CN1019094B - Method for preparing high-silicon Y zeolite - Google Patents
Method for preparing high-silicon Y zeoliteInfo
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Abstract
本发明涉及一种制备催化裂化催化剂活性组分——新型高硅Y沸石的方法,即先将生产装置上未经水洗的晶化NaY沸石于无机酸作用下,进行化学脱铝,随后再水热处理,依次重复以上过程。于再次化学处理时,可选用其他脱铝剂,在化学脱铝过程中同时进行铵与钠的离子交换。该方法的特点是:工艺简单、操作方便,缩短了生产时间,大幅度地降低了生产成本,更便于工业生产。The invention relates to a method for preparing the active component of catalytic cracking catalyst - a new type of high-silica Y zeolite, that is, the unwashed crystallized NaY zeolite on the production device is chemically dealuminated under the action of inorganic acid, and then rehydrated. Heat treatment, repeat the above process in turn. In the chemical treatment again, other dealumination agents can be selected, and the ion exchange of ammonium and sodium can be carried out simultaneously during the chemical dealumination process. The method is characterized in that the process is simple, the operation is convenient, the production time is shortened, the production cost is greatly reduced, and the industrial production is more convenient.
Description
本发明涉及一种制备催化例化催化剂所含活性组分-新型高硅Y沸石的方法。此方法是对中国专利申请89103386.6所述该活性组分制法的一种改进。The invention relates to a method for preparing a novel high-silicon Y zeolite, which is an active component contained in a catalytic exemplified catalyst. This method is an improvement of the active ingredient preparation method described in Chinese patent application 89103386.6.
为了改善催化裂化催化剂的活性和选择性通常是将其所含的沸石加以改性,已知的改性方法包括:通过离子交换改换沸石的阳离子和通过沸石的骨架改性提高沸石的硅铝比,其方法有:水热处理制超稳Y沸石(USY)(参阅US,3293192,4036739);化学脱铝制骨架富硅Y沸石(FSEY)(参阅EP,82111,US,4503023);化学脱铝与水 热处理相结合并交替使用制新型高硅Y沸石(NHSY)(参阅中国专利申请89103386.6)。In order to improve the activity and selectivity of the catalytic cracking catalyst, the zeolite contained in it is usually modified. The known modification methods include: changing the cation of the zeolite by ion exchange and improving the silicon-aluminum ratio of the zeolite through the skeleton modification of the zeolite. , the method has: hydrothermal treatment system ultra-stable Y zeolite (USY) (referring to US, 3293192, 4036739); chemical dealumination system framework silicon-rich Y zeolite (FSEY) (referring to EP, 82111, US, 4503023); chemical dealumination with water Combination of heat treatment and alternate use to prepare a new type of high silica Y zeolite (NHSY) (refer to Chinese patent application 89103386.6).
本发明方法与中国专利申请89103386.6所述的方法类似,也采用化学脱铝和水热处理相结合并交替使用的处理过程。但本发明方法:(一)使用的沸石可用工业生产中不经水洗的晶化NaY。(二)在化学脱铝过程中使用无机酸作脱铝剂;或至少先在无机酸作用下进行一次化学脱铝过程,于再次交替化学处理时,可选用其他脱铝剂;或者无机酸与其他脱铝剂任意交替使用。制得的新型高硅沸石仍具有中国专利申请89103386.6所公开的相似特点。本发明方法的优点在于,工艺流程简单,操作方便,大幅度地降低了生产成本和缩短了生产时间,更适合在现有的生产和设备条件下使用。并有利于在原有基础上扩大生产。The method of the present invention is similar to the method described in Chinese patent application 89103386.6, and also adopts a treatment process in which chemical dealumination and hydrothermal treatment are combined and used alternately. But the inventive method: (1) the zeolite used can be crystallized NaY without washing in industrial production. (2) Use inorganic acid as a dealumination agent in the chemical dealumination process; or at least conduct a chemical dealumination process under the action of inorganic acid first, and choose other dealumination agents when alternate chemical treatment again; or use inorganic acid and Other dealumination agents can be used interchangeably. The obtained novel high silica zeolite still has the similar characteristics disclosed in Chinese patent application 89103386.6. The method of the invention has the advantages of simple technological process, convenient operation, greatly reduced production cost and shortened production time, and is more suitable for use under existing production and equipment conditions. And it is conducive to expanding production on the original basis.
众所周知,直接合成的NaY沸石耐酸性较差,结构很容易被酸破坏。但本发明方法可以避免酸的破坏作用,所制得的高硅Y沸石,仍有很高的相对结晶度,并具有中国专利申请89103386.6所公开的相似性能,由之制得的流化催化裂化催化剂的活性和选择性也很类似。It is well known that directly synthesized NaY zeolite has poor acid resistance and its structure is easily destroyed by acid. But the method of the present invention can avoid the destructive action of acid, and the obtained high-silica Y zeolite still has very high relative crystallinity, and has the similar performance disclosed in Chinese patent application 89103386.6, and the fluidized catalytic cracking Catalyst activity and selectivity are similar.
