CN101909811B - Carriage for welding - Google Patents
Carriage for welding Download PDFInfo
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- CN101909811B CN101909811B CN200880122384.7A CN200880122384A CN101909811B CN 101909811 B CN101909811 B CN 101909811B CN 200880122384 A CN200880122384 A CN 200880122384A CN 101909811 B CN101909811 B CN 101909811B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0282—Carriages forming part of a welding unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/02—Seam welding; Backing means; Inserts
- B23K9/025—Seam welding; Backing means; Inserts for rectilinear seams
- B23K9/0256—Seam welding; Backing means; Inserts for rectilinear seams for welding ribs on plates
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Resistance Welding (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种焊接用台架(溶接用台車),尤其涉及一种有利于第二钢板相对于第一钢板大致垂直配置并对两者的交叉部位进行角焊缝焊接(隅肉溶接する)时采用的焊接用台架。The present invention relates to a welding stand (cart for fusion welding), and more particularly to a method that facilitates arranging a second steel plate approximately vertically to a first steel plate and performing fillet weld welding (corner joint する) at the intersecting portion of the two steel plates. Welding bench used when using.
背景技术Background technique
在对正交配置的两张钢板的交叉部进行角焊缝焊接时,一般来说采用行驶台架,在该行驶台架上搭载焊枪,且所述行驶台架能够在水平配置的钢板上行驶,对垂直配置的钢板的表面进行引导(例如参考专利文献1)。When performing fillet weld welding on the intersection of two orthogonally arranged steel plates, generally a traveling stand is used, on which a welding torch is mounted, and the traveling stand can run on the horizontally arranged steel plates. , to guide the surface of the vertically arranged steel plate (for example, refer to Patent Document 1).
在利用这种行驶台架进行角焊缝焊接时,为了使焊枪正确地朝向钢板的交叉部,通过使行驶台架的行驶方向行驶向从焊接的进行方向稍微朝向垂直配置的钢板一侧的方向,从而使在行驶台架上设置的引导辊压接在垂直配置的钢板的表面。When using such a traveling stand for fillet weld welding, in order to correctly direct the welding torch toward the intersection of the steel plates, the traveling direction of the traveling stand is directed slightly toward the side of the vertically arranged steel plate from the direction in which the welding proceeds. , so that the guide rollers provided on the traveling frame are pressed against the surface of the vertically arranged steel plate.
另外,在对大梁(ロンジ材)那样的由水平配置的钢板和相对于该钢板垂直配置的钢板构成的两个交叉部位进行角焊缝焊接时,垂直配置的钢板的两面侧分别配置上述的行驶台架来进行焊接。即,使两台行驶台架在一张垂直配置的钢板的两侧的角部行驶来进行焊接。In addition, when fillet welding is performed on two intersecting portions of a steel plate arranged horizontally and a steel plate arranged vertically relative to the steel plate such as a girder (Longji material), the above-mentioned driving parts are respectively arranged on both sides of the steel plate arranged vertically. Bench for welding. That is, welding is carried out by driving two traveling stands on the corners of both sides of a single vertically arranged steel plate.
专利文献1:日本特许第3400290号公报Patent Document 1: Japanese Patent No. 3400290
在专利文献1记载的行驶台架中,可以将立板作为引导件进行良好的焊接。但是,在立板的方向(焊接线)以从行驶台架的行驶方向远离的方式弯曲的情况下,产生无法贴随(追従)的问题。In the traveling frame described in Patent Document 1, good welding can be performed using the vertical plate as a guide. However, when the direction of the vertical plate (welding line) is bent so as to be away from the traveling direction of the traveling frame, there arises a problem that it cannot follow (track).
另外,在想要一次焊接立板的两侧时,需要独立的两台行驶台架,也存在还需要对这些行驶台架进行监视的操作人员的问题。In addition, when it is desired to weld both sides of the vertical plate at one time, two independent traveling stands are required, and there is also a problem that an operator who needs to monitor these traveling stands is also required.
发明内容Contents of the invention
本发明的目的在于提供一种焊接用台架,其在相对于垂直配置的钢板的焊接线上产生弯曲的情况下也能够贴随,进而能够同时对垂直配置的钢板的两侧进行焊接。An object of the present invention is to provide a welding stand that can follow even when a welding line bends with respect to a vertically arranged steel plate, and can weld both sides of the vertically arranged steel plate at the same time.
