CN101935815A - A kind of alloy coating of transmission line fastener and its preparation process - Google Patents
A kind of alloy coating of transmission line fastener and its preparation process Download PDFInfo
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Abstract
Description
[技术领域][technical field]
本发明涉及电力行业输电线路紧固件金属材料的热浸镀技术,具体地讲,涉及应用于电力行业的输电线路杆塔上连接结构件之间的紧固件热浸镀防腐。The invention relates to a hot-dip plating technology for metal materials of fasteners of transmission lines in the electric power industry, in particular to a hot-dip anti-corrosion coating applied to fasteners between connecting structural parts on transmission line poles and towers in the electric power industry.
[背景技术][Background technique]
钢铁的腐蚀破坏所带来的损失是巨大的,在美国每年因钢铁的腐蚀损坏及修复就需花费300亿美元以上,且有资料表明,中国每年钢铁腐蚀损失约5000亿元,占国民生产总值的6%,由此可见钢铁的腐蚀造成了材料及能源的极大浪费,而热浸镀锌能够有效地提高钢铁的耐腐蚀性能,从而可使钢铁因被腐蚀带来的损失降低20~30%。The loss caused by the corrosion damage of steel is huge. In the United States, it costs more than 30 billion U.S. dollars for corrosion damage and repair of steel every year. According to data, China’s annual loss of steel corrosion is about 500 billion yuan, accounting for 10% of the total national product. It can be seen that the corrosion of steel has caused a great waste of materials and energy, and hot-dip galvanizing can effectively improve the corrosion resistance of steel, thereby reducing the loss of steel due to corrosion by 20~ 30%.
连接输电铁塔受力部件的紧固件主要是螺栓,其防腐技术在国标和工业生产中规定主要为热镀锌,受力部件的紧固件的使用寿命会直接影响整个输电铁塔的服役年限,而紧固件往往由于腐蚀而失效,因此,连接输电铁塔受力部件的紧固件的长效防腐技术水平的提高,可有效的延长输电铁塔服役年限,减少钢材损失,提高输电线路的投入产出比。The fasteners connecting the stressed parts of the transmission tower are mainly bolts. The anti-corrosion technology is mainly hot-dip galvanized according to the national standard and industrial production. The service life of the fasteners of the stressed parts will directly affect the service life of the entire transmission tower. The fasteners often fail due to corrosion. Therefore, the improvement of the long-term anti-corrosion technology level of the fasteners connecting the stressed parts of the transmission tower can effectively prolong the service life of the transmission tower, reduce the loss of steel, and increase the input and production of the transmission line. out than.
随着热镀锌防腐技术的发展,传统热镀锌法因其耗锌量大、剩余锌渣多等缺点已无法满足工业生产要求。现多在锌液中添加合金成分以改进热镀工艺方法。热镀过程中在紧固件表面沉积一层合金镀层,提高合金镀层的耐腐蚀性能的同时降低镀层厚度,对于提高热浸镀构件的防腐蚀寿命,节约镀液的消耗,节约资源和能源,降低排放,具有非常好的经济效益和社会效益。目前,热镀锌产品因其应用领域广泛,合金镀层成分的开发研究在世界范围内发展迅速。已出现的合金镀层有铝锌合金镀层,锌镍合金镀层,锌钛合金镀层等,虽在提高镀层寿命方面取得一定成效,但由于成本过高,技术不成熟等缺点都没有得到大规模的推广和应用。With the development of hot-dip galvanizing anti-corrosion technology, the traditional hot-dip galvanizing method can no longer meet the requirements of industrial production due to its shortcomings such as large zinc consumption and residual zinc dross. Alloy components are often added to the zinc solution to improve the hot-dip process. During the hot-dip plating process, a layer of alloy coating is deposited on the surface of the fastener, which improves the corrosion resistance of the alloy coating and reduces the thickness of the coating, which can improve the anti-corrosion life of hot-dip galvanized components, save the consumption of plating solution, and save resources and energy. Reducing emissions has very good economic and social benefits. At present, due to its wide range of application fields, hot-dip galvanized products are developing rapidly worldwide in the development and research of alloy coating components. Alloy coatings that have appeared include aluminum-zinc alloy coatings, zinc-nickel alloy coatings, zinc-titanium alloy coatings, etc. Although they have achieved certain results in improving the life of coatings, they have not been widely promoted due to high costs and immature technologies. and apply.