本发明方法包括:The inventive method comprises:
(1)采用的沸石原料为工业生产装置上未经水洗的晶化NaY沸石,其中所含母液相当于NaY沸石含SiO25-10%(重量)或者用不含母液的NaY沸石,其SiO2/Al2O3大于4.0,最好大于4.5。(1) The zeolite raw material adopted is unwashed crystallized NaY zeolite on industrial production equipment, and the mother liquor contained therein is equivalent to NaY zeolite containing SiO 2 5-10% (weight) or uses NaY zeolite without mother liquor, its SiO 2 /Al 2 O 3 is greater than 4.0, preferably greater than 4.5.
(2)将上述原料进行化学脱铝,以无机酸为脱铝剂,可选用硫酸、盐酸或硝酸,用量为每摩尔沸石铝一般用0.1-1.2摩尔H+,最好0.5-1.0摩尔;酸浓度一般为0.5-5N,最好2-4N;反应温度一般在25-100℃,最好50-95℃;反应时间0.5-3小时,最好1-2小时,脱铝过程中同时进行离子交换,以铵离子代替沸石中的钠离子,制得的NH4Y沸石还可按常规方法用稀土溶液交换,使沸石含RE2O31-3%(重量)。于另一次化学脱铝时,可用无机酸也可用其他脱铝剂(参阅中国专利申请89103386.6)或者无机酸与其他脱铝剂任意交替使用。(2) Chemical dealumination of the above-mentioned raw materials, using inorganic acid as a dealumination agent, sulfuric acid, hydrochloric acid or nitric acid can be used, the dosage is generally 0.1-1.2 moles of H + per mole of zeolite aluminum, preferably 0.5-1.0 moles; acid The concentration is generally 0.5-5N, preferably 2-4N; the reaction temperature is generally 25-100°C, preferably 50-95°C; the reaction time is 0.5-3 hours, preferably 1-2 hours. In exchange, ammonium ions are used to replace sodium ions in the zeolite, and the prepared NH 4 Y zeolite can also be exchanged with a rare earth solution in a conventional method, so that the zeolite contains 1-3% (weight) of RE2 O 3 . In another chemical dealumination, inorganic acid or other dealumination agents can be used (refer to Chinese patent application 89103386.6), or inorganic acid and other dealumination agents can be used alternately at will.
(3)随后进行水热处理,温度一般为400-700℃,最好500-600℃,气氛中的水浓度一般为20-100%(体积),也可以是含30-50%(重量)水的沸石自身水汽化,处理时间一般为1-3小时。可依次重复(2)、(3)处理过程,重复次数和在哪一过程终止处理,决定于对产品的要求。(3) Subsequent hydrothermal treatment, the temperature is generally 400-700°C, preferably 500-600°C, the water concentration in the atmosphere is generally 20-100% (volume), or 30-50% (weight) water The zeolite itself is vaporized by water, and the treatment time is generally 1-3 hours. The process of (2) and (3) can be repeated in turn, the number of repetitions and which process to terminate the process depends on the requirements of the product.
本发明方法制得的新型高硅Y沸石的主要特征是:1.沸石骨架结构中的铝空位少;2.沸石内外表面的铝分布较均匀;3.存在于骨架结构空穴中的非骨架铝“碎片”量可任意控制;4.沸石有发达的二次孔结构;5.沸石的钠含量低;6.沸石骨架的硅铝比或晶胞常数较容易控制。这些特点使所述沸石有很高的热稳定性和水热稳定性、催化活性高、选择性强。上述特征可用中国专利申请89103386.6介绍的方法测定。由所述沸石制得的流化催化裂化催化剂有较高的活性和选择性。见表1-6和图1-6。(见表1-6)The main features of the novel high-silicon Y zeolite prepared by the inventive method are: 1. There are few aluminum vacancies in the zeolite framework structure; 2. The distribution of aluminum on the inner and outer surfaces of the zeolite is relatively uniform; The amount of aluminum "fragments" can be controlled arbitrarily; 4. The zeolite has a developed secondary pore structure; 5. The sodium content of the zeolite is low; 6. The silicon-aluminum ratio or unit cell constant of the zeolite framework is easier to control. These characteristics make the zeolite have high thermal stability and hydrothermal stability, high catalytic activity and strong selectivity. The above characteristics can be measured by the method introduced in Chinese patent application 89103386.6. The fluid catalytic cracking catalyst prepared from the zeolite has higher activity and selectivity. See Table 1-6 and Figure 1-6. (See Table 1-6)
为了更清楚地说明本发明,列出下列实施例,但其对本发明的范围没有任何限制。In order to illustrate the present invention more clearly, the following examples are listed, but they do not limit the scope of the present invention in any way.