为了解决上述问题,本发明的焊接用台架,具有第一钢板以及相对于所述第一钢板大致垂直配置的第二钢板,并对所述第一钢板与第二钢板的交叉部位进行焊接,其中,In order to solve the above-mentioned problems, the welding stand of the present invention has a first steel plate and a second steel plate arranged approximately perpendicular to the first steel plate, and welds the intersection of the first steel plate and the second steel plate, in,
所述焊接用台架具有:驱动台架,其与所述第二钢板的一个面对置配置;从动台架,其与所述第二钢板的另一个面对置配置;以及连接部件,其连接所述驱动台架和所述从动台架,且将所述驱动台架的行驶传递给所述从动台架,The welding stand has: a driving stand arranged to face one surface of the second steel plate; a driven stand arranged to face the other surface of the second steel plate; and a connecting member. which connects the driving stand and the driven stand, and transmits the travel of the driving stand to the driven stand,
在所述驱动台架上设有:与第二钢板的一个面对置配置的磁铁、与该一个面接触并旋转的驱动辊、驱动该驱动辊的驱动部件以及与所述第一钢板接触并旋转的引导辊,The drive stand is provided with: a magnet disposed opposite to one surface of the second steel plate, a drive roller that rotates in contact with the one surface, a drive member that drives the drive roller, and a drive member that contacts and rotates the first steel plate. rotating guide rollers,
在所述从动台架上设有:与所述第二钢板的另一个面对置配置的磁铁、与该另一个面接触并旋转的从动辊以及与所述第一钢板接触并旋转的引导辊,The driven stand is provided with: a magnet arranged to face the other surface of the second steel plate, a driven roller that rotates in contact with the other surface, and a roller that rotates in contact with the first steel plate. guide roller,
所述连接部件具有:相互可转动地连接的多个臂部件、以及限制连接的臂部件而使其无法转动或者解除限制而使其能够转动的转动部件,The connecting member has: a plurality of arm members rotatably connected to each other, and a rotating member that restricts the connected arm members so that they cannot rotate or unrestricts them so that they can rotate,
至少在所述驱动台架上搭载有焊枪。A welding torch is mounted on at least the drive stand.
在上述焊接用台架中,优选连接所述驱动台架和从动台架的连接部件构成为具有相互可转动地连接的多个臂部件,并且优选所述驱动台架或者从动台架的任一者与平行配置的两根臂部件连接,另一者可转动地与在所述两根臂部件之间对应配置的一根臂部件相连接。In the above-mentioned welding stand, it is preferable that the connecting member connecting the driving stand and the driven stand is configured to have a plurality of arm members rotatably connected to each other, and it is preferable that the driving stand or the driven stand Either one is connected to two arm members arranged in parallel, and the other is rotatably connected to one arm member arranged correspondingly between the two arm members.
在上述任一项所述的焊接用台架中,优选所述引导辊与所述第二钢板接触的接触部位由橡胶构成。In the welding stand according to any one of the above, preferably, a contact portion where the guide roller contacts the second steel plate is made of rubber.
进而,在上述任一项所述的焊接用台架中,优选所述焊枪构成为能够在焊接的进行方向上移动。Furthermore, in the welding stand according to any one of the above, it is preferable that the welding torch is configured to be movable in a direction in which welding proceeds.
发明效果Invention effect
在本发明的焊接用台架中,能够对第一钢板(以下称为“横板”)与相对于所述横板大致垂直配置的第二钢板(以下称为“立板”)的交叉部位进行顺畅的焊接。即,焊接用台架与立板的一个面对置配置驱动台架,并且在另一个面配置从动台架,经连接部件连接两台架。在驱动台架上设有与立板的一个面对置配置的磁铁、与该一个面接触并旋转的驱动辊、驱动该驱动辊的驱动部件以及与横板接触并旋转的引导辊。另外,在从动台架上设有与立板的另一个面对置配置的磁铁、与该另一个面接触并旋转的从动辊、与横板接触并旋转的引导辊。进而,至少在所述驱动台架上搭载有焊枪。In the welding stand according to the present invention, the intersection of the first steel plate (hereinafter referred to as "horizontal plate") and the second steel plate (hereinafter referred to as "vertical plate") arranged substantially perpendicular to the horizontal plate can be adjusted. For smooth welding. That is, the welding stand is disposed on one surface of the vertical plate facing the driving stand, and the driven stand is arranged on the other surface, and the two stands are connected via a connecting member. A magnet arranged to face one surface of the vertical plate, a drive roller that rotates in contact with the one surface, a drive member that drives the drive roller, and a guide roller that rotates in contact with the horizontal plate are provided on the drive stand. In addition, a magnet arranged to face the other surface of the vertical plate, a driven roller that rotates in contact with the other surface, and a guide roller that rotates in contact with the horizontal plate are provided on the driven stand. Furthermore, a welding torch is mounted on at least the drive stand.
在上述焊接用台架中,通过驱动台架和从动台架的各自的磁铁吸附立板,驱动辊以及从动辊压接于立板,并且驱动台架以及从动台架的荷重经引导辊被横板支承。因此,当驱动驱动辊时,驱动台架以及从动台架沿立板行驶,各台架到横板的距离被引导辊限定。因此,立板不管向哪个方向弯曲,焊接用台架都能被该立板引导行驶。In the above-mentioned welding stand, the vertical plate is attracted by the respective magnets of the driving stand and the driven stand, the driving roller and the driven roller are pressed against the stand plate, and the loads of the driving stand and the driven stand are guided The rollers are supported by horizontal plates. Therefore, when the driving roller is driven, the driving stand and the driven stand travel along the vertical plate, and the distance from each stand to the horizontal plate is limited by the guide roller. Therefore, no matter which direction the vertical plate bends, the welding stand can be guided by the vertical plate to travel.
由于焊枪至少搭载在驱动台架上,所以通过使驱动台架及从动台架行驶并同时使焊枪工作,从而能够焊接横板和立板的交叉部位。尤其,通过在驱动台架和从动台架的两台架上分别搭载焊枪,从而能够同时焊接立板的两侧。Since the welding torch is mounted on at least the driving stand, the intersection of the horizontal plate and the vertical plate can be welded by driving the driving stand and the driven stand while operating the welding torch. In particular, by mounting welding torches on both the drive stand and the driven stand, both sides of the vertical plate can be welded simultaneously.