目前,随着世界范围内工业的迅速发展,大量工业废气的排放使大气中的硫化物、氮氧化物等强腐蚀性气体含量大大增加,在酸性气体环境下输电铁塔的紧固件腐蚀迅速,而形成的酸雨更是加快了腐蚀速度,尤其在沿海地区的海洋环境腐蚀严重,输电线路每两年要进行一次防腐处理,不仅成本高,而且还需停电处理,使经济损失严重。因此,开发和研制适合于输电线路铁塔紧固件长效防腐、技术性和经济性较好的合金镀层,对提高输电铁塔紧固件的防腐寿命,降低输电线路的防腐及运行成本具有十分重要的意义。At present, with the rapid development of industry worldwide, the discharge of a large amount of industrial waste gas has greatly increased the content of strong corrosive gases such as sulfide and nitrogen oxides in the atmosphere, and the fasteners of transmission towers corrode rapidly in an acidic gas environment. The acid rain formed accelerates the corrosion rate even more, especially in the coastal areas where the marine environment is severely corroded. The transmission line needs to be treated with anticorrosion every two years. Therefore, it is very important to develop and develop an alloy coating suitable for long-term anti-corrosion of transmission line iron tower fasteners, with good technical and economical efficiency, to improve the anti-corrosion life of transmission iron tower fasteners, and to reduce the anti-corrosion and operating costs of transmission lines. significance.
目前,用于输电铁塔紧固件的热浸镀用含多种合金元素的合金镀液和合金镀层,连接输电铁塔受力部件的紧固件在复杂腐蚀环境下采用该合金镀液热浸镀与得到该合金镀层在国内外文献中未见报道。At present, alloy plating solutions and alloy coatings containing various alloy elements are used for hot-dip plating of transmission tower fasteners. Fasteners connected to power transmission tower stress components are hot-dipped with this alloy plating solution in complex corrosion environments. There is no report in the literature at home and abroad to obtain the alloy coating.
[发明内容][Content of the invention]
本发明的目的在于针对现有技术存在的上述缺陷,提供的一种输电线路紧固件合金镀层,该合金镀层可以有效提高电力行业输电铁塔中紧固件的热浸镀层的防腐寿命,且可使输电铁塔受力部件的紧固件在复杂腐蚀环境条件下具有长效防腐寿命,可以保证在不提高镀层厚度的同时,使防腐寿命较工业热浸镀纯锌提高3倍以上。The purpose of the present invention is to aim at the above-mentioned defects existing in the prior art, and provide a kind of alloy coating of transmission line fasteners, which can effectively improve the anti-corrosion life of the hot-dip coating of fasteners in power transmission iron towers, and can The fasteners of the transmission tower's stressed parts have a long anti-corrosion life under complex corrosion environment conditions, which can ensure that the anti-corrosion life is more than three times higher than that of industrial hot-dip pure zinc without increasing the thickness of the coating.
本发明的另一个目的在于,提供一种输电线路紧固件合金镀层制备工艺。Another object of the present invention is to provide a process for preparing an alloy coating for a power transmission line fastener.
本发明提供的一种输电线路紧固件合金镀层,其改进之处所述合金镀层由按重量百分比计的下列组分制备而成:An alloy coating for a transmission line fastener provided by the present invention is improved. The alloy coating is prepared from the following components by weight percentage:
铝0.045-3%、镁0.03-3%、稀土0.03-3%、铜0.01-2%,余量为锌。0.045-3% of aluminum, 0.03-3% of magnesium, 0.03-3% of rare earth, 0.01-2% of copper, and the balance is zinc.
本发明提供的第一优选的输电线路紧固件合金镀层,所述合金镀层由按重量百分比计的下列组分制备而成:The first preferred alloy coating for transmission line fasteners provided by the present invention is prepared from the following components by weight percentage:
铝0.1-2.5%、镁0.12-2%、稀土0.1-2%、铜0.1-1.5%,余量为锌。Aluminum 0.1-2.5%, magnesium 0.12-2%, rare earth 0.1-2%, copper 0.1-1.5%, and the balance is zinc.