实施例1Example 1
取含晶化母液的NaY浆液240克(含NaY(干基)75克)加100克硫酸铵再加1000毫升水打浆,加1MH2SO4140毫升,加热升温至95-100℃,搅拌1小时,过滤,水洗,含水约45%的湿滤饼600℃焙烧2小时;焙烧物研细加75克硫酸铵,加750毫升水打浆,加1MH2SO485毫升,加热升温至95-100℃,搅拌1小时,过滤,水洗,湿滤饼600℃焙烧2小时;焙烧物称重,按1克固体10毫升溶液的比例,将其用2%的NH4F溶液在95-100℃处理1小时。过滤,水洗;再按常规方法用硫酸铵溶液交换一次,经水洗过的滤饼120℃烘干,得新型高硅Y沸石-NHSY-E,主要分析结果如下:(表1-1见文后)Take 240 grams of NaY slurry containing crystallization mother liquor (including 75 grams of NaY (dry basis)), add 100 grams of ammonium sulfate, add 1000 ml of water for beating, add 140 ml of 1M H 2 SO 4 , heat to 95-100 ° C, stir for 1 hour, filter, wash with water, and roast the wet filter cake with about 45% water at 600°C for 2 hours; grind the roasted product finely, add 75 grams of ammonium sulfate, add 750 ml of water for beating, add 85 ml of 1M H 2 SO 4 , heat to 95-100 ℃, stirred for 1 hour, filtered, washed with water, and the wet filter cake was roasted at 600 °C for 2 hours; the roasted product was weighed, and treated with 2% NH 4 F solution at 95-100 °C according to the ratio of 1 gram of solid to 10 ml of
实施例2Example 2
取NaY(干基SiO2/Al2O3=5.3)650克,加硫酸铵650克加水6.5升打浆,加1MH2SO4420毫升,加热升温至95-100℃,搅拌1小时,过滤、水洗,湿滤饼600℃焙烧2小时;焙烧物研细加610克硫酸铵,加水6.1升打浆,加1MH2SO4680毫升,加热升温至95-100℃,搅拌1小时,过滤,水洗,湿滤饼600℃焙烧2小时,再将其按常规方法用硫酸铵溶液交换一次,经水洗过的滤饼120℃烘干,得产物NHSY-E,其主要分析结果如下:(表2-1见文后)Take 650 grams of NaY (dry basis SiO 2 /Al 2 O 3 =5.3), add 650 grams of ammonium sulfate, add 6.5 liters of water for beating, add 1M H 2 SO 4 420 ml, heat up to 95-100°C, stir for 1 hour, filter, Wash with water, roast the wet filter cake at 600°C for 2 hours; finely grind the roasted product, add 610 grams of ammonium sulfate, add 6.1 liters of water for beating, add 680 ml of 1MH 2 SO 4 , heat to 95-100°C, stir for 1 hour, filter, wash with water, The wet filter cake was roasted at 600°C for 2 hours, and then exchanged with ammonium sulfate solution once according to the conventional method, and the washed filter cake was dried at 120°C to obtain the product NHSY-E. The main analysis results are as follows: (Table 2-1 see text)
实施例3Example 3
取NaY(干基SiO2/Al2O3=5.2)30克,加24克NH4Cl,加水300毫升打浆,加热升温至95-100℃,慢慢加入60毫升1NHCl,加完后继续搅拌1小时,过滤,水洗,湿滤饼600℃焙烧2小时;上述过程再重复进行一次,得产物NHSY-D,主要分析结果如下:(表3-1见文后)Take 30 grams of NaY (dry basis SiO 2 /Al 2 O 3 =5.2), add 24 grams of NH 4 Cl, add 300 ml of water for beating, heat up to 95-100°C, slowly add 60 ml of 1N HCl, and continue stirring after the addition is complete 1 hour, filter, wash with water, and bake the wet filter cake at 600°C for 2 hours; repeat the above process again to obtain the product NHSY-D, the main analysis results are as follows: (Table 3-1 see the text below)
实施例4Example 4
取含晶化母液的NaY浆液2170克(含NaY(干基)650克)加水6.5升,加硫酸铵650克,搅拌打浆,加1MH2SO4950毫升,加热升温至95-100℃,搅拌1小时,过滤,水洗,湿滤饼600℃焙烧2小时。上述过程再重复进行一次,只是加入H2SO4的量减少1/4;焙烧产物按每克固体10毫升溶液比例用2%的NH4F溶液,在95-100℃处理1小时,过滤,水洗;再按常规方法用硫酸铵溶液交换一次,经水洗过的滤饼120℃烘干,得产物NHSY-E,其主要分析结果如下:(表4-1见文后)Take 2170 grams of NaY slurry containing crystallization mother liquor (including 650 grams of NaY (dry basis)), add 6.5 liters of water, add 650 grams of ammonium sulfate, stir and beat, add 1M H 2 SO 4 950 ml, heat to 95-100 ° C, stir 1 hour, filter, wash with water, and bake the wet filter cake at 600°C for 2 hours. The above process is repeated once again, but the amount of H2SO4 added is reduced by 1/4; the roasted product is treated with 2% NH4F solution at 95-100 ° C for 1 hour at a ratio of 10 ml per gram of solid, and filtered. Wash with water; exchange it once with ammonium sulfate solution according to the conventional method, and dry the washed filter cake at 120°C to obtain the product NHSY-E. The main analysis results are as follows: (see the text for Table 4-1)
