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CN101903446A - Halogen-free flame retardant thermoplastic polyurethane - Google Patents

Halogen-free flame retardant thermoplastic polyurethane Download PDF

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CN101903446A
CN101903446A CN2008801218317A CN200880121831A CN101903446A CN 101903446 A CN101903446 A CN 101903446A CN 2008801218317 A CN2008801218317 A CN 2008801218317A CN 200880121831 A CN200880121831 A CN 200880121831A CN 101903446 A CN101903446 A CN 101903446A
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thermoplastic polyurethane
described composition
flame
melamine
inferior
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Y·W·金
H·Y·李
T·W·李
D·S·金
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Lubrizol Advanced Materials Inc
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/05Alcohols; Metal alcoholates
    • C08K5/053Polyhydroxylic alcohols
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08K5/06Ethers; Acetals; Ketals; Ortho-esters
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34922Melamine; Derivatives thereof
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

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Abstract

本发明提供一种无卤阻燃热塑性聚氨酯复合树脂组合物。该无卤阻燃热塑性聚氨酯复合树脂组合物通过燃烧时形成所需的炭从而能够改善热塑性聚氨酯树脂的阻燃性和燃烧滴落性,其使用亚膦酸酯、二亚膦酸酯和/或由它们得到的聚合物;二季戊四醇;滑石;三聚氰胺衍生物等作为阻燃剂,来代替含卤阻燃剂。The invention provides a halogen-free flame-retardant thermoplastic polyurethane composite resin composition. The halogen-free flame-retardant thermoplastic polyurethane composite resin composition can improve the flame retardancy and burning dripping property of thermoplastic polyurethane resin by forming required charcoal when burning, which uses phosphonite, diphosphonite and/or The polymers obtained from them; dipentaerythritol; talc; melamine derivatives, etc. are used as flame retardants to replace halogen-containing flame retardants.

Description

无卤阻燃热塑性聚氨酯 Halogen-free flame retardant thermoplastic polyurethane

发明背景Background of the invention

技术领域technical field

本发明涉及一种无卤阻燃热塑性聚氨酯复合树脂组合物。更具体地,本发明涉及一种阻燃热塑性聚氨酯复合树脂组合物,其通过燃烧时形成所需的炭从而能够改善热塑性聚氨酯树脂的阻燃性和燃烧滴落性(flaming-drip),其中使用亚膦酸酯、二亚膦酸酯和/或由其得到的聚合物;二季戊四醇;滑石;三聚氰胺衍生物等作为阻燃剂来代替含卤阻燃剂。The invention relates to a halogen-free flame-retardant thermoplastic polyurethane composite resin composition. More specifically, the present invention relates to a flame retardant thermoplastic polyurethane composite resin composition capable of improving the flame retardancy and flaming-drip of a thermoplastic polyurethane resin by forming desired char when burned, wherein Phosphonites, diphosphonites and/or polymers derived therefrom; dipentaerythritol; talc; melamine derivatives, etc. are used as flame retardants instead of halogen-containing flame retardants.

背景技术Background technique

通常,热塑性聚氨酯树脂具有良好的机械性能(例如高抗磨损性)和高弹力,通过例如注射成型,挤出成型等方法而用于制备产品,而不像传统的热固性树脂(即弹性体例如交联的橡胶),并且由于其良好的可成型性,已经被用于许多工业领域,例如汽车,电线,气动软管,鞋等。然而,热塑性聚氨酯树脂具有较差的阻燃性,并因此导致在需要高阻燃性的一些领域的应用被限制。相应地,使这样的热塑性聚氨酯树脂具有阻燃性的方法已经得到发展,尤其是,主要使用一些向树脂中加入阻燃剂的方法。由于阻燃剂的加入可能降低热塑性聚氨酯的机械性能,例如断裂伸长率,回弹弹力,弹性模量,磨损性等,优选尽可能少量地向树脂中加入阻燃剂以使所述性能损失最小化。同时,热塑性聚氨酯经燃烧后会分解成低分子量的熔融物质,由此引起燃烧滴落。这种情况下,如果火灾发生,燃烧滴落可能扩大火势。所以,改善燃烧期间燃烧滴落的发生,是发展热塑性聚氨酯时需要考虑的许多重要事情中的一项。Generally, thermoplastic polyurethane resins have good mechanical properties (such as high wear resistance) and high elasticity, and are used to prepare products by methods such as injection molding, extrusion molding, etc., unlike traditional thermosetting resins (that is, elastomers such as cross-linked joint rubber), and because of its good formability, it has been used in many industrial fields, such as automobiles, electric wires, pneumatic hoses, shoes, etc. However, thermoplastic polyurethane resins have poor flame retardancy, and thus have limited applications in some fields requiring high flame retardancy. Accordingly, methods of imparting flame retardancy to such thermoplastic polyurethane resins have been developed, in particular, methods of adding flame retardants to the resins are mainly used. Since the addition of flame retardants may reduce the mechanical properties of thermoplastic polyurethane, such as elongation at break, rebound elasticity, elastic modulus, abrasion resistance, etc., it is preferable to add flame retardants to the resin in as small a quantity as possible so that the properties are lost minimize. At the same time, thermoplastic polyurethane will decompose into low-molecular-weight molten substances after burning, which will cause burning and dripping. In this case, if a fire breaks out, burning drips may spread the fire. So, improving the occurrence of burning drips during burning is one of the many important things to consider when developing thermoplastic polyurethanes.

改善热塑性聚氨酯树脂阻燃性的一种方法是单独或与金属氧化物一起使用含卤阻燃剂,所述金属氧化物是例如氧化锑等。然而,由于其烟(由燃烧产生)和侵蚀性,将使用含卤阻燃剂的该树脂用于某些用途是困难的。因此,为了解决由使用含卤阻燃剂所造成的问题,使用无卤阻燃剂的阻燃热塑性聚氨酯树脂的研究和发展最近已经开始进行。One way to improve the flame retardancy of thermoplastic polyurethane resins is to use halogen-containing flame retardants alone or together with metal oxides such as antimony oxide and the like. However, it is difficult to use this resin using a halogen-containing flame retardant for some applications due to its smoke (generated by combustion) and aggressiveness. Therefore, in order to solve the problems caused by the use of halogen-containing flame retardants, research and development of flame-retardant thermoplastic polyurethane resins using halogen-free flame retardants have recently been initiated.