本发明提供的第二优选的输电线路紧固件合金镀层,所述合金镀层由按重量百分比计的下列组分制备而成:In the second preferred alloy coating for transmission line fasteners provided by the present invention, the alloy coating is prepared from the following components by weight percentage:
铝1-2%、镁0.5-1.5%、稀土0.8-1.5%、铜0.15-1%,余量为锌。Aluminum 1-2%, magnesium 0.5-1.5%, rare earth 0.8-1.5%, copper 0.15-1%, and the balance is zinc.
本发明提供的第三优选的输电线路紧固件合金镀层,所述稀土为镧和铈混合稀土。In the third preferred alloy coating for a transmission line fastener provided by the present invention, the rare earth is a mixed rare earth of lanthanum and cerium.
本发明提供的一种输电线路紧固件合金镀层的制备工艺,包括以下步骤:A preparation process for an alloy coating of a transmission line fastener provided by the invention comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为10-20%的盐酸进行镀件热进度前的酸洗、酸洗时间5-30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 10-20% to carry out pickling before the heating process of the plated parts, and the pickling time is 5-30 minutes, and then wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于50-120℃温度下进行助镀,助镀时间为20-120s;Place the plated piece obtained in step 1) in a fluxing solution, and perform fluxing at a temperature of 50-120° C., and the fluxing time is 20-120s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于460-550℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于120-180℃温度下烘干20-60s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为460-550℃条件下,浸镀10-30s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt at 460-550°C to obtain an alloy plating solution. Dry the plated piece obtained in step 2) at 120-180°C for 20-60s, and wait for the sample Immediately put the plated parts into the alloy plating solution after the surface turns white, and control the temperature of the alloy plating solution at 460-550°C. After immersion plating for 10-30s, immediately take the sample out of the alloy plating solution for natural cooling.
本发明提供的第一优选的输电线路紧固件合金镀层的制备工艺,所述步骤2)助镀处理中助镀液的配制:将200-400克ZnCl2,10-30克NaCl,10-30克NaF,加入1升水溶剂中,搅拌混合均匀。The preparation process of the first preferred transmission line fastener alloy coating provided by the present invention, said step 2) the preparation of the fluxing solution in the fluxing treatment: 200-400 grams of ZnCl 2 , 10-30 grams of NaCl, 10- Add 30 grams of NaF to 1 liter of water solvent, stir and mix well.
本发明提供的第二优选的输电线路紧固件合金镀层的制备工艺,所述步骤2)助镀处理中助镀液的温度为80℃,助镀时间为60s。In the second preferred preparation process of the alloy coating of the transmission line fastener provided by the present invention, the temperature of the fluxing solution in the step 2) in the fluxing treatment is 80°C, and the fluxing time is 60s.
锌:合金镀层的主要合金成分,在腐蚀的过程中作为腐蚀阳极,通过牺牲自身以保护紧固件基体金属;铝:微合金化元素,铝在该含量范围可与锌形成金属间化合物,形成粘附镀层的媒介质,使镀层的附着力加强。且在合金镀层晶体生长过程中,可在镀层表面形成氧化铝薄膜保护合金镀层,提高整体镀层的耐腐蚀寿命;镁:微合金化元素,镁元素在该含量范围内可提高镀层耐腐蚀性能。Zinc: the main alloy component of the alloy coating, which acts as a corrosion anode during the corrosion process, and protects the fastener base metal by sacrificing itself; aluminum: a microalloying element, aluminum can form an intermetallic compound with zinc in this content range, forming Adhering to the medium of the coating, the adhesion of the coating is strengthened. And during the crystal growth process of the alloy coating, an aluminum oxide film can be formed on the surface of the coating to protect the alloy coating and improve the corrosion resistance life of the overall coating; Magnesium: a microalloying element, the content of magnesium in this range can improve the corrosion resistance of the coating.