实施例5Example 5
取含晶化母液的NaY浆液17公斤(含NaY(干基)5公斤),加水36升,加硫酸铵5公斤打浆,加2MH2SO43670毫升,加热升温至95-100℃,搅拌1小时,过滤,水洗,湿滤饼600℃焙烧2小时。上述过程再重复进行一次。焙烧产物按常规方法用硫酸铵交换一次,再按每克固体10毫升溶液用2%NH4F溶液在95-100℃处理1小时,过滤,水洗,120℃烘干,得产物NHSY-E,主要分析结果如下:(表5-1见文后)Take 17 kg of NaY slurry containing crystallization mother liquor (including 5 kg of NaY (dry basis)), add 36 liters of water, add 5 kg of ammonium sulfate for beating, add 2MH 2 SO 4 3670 ml, heat up to 95-100 ° C, stir for 1 hour, filter, wash with water, and bake the wet filter cake at 600°C for 2 hours. The above process is repeated once more. The roasted product was exchanged once with ammonium sulfate according to the conventional method, and then treated with 2% NH 4 F solution at 95-100°C for 1 hour at 10 ml per gram of solid, filtered, washed with water, and dried at 120°C to obtain the product NHSY-E. The main analysis results are as follows: (see Table 5-1 at the end of the article)
取部分上述所制NHSY-E,按常规方法用氯化稀土溶液交换一次,使沸石含RE2O31.5%(重量),该含稀土的沸石编号为NHSY-E-RE。Take part of the NHSY-E prepared above, and exchange it once with a rare earth chloride solution according to the conventional method, so that the zeolite contains RE2O3 1.5% by weight. The zeolite containing rare earth is numbered NHSY-ER E.
将上述所制沸石NHSY-E和NHSY-E-RE分别与基体混合制备成流化催化裂化催化剂,使催化剂F-E1中含NHSY-E25%(重量),催化剂F-E中含NHSY-E30%(重量),催化剂F-E2中含NHSY-E-RE25%(重量)。制备过程如下:The zeolite NHSY-E and NHSY-ER E prepared above are mixed with the matrix respectively to prepare a fluidized catalytic cracking catalyst, so that the catalyst FE 1 contains NHSY-E25% (weight), and the catalyst FE contains NHSY-E30% (weight) , Catalyst FE 2 containing NHSY-ER E 25% (weight). The preparation process is as follows:
沸石磨细后与水玻璃(提供的SiO2相当于基体重量的65%)混合打浆,加入硫酸铝(提供的Al2O3相当于基体重量的25%)成胶,老化后再加入偏铝酸钠,再老化,最后加入硫酸铝使体系pH=3-4,再加氨水调pH=5-6,凝胶过均质磨后,喷雾干燥,所得微球过筛后再水洗,除掉盐分。催化剂分析结果如下:(表6-1见文后)After the zeolite is finely ground, it is mixed with water glass (the provided SiO 2 is equivalent to 65% of the weight of the matrix) for beating, and aluminum sulfate is added (the supplied Al 2 O 3 is equivalent to 25% of the weight of the matrix) to form a gel, and after aging, add aluminum partial Na2SO4, aged again, finally adding aluminum sulfate to make the system pH = 3-4, then adding ammonia water to adjust the pH = 5-6, after the gel was homogeneously milled, spray-dried, the obtained microspheres were sieved and then washed with water to remove salt. Catalyst analysis results are as follows: (see Table 6-1 after the text)
实施例6Example 6
为了比较,制备一个含FSEY沸石的流化催化裂化催化剂作对比催化剂。先用氟硅酸铵脱铝剂制备FSEY。For comparison, a fluid catalytic cracking catalyst containing FSEY zeolite was prepared as a comparative catalyst. First prepare FSEY with ammonium fluorosilicate dealumination agent.