例如,美国专利No,4,413,101公开了一种热塑性聚氨酯树脂,其使用包括聚芳基膦酸酯和聚芳基膦酸酯碳酸酯的高分子量树酯作为阻燃剂,加入量为20至40重量份,其中氧指数得到提高从而提高了阻燃性。但其中并没有涉及物理性能和燃烧滴落性。For example, U.S. Patent No, 4,413,101 discloses a thermoplastic polyurethane resin, which uses high molecular weight resins including polyaryl phosphonate and polyaryl phosphonate carbonate as a flame retardant in an amount of 20 to 40 wt. parts, where the oxygen index is increased to improve flame retardancy. But it does not deal with physical properties and burning dripping.

同时,美国专利No,4,542,170公开了通过使用氨基-s-三嗪的戊酸(PENTATE)盐,和含氮磷酸盐(例如磷酸胺,磷酸铵,和聚磷酸铵)作为阻燃剂而改善了热塑性聚氨酯的阻燃性和燃烧滴落性。然而,发现该方法导致了机械性能(例如拉伸强度)的明显降低。Meanwhile, U.S. Patent No, 4,542,170 discloses improved flame retardants by using amino-s-triazine valeric acid (PENTATE) salts, and nitrogen-containing phosphates (such as amine phosphate, ammonium phosphate, and ammonium polyphosphate) as flame retardants. Flame retardancy and burning drip properties of thermoplastic polyurethanes. However, it was found that this method resulted in a significant reduction in mechanical properties such as tensile strength.

美国专利No,5,110,850也公开了一种仅使用三聚氰胺来作为阻燃剂的阻燃热塑性聚氨酯,其中阻燃性得到改善并达到UL(Underwriter’s Laboratory)等级的UL 94-VO级。然而,该方法并没有涉及燃烧滴落性。U.S. Patent No. 5,110,850 also discloses a flame-retardant thermoplastic polyurethane using only melamine as a flame retardant, wherein the flame retardancy is improved and reaches the UL (Underwriter's Laboratory) grade of UL 94-VO. However, this method does not address combustion dripping.

因此,需要提供一种能够改善燃烧滴落性和阻燃性、并同时保持机械性能的阻燃热塑性聚氨酯树脂。另外,需要一种比已知树脂具有更高阻燃性的树脂。Therefore, there is a need to provide a flame-retardant thermoplastic polyurethane resin capable of improving burning dripping and flame retardancy while maintaining mechanical properties. In addition, there is a need for a resin having higher flame retardancy than known resins.

发明概述Summary of the invention

相应地,为了解决现有技术中存在的上述问题,本发明的发明人通过向热塑性聚氨酯树脂中加入亚膦酸酯、二亚膦酸酯和/或由其得到的聚合物;二季戊四醇;滑石;三聚氰胺衍生物等作为阻燃剂,来代替含卤阻燃剂开发了一种阻燃热塑性聚氨酯组合物。该阻燃热塑性聚氨酯组合物具有自熄性能,阻燃性(高于传统组合物)和改善的燃烧滴落性。Accordingly, in order to solve the above-mentioned problems existing in the prior art, the inventors of the present invention added phosphonite, diphosphonite and/or the polymer obtained therefrom to thermoplastic polyurethane resin; dipentaerythritol; talc ; Melamine derivatives are used as flame retardants instead of halogen-containing flame retardants to develop a flame-retardant thermoplastic polyurethane composition. The flame retardant thermoplastic polyurethane composition has self-extinguishing properties, flame retardancy (higher than conventional compositions) and improved burning dripping properties.

相应地,本发明在于提供一种阻燃热塑性聚氨酯树脂组合物,其燃烧时是高度可自熄的并可以改善阻燃性和燃烧滴落性。Accordingly, the present invention is directed to providing a flame-retardant thermoplastic polyurethane resin composition which is highly self-extinguishable when burned and which can improve flame retardancy and burning dripping properties.

根据本发明所涉及的一个方面,提供一种阻燃热塑性聚氨酯树脂组合物,包括:35至85wt%的热塑性聚氨酯树脂,所述聚氨酯树脂的二异氰酸酯与包括在二元醇和多元醇中的醇基团的当量比为0.95至1.10的范围;0.5至15wt%的有机磷系阻燃剂;0.5至10wt%的二季戊四醇;0.5至5wt%的滑石;和5至35wt%的三聚氰胺衍生物。According to one aspect of the present invention, there is provided a flame-retardant thermoplastic polyurethane resin composition, comprising: 35 to 85 wt% of thermoplastic polyurethane resin, the diisocyanate of the polyurethane resin and the alcohol group included in the diol and polyol 0.5 to 15 wt% of organophosphorus flame retardant; 0.5 to 10 wt% of dipentaerythritol; 0.5 to 5 wt% of talc; and 5 to 35 wt% of melamine derivatives.

由于其本身改善的阻燃性和改善燃烧滴落性,本发明的无卤阻燃热塑性聚氨酯复合树脂组合物是环保的。因此可以预期聚氨酯树脂组合物应用于电线绝缘体,汽车内部材料,等等。The halogen-free flame-retardant thermoplastic polyurethane composite resin composition of the present invention is environmentally friendly due to its own improved flame retardancy and improved burning dripping properties. Therefore, the application of the polyurethane resin composition to electric wire insulators, automotive interior materials, and the like can be expected.

发明详述Detailed description of the invention

下文中,本发明将被详细地描述。Hereinafter, the present invention will be described in detail.

本发明涉及一种阻燃热塑性聚氨酯复合树脂组合物,其通过燃烧时形成所需的炭从而能够解决热塑性聚氨酯树脂的阻燃性和燃烧滴落性问题,其中将无卤阻燃剂与热塑性聚氨酯树脂一起使用。The invention relates to a flame-retardant thermoplastic polyurethane composite resin composition, which can solve the problems of flame retardancy and burning dripping of thermoplastic polyurethane resin by forming required charcoal during combustion, wherein a halogen-free flame retardant is combined with thermoplastic polyurethane used with resin.

本发明所使用的热塑性聚氨酯树脂包括硬链段和软链段。硬链段由二异氰酸酯和扩链剂的二元醇反应而得到。软链段由多元醇和二异氰酸酯反应得到,而且链段的特性由所用多元醇的种类决定。The thermoplastic polyurethane resin used in the present invention includes hard segments and soft segments. The hard segment is obtained by reacting a diisocyanate with a diol of a chain extender. The soft segment is obtained by the reaction of polyol and diisocyanate, and the characteristics of the segment are determined by the type of polyol used.