另外,连接驱动台架和焊接台架的连接部件构成为具有以相互可转动的方式连接的多个臂部件,从而能够容易进行使焊接用台架跨立板时的操作。尤其如果预先在多个臂部件之中的两根上安装环等并利用起重机吊起,则焊接用台架的移动变容易。In addition, the connecting member connecting the drive stand and the welding stand is configured to have a plurality of arm members rotatably connected to each other, so that the operation when the welding stand straddles the board can be easily performed. In particular, if a ring or the like is attached to two of the plurality of arm members in advance and lifted by a crane, the movement of the welding stand becomes easier.
进而,通过预先以可转动的方式连接安装有环等的臂部件彼此,从而在利用起重机吊起的同时能够使驱动台架和从动台架相互分离,相对于立板的安装或者脱离时的操作变容易。Furthermore, by rotatably connecting the arm members to which rings and the like are mounted in advance, the driving stand and the driven stand can be separated from each other while being hoisted by a crane. Operation becomes easier.
另外,在由连接部件连接驱动台架和从动台架时,驱动台架或从动台架的任一者连接于平行配置的两根臂部件,另一者可转动地连接于与所述两根臂部件之间对应配置的一根臂部件,从而即使是立板弯曲的情况下,驱动台架和从动台架也能够保持相互的驱动辊、从动辊压接于立板的面的引导状态。即,相对于立板的弯曲(焊接线的弯曲)而能够可靠地贴随。In addition, when the driving stand and the driven stand are connected by the connecting member, either one of the driving stand or the driven stand is connected to two arm members arranged in parallel, and the other is rotatably connected to the One arm part is arranged correspondingly between the two arm parts, so that even if the vertical plate is bent, the driving stand and the driven stand can keep the mutual driving roller and driven roller in pressure contact with the surface of the vertical plate boot state. That is, it is possible to reliably adhere to the bending of the vertical plate (bending of the welding line).
另外,通过由橡胶构成引导辊相对于横板的接触部位,能够吸收振动,实现顺畅的行驶。例如,在横板表面形成有细小凹凸的情况下,会产生对应于该凹凸的振动,该振动传递给驱动台架以及从动台架,成为焊接用台架整体的振动,对焊接面带来影响。但是,根据本发明则可以排除这种影响。In addition, since the contact portion of the guide roller with respect to the horizontal plate is made of rubber, vibration can be absorbed and smooth running can be realized. For example, when fine unevenness is formed on the surface of the horizontal plate, vibrations corresponding to the unevenness will be generated, and the vibration will be transmitted to the driving stand and the driven stand, which will become the vibration of the welding stand as a whole, and will cause vibration to the welding surface. Influence. According to the invention, however, this influence can be excluded.
进而,通过使焊枪构成为能够相对于焊接的行进方向移动,从而在驱动台架和从动台架双方搭载焊枪并同时焊接时,通过使两个焊枪相互在行进方向错开,从而能够防止因焊接横板和立板而引起的伴随着通电产生强磁力而导致电弧弯曲或扩散的“磁吹现象”。Furthermore, by configuring the welding torch to be movable relative to the advancing direction of welding, when the welding torch is mounted on both the driving stand and the driven stand and welding is carried out at the same time, the two welding torches are staggered in the advancing direction from each other, thereby preventing the The "magnetic blowing phenomenon" caused by the horizontal plate and the vertical plate is accompanied by the strong magnetic force generated by the current, which causes the arc to bend or spread.
附图说明Description of drawings
图1是说明焊接用台架的结构的主视图和两侧侧视图;Fig. 1 is a front view and side views illustrating the structure of a welding stand;
图2是说明驱动台架的结构的图;FIG. 2 is a diagram illustrating the structure of a drive stand;
图3是说明使构成焊接用台架的连接部件转动而使驱动台架和从动台架远离的状态的图。Fig. 3 is a diagram illustrating a state in which a driving stand and a driven stand are separated by rotating a connecting member constituting the welding stand.
图中:In the picture:
A-驱动台架A-drive bench
B-从动台架B-driven bench
C-连接部件C-connection parts
D-横板D-horizontal plate
E-立板E-riser
F-焊枪F-welding gun
1-外壳1-shell
2-磁铁2- magnet
3-杆3-bar
5-驱动电动机5- Drive motor
6a-驱动辊6a-Drive roller
6b、6c-驱动轴6b, 6c-drive shaft
7-齿轮列7- gear train
8-传动部件8-Transmission parts
9-操作盘9-Operation panel
10-引导辊10-guide roller
11-焊枪保持件11-Welding torch holder
12-高度调整部件12-Height adjustment parts
12a、12b-把手12a, 12b-handles
18-托架(bracket)18-bracket
18a-嵌合部18a-Fitting part
18b-螺栓18b-Bolt
21-外壳21-shell
22-把手22- handle
23-从动辊23-Follower roller
24-焊枪保持件24-torch holder
25-高度调整部件25- Height adjustment part
25a、25b-把手25a, 25b - handle
26-移动部件26 - Moving Parts
26a-滑动引导件26a - Slide guide
26b-杆26b-rod
28-托架28-bracket
28a-嵌合部28a-Fitting part
28b-螺栓28b-bolt
31~34-臂部件31~34-arm parts
35~37-转动部件35~37-Rotating parts
35a-转动轴35a - Rotation shaft
35b-轴承35b-Bearing
35c-转动限制板35c - Rotation limiting plate
35d-把手35d-handle
38-吊钩38-Hook
39-把手39-handle
具体实施方式Detailed ways
以下,基于附图说明本发明的焊接用台架的优选实施方式。图1是说明焊接用台架的结构的主视图和两侧视图。图2是说明驱动台架的结构的图。图3是说明使构成焊接用台架的连接部件转动而使驱动台架和从动台架离开的状态的图。Hereinafter, preferred embodiments of the welding stand of the present invention will be described based on the drawings. Fig. 1 is a front view and side views illustrating the structure of a welding stand. FIG. 2 is a diagram illustrating the structure of a drive stand. Fig. 3 is a diagram illustrating a state in which a driving stand and a driven stand are separated by rotating a connecting member constituting the welding stand.