取NH+ 4交换度为80%的NH4Y(干基,SiO2/Al2O3=5.3)560克,加水65升,加醋酸铵650克,打浆,升温至60-65℃,将5280毫升5%氟硅酸铵溶液慢慢加到体系中,约4小时加完后升温至80℃,搅拌2小时,再升温至90℃搅拌2小时,过滤,热水洗,最后的滤饼充分水洗后,120℃烘干,得产物FSEY,主要分析结果如下:(表7-1见文后)Take 560 grams of NH 4 Y (dry basis, SiO 2 /Al 2 O 3 =5.3) with an exchange degree of NH + 4 of 80%, add 65 liters of water, add 650 grams of ammonium acetate, make a slurry, heat up to 60-65°C, and Add 5280 ml of 5% ammonium fluorosilicate solution slowly to the system, heat up to 80°C after about 4 hours, stir for 2 hours, then heat up to 90°C and stir for 2 hours, filter, wash with hot water, and the final filter cake is fully After washing with water, dry at 120°C to obtain the product FSEY. The main analysis results are as follows: (see the text for Table 7-1)
将FSEY按25∶75的比例与基体混合,制成流化催化裂化催化剂,其制备手续同实施例5,催化剂编号为F-A,主要分析结果如下:(表8-1见文后)Mix FSEY with the matrix at a ratio of 25:75 to make a fluidized catalytic cracking catalyst. The preparation procedure is the same as in Example 5. The catalyst number is F-A. The main analysis results are as follows: (Table 8-1 sees the text below)
本发明中使用的另一种对比催化剂是F-O,它是一种含USY的用于渣油裂解生产高辛烷值汽油的商品流化催化裂化催化剂,该催化剂中沸石含量大于30%(重量)。Another comparative catalyst used in the present invention is F-O, which is a commercial fluid catalytic cracking catalyst containing USY for the cracking of residual oil to produce high-octane gasoline, and the zeolite content in the catalyst is greater than 30% by weight .
实施例7Example 7
本发明的催化剂及对比催化剂的评价是在小型固定流化床装置上进行的,评价前催化剂先经减活处理,其条件是800℃,100%水蒸汽处理10小时。评价装置的操作温度、重时空速(WHSV)及催化剂对原料油的比(C/O)均列入评价结果表中。评价所用原料油的性质如下:(表9-1见文后)The evaluation of the catalyst of the present invention and the comparison catalyst is carried out on a small-scale fixed fluidized bed device. Before the evaluation, the catalyst is first deactivated, and its condition is 800 ℃, 100% steam treatment for 10 hours. The operating temperature, weight hourly space velocity (WHSV) and ratio of catalyst to feedstock oil (C/O) of the evaluation unit are listed in the evaluation result table. The properties of the raw oil used in the evaluation are as follows: (Table 9-1 see the text below)
裂化反应产物表示为具体产物对原料的重量百分数(重%),包括下列氢及烃类:The cracking reaction product is expressed as the weight percentage (wt%) of the specific product to the feedstock, including the following hydrogen and hydrocarbons:
H2氢H 2 hydrogen
C1甲烷C 1 methane
C2乙烷和乙烯C 2 ethane and ethylene
C3丙烷和丙烯C 3 propane and propylene
C4丁烷、异丁烷和丁烯C 4 butane, isobutane and butene
汽油 沸点43-220℃Gasoline boiling point 43-220°C
柴油 沸点220-330℃Diesel boiling point 220-330℃
重油 沸点>330℃Heavy oil boiling point > 330°C
焦炭积结在催化剂上的焦炭和(或)炭的前身定义:汽油收率(重量%)=汽油的重量/原料的重量Coke deposits on the catalyst The coke and (or) coke predecessor definition: Gasoline yield (wt%) = weight of gasoline / weight of feedstock
转化率(重量%)=原料重量-重油重量/原料的重量Conversion rate (weight%) = weight of raw material - weight of heavy oil / weight of raw material
汽油选择性(%)=汽油(重%)/转化率(重%)Gasoline selectivity (%) = gasoline (weight %)/conversion (weight %)
焦炭选择性(%)=焦炭(重%)/转化率(重%)Coke selectivity (%) = coke (weight %)/conversion (weight %)
干气选择性(%)=H2+C1+C2(重%)/转化率(重%)Dry gas selectivity (%) = H 2 +C 1 +C 2 (weight %)/conversion (weight %)
C3+C4烃选择性(%)=C3+C4(重%)/转化率(重%)C 3 +C 4 hydrocarbon selectivity (%)=C 3 +C 4 (weight %)/conversion (weight %)
本发明催化剂和对比催化剂的评价结果分别列于表3、4、5、6中,根据表中数据绘制了相同反应条件下各催化剂的汽油收率及转化率对比图(图2),绘制了各催化剂的汽油选择性、焦炭选择性、干气选择性和C3+C4烃选择性分别同转化率的关系图,如图3、4、5、6所示。由表中数据可见,本发明催化剂和对比催化剂的辛烷值水平差不多,色谱法辛烷值都在91以上。表6的结果表明,F-E类型的催化剂增加沸石含量或在沸石中引入少量稀土都能增加汽油收率和转化率。图2表明,相对于对比催化剂,本发明催化剂的汽油收率和转化率都较高。图3表明,本发明催化剂比对比催化剂有更高的汽油选择性。图4表明各催化剂的焦炭选择性都不错,本发明催化剂F-E更好一些。图5表明,本发明催化剂的干气选择性稍好于对比催化剂。图6表明,本发明催化剂的C3+C4烃选择性与对比催化剂差不多。The evaluation results of catalyst of the present invention and contrast catalyst are listed in table 3, 4, 5, 6 respectively, according to the data in the table, draw the gasoline yield and conversion rate contrast figure (Fig. 2) of each catalyst under the same reaction conditions, draw The relationship between the gasoline selectivity, coke selectivity, dry gas selectivity and C 3 +C 4 hydrocarbon selectivity of each catalyst and the conversion rate are shown in Figures 3, 4, 5 and 6. It can be seen from the data in the table that the octane number levels of the catalyst of the present invention and the comparison catalyst are similar, and the octane number of the chromatographic method is above 91. The results in Table 6 show that increasing the zeolite content or introducing a small amount of rare earth into the zeolite can increase the gasoline yield and conversion rate with the FE type catalyst. Figure 2 shows that, compared with the comparison catalyst, the gasoline yield and conversion rate of the catalyst of the present invention are higher. Figure 3 shows that the inventive catalyst has a higher gasoline selectivity than the comparative catalyst. Figure 4 shows that the coke selectivity of each catalyst is good, and the catalyst FE of the present invention is better. Figure 5 shows that the dry gas selectivity of the inventive catalyst is slightly better than that of the comparative catalyst. Figure 6 shows that the C3 + C4 hydrocarbon selectivity of the inventive catalyst is comparable to that of the comparative catalyst.