二异氰酸酯可以选自下组物质的一种或其组合,包括:芳香族二异氰酸酯,脂肪族二异氰酸酯和环脂族二异氰酸酯。芳香族二异氰酸酯包括1,4-亚苯基二异氰酸酯;2,4-甲苯二异氰酸酯,2,6-甲苯二异氰酸酯,或它们的混合物;2,2-亚甲基二亚苯基二异氰酸酯,2,4’-亚甲基二亚苯基二异氰酸酯,或4,4’-亚甲基二亚苯基二异氰酸酯;和亚萘基二异氰酸酯。脂肪族二异氰酸酯或环脂族二异氰酸酯可以包括环己烷二异氰酸酯,六亚甲基二异氰酸酯,异佛尔酮二异氰酸酯,等等。The diisocyanate may be selected from one or a combination of the following materials, including: aromatic diisocyanate, aliphatic diisocyanate and cycloaliphatic diisocyanate. Aromatic diisocyanates include 1,4-phenylene diisocyanate; 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, or mixtures thereof; 2,2-methylene diphenylene diisocyanate, 2,4'-methylene diphenylene diisocyanate, or 4,4'-methylene diphenylene diisocyanate; and naphthylene diisocyanate. The aliphatic diisocyanate or cycloaliphatic diisocyanate may include cyclohexane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, and the like.

作为扩链剂的二元醇可以使用下组物质的一种或其组合,包括:乙二醇,二甘醇,丙二醇,二丙二醇,1,3-丁二醇,1,4-丁二醇,2-甲基戊二醇,1,5-戊二醇,1,6-己二醇,1,4-环己烷二醇,1,4-环己烷二甲醇和新戊二醇。As the dihydric alcohol of the chain extender, one or a combination of the following materials can be used, including: ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol , 2-methylpentanediol, 1,5-pentanediol, 1,6-hexanediol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol and neopentyl glycol.

多元醇可以包括聚酯多元醇,聚醚多元醇,等等。聚酯多元醇由至少一种二羧酸和至少一种二元醇反应制得。二羧酸包括己二酸,癸二酸,辛二酸,甲基己二酸,戊二酸,壬二酸,等等;二元醇包括乙二醇,1,3-或1,2-丙二醇,1,4-丁二醇,2-甲基戊二醇,1,5-戊二醇,1,6-己二醇,等等。而且,环状碳酸酯等,例如ε-己内酯,也可以用来制备聚酯多元醇。尤其地,主要使用的聚酯多元醇是聚(己二酸乙二醇酯),聚(己二酸1,4-丁二醇酯),或它们的混合物,而且聚(ε-己内酯)也是主要使用的聚酯多元醇。Polyols may include polyester polyols, polyether polyols, and the like. Polyester polyols are prepared by reacting at least one dicarboxylic acid with at least one diol. Dicarboxylic acids include adipic acid, sebacic acid, suberic acid, methyladipic acid, glutaric acid, azelaic acid, etc.; dihydric alcohols include ethylene glycol, 1,3- or 1,2- Propylene glycol, 1,4-butanediol, 2-methylpentanediol, 1,5-pentanediol, 1,6-hexanediol, and the like. Furthermore, cyclic carbonates and the like, such as ε-caprolactone, can also be used to prepare polyester polyols. In particular, the polyester polyols mainly used are poly(ethylene adipate), poly(1,4-butylene adipate), or mixtures thereof, and poly(ε-caprolactone ) is also the main polyester polyol used.

聚醚多元醇的制备通过环氧烷烃的加成聚合得到。本发明中可以使用的环氧烷烃包括环氧乙烷,环氧丙烷,环氧丁烷,四氢呋喃,等等。尤其地,主要使用的聚醚多元醇包括聚(环氧丙烷)二醇,聚(四亚甲基醚)二醇,或它们的混合物。用于热塑性聚氨酯的软链段的多元醇优选具有500至8000的分子量,更优选具有800至5000的分子量。Polyether polyols are prepared by addition polymerization of alkylene oxides. The alkylene oxide usable in the present invention includes ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, and the like. In particular, polyether polyols mainly used include poly(propylene oxide) glycol, poly(tetramethylene ether) glycol, or mixtures thereof. The polyol used for the soft segment of thermoplastic polyurethane preferably has a molecular weight of 500 to 8000, more preferably has a molecular weight of 800 to 5000.

通常,用于热塑性聚氨酯树脂的催化剂可以是叔胺基催化制或有机金属化合物。叔胺基催化剂可以选自下组,包括:三乙基胺,二甲基环己基胺,N-甲基吗啉,N,N’-二甲基哌嗪,2-(二甲基氨基乙氧基)乙醇和二氮杂二环(2,2,2)-辛烷等等;和有机金属化合物可以选自下组,包括:二乙酸锡,二辛酸锡,二月桂酸锡和二月桂酸二丁基锡,等等。优选地,有机金属化合物可以单独使用,或以二种或更多种的混合物使用。Generally, catalysts for thermoplastic polyurethane resins can be tertiary amine-based catalysts or organometallic compounds. Tertiary amine-based catalysts can be selected from the group consisting of: triethylamine, dimethylcyclohexylamine, N-methylmorpholine, N, N'-dimethylpiperazine, 2-(dimethylaminoethyl oxy)ethanol and diazabicyclo(2,2,2)-octane and the like; and organometallic compounds may be selected from the group consisting of: tin diacetate, tin dioctoate, tin dilaurate and dilaurate dibutyltin acid, etc. Preferably, the organometallic compounds may be used alone, or in admixture of two or more.

在制备热塑性聚氨酯树脂时,二异氰酸酯基团(NCO)与醇基团(即,用于制备热塑性聚氨酯树脂的包括在二元醇和多元醇中的醇基团(OH))的当量比优选为0.95至1.10,更优选为0.96至1.05,最优选为0.97至1.03。When preparing thermoplastic polyurethane resins, the equivalent ratio of diisocyanate groups (NCO) to alcohol groups (ie, alcohol groups (OH) included in diols and polyols for preparing thermoplastic polyurethane resins) is preferably 0.95 to 1.10, more preferably 0.96 to 1.05, most preferably 0.97 to 1.03.

如果当量比小于0.95,树脂的分子量会较低,从而会降低基本的物理性能。另一方面,当量比大于1.10也会造成同样的问题。If the equivalent ratio is less than 0.95, the molecular weight of the resin will be low, thereby degrading basic physical properties. On the other hand, an equivalence ratio greater than 1.10 also causes the same problem.