稀土(La与Ce混合稀土):微合金化元素,由于稀土具有突出的化学活性和很强的亲和力,使锌铝熔融镀液粘度大为降低,提高锌液流动性,降低锌液润湿角和表面张力,使镀层均匀。且镀液中的杂质得到净化,从而改善了对钢基的浸润性。使合金镀层形成光亮完整的镀层,表面耐蚀性、成型性大大提高和改善。Rare earth (La and Ce mixed rare earth): Microalloying elements, due to the outstanding chemical activity and strong affinity of rare earth, the viscosity of the zinc-aluminum molten plating solution is greatly reduced, the fluidity of the zinc solution is improved, and the wetting angle of the zinc solution is reduced and surface tension to make the coating uniform. And impurities in the plating solution are purified, thereby improving the wettability of the steel base. Make the alloy coating form a bright and complete coating, and the surface corrosion resistance and formability are greatly improved and improved.
铜:微合金化元素,可使镀层中间的合金层厚度减小,改善镀层耐大气腐蚀性能。Copper: a microalloying element that can reduce the thickness of the alloy layer in the middle of the coating and improve the atmospheric corrosion resistance of the coating.
合金的耐腐蚀能力较纯金属更强,热浸镀工艺简单,现有的热镀锌装备完全可实现工业生产需要,以黄锈出现时间作为合金镀层失效标准,在镀层相同的条件下,本发明的合金镀层螺栓的耐腐蚀性较工业热镀纯锌螺栓提高8倍;以盐雾腐蚀失重作为合金镀层耐蚀性考核标准,则在镀层相同厚度的条件下,本发明的合金镀层螺栓的耐腐蚀性较工业热镀纯锌螺栓提高5~8倍。而在保证与工业螺栓镀层相同腐蚀寿命的情况下,本发明的合金镀层厚度可降低到30μm左右。The corrosion resistance of the alloy is stronger than that of pure metal, and the hot-dip galvanizing process is simple. The existing hot-dip galvanizing equipment can fully meet the needs of industrial production. The appearance time of yellow rust is used as the failure criterion of the alloy coating. Under the same coating conditions, this The corrosion resistance of the alloy-coated bolts of the invention is 8 times higher than that of industrial hot-dip pure galvanized bolts; as the corrosion resistance assessment standard of the alloy coatings, the corrosion resistance of the alloy-coated bolts of the present invention can be reduced under the condition of the same thickness of the coatings. The corrosion resistance is 5-8 times higher than that of industrial hot-dip galvanized bolts. While ensuring the same corrosion life as the industrial bolt coating, the thickness of the alloy coating of the present invention can be reduced to about 30 μm.
与现有技术相比,本发明提供的一种输电线路紧固件合金镀层及其制备工艺具有以下优点:Compared with the prior art, the alloy coating of a transmission line fastener provided by the present invention and its preparation process have the following advantages:
1、合金镀层可以有效提高电力行业输电铁塔中紧固件的热浸镀层的防腐寿命;1. The alloy coating can effectively improve the anti-corrosion life of the hot-dip coating of fasteners in power transmission towers in the power industry;
2、且可使输电铁塔受力部件的紧固件在复杂腐蚀环境条件下具有长效防腐寿命;2. And it can make the fasteners of the power transmission tower's stressed parts have a long anti-corrosion life under complex corrosion environment conditions;
3、可以保证在不提高镀层厚度的同时,使防腐寿命较工业热浸镀纯锌提高3倍以上;3. It can ensure that the anti-corrosion life is more than three times longer than that of industrial hot-dip pure zinc without increasing the thickness of the coating;
4、制备工艺简单,成本低;4. The preparation process is simple and the cost is low;
5、在镀层相同的条件下,制备的合金镀层螺栓的耐腐蚀性较工业热镀纯锌螺栓提高8倍;5. Under the same coating conditions, the corrosion resistance of the prepared alloy-coated bolts is 8 times higher than that of industrial hot-dip pure zinc bolts;
6、制备的合金镀层螺栓的耐腐蚀性较工业热镀纯锌螺栓提高5~8倍。6. The corrosion resistance of the prepared alloy-coated bolts is 5-8 times higher than that of industrial hot-dip pure galvanized bolts.
[具体实施方式][Detailed ways]
以下通过具体实施方式,对本发明提供的一种输电线路紧固件合金镀层及其制备工艺做进一步更详细的说明。The alloy coating for a transmission line fastener provided by the present invention and its preparation process will be described in more detail below through specific implementation methods.