图中所示的焊接用台架是通过由连接部件C将驱动台架A和从动台架B连接起来而构成的。所述焊接用台架在对通常水平配置的作为第一钢板的横板D和相对于该横板D大致垂直配置的作为第二钢板的立板E进行焊接时跨立板E配置,对该立板E的两侧,利用焊枪F同时进行角焊缝焊接。The welding stand shown in the figure is constructed by connecting a drive stand A and a driven stand B with a connecting member C. As shown in FIG. The welding stand is disposed astride the vertical plate E when welding the horizontal plate D, which is a first steel plate normally arranged horizontally, and the vertical plate E, which is a second steel plate which is approximately perpendicular to the horizontal plate D. On both sides of the vertical plate E, use the welding torch F to perform fillet weld welding at the same time.
横板D由船壳体件那样面积大的钢板构成,立板E如图1所示适用截面、尺寸为不同种的板。在本发明中,立板E的形状、尺寸并不限定,可适用于预先设定的最大尺寸的板。The transverse plate D is made of a steel plate with a large area like a ship hull, and the vertical plate E is suitable for plates of different cross-sections and sizes as shown in Fig. 1 . In the present invention, the shape and size of the vertical board E are not limited, and it can be applied to a board with a preset maximum size.
另外,也并不限定于对横板D和立板E的交叉部位必须同时焊接双方的工艺,也可以是仅焊接单侧。但是,在大梁的情况下,必须对立板的两侧面进行焊接,本发明的焊接用台架可进行这样的焊接。In addition, it is not limited to the process in which both sides must be welded at the intersection of the horizontal plate D and the vertical plate E at the same time, and only one side may be welded. However, in the case of a girder, welding must be performed on both side surfaces of the vertical plate, and the welding stand of the present invention can perform such welding.
驱动台架A具有外壳1,在该外壳1的内部配置有磁铁2。通过使杆3相对于外壳1转动,磁铁2可以在该外壳1的内部移动。即,当杆3转动到图1所示的位置时,磁铁2如图2实线所示那样移动而接近立板E,当杆3从图1所示状态向逆时针方向转动时,磁铁2如图2双点划线所示那样移动而远离立板E。因此,伴随着杆3的转动,相对于立板E作用有大的吸引力,或者可减少吸引力。The drive stand A has a housing 1 , and a magnet 2 is arranged inside the housing 1 . By turning the
磁铁还配置在从动台架B上,在使焊接用台架行驶时,配置的驱动台架A的磁铁2与从动台架B的磁铁以夹入立板E的方式吸引立板E。这样的磁铁2的吸引力没有特别限定,但是优选考虑焊接用台架的重量以及作用于焊枪F的电缆类或软线类的重量来进行设定。尤其,优选预先使各个磁铁2的吸引力比焊接用台架的全部荷重小。The magnets are also arranged on the driven stand B. When the welding stand is driven, the magnets 2 of the driving stand A and the magnets of the driven stand B are arranged to attract the vertical plate E so as to sandwich the vertical plate E. The attractive force of the magnet 2 is not particularly limited, but it is preferably set in consideration of the weight of the welding stand and the weight of cables or cords acting on the welding torch F. In particular, it is preferable to make the attractive force of each magnet 2 smaller than the entire load of the welding stand in advance.
如此,通过预先将磁铁2的吸引力设定成小于焊接用台架的全部荷重,从而全部荷重的一部分作为铅直荷重经引导辊作用于横板D,在此时作用的铅直荷重的作用下,焊接用台架能够始终保持距离横板D一定的高度方向的位置。In this way, by setting the attractive force of the magnet 2 in advance to be smaller than the total load of the welding stand, a part of the total load acts on the horizontal plate D as a vertical load through the guide roller, and the effect of the vertical load acting at this time is In this case, the welding stand can always maintain a constant height direction position from the horizontal plate D.