热塑性聚氨酯树脂的聚合反应可以通过使用间歇反应器或连续反应挤出机的方法进行。在使用间歇反应器的方法中,反应物被加入到反应器中,反应到一定程度,然后卸料,之后再热处理。同时,在使用连续反应挤出机的方法中,原材料通过称料系统从原材料储存罐加入到挤出机中,然后反应在挤出机中完成。与使用间歇反应器的方法相比,更优选使用连续反应挤出机的方法,因为均匀的热传导使该方法能够得到更好的产品质量均一性。The polymerization reaction of the thermoplastic polyurethane resin can be carried out by a method using a batch reactor or a continuous reaction extruder. In the process using a batch reactor, the reactants are charged into the reactor, reacted to a certain extent, then discharged, and then heat treated. Meanwhile, in the method of using a continuous reaction extruder, the raw material is fed into the extruder from the raw material storage tank through the weighing system, and then the reaction is completed in the extruder. The process using a continuous reaction extruder is more preferred than the process using a batch reactor because the uniform heat transfer enables this process to result in a better uniformity of product quality.

在利用连续反应挤出机制备热塑性聚氨酯树脂的方法中,挤出机的温度优选为150至250℃,更优选170至210℃。In the method of producing a thermoplastic polyurethane resin using a continuous reaction extruder, the temperature of the extruder is preferably 150 to 250°C, more preferably 170 to 210°C.

本发明中,热塑性聚氨脂树脂的优选用量为35至80wt%,更优选为50至70wt%。如果含量少于35wt%,阻燃热塑性树脂组合物的机械性能会降低,另一方面,如果含量高于80wt%,就无法达到足够的阻燃效果。In the present invention, the preferred amount of thermoplastic polyurethane resin is 35 to 80 wt%, more preferably 50 to 70 wt%. If the content is less than 35 wt%, the mechanical properties of the flame retardant thermoplastic resin composition will be reduced, on the other hand, if the content is more than 80 wt%, sufficient flame retardant effect cannot be achieved.

同样,为了获得本发明的具有更好物理性能和可加工性的阻燃聚氨脂组合物,优选用于熔融捏合的热塑性聚氨脂树脂的分子量为100,000至700,000,更优选为200,000至500,000。上述分子量是使用GPC(凝胶渗透色谱)测量的平均分子量。Also, in order to obtain the flame-retardant polyurethane composition of the present invention having better physical properties and processability, it is preferable that the thermoplastic polyurethane resin used for melt-kneading has a molecular weight of 100,000 to 700,000, more preferably 200,000 to 500,000. The above molecular weight is an average molecular weight measured using GPC (Gel Permeation Chromatography).

通常认为,磷系阻燃剂会干扰浓缩相的分解和增加燃烧中炭的生成,从而使树脂具有阻燃性,特别地,对高氧含量的树脂非常有效,例如纤维素或热塑性聚氨脂树脂。由燃烧生成的包含炭化树脂的层就是炭。炭的形成阻止树脂和分解树脂产生的气体相接触,从而阻止火势的蔓延。上述磷系阻燃剂在燃烧时通过高温分解产生偏磷酸,聚偏磷酸,等等,并且因为具有由磷酸层形成的保护层和聚偏磷酸脱氢所产生的炭而具有高阻燃性。因此,磷系阻燃剂应用于多种树脂。本发明中的有机磷系阻燃剂可以是选自下组物质中的一种或二种或更多种的化合物,包括:亚膦酸酯,二亚膦酸酯和它们的聚合物,更具体地,可以是下式所代表的物质:It is generally believed that phosphorus-based flame retardants interfere with the decomposition of the concentrated phase and increase the formation of char during combustion, thereby imparting flame retardancy to the resin, and in particular, are very effective for resins with high oxygen content, such as cellulose or thermoplastic polyurethane resin. The layer containing charred resin produced by combustion is char. The formation of char prevents the contact between the resin and the gases produced by the decomposition of the resin, thereby preventing the spread of the fire. The above-mentioned phosphorus-based flame retardants produce metaphosphoric acid, polymetaphosphoric acid, etc. by pyrolysis when burned, and have high flame retardancy because of a protective layer formed of a phosphoric acid layer and char produced by dehydrogenation of polymetaphosphoric acid. Therefore, phosphorus-based flame retardants are used in various resins. The organophosphorous flame retardant in the present invention can be one or two or more compounds selected from the following group of substances, including: phosphonites, diphosphonites and their polymers, and more Specifically, it may be a substance represented by the following formula:

式1Formula 1

Figure BPA00001187588200051
Figure BPA00001187588200051

式2Formula 2

Figure BPA00001187588200052
Figure BPA00001187588200052

本发明的有机磷系阻燃剂包括式1代表的亚膦酸酯,式2代表的二亚膦酸酯,和/或它们的聚合物。在式1和2中,R1和R2均代表C1至C6的烷基,例如,甲基,乙基,正丙基,异丙基,正丁基,叔丁基,正戊基或苯基;M代表钙,铝或锌;R3代表线型或支化的C1至C10的亚烷基(例如:亚甲基,亚乙基,亚正丙基,亚异丙基,亚正丁基,亚叔丁基,亚正戊基,亚正辛基或亚正十二烷基),C6至C10的亚芳基(例如:亚苯基或亚萘基),C6至C10的烷基亚芳基(例如:甲基亚苯基,乙基亚苯基,叔丁基亚苯基,甲基亚萘基,乙基亚萘基,叔丁基亚萘基)或C6至C10的芳基亚烷基(例如:苯基亚甲基,苯基亚乙基,苯基亚丙基或苯基亚丁基);m代表2或3;n代表1或3;以及x代表1或2。The organophosphorous flame retardant of the present invention includes the phosphonite represented by formula 1, the diphosphonite represented by formula 2, and/or their polymers. In formulas 1 and 2, both R1 and R2 represent C1 to C6 alkyl groups, for example, methyl, ethyl, n-propyl, isopropyl, n-butyl, tert-butyl, n-pentyl or benzene M represents calcium, aluminum or zinc; R 3 represents a linear or branched C1 to C10 alkylene group (for example: methylene, ethylene, n-propylene, isopropylene, n-butylene group, tert-butylene, n-pentylene, n-octylene or n-dodecyl), C6 to C10 arylene (for example: phenylene or naphthylene), C6 to C10 alkyl Arylene (for example: methylphenylene, ethylphenylene, tert-butylphenylene, methylnaphthylene, ethylnaphthylene, tert-butylnaphthylene) or C6 to C10 aromatic m represents 2 or 3; n represents 1 or 3; and x represents 1 or 2.