[实施例1][Example 1]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝0.045%、镁0.03%、镧和铈混合稀土0.03%、铜0.01%,余量为锌。Aluminum 0.045%, magnesium 0.03%, lanthanum and cerium mixed rare earth 0.03%, copper 0.01%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为10%的盐酸进行镀件热进度前的酸洗、酸洗时间5分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 10% to carry out the pickling before the heating process of the plated parts, and the pickling time is 5 minutes, and then wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于50℃温度下进行助镀,助镀时间为20s;Place the plated piece obtained in step 1) in a fluxing solution, and perform fluxing at a temperature of 50° C., and the fluxing time is 20 s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于460℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于120℃温度下烘干20s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为469℃条件下,浸镀10s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 460°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 120°C for 20s, and immediately put them on after the surface of the sample turns white. Put the plated parts into the alloy plating solution, and control the temperature of the alloy plating solution to 469 ° C. After dipping for 10 seconds, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将200克ZnCl2,10克NaCl,10克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到460℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux in the flux treatment: 200 grams of ZnCl 2 , 10 grams of NaCl, and 10 grams of NaF are added to 1 liter of water solvent, stirred and mixed evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 460°C and melted; the formula of the alloy ingot is the same as that of the coating.
表1镀液的合金成分(wt%)The alloy composition (wt%) of table 1 plating solution
采用合金成分为表1的合金镀液,合金镀液温度460℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表1,镀层厚度28μm。The alloy bath whose alloy composition is shown in Table 1 is used. The temperature of the alloy bath is 460°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例2][Example 2]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝0.1%、镁0.12%、镧和铈混合稀土0.1%、铜0.1%,余量为锌。Aluminum 0.1%, magnesium 0.12%, lanthanum and cerium mixed rare earth 0.1%, copper 0.1%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为10-20%的盐酸进行镀件热进度前的酸洗、酸洗时间5-30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 10-20% to carry out pickling before the heating process of the plated parts, and the pickling time is 5-30 minutes, and then wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于50℃温度下进行助镀,助镀时间为20s;Place the plated piece obtained in step 1) in a fluxing solution, and perform fluxing at a temperature of 50° C., and the fluxing time is 20 s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于490℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于180℃温度下烘干60s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为490℃条件下,浸镀30s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 490°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 180°C for 60 seconds, and immediately put them on after the surface of the sample turns white Put the plated parts into the alloy plating solution, control the temperature of the alloy plating solution at 490°C, and after dipping for 30s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将250克ZnCl2,15克NaCl,10克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到460-550℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) the preparation of plating flux solution in flux treatment: add 250 grams of ZnCl 2 , 15 grams of NaCl, 10 grams of NaF in 1 liter of water solvent, stir and mix evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 460-550°C and melted; the formula of the alloy ingot is the same as that of the coating.
表2镀液的合金成分(wt%)The alloy composition (wt%) of table 2 plating solution
采用合金成分为表2的合金镀液,合金镀液温度490℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表2,镀层厚度30μm。The alloy bath whose alloy composition is shown in Table 2 is used. The temperature of the alloy bath is 490°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例3][Example 3]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝2%、镁1.5%、镧和铈混合稀土1.5%、铜1%,余量为锌。Aluminum 2%, magnesium 1.5%, lanthanum and cerium mixed rare earth 1.5%, copper 1%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为20%的盐酸进行镀件热进度前的酸洗、酸洗时间30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 20% to pickle the plated parts before the heating process, pickle for 30 minutes, and wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于120℃温度下进行助镀,助镀时间为120s;Place the plated piece obtained in step 1) in the fluxing solution, and perform fluxing at a temperature of 120° C., and the fluxing time is 120s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于520℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于160℃温度下烘干40s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为520℃条件下,浸镀20s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 520°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 160°C for 40 seconds, and immediately put them on after the surface of the sample turns white Put the plated parts into the alloy plating solution, and control the temperature of the alloy plating solution at 520°C. After dipping for 20s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将400克ZnCl2,30克NaCl,30克NaF,加入1升水溶剂中,搅拌混合均匀:步骤3)中合金镀液是由冶炼的合金锭加热到550℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux in the fluxing treatment: 400 grams of ZnCl 2 , 30 grams of NaCl, and 30 grams of NaF are added in 1 liter of water solvent, stirred and mixed uniformly: in the step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 550°C and melted; the formula of the alloy ingot is the same as that of the coating.