在外壳1的内部配置有驱动电动机5,另外,在外壳1的行驶方向(图1的箭头a、b方向,下同)的两端部侧分别配置有安装了驱动辊6a的驱动轴6b、6c。驱动电动机5和驱动轴6b经齿轮列7驱动,驱动轴6b和驱动轴6c经链条或正时皮带(timing belt)等传动部件8驱动。因此,当使驱动电动机5转动时,其旋转经齿轮列7驱动驱动轴6b,进而经传动部件8驱动驱动轴6c,伴随着该驱动,四个驱动辊6a旋转。The driving motor 5 is arranged inside the casing 1, and in addition, the driving shaft 6b, the driving
驱动辊6a与立板E的表面接触并旋转从而使焊接用台架行驶。因此,由相对于立板E的表面产生足够接触摩擦的材质构成。这样的材质有对表面进行了滚花加工的钢辊、橡胶辊等辊,都可以有效利用。The
另外,驱动辊6a需要相对于立板E保持稳定的接触状态,因此优选表面由平坦的面构成。In addition, since the
此外,在外壳1的外侧面设有操作盘9,通过对配置在该操作盘9上的开关、旋钮进行操作来调整驱动电动机5的旋转方向、转速,从而能够控制焊接用台架的行驶方向、行驶速度。In addition, an operation panel 9 is provided on the outer surface of the casing 1, and the direction of rotation and the rotational speed of the drive motor 5 are adjusted by operating switches and knobs arranged on the operation panel 9, thereby controlling the traveling direction of the welding stand. ,Driving speed.
在外壳1的下表面行驶方向的两端部分分别配置有能够旋转的引导辊10。该引导辊10构成为能够自由旋转,且构成为与横板D的表面接触、伴随着驱动台架A(焊接用台架)的行驶而能够旋转。尤其引导辊10与横板D接触的部位由橡胶构成,能够吸收伴随着焊接用台架的行驶而产生的微小振动。
引导辊10至少与横板D接触的部位由橡胶构成即可,因此,可选择整体由橡胶形成的引导辊10或者选择在铁心的表面垫有橡胶而形成的引导辊10等结构。At least the portion of the
引导辊10的形状没有特别限定,但其形成为锥状,使得即使是在立板E上存在弯曲的情况(焊接线要弯曲的情况)下,焊接用台架也可顺利贴随于该立板E。如此,通过将引导辊10形成为锥状,各引导辊10相对于横板D的接触部的面积变小,从而能够可靠且顺利地贴随于方向的变换。The shape of the
在驱动台架A的行驶方向的一方侧(在本实施例中是图1的箭头a方向侧)配置有焊枪F。该焊枪F被保持于在外壳1端部设置的焊枪保持件11上,并构成为可通过高度调整部件12的把手12a来调整相对于立板E的接近位置或分离位置,另外构成为可通过把手12b来调整相对于横板D的接近位置或分离位置。因此,通过操作高度调整部件12,能够调整焊枪F与横板D的距离(高度)以及与立板E的距离(高度),能够设定最佳的焊接距离。A welding torch F is arranged on one side of the traveling direction of the drive stand A (in this embodiment, the side in the direction of arrow a in FIG. 1 ). This welding torch F is held on the
从动台架B构成为不具有驱动部件,而可在驱动台架A的驱动下向相同方向行驶。即,驱动台架A的行驶经连接部件C传递给从动台架B,从而从动台架B可从动于驱动台架A。The driven pedestal B is configured to be driven by the driving pedestal A in the same direction without a driving member. That is, the travel of the driving gantry A is transmitted to the driven gantry B through the connecting member C, so that the driven gantry B can be driven by the driving gantry A.
从动台架B具有外壳21,在该外壳21的内部配置有与在驱动台架A上设置的磁铁2同样的磁铁(未图示)。该磁铁构成为对应于把手22的旋转操作可使外壳21的内部向与立板E接近的方向、或者向远离立板E的方向移动。The driven pedestal B has a
在外壳21的行驶方向的两端部侧且在上下方向上分别配置有从动辊23。从动辊23构成为可相对于外壳21自由旋转,且随着驱动台架A的行驶在与立板E表面的接触摩擦的作用下能够旋转。另外,从动辊23的构造、形状没有特别限定,优选利用与驱动辊6a相同的辊。Driven
在外壳21的下表面行驶方向的两端部分,配置有与在驱动台架A上设置的引导辊10相同的、可自由旋转的引导辊10。At both ends of the lower surface of the
在从动台架B的行驶方向的一方侧(在本实施例中是图1的箭头a方向侧)配置有焊枪F。该焊枪F被保持在焊枪保持件24上,焊枪保持件24设置在外壳21的端部,且构成为能够调整焊枪F到横板D以及到立板E的距离(高度),并且构成为即使在焊接的进行方向上也能够相对于某行驶方向移动。A welding torch F is disposed on one side (in the present embodiment, the side in the direction of arrow a in FIG. 1 ) of the driven pedestal B in the traveling direction. This welding torch F is held on the
焊枪保持件24构成为可通过高度调整部件25的把手25a调整相对于立板E的接近位置或分离位置,且构成为可通过把手25b调整相对于横板D的接近位置或分离位置。因此,通过调整被保持在焊枪保持件24上的焊枪F与横板D的距离以及与立板E的距离(高度),能够设定最佳的焊接距离。The
另外,焊枪保持件24和高度调整部件25构成为通过配置于外壳21的移动部件26可沿行驶方向移动位置。该移动部件26包括滑动引导件26a和杆26b,滑动引导件26a使将焊枪保持件24和高度调整部件25设置成一体的棒杆(bar)(未图示)沿行驶方向移动;杆26b将所述棒杆固定在滑动引导件26a上或者解除固定。而且,通过操作杆26b解除棒杆的固定并使该棒杆沿滑动引导件26a移动,从而能够以滑动引导件26a的长度范围对焊枪保持件24和高度调整部件25在行驶方向上的位置进行调整。In addition, the
在如上述那样构成的焊枪保持件24中,在同时对立板E的两侧进行角焊缝焊接时,可以不与在驱动台架A上设置的焊枪F相对,可以使相对于行驶方向的位置先行或者后续。因此,在各个焊枪F工作时不会产生磁吹。In the
连接部件C具有如下3种功能,其一是连接驱动台架A和从动台架B并将驱动台架A的驱动力传给从动台架B的功能,其二是在使焊接用台架移动时可由起重机吊起的功能,其三是由起重机等吊起时使驱动台架A和从动台架B分开,从而可躲开立板E的功能。The connecting part C has the following three functions, one is to connect the driving table A and the driven table B and transmit the driving force of the driving table A to the driven table B, and the other is to use the welding table The function that can be hoisted by a crane when the frame moves, and the third is the function that the drive frame A and the driven frame B are separated when hoisted by a crane, so that the vertical plate E can be avoided.