更优选地,使用Exolit OP作为有机磷系阻燃剂。仅使用少量的这种磷系阻燃剂就可能达到高阻燃性能。添加少量的磷系阻燃剂可以最小化树脂物理特性的降低和有效形成炭。而且,二季戊四醇(C10H22O7)由于能有效的形成炭从而能够加强阻燃性能,并且能扩大至其原始尺寸的大约200倍。然而,仅使用亚膦酸酯,二亚膦酸酯和它们的聚合物,和二季戊四醇制备的热塑性聚氨酯组合物的阻燃性能还是不足够的。More preferably, Exolit OP is used as the organophosphorus flame retardant. It is possible to achieve high flame retardancy with only a small amount of this phosphorus-based flame retardant. Adding a small amount of phosphorus-based flame retardant can minimize the reduction of resin physical properties and effectively form char. Also, dipentaerythritol (C 10 H 22 O 7 ) can enhance flame retardancy due to efficient char formation, and can expand to about 200 times its original size. However, the flame retardancy of thermoplastic polyurethane compositions prepared using only phosphonites, diphosphonites and their polymers, and dipentaerythritol is not sufficient.

因此,本发明中,为了改善燃烧中的燃烧滴落,三聚氰胺基阻燃剂,比如三聚氰胺衍生物,被用来与亚膦酸酯,二亚膦酸酯和由其得到的聚合物,以及季戊四醇相混合。已知地,相比含卤阻燃剂,三聚氰胺基阻燃剂是毒性较低的,较易处理的,而且产生的有毒气体较少,因此对人和环境都是无害的。三聚氰胺氰尿酸,磷酸三聚氰胺,聚磷酸三聚氰胺,硼酸三聚氰胺是主要使用的三聚氰胺基阻燃剂。然而,像磷系阻燃剂一样,单独在热塑性聚氨酯树脂中使用三聚氰胺基阻燃剂可以在一定程度上产生阻燃性但却会导致燃烧滴落。这样获得的热塑性聚氨酯树脂的阻燃性也是不足够的。Therefore, in the present invention, in order to improve burning dripping during combustion, melamine-based flame retardants, such as melamine derivatives, are used with phosphonites, diphosphonites and polymers derived therefrom, and pentaerythritol mixed. It is known that melamine-based flame retardants are less toxic, easier to handle, and generate less toxic gas than halogen-containing flame retardants, and thus are harmless to humans and the environment. Melamine cyanuric acid, melamine phosphate, melamine polyphosphate, and melamine borate are the main melamine-based flame retardants used. However, like phosphorus-based flame retardants, the use of melamine-based flame retardants alone in thermoplastic polyurethane resins can produce flame retardancy to a certain extent but cause burning drips. The flame retardancy of the thermoplastic polyurethane resin thus obtained is also insufficient.

如上述,如果单独使用选自亚膦酸酯,二亚膦酸酯和它们的聚合物的一种,二种或多种有机磷系阻燃剂、季戊四醇或三聚氰胺基阻燃剂的每种单独作为热塑性聚氨酯树脂的阻燃剂,都很难得到具有充足自熄特性和无燃烧滴落的阻燃热塑性聚氨酯复合树脂组合物。然而,如果使用这三种阻燃剂的混合物,会因协同效应而形成可膨胀炭层,进而阻止氧气和热的扩展。然后,阻燃和燃烧滴落的改善就可以显著改善热塑性聚氨酯树脂的阻燃性。此外,如果向组合物中进一步加入滑石,阻燃性将被进一步提升,因此,即使测试1mm厚度的样品也能满足UL94 VO。As mentioned above, if one selected from phosphonite, diphosphonite and their polymers is used alone, each of two or more organophosphorus flame retardants, pentaerythritol or melamine-based flame retardants is used alone As a flame retardant for thermoplastic polyurethane resins, it is difficult to obtain a flame-retardant thermoplastic polyurethane composite resin composition having sufficient self-extinguishing properties and no burning drip. However, if a mixture of these three flame retardants is used, an expandable char layer is formed due to the synergistic effect, which in turn prevents the expansion of oxygen and heat. Then, the improvement of flame retardancy and burning drip can significantly improve the flame retardancy of TPU resin. In addition, if talc is further added to the composition, the flame retardancy will be further improved, so even a sample with a thickness of 1 mm can satisfy UL94 VO.

尤其地,燃烧滴落的问题可以通过使用一种或两种或更多种有机磷系阻燃剂与季戊四醇和三聚氰胺基阻燃剂的混合物的阻燃协同作用来解决,这些有机磷系阻燃剂选自亚膦酸酯,二亚膦酸酯和它们的聚合物。而且,结合氮化合物来使用磷系阻燃剂(与磷系阻燃剂单独使用相比)可以在燃烧中生成磷酸酰胺,从而形成厚度增加的可膨胀炭层来有效地阻止了材料燃烧所需的热和氧气的扩展。此外,如果进一步加入滑石,阻止热和氧气的传递作用将被加强。本发明中,一种或两种或更多选自亚膦酸酯,二亚膦酸酯和由其得到的聚合物的有机磷系阻燃剂的优选用量为0.5至15wt%,更优选2至10wt%。如果含量少于0.5wt%,就无法解决燃烧中燃烧滴落的问题,另一方面,如果含量高于15wt%,机械性能将被大大的削减。In particular, the problem of burning dripping can be solved by using a flame-retardant synergistic effect of one or two or more organophosphorus-based flame retardants with a mixture of pentaerythritol and melamine-based flame retardants. The agent is selected from phosphonites, diphosphonites and polymers thereof. Moreover, the use of phosphorus-based flame retardants in combination with nitrogen compounds (compared to the use of phosphorus-based flame retardants alone) can generate phosphoric acid amides during combustion, thereby forming an expandable char layer with increased thickness to effectively prevent the material from burning. expansion of heat and oxygen. In addition, if talc is further added, the effect of preventing heat and oxygen transfer will be enhanced. In the present invention, the preferred amount of one or two or more organophosphorous flame retardants selected from phosphonites, diphosphonites and polymers obtained therefrom is 0.5 to 15 wt%, more preferably 2 to 10 wt%. If the content is less than 0.5 wt%, the problem of burning and dripping during combustion cannot be solved. On the other hand, if the content is higher than 15 wt%, the mechanical properties will be greatly reduced.