表3镀液的合金成分(wt%)The alloy composition (wt%) of table 3 plating solution
采用合金成分为表3的合金镀液,合金镀液温度520℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表3,镀层厚度33μm。The alloy bath whose alloy composition is shown in Table 3 is used. The temperature of the alloy bath is 520°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例4][Example 4]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝3%、镁3%、镧和铈混合稀土3%、铜2%,余量为锌。Aluminum 3%, magnesium 3%, lanthanum and cerium mixed rare earth 3%, copper 2%, the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为20%的盐酸进行镀件热进度前的酸洗、酸洗时间30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 20% to pickle the plated parts before the heating process, pickle for 30 minutes, and wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于120℃温度下进行助镀,助镀时间为20-120s;Place the plated piece obtained in step 1) in the fluxing solution, and perform fluxing at a temperature of 120° C., and the fluxing time is 20-120s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于550℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于190℃温度下烘干50s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为550℃条件下,浸镀20s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 550°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 190°C for 50 seconds, and immediately put them on after the surface of the sample turns white. Put the plated parts into the alloy plating solution, and control the temperature of the alloy plating solution to 550°C. After dipping for 20s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将280克ZnCl2,15克NaCl,20克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到550℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux in the fluxing treatment: 280 grams of ZnCl 2 , 15 grams of NaCl, and 20 grams of NaF are added in 1 liter of water solvent, stirred and mixed evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 550°C and melted; the formula of the alloy ingot is the same as that of the coating.
表4镀液的合金成分(wt%)The alloy composition (wt%) of table 4 plating solution
采用合金成分为表4的合金镀液,合金镀液温度550℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表4,镀层厚度34μm。The alloy bath whose alloy composition is shown in Table 4 is used. The temperature of the alloy bath is 550°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例5][Example 5]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝2.5%、镁2%、镧和铈混合稀土2%、铜1.5%,余量为锌。Aluminum 2.5%, magnesium 2%, lanthanum and cerium mixed rare earth 2%, copper 1.5%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为20%的盐酸进行镀件热进度前的酸洗、酸洗时间30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 20% to pickle the plated parts before the heating process, pickle for 30 minutes, and wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于120℃温度下进行助镀,助镀时间为120s;Place the plated piece obtained in step 1) in the fluxing solution, and perform fluxing at a temperature of 120° C., and the fluxing time is 120s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于490℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于170℃温度下烘干50s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为490℃条件下,浸镀15s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 490°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 170°C for 50 seconds, and immediately put them on after the surface of the sample turns white. Put the plated parts into the alloy plating solution, control the temperature of the alloy plating solution at 490°C, and after immersion plating for 15s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将300克ZnCl2,20克NaCl,20克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到500℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux in the flux treatment: 300 grams of ZnCl 2 , 20 grams of NaCl, and 20 grams of NaF are added to 1 liter of water solvent, stirred and mixed evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 500°C and melted; the formula of the alloy ingot is the same as that of the coating.
表5镀液的合金成分(wt%)The alloy composition (wt%) of table 5 plating solution
采用合金成分为表5的合金镀液,合金镀液温度490℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表5,镀层厚度30μm。The alloy bath whose alloy composition is shown in Table 5 is used. The temperature of the alloy bath is 490°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例6][Example 6]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝1%、镁0.5%、镧和铈混合稀土0.8%、铜0.15%,余量为锌。Aluminum 1%, magnesium 0.5%, lanthanum and cerium mixed rare earth 0.8%, copper 0.15%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为20%的盐酸进行镀件热进度前的酸洗、酸洗时间30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 20% to pickle the plated parts before the heating process, pickle for 30 minutes, and wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于120℃温度下进行助镀,助镀时间为120s;Place the plated piece obtained in step 1) in the fluxing solution, and perform fluxing at a temperature of 120° C., and the fluxing time is 120s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于500℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于130℃温度下烘干45s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为470℃条件下,浸镀25s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 500°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 130°C for 45 seconds, and immediately put them on after the surface of the sample turns white. Put the plated parts into the alloy plating solution, and control the temperature of the alloy plating solution at 470°C. After dipping for 25s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将350克ZnCl2,25克NaCl,20克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到550℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux solution in the flux treatment: add 350 grams of ZnCl 2 , 25 grams of NaCl, and 20 grams of NaF into 1 liter of water solvent, stir and mix evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 550°C and melted; the formula of the alloy ingot is the same as that of the coating.