连接部件C是以可转动的方式将多个臂部件连接起来构成的。构成连接部件C的臂部件的数量没有特别限定,但在本实施例中具有四个臂部件31~34,这些臂部件31~34以能够转动的方式通过转动部件35~37连接起来。The connection part C is formed by connecting a plurality of arm parts in a rotatable manner. The number of arm members constituting the connecting member C is not particularly limited, but in this embodiment, there are four
臂部件31~33是通过将平行配置的两根棒杆件连结起来而构成的,臂部件34是由在臂部件31~33的大致中央配置的一根棒杆件构成的。尤其臂部件31、34以相互相同的长度构成,臂部件32、33也是以相互相同的长度构成。而且,臂部件31连接于驱动台架A,臂部件34连接于从动台架B。而且,臂部件32、33配置在臂部件31和臂部件34之间。The
在构成驱动台架A的外壳1上安装有托架18,托架18设有嵌合部18a,其使构成臂部件31的两根棒杆件的端部嵌合。臂部件31的下端部分嵌合于托架18的嵌合部18a,通过由螺栓18b的紧固而被固定,从而将两者连接成一体。A
在构成从动台架B的外壳21上也安装有托架28,该托架28设有嵌合部28a,其使构成臂部件34的一根棒杆件的端部嵌合。尤其,在臂部件34的下端部分在外周形成有环状的槽(未图示),嵌合于托架28的嵌合部28a并使螺栓28b嵌合在环状的槽中,从而可相对转动。另外,在牢固地固定螺栓28b的情况下,可对臂部件34和托架28进行固定并使它们形成一体。Also attached to the
因此,在进行焊接作业的期间,可以松开螺栓28b形成该螺栓28b的前端部分嵌合于环状的槽的状态从而可允许相对转动,在焊接作业结束而使焊接用台架移动时牢固地紧固螺栓28b而使两者一体化。Therefore, during the welding operation, the
如上所述,在进行焊接作业的期间,从动台架B可相对于臂部件34以该臂部件34为中心转动。因此,在驱动台架A、从动台架B分别一边吸附立板E的两表面,一边行驶时,即使在立板E上产生平面的弯曲(焊接线的弯曲或允许范围内的立板E的弯曲)的情况下,也能够贴随于该弯曲。As described above, during the welding operation, the driven stand B is rotatable with respect to the
即,当驱动台架A沿着立板E的弯曲行驶时,在磁铁的吸附作用下从动台架B贴随于立板的弯曲,此时,通过以臂部件34为中心的从动台架B的转动,能够吸收相对于驱动台架A的姿势的变化。因此,作为焊接用台架能够顺畅地贴随于立板E的弯曲。That is, when the driving stand A is traveling along the bending of the vertical board E, the driven stand B is attached to the bending of the vertical board under the adsorption effect of the magnet. The rotation of the stand B can absorb the change in the posture of the stand A with respect to the drive. Therefore, it can smoothly follow the curvature of the vertical board E as a stand for welding.
在将臂部件31、34安装到各个台架A、B的托架18、28上时,从各台架A、B的引导辊10的下表面到臂部件31、34顶部的尺寸被设定为:与到最大的要焊接的立板E的顶部为止的尺寸大致相等。通过如此构成臂部件31、34,就连最大尺寸的立板E也能够进行顺利的焊接。When the
臂部件32、33能够转动地分别经转动部件35、36与臂部件31、34的上端部连接,进而,臂部件32与臂部件33也经转动部件37能够转动地连接。在此,能够转动地连接各臂部件31~34的转动部件35~37的构造完全相同,因此作为代表,对连接臂部件31和臂部件32的转动部件35的构造进行说明。
转动部件35包括:转动轴35a,其能够转动地连接臂部件31的上端部和臂部件32的下端部;轴承35b,其支承转动轴35a并使其可以转动;转动限制板35c,其安装在臂部件32的下端部侧,形成有限制臂部件31、32的转动角度的长孔;以及固定把手35d,其嵌合于形成在转动限制板35c上的长孔,并且被紧固在臂部件31的上端部分。The
在上述那样构成的转动部件35中,当牢固地紧固把手35d时,臂部件31和臂部件32被形成一体而无法相互转动。因此,在通过焊接用台架进行焊接作业的期间,通过由刚体形成紧固各转动部件35~37上的把手35d的连接部件C,能够使驱动台架A、连接部件C、从动台架B刚性地形成一体。而且,通过如此刚体化,能够将驱动台架A的驱动力可靠地传给从动台架B。In the rotating
另外,通过松开各转动部件35~37的把手35d,能够使构成连接部件C的各臂部件31~34在形成于转动限制板35c上的长孔的范围内相互转动。因此,通过分开驱动台架A和从动台架B,跨立板E安装,从而能够准备焊接作业,或者从立板E拿开。Also, by releasing the
在构成连接部件C的臂部件31、34的上端部分分别安装有吊钩38,在连接臂部件32和臂部件33的转动部件37的转动轴35a上安装有把手39。A
在通过起重机吊起焊接用台架并使其移动时,吊钩38用开钩住金属线,或者钩住钩子。另外,在操作人员移动焊接用台架时利用把手39。When the welding stand is hoisted by a crane and moved, the
尤其,当利用吊钩38通过起重机吊起时预先松开各转动部件35~37的把手35d,则与起重机吊起的同时如图3所示构成连接部件C的各臂部件31~34以转动部件35~37为中心在被转动限制板35c允许的范围转动,伴随着该转动,各台架A、B变成相互分开的状态。In particular, when the
因此,各台架A、B从立板E充分离开,能够在该状态下不会与立板E发生干涉来安装或者脱离。Therefore, each stand A, B is sufficiently separated from the vertical plate E, and can be attached or detached without interfering with the vertical plate E in this state.