同时,本发明中,三聚氰胺衍生物的优选用量是5至35wt%,更优选15至30wt%。如果含量少于5wt%,就无法在燃烧中形成有效的可膨胀炭,从而降低阻燃性。另一方面,如果含量高于50wt%,机械性能将被大大的削减。就季戊四醇而言,优选用量是0.5至10wt%,更优选2至8wt%。如果含量少于0.5wt%,就会因无法形成足够的炭层而无法得到高阻燃性,另一方面,如果含量高于10wt%,机械性能将被大大的削减。Meanwhile, in the present invention, the preferred amount of the melamine derivative is 5 to 35 wt%, more preferably 15 to 30 wt%. If the content is less than 5% by weight, effective expandable char cannot be formed in combustion, thereby reducing flame retardancy. On the other hand, if the content is higher than 50wt%, the mechanical properties will be greatly reduced. For pentaerythritol, it is preferably used in an amount of 0.5 to 10 wt%, more preferably 2 to 8 wt%. If the content is less than 0.5 wt%, high flame retardancy cannot be obtained due to the inability to form a sufficient char layer, on the other hand, if the content is higher than 10 wt%, the mechanical properties will be greatly reduced.

另外,本发明中,滑石优选的用量是0.5至5wt%,更优选1至4wt%。如果含量少于0.5wt%,就无法达到改善阻燃性的作用,另一方面,如果含量高于5wt%,机械性能将被大大的削减。In addition, in the present invention, talc is preferably used in an amount of 0.5 to 5 wt%, more preferably 1 to 4 wt%. If the content is less than 0.5 wt%, the effect of improving the flame retardancy cannot be achieved. On the other hand, if the content is higher than 5 wt%, the mechanical properties will be greatly reduced.

对于改善热塑性树脂的阻燃性而言,阻燃剂的粒度是非常重要的,因为它对最终的阻燃树脂的机械性能有很大的影响。通常认为,粒度越小,机械性能和阻燃性越好。阻燃剂的粒度优选为1至60μm,更优选为1至40μm。在此,由于粒度大于60μm时可能引起分散困难和阻燃性的减小,因而是不优选的。For improving the flame retardancy of thermoplastic resins, the particle size of the flame retardant is very important because it has a great influence on the mechanical properties of the final flame retardant resin. It is generally believed that the smaller the particle size, the better the mechanical properties and flame retardancy. The particle size of the flame retardant is preferably 1 to 60 μm, more preferably 1 to 40 μm. Here, a particle size larger than 60 μm is not preferable because it may cause difficulty in dispersion and decrease in flame retardancy.

除了上述阻燃剂外,本发明的阻燃热塑性聚氨酯可以进一步包括至少一种选自抗氧剂、光稳定剂、润滑剂、增强剂、颜料、着色剂和增塑剂所的添加剂。所述添加剂的使用量在不减少本发明树脂的物理性能的范围内。In addition to the above flame retardant, the flame retardant thermoplastic polyurethane of the present invention may further include at least one additive selected from antioxidants, light stabilizers, lubricants, reinforcing agents, pigments, colorants and plasticizers. The use amount of the additive is within the range not to reduce the physical properties of the resin of the present invention.

本发明的阻燃热塑性聚氨酯合成树脂,可以由能够在高于热塑性聚氨酯树脂的熔点的温度下、使阻燃剂在热塑性聚氨酯树脂中有效分散的设备来制备。通常,热塑性聚氨酯树脂的溶点为150至250℃,并且熔点取决于所使用的热塑性聚氨酯树脂。作为在树脂中分散阻燃剂的设备,可以使用:混合器(例如班伯里混合器),辊轧机(roll-mill),连续捏合机,单螺轩挤出机,双螺杆挤出机,等等。考虑到熔融捏合性能和生产力,最优选的设备是双螺杆挤出机。特别是,通过使用改善双螺杆挤出机的熔融捏合性能的元件,即,捏合元件和反相捏合元件,可能取得更好的效果。The flame-retardant thermoplastic polyurethane synthetic resin of the present invention can be prepared by equipment capable of effectively dispersing a flame retardant in a thermoplastic polyurethane resin at a temperature higher than the melting point of the thermoplastic polyurethane resin. In general, thermoplastic polyurethane resins have a melting point of 150 to 250° C., and the melting point depends on the thermoplastic polyurethane resin used. As equipment for dispersing the flame retardant in the resin, it is possible to use: a mixer (such as a Banbury mixer), a roll-mill (roll-mill), a continuous kneader, a single-screw extruder, a twin-screw extruder, etc. In view of melt-kneading performance and productivity, the most preferable equipment is a twin-screw extruder. In particular, better effects may be obtained by using elements that improve the melt-kneading performance of the twin-screw extruder, that is, kneading elements and reverse-phase kneading elements.

在本发明中,热塑性聚氨酯树脂和无卤阻燃剂使用双螺杆挤出机进行熔融捏合。然后,来自挤出机模头的熔融输出物经冷却罐进行冷却,然后被制成粒料。所得到的无卤阻燃热塑性聚氨酯组合物通过使用注射成型机进行注射成型,并且在室温下充分稳定化。然后,对各种机械性能和阻燃性能进行测试。In the present invention, a thermoplastic polyurethane resin and a halogen-free flame retardant are melt-kneaded using a twin-screw extruder. The molten output from the extruder die is then cooled through a cooling tank before being pelletized. The obtained halogen-free flame-retardant thermoplastic polyurethane composition was injection molded by using an injection molding machine, and was sufficiently stabilized at room temperature. Then, various mechanical properties and flame retardancy were tested.

如测试结果所示,本发明的阻燃热塑性聚氨酯复合树脂组合物具有高阻燃性,明显改进的燃烧滴落性,和改善的机械性能。因此,预期该组合物在电线绝缘体,汽车内部材料等方面非常有用。As shown by the test results, the flame-retardant thermoplastic polyurethane composite resin composition of the present invention has high flame retardancy, significantly improved burning dripping property, and improved mechanical properties. Therefore, the composition is expected to be very useful in wire insulators, automotive interior materials and the like.

以下,将参考下面的实施例来详细介绍本发明的细节。然而,下面的实施例仅是示例性的,本发明的保护范围并不仅限于此。Hereinafter, details of the present invention will be described in detail with reference to the following examples. However, the following examples are merely exemplary, and the scope of protection of the present invention is not limited thereto.