上述结果表明,本发明催化剂改善了活性和选择性,显示了用本发明方法制备的新型高硅Y沸石(NHSY-E)的优越性。The above results show that the catalyst of the present invention has improved activity and selectivity, showing the superiority of the novel high silica Y zeolite (NHSY-E) prepared by the method of the present invention.
附图简要说明:Brief description of the drawings:
图1 铝“碎片”含量不同的NHSY-EFigure 1 NHSY-E with different Al "fragments" content
铝“碎片”含量 a>b>cAluminum "fragment" content a>b>c
图2 催化剂的活性比较Figure 2 Activity comparison of catalysts
(1)纵坐标汽油收率 重%(1) Gasoline yield on the vertical axis Weight %
(2)纵坐标转化率 重%(2) Conversion rate of ordinate weight %
反应条件:反应温度480℃,WHSV~16.0,C/0~3.0Reaction conditions: Reaction temperature 480°C, WHSV~16.0, C/0~3.0
图3 汽油选择性与转化率的关系Figure 3 Relationship between gasoline selectivity and conversion
图4 焦炭选择性与转化率的关系Figure 4 The relationship between coke selectivity and conversion
图5 干气选择性与转化率的关系Figure 5 The relationship between dry gas selectivity and conversion
图6 C3+C4烃选择性与转化率的关系Fig.6 Relationship between C 3 +C 4 hydrocarbon selectivity and conversion
性 见表1-6和图1-6。Properties See Table 1-6 and Figure 1-6.
表1 不同方法制备的高硅Y沸石的稳定性比较Table 1 Comparison of the stability of high silica Y zeolites prepared by different methods
水汽处理前 水汽处理后Before water vapor treatment After water vapor treatment
样品制sample system
Na2O Xi a. 结构崩塌温度 Xi a.Na 2 O Xi a. Structure collapse temperature Xi a.
备方法preparation method
重% % ℃ % Heavy% % ℃%
氟硅酸铵 0.65 92 24.45 1086 88 24.28Ammonium Fluosilicate 0.65 92 24.45 1086 88 24.28
脱铝法 0.43 100 24.53 1008 94 24.28Dealumination 0.43 100 24.53 1008 94 24.28
本发明 0.20 103 24.53 1014 89 24.25The present invention 0.20 103 24.53 1014 89 24.25
方法 0.35 95 24.47 1064 - -Method 0.35 95 24.47 1064 - -
水热脱Hydrothermal dehydration
铝法 - 93 24.45 1002 80 24.19Aluminum method - 93 24.45 1002 80 24.19
注:Xi-相对结晶度,水汽处理条件:100%水汽800℃3小时Note: Xi-relative crystallinity, water vapor treatment conditions: 100% water vapor 800°C for 3 hours
表2 不同方法制备的高硅Y沸石的二次孔结构比较Table 2 Comparison of secondary pore structures of high silica Y zeolites prepared by different methods
样品制 a. 表面积*m2/g 微孔体积Sample preparation a. Surface area * m 2 /g Micropore volume
备方法 S总S中S大ml/gpreparation method S total S in S large ml/g
氟硅酸铵 24.45 727 12 27 0.251Ammonium Fluosilicate 24.45 727 12 27 0.251
脱铝法Dealumination
本发明 24.53 750 148 25 0.224The present invention 24.53 750 148 25 0.224
方法method
水热脱 24.52 759 83 7 0.253Hydrothermal desorption 24.52 759 83 7 0.253
铝法aluminum method
*S总-总表面积,S中-中孔(40-200 ),S大-大孔(>200 )*S total -total surface area, S medium -medium pores (40-200 ), S large -large holes (>200 )
表3 催化剂F-E的评价结果Table 3 Evaluation results of catalysts F-E