下面,简单说明将上述那样构成的焊接用台架安装到立板E上时的顺序。首先,预先将构成各转动部件35~37的把手35c松开而使得能够转动,并且预先将从动台架B的托架28的螺栓28b牢固紧固,使从动台架B和臂部件34不能转动地形成一体。Next, the procedure for attaching the welding stand configured as described above to the vertical plate E will be briefly described. First, the
然后,预先使焊枪F从焊枪保持件11、24脱离,在各台架A、B上配置的磁铁2也移动到相对于立板E吸附力最小的位置。Then, the welding torch F is detached from the
在上述状态下经吊钩38由起重机吊起,焊接用台架保持各臂部件31~34通过各转动部件35~37转动、如图3所示各台架A、B分开得最大的姿势。保持该状态,使焊接用台架移动到作为目的的立板E的位置并使其下降,伴随着下降,在各台架A、B上设置的引导辊10与横板D接触。In the above state, the welding stand is lifted by the crane via the
接着,解除基于起重机的吊起,操作人员抬起把手39,使各台架A、B接近于立板E。在各台架A、B接近于立板E之后,分别操作驱动台架A的杆3以及从动台架B的把手22,使磁铁2向立板E侧移动。通过该磁铁2的移动,各台架A、B分别吸附在立板E上,驱动辊6a、从动辊23与立板E的表面接触。Next, the lifting by the crane is released, and the operator raises the
在确认了驱动辊6a、从动辊23相对于立板E的表面的接触状态之后,牢固地紧固构成连接部件C的各转动部件35~37的把手35d,从而使连接部件C一体化而无法转动,由此,构成焊接用台架的驱动台架A、连接部件C、从动台架B形成为刚体而构成。After confirming the contact state of the driving
之后,通过松开在从动台架B上设置的托架28的螺栓28b的紧固,从而允许从动台架B的以臂部件34为中心的转动。Thereafter, by loosening the fastening of the
在各台架A、B的焊枪保持件11、24上安装焊枪F。此时,在两焊枪11、24上安装焊枪F并同时将立板E的两面焊接在横板D上的情况下,使两焊枪F的位置相互在焊接的进行方向(焊接用台架的行驶方向)上错开。即,操作在从动台架B上设置的移动部件26,并使焊枪保持件24沿滑动引导件26a移动,从而调整焊枪保持件24以及高度调整部件25在行驶方向的位置。The welding torch F is attached to the
进而,操作在各台架A、B上设置的高度调整部件12、25,使各焊枪F对置于横板D和立板E的交叉部位。Furthermore, the
通过进行上述一系列的操作,将焊接用台架设置在横板D和立板E的焊接部位,并且通过各台架A、B从两侧面夹入立板E从而能够贴随。因此,之后,通过使焊枪F工作开始焊接,并且使驱动台架A沿箭头a方向或者箭头b方向行驶,从而能够对立板E的两面侧继续进行良好的焊接。By performing the series of operations described above, the welding stand is installed at the welding position of the horizontal plate D and the vertical plate E, and the vertical plate E can be attached by each stand A, B sandwiching the vertical plate E from both sides. Therefore, after that, by starting the welding by activating the welding torch F, and driving the driving stand A in the direction of the arrow a or the direction of the arrow b, good welding can be continued on both sides of the vertical plate E.