表6镀液的合金成分(wt%)The alloy composition (wt%) of table 6 plating solution
采用合金成分为表6的合金镀液,合金镀液温度500℃,镀件为工业生产的未热镀螺栓,浸镀20s镀层成分见表6,镀层厚度33μm。The alloy bath with the alloy composition shown in Table 6 is used. The temperature of the alloy bath is 500°C. The plated parts are industrially produced bolts that have not been hot-dipped.
[实施例7][Example 7]
本实施例的输电线路紧固件合金镀层,其中合金镀层由按重量百分比计的下列组分制备而成:The alloy coating of the transmission line fastener of the present embodiment, wherein the alloy coating is prepared from the following components by weight percentage:
铝2%、镁0.15%、镧和铈混合稀土2%、铜1.5%,余量为锌。Aluminum 2%, magnesium 0.15%, lanthanum and cerium mixed rare earth 2%, copper 1.5%, and the balance is zinc.
本实施例的输电线路紧固件合金镀层的制备工艺,包括以下步骤:The preparation process of the alloy coating of the transmission line fastener of the present embodiment comprises the following steps:
1)酸洗水洗镀件1) Pickling and water washing plating
采用浓度为20%的盐酸进行镀件热进度前的酸洗、酸洗时间30分钟,酸洗后进行水洗;Use hydrochloric acid with a concentration of 20% to pickle the plated parts before the heating process, pickle for 30 minutes, and wash with water after pickling;
2)助镀处理2) Assisted plating treatment
将步骤1)得到的镀件置于助镀液中,于80℃温度下进行助镀,助镀时间为60s;Place the plated piece obtained in step 1) in the fluxing solution, and perform fluxing at a temperature of 80° C., and the fluxing time is 60 s;
3)热浸镀3) Hot-dip plating
将上述按重量百分计的组分混合,于500℃条件下熔融,得到合金镀液,将步骤2)得到的镀件于120℃温度下烘干200s,待试样表面泛白后立即将镀件放至合金镀液中,控制合金镀液温度为500℃条件下,浸镀30s后,立即将试样提出合金镀液进行自然冷却。Mix the above-mentioned components by weight percentage and melt them at 500°C to obtain an alloy plating solution. Dry the plated parts obtained in step 2) at 120°C for 200s. Put the plated parts into the alloy plating solution, and control the temperature of the alloy plating solution to 500°C. After dipping for 30s, immediately take the sample out of the alloy plating solution for natural cooling.
其中,步骤2)助镀处理中助镀液的配制:将300克ZnCl2,20克NaGl,20克NaF,加入1升水溶剂中,搅拌混合均匀;步骤3)中合金镀液是由冶炼的合金锭加热到500℃后熔融获得;合金锭配方与镀层配方相同。Wherein, step 2) preparation of the plating flux in the flux treatment: 300 grams of ZnCl 2 , 20 grams of NaGl, and 20 grams of NaF are added in 1 liter of water solvent, stirred and mixed evenly; in step 3), the alloy plating solution is made of smelted The alloy ingot is heated to 500°C and melted; the formula of the alloy ingot is the same as that of the coating.
表7镀液的合金成分(wt%)The alloy composition (wt%) of table 7 plating solution
采用合金成分为表7的合金镀液,合金镀液温度500℃,镀件为工业生产的未热镀螺栓,浸镀60s镀层成分见表7,镀层厚度35μm。The alloy bath whose alloy composition is shown in Table 7 is used. The temperature of the alloy bath is 500°C. The plated parts are industrially produced bolts that have not been hot-dipped.
最后应当说明的是:以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员应当理解:技术人员阅读本申请说明书后依然可以对本发明的具体实施方式进行修改或者等同替换,但这些修改或变更均未脱离本发明申请待批的权利要求保护范围之内。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: a skilled person reads this After the description of the application, the specific embodiments of the present invention can still be modified or equivalently replaced, but none of these modifications or changes departs from the protection scope of the pending claims of the present application.
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