制备实施例Preparation Example

本发明所使用的热塑性聚氨酯树脂是聚醚基热塑性聚氨酯树脂,具有85A的肖氏硬度,通过将聚(四亚甲基醚)二醇(数均分子量为1000),4,4’-亚甲基二苯基二异氰酸酯,和1,4-丁二醇引入连续反应挤出机(Wemer & Pfleiderer ZSK 58双螺杆挤出机),在190-220℃下聚合该混合物而得到。在此,挤出机装配有计量设备并具有一个大小占整个螺杆区域的30%的捏合段。在该连续反应挤出机中聚合得到的热塑性聚氨酯树脂通过造粒机制成颗粒,然后使用除湿干燥机(Conair SC60,入口空气的露点=-50℃)在70℃下干燥5小时。然后,热塑性聚氨酯树脂在70℃下干燥15小时,并用于与阻燃剂相结合(NCO/OH=0.99;MW=250,000)。The thermoplastic polyurethane resin used in the present invention is a polyether-based thermoplastic polyurethane resin, which has a Shore hardness of 85A. Base diphenyl diisocyanate, and 1,4-butanediol are introduced into a continuous reaction extruder (Wemer & Pfleiderer ZSK 58 twin-screw extruder), and the mixture is obtained by polymerizing the mixture at 190-220°C. Here, the extruder was equipped with a metering device and had a kneading section with a size of 30% of the total screw area. The thermoplastic polyurethane resin polymerized in the continuous reaction extruder was pelletized by a pelletizer, and then dried at 70°C for 5 hours using a dehumidification dryer (Conair SC60, dew point of inlet air = -50°C). Then, the thermoplastic polyurethane resin was dried at 70° C. for 15 hours and used in combination with a flame retardant (NCO/OH=0.99; MW=250,000).

对比实施例1Comparative Example 1

70wt%的热塑性聚氨酯树脂,和30wt%的氰尿酸三聚氰胺,在170-200℃下使用双螺杆挤出机进行熔融捏合。然后,来自挤出机模头的熔融输出物经冷却罐进行冷却,然后被制成颗粒。使用注射成型机将该得到的热塑性聚氨酯组合物制成测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。70wt% thermoplastic polyurethane resin and 30wt% melamine cyanurate were melt-kneaded at 170-200°C using a twin-screw extruder. The molten output from the extruder die is then cooled through a cooling tank before being pelletized. The obtained thermoplastic polyurethane composition was made into a test sample using an injection molding machine, and was sufficiently stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

对比实施例2Comparative Example 2

使用和对比实施例1中相同的方式,由65wt%的热塑性聚氨酯树脂,25wt%的氰尿酸三聚氰胺,和10wt%的Exolit OP制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as in Comparative Example 1, a test sample was prepared from 65wt% thermoplastic polyurethane resin, 25wt% melamine cyanurate, and 10wt% Exolit OP, and was sufficiently stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

对比实施例3Comparative Example 3

使用和对比实施例1中相同的方式,由75wt%的热塑性聚氨酯树脂,20wt%的氰尿酸三聚氰胺,和5wt%的二季戊四醇制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as in Comparative Example 1, a test sample was prepared from 75 wt% thermoplastic polyurethane resin, 20 wt% melamine cyanurate, and 5 wt% dipentaerythritol, and was sufficiently stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

对比实施例4Comparative Example 4

使用和对比实施例1中相同的方式,由65wt%的热塑性聚氨酯树脂,20wt%的氰尿酸三聚氰胺,10wt%的Exolit OP,和5wt%的二季戊四醇制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as in Comparative Example 1, a test sample was prepared from 65 wt% thermoplastic polyurethane resin, 20 wt% melamine cyanurate, 10 wt% Exolit OP, and 5 wt% dipentaerythritol, and was sufficiently stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

实施例1Example 1

使用和对比实施例1中相同的方式,由60wt%的热塑性聚氨酯树脂,20wt%的氰尿酸三聚氰胺,10wt%的Exolit OP(Clarian),5wt%的二季戊四醇和5wt%的滑石制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as Comparative Example 1, a test sample was prepared from 60wt% thermoplastic polyurethane resin, 20wt% melamine cyanurate, 10wt% Exolit OP (Clarian), 5wt% dipentaerythritol and 5wt% talc, and fully stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

实施例2Example 2

使用和对比实施例1中相同的方式,由66wt%的热塑性聚氨酯树脂,20wt%的氰尿酸三聚氰胺,7wt%的Exolit OP(Clarian),5wt%的二季戊四醇和2wt%的滑石制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as Comparative Example 1, a test sample was prepared from 66 wt% of thermoplastic polyurethane resin, 20 wt% of melamine cyanurate, 7 wt% of Exolit OP (Clarian), 5 wt% of dipentaerythritol and 2 wt% of talc, and fully stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

实施例3Example 3

使用和对比实施例1中相同的方式,由55wt%的热塑性聚氨酯树脂,30wt%的氰尿酸三聚氰胺,7wt%的Exolit OP(Clarian),5wt%的二季戊四醇和3wt%的滑石制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as in Comparative Example 1, a test sample was prepared from 55wt% thermoplastic polyurethane resin, 30wt% melamine cyanurate, 7wt% Exolit OP (Clarian), 5wt% dipentaerythritol and 3wt% talc, and fully stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

实施例4Example 4

使用和对比实施例1中相同的方式,由60wt%的热塑性聚氨酯树脂,25wt%的氰尿酸三聚氰胺,10wt%的Exolit OP(Clarian),7wt%的二季戊四醇和3wt%的滑石制得测试样品,并充分稳定化。接下来,对该样品,根据下面的测量方法测试机械性能和阻燃性能。结果显示在表1中。In the same manner as Comparative Example 1, a test sample was prepared from 60wt% thermoplastic polyurethane resin, 25wt% melamine cyanurate, 10wt% Exolit OP (Clarian), 7wt% dipentaerythritol and 3wt% talc, and fully stabilized. Next, on this sample, mechanical properties and flame retardancy were tested according to the following measurement methods. The results are shown in Table 1.

实验实施例Experimental example

实施例1至4和对比实施例1至4所得到的任一个热塑性聚氨酯的性能,由下述方法测量:The performance of any thermoplastic polyurethane obtained by embodiments 1 to 4 and comparative examples 1 to 4 is measured by the following method:

(1)拉伸强度和伸长率(1) Tensile strength and elongation

根据ASTM D412,来测量拉伸强度和断裂伸长率。Tensile strength and elongation at break were measured according to ASTM D412.