在上述状态下,含有焊枪F的焊接用台架的荷重的一部分在磁铁2的吸附力作用下被立板E支承,另一部分经引导辊10被横板D支承。如此,通过使焊接用台架的载重分散支承于正交的两方向上,从而焊接用台架不会随着行驶而从横板D浮起,能够贴着横板D、立板E的表面行驶。In the above state, part of the load of the welding stand including the welding torch F is supported by the vertical plate E by the attraction force of the magnet 2 , and the other part is supported by the horizontal plate D via the
在目的焊接完成时,从各台架A、B的焊枪保持件11、24上卸下焊枪F,之后,松开构成连接部件C的各转动部件35~37的把手35d,使臂部件31~34可以转动,牢固地紧固从动台架B的托架28的螺栓28b,将该从动台架B相对于臂部件34固定。When the target welding is completed, the welding torch F is unloaded from the
将吊钩38挂在起重机上,操作各台架A、B的杆3、把手22,使磁铁2从立板E分开。然后,利用起重机吊起,伴随着此时的吊起,连接部件C的各臂部件31~34以转动部件35~37为中心转动,各台架A、B从立板E的表面脱离,焊接用台架被吊起,移动到希望的位置。Hang the
如上所述,使焊接用台架相对于横板D及立板E安装的作业以及使焊接用台架相对于横板D及立板E脱离的作业变容易,并且利用一台焊接用台架能够同时焊接立板E的两面侧的角部。因此,监视焊接进行的作业也变容易,能够提高操作性。As described above, the work of attaching the welding stand to the horizontal plate D and the vertical plate E and the work of detaching the welding stand from the horizontal plate D and the vertical plate E are facilitated, and a single welding stand is used. The corners on both surfaces of the vertical panel E can be welded at the same time. Therefore, the work of monitoring the progress of welding becomes easy, and operability can be improved.
工业实用性Industrial Applicability
本发明的焊接用台架在船壳部件上焊接大梁时利用是有利的,此外,在凸缘上焊接工梁(web)来制造T形部件时利用也是有利的。The welding stand of the present invention is advantageously used when welding girders to hull members, and is also advantageously used when welding webs to flanges to manufacture T-shaped members.
Claims (4)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2008/056849 WO2009125460A1 (en) | 2008-04-07 | 2008-04-07 | Carriage for welding |
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| Publication Number | Publication Date |
|---|---|
| CN101909811A CN101909811A (en) | 2010-12-08 |
| CN101909811B true CN101909811B (en) | 2014-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200880122384.7A Expired - Fee Related CN101909811B (en) | 2008-04-07 | 2008-04-07 | Carriage for welding |
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| Country | Link |
|---|---|
| JP (1) | JP5214724B2 (en) |
| KR (1) | KR101452553B1 (en) |
| CN (1) | CN101909811B (en) |
| WO (1) | WO2009125460A1 (en) |
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| KR101279433B1 (en) * | 2011-05-04 | 2013-06-26 | 현대삼호중공업 주식회사 | Welding Carriage For Rotating Weaver |
| KR102104666B1 (en) * | 2012-02-02 | 2020-04-24 | 고이께 산소 고교 가부시끼가이샤 | Welding carriage |
| WO2020000108A1 (en) * | 2018-06-28 | 2020-01-02 | Titan Trailers Inc. | Trackless welding carriage with guide wheel |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000033493A (en) * | 1998-07-16 | 2000-02-02 | Ishikawajima Harima Heavy Ind Co Ltd | Welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR790001491B1 (en) * | 1974-01-01 | 1979-10-24 | 스기사와 히데오 | Automatic horizontal fillet welding device |
| JPS5117148A (en) * | 1974-08-02 | 1976-02-10 | Kobe Steel Ltd | SUIHEISUMINIKUYOSETSUSOCHI |
| JPS5133740A (en) * | 1974-09-14 | 1976-03-23 | Kobe Steel Ltd | JIDOYOSETSUHOHOOYOBISOCHI |
| JPS51130654A (en) * | 1975-05-08 | 1976-11-13 | Kobe Steel Ltd | Automatic vertical corner welder |
| JPS5211021U (en) * | 1975-07-10 | 1977-01-26 | ||
| JPS5212641A (en) * | 1975-07-19 | 1977-01-31 | Kobe Steel Ltd | Twoostage welding device |
| JPS58152391U (en) * | 1982-03-31 | 1983-10-12 | 日鐵溶接工業株式会社 | Curved self-propelled trolley for welding |
| JPS5949472U (en) * | 1982-09-27 | 1984-04-02 | 日立造船株式会社 | fillet welding equipment |
| JPS6122268U (en) * | 1984-07-12 | 1986-02-08 | 三菱重工業株式会社 | Fillet automatic welding equipment |
| JPH0788647A (en) * | 1993-09-24 | 1995-04-04 | Hitachi Zosen Corp | Automatic welding equipment |
| JP2589657B2 (en) * | 1994-04-11 | 1997-03-12 | 小池酸素工業株式会社 | Traveling trolley |
| JP3758731B2 (en) * | 1996-02-09 | 2006-03-22 | 三菱重工業株式会社 | Self-propelled fillet welding cart |
-
2008
- 2008-04-07 CN CN200880122384.7A patent/CN101909811B/en not_active Expired - Fee Related
- 2008-04-07 WO PCT/JP2008/056849 patent/WO2009125460A1/en not_active Ceased
- 2008-04-07 JP JP2010507070A patent/JP5214724B2/en not_active Expired - Fee Related
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| JP2000033493A (en) * | 1998-07-16 | 2000-02-02 | Ishikawajima Harima Heavy Ind Co Ltd | Welding equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| JPWO2009125460A1 (en) | 2011-07-28 |
| KR20100132482A (en) | 2010-12-17 |
| JP5214724B2 (en) | 2013-06-19 |
| WO2009125460A1 (en) | 2009-10-15 |
| KR101452553B1 (en) | 2014-10-22 |
| CN101909811A (en) | 2010-12-08 |
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