反应温度℃ 470 480 490 500 510Reaction temperature °C 470 480 490 500 510
WHSV 20.73 16.20 16.00 15.04 16.27WHSV 20.73 16.20 16.00 15.04 16.27
C/O比 2.99 2.99 3.41 3.74 4.03C/O ratio 2.99 2.99 3.41 3.74 4.03
H2+C1+C2重% 0.7 0.8 1.0 1.2 1.4H 2 +C 1 +C 2 wt% 0.7 0.8 1.0 1.2 1.4
C3+C4重% 17.0 19.5 22.7 24.4 26.4C 3 +C 4 wt% 17.0 19.5 22.7 24.4 26.4
汽油 重% 48.2 51.9 51.5 50.2 49.6Gasoline Weight % 48.2 51.9 51.5 50.2 49.6
柴油 重% 17.5 15.2 12.8 13.6 13.1Diesel Weight % 17.5 15.2 12.8 13.6 13.1
重油 重% 14.9 10.7 9.8 8.5 7.0Heavy Oil Weight % 14.9 10.7 9.8 8.5 7.0
焦炭 重% 1.6 1.8 2.2 2.1 2.5Coke Weight % 1.6 1.8 2.2 2.1 2.5
转化率 重% 85.1 89.3 90.2 91.5 92.9Conversion Rate Weight % 85.1 89.3 90.2 91.5 92.9
辛烷值(色谱法) 91.4 92.1 91.6 91.8Octane number (chromatographic method) 91.4 92.1 91.6 91.8
汽油选择性 % 56.6 58.1 57.1 54.9 53.4Gasoline selectivity % 56.6 58.1 57.1 54.9 53.4
焦炭选择性 % 1.88 2.02 2.44 2.30 2.69Coke selectivity % 1.88 2.02 2.44 2.30 2.69
干气选择性 % 0.82 0.90 1.10 1.30 1.51Dry gas selectivity % 0.82 0.90 1.10 1.30 1.51
C3+C4烃选择性% 20.0 21.8 25.2 26.7 28.4C 3 +C 4 hydrocarbon selectivity % 20.0 21.8 25.2 26.7 28.4
表4 催化剂F-A的评价结果Table 4 Evaluation results of catalyst F-A
反应温度℃ 480 490 500 510Reaction temperature °C 480 490 500 510
WHSV 16.04 15.90 15.71 16.17WHSV 16.04 15.90 15.71 16.17
C/O比 3.00 3.41 3.77 4.03C/O ratio 3.00 3.41 3.77 4.03
H2+C1+C2重% 0.67 0.90 1.10 1.40H 2 +C 1 +C 2 wt% 0.67 0.90 1.10 1.40
C3+C4重% 18.2 21.6 23.6 25.6C 3 +C 4 wt% 18.2 21.6 23.6 25.6
汽油 重% 46.3 49.7 50.4 50.2Gasoline Weight % 46.3 49.7 50.4 50.2
柴油 重% 15.9 14.4 13.7 11.4Diesel Weight % 15.9 14.4 13.7 11.4
重油 重% 17.5 11.6 9.3 9.1Heavy Oil Weight % 17.5 11.6 9.3 9.1
焦炭 重% 1.5 1.8 2.0 2.2Coke Weight % 1.5 1.8 2.0 2.2
转化率 重% 82.5 88.3 90.7 91.1Conversion Rate Weight % 82.5 88.3 90.7 91.1
辛烷值(色谱法) 91.4 92.2 91.0Octane number (chromatographic method) 91.4 92.2 91.0
汽油选择性 % 56.1 56.3 55.6 55.1Gasoline selectivity % 56.1 56.3 55.6 55.1
焦炭选择性 % 1.82 2.04 2.21 2.41Coke selectivity % 1.82 2.04 2.21 2.41
干气选择性 % 0.81 1.02 1.21 1.54Dry gas selectivity % 0.81 1.02 1.21 1.54
C3+C4烃选择性 % 22.1 24.5 26.0 28.1C 3 +C 4 hydrocarbon selectivity% 22.1 24.5 26.0 28.1
表5 催化剂F-O的评价结果Table 5 Evaluation results of catalyst F-O
反应温度 ℃ 480 490 500 510 520Reaction temperature ℃ 480 490 500 510 520
WHSV 15.44 16.07 15.89 15.69 14.29WHSV 15.44 16.07 15.89 15.69 14.29
C/O比 2.99 3.39 3.75 4.05 4.50C/O ratio 2.99 3.39 3.75 4.05 4.50
H2+C1+C2重% 0.7 1.0 1.3 1.3 1.6H 2 +C 1 +C 2 wt% 0.7 1.0 1.3 1.3 1.6
C3+C4重% 16.7 20.2 22.9 24.2 26.9C 3 +C 4 wt% 16.7 20.2 22.9 24.2 26.9
汽油 重% 48.0 51.1 49.4 49.9 47.8Gasoline Weight % 48.0 51.1 49.4 49.9 47.8