(2)阴燃性能(2) Smoldering performance

根据UL(Underwriter’s Laboratory)94的垂直燃烧实验,来测量试样的阻燃性能(厚度:3mm,宽度:12.7mm,和长度:127mm;以及厚度:1mm,宽度:12.7mm,和长度:127mm)。在测量中,用火焰燃烧试样10秒后,记录熄灭时间(t1),然后再用火焰燃烧试样10秒后,记录熄灭时间(t2)。在此,当t1和t2的总和不超过30秒时,阻燃级别为V1或V2,当总和小于10秒时,阻燃级别为V0。同样,当放在底部的吸收棉由于燃烧滴落而烧着时,阻燃等级为V2,反之,当棉花没有燃烧时,阻燃等级为V0或V1。同样,在UL 94垂直燃烧实验中,还测量滴落的次数。According to the vertical burning test of UL (Underwriter's Laboratory) 94, the flame retardancy of the sample is measured (thickness: 3mm, width: 12.7mm, and length: 127mm; and thickness: 1mm, width: 12.7mm, and length: 127mm) . In the measurement, record the extinguishing time (t1) after burning the sample with a flame for 10 seconds, and then record the extinguishing time (t2) after burning the sample with a flame for 10 seconds. Here, when the sum of t1 and t2 does not exceed 30 seconds, the flame retardancy level is V1 or V2, and when the sum is less than 10 seconds, the flame retardancy level is V0. Similarly, when the absorbent cotton placed at the bottom burns due to burning and dripping, the flame-retardant grade is V2, and conversely, when the cotton does not burn, the flame-retardant grade is V0 or V1. Likewise, in the UL 94 vertical burn test, the number of drips is also measured.

表1Table 1

Figure BPA00001187588200101
Figure BPA00001187588200101

TUP:聚酯基热塑性聚氨酯树脂(硬度:87A),从SK化学商购得到TUP: polyester-based thermoplastic polyurethane resin (hardness: 87A), commercially available from SK Chemicals

MCy:氰尿酸三聚氰胺,从Budenheim商购得到,粒度:30μmMCy: melamine cyanurate, commercially available from Budenheim, particle size: 30 μm

二季戊四醇:从Perstopr商购得到,粒度:40μmDipentaerythritol: commercially available from Perstopr, particle size: 40 μm

Exolit OP:粒度:40μmExolit OP: Particle size: 40μm

滑石:从Rexm商购得到,粒度:30μmTalc: commercially available from Rexm, particle size: 30 μm

如表1中所示,与对比实施例1至4的无卤阻燃热塑性聚氨酯复合树脂组合物相比,实施例1至4中的无卤阻燃热塑性聚氨酯复合树脂组合物显示出高阻燃性(阻燃等级为V0,甚至厚度为1mm时),并且燃烧时的燃烧滴落得到改善。As shown in Table 1, compared with the halogen-free flame-retardant thermoplastic polyurethane composite resin compositions of Comparative Examples 1 to 4, the halogen-free flame-retardant thermoplastic polyurethane composite resin compositions in Examples 1 to 4 showed high flame retardancy (flame retardant grade is V0, even when the thickness is 1mm), and the burning dripping when burning is improved.

尽管基于说明性目的描述了本发明的可仿效具体实施方式,在不偏离如权利要求书中限定的本发明的保护范围和精神的范围内,本领域技术人员能够理解可以进行各种变形,增加和替换。Although exemplary embodiments of the present invention have been described for illustrative purposes, those skilled in the art will understand that various modifications may be made, adding and replace.

Claims (12)

1. halogen-free fire retardation thermoplastic polyurethane composite resin composition comprises:
35 to 85wt% TPU(Thermoplastic polyurethanes), wherein vulcabond is 0.95 to 1.10 with the equivalence ratio that is included in the alcohol groups in dibasic alcohol and the polyvalent alcohol;
0.5 organic phosphorus flame retardant to 15wt%;
0.5 Dipentaerythritol to 10wt%;
0.5 talcum to 5wt%; With
5 to 35wt% melamine derivative.
2. the described composition of claim 1, wherein said polyvalent alcohol are polyester polyol or polyether glycol and have 500 to 8000 molecular weight.
3. the described composition of claim 1, the molecular weight of wherein said TPU(Thermoplastic polyurethanes) is 100,000 to 700,000.
4. a kind of, the mixture of two or more below the described composition of claim 1, wherein said organic phosphorus flame retardant are selected from the group: phosphinate, two phosphinates and their polymkeric substance.
5. the described composition of claim 4, wherein said phosphinate as shown in Equation 1 and described two phosphinates as shown in Equation 2:
Formula 1
Figure FPA00001187588100011
Formula 2
Figure FPA00001187588100012
Wherein, R 1And R 2All represent C1 to C6 alkyl, for example, methyl, ethyl, n-propyl, sec.-propyl, normal-butyl, the tertiary butyl, n-pentyl or phenyl; R 3C1 to the C10 alkylidene group of representing line style or side chain (for example: methylene radical, ethylidene, inferior n-propyl, isopropylidene, inferior normal-butyl, the inferior tertiary butyl, inferior n-pentyl, inferior n-octyl or inferior dodecyl), the arylidene of C6 to C10 (for example: phenylene or naphthylidene), the alkyl arylene of C6 to C10 (for example: methylphenylene, the ethyl phenylene, tertiary butyl phenylene, the methyl naphthylidene, the ethyl naphthylidene, tertiary butyl naphthylidene) or the aryl alkylene of C6 to C10 (for example: phenylmethylene, the phenyl ethylidene, phenyl propylidene or phenyl butylidene); M represents calcium, aluminium or zinc; M represents 2 or 3; N represents 1 or 3; And x represents 1 or 2.
6. the described composition of claim 1, wherein said melamine derivative is selected from melamine cyanurate, melamine phosphate, polyphosphoric acid melamine and boric acid trimeric cyanamide.
7. the described composition of claim 1, the add-on of wherein said TPU(Thermoplastic polyurethanes) are 50 to 70wt%.
8. the described composition of claim 1, the add-on of wherein said organic phosphorus flame retardant are 2 to 10wt%.
9. the described composition of claim 1, the add-on of wherein said melamine derivative are 15 to 30wt%.
10. the described composition of claim 1, the add-on of wherein said Dipentaerythritol are 2 to 8wt%.
11. the described composition of claim 1, wherein said steatitic add-on are 1 to 4wt%.
12. each described composition in the claim 1 to 11, wherein the granularity of fire retardant is 1 to 60 μ m.
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CN115461409A (en) * 2020-05-12 2022-12-09 科思创德国股份有限公司 Process for producing thermoplastic polyurethanes

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ATE537216T1 (en) 2011-12-15
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KR20090067663A (en) 2009-06-25
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WO2009086035A1 (en) 2009-07-09
RU2010130357A (en) 2012-01-27
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MX2010005989A (en) 2010-07-05
EP2222767A1 (en) 2010-09-01

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