氯化钙溶液,固化1小时后,轻轻过滤,水洗,晾干。液滴和微球的光学显微照片见图13。As in Example 6, the dispersed phase was changed to a 2% sodium alginate aqueous solution, and a 10% calcium chloride solution was used as the curing agent. After curing for 1 hour, gently filter, wash with water, and dry in the air. Optical micrographs of the droplets and microspheres are shown in Figure 13.
实施例8批量生产设计
采用图14的设计可批量生产各种微球。Various microspheres can be mass-produced by adopting the design of Fig. 14 .
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