柴油 重% 17.6 14.6 14.7 12.3 14.3Diesel Weight % 17.6 14.6 14.7 12.3 14.3
重油 重% 15.0 10.9 9.7*9.9 7.1Heavy oil weight % 15.0 10.9 9.7 * 9.9 7.1
焦炭 重% 1.8 2.1 2.0 2.4 2.3Coke Weight% 1.8 2.1 2.0 2.4 2.3
转化率 重% 85.0 89.0 90.3 90.1 92.8Conversion Rate Weight % 85.0 89.0 90.3 90.1 92.8
辛烷值(色谱法) 91.4 91.4 92.3 92.6 93.9Octane number (chromatographic method) 91.4 91.4 92.3 92.6 93.9
汽油选择性 % 56.5 57.4 54.7 55.4 51.5Gasoline selectivity % 56.5 57.4 54.7 55.4 51.5
焦炭选择性 % 2.12 2.36 2.21 2.66 2.48Coke selectivity % 2.12 2.36 2.21 2.66 2.48
干气选择性 % 0.82 1.12 1.46 1.44 1.77Dry gas selectivity % 0.82 1.12 1.46 1.44 1.77
C3+C4烃选择性 % 19.6 22.7 25.4 26.9 29.0C 3 +C 4 hydrocarbon selectivity% 19.6 22.7 25.4 26.9 29.0
表6 F-E类三种催化剂比较Table 6 Comparison of three catalysts of F-E type
催化剂 F-E1F-E F-E2 Catalyst FE 1 FE FE 2
反应温度℃ 500 500 500Reaction temperature °C 500 500 500
WHSV 16.63 15.04 16.28WHSV 16.63 15.04 16.28
C/O比 3.73 3.74 3.73C/O ratio 3.73 3.74 3.73
H2+C1+C2重% 1.04 1.19 1.23H 2 +C 1 +C 2 wt% 1.04 1.19 1.23
C3+C4重% 23.4 24.4 24.2C 3 +C 4 weight % 23.4 24.4 24.2
汽油 重% 46.8 50.2 50.3Gasoline Weight % 46.8 50.2 50.3
柴油 重% 16.7 13.6 13.1Diesel Weight % 16.7 13.6 13.1
重油 重% 11.4 8.5 8.9Heavy Oil Weight % 11.4 8.5 8.9
焦炭 重% 1.8 2.1 2.4Coke Weight % 1.8 2.1 2.4
转化率 重% 88.6 91.5 91.1Conversion Rate Weight % 88.6 91.5 91.1
辛烷值(色谱法) 91.97 91.62 90.89Octane number (chromatographic method) 91.97 91.62 90.89
汽油选择性 % 52.8 54.9 55.2Gasoline selectivity % 52.8 54.9 55.2
焦炭选择性 % 2.03 2.30 2.63Coke selectivity % 2.03 2.30 2.63
干气选择性 % 1.17 1.30 1.35Dry gas selectivity % 1.17 1.30 1.35
C3+C4烃选择性 % 26.4 26.7 26.6C 3 +C 4 hydrocarbon selectivity% 26.4 26.7 26.6
表1-1Table 1-1
a。 相对结晶度% Na2O% 结构崩塌温度℃ 比表面m2/ga. Relative crystallinity % Na 2 O% Structure collapse temperature ℃ Specific surface m 2 /g
24.533 105 0.203 1014 75024.533 105 0.203 1014 750
表2-1table 2-1
a。 相对结晶度% Na2O% 结构崩塌温度℃ 比表面m2/ga. Relative crystallinity % Na 2 O% Structure collapse temperature ℃ Specific surface m 2 /g
24.445 112 0.17 1050 82024.445 112 0.17 1050 820
表3-1Table 3-1
a。 相对结晶度% Na2O% 结构崩塌温度℃ 比表面m2/ga. Relative crystallinity % Na 2 O% Structure collapse temperature ℃ Specific surface m 2 /g
24.461 91 0.55 1032 77824.461 91 0.55 1032 778
表4-1Table 4-1
a。 相对结晶度% Na2O% SiO2/Al2O3结构崩塌温度℃ 比表面m2/ga. Relative crystallinity % Na 2 O% SiO 2 /Al 2 O 3 structure collapse temperature ℃ Specific surface m 2 /g
24.474 95 0.35 10.8 1064 76624.474 95 0.35 10.8 1064 766
表5-1Table 5-1
a。 相对结晶度% Na2O% 结构崩塌温度℃ Z*比表面m2/ga. Relative crystallinity % Na 2 O% Structure collapse temperature ℃ Z * Specific surface m 2 /g
24.500 110 0.41 1035 0.032 87424.500 110 0.41 1035 0.032 874
表6-1Table 6-1
催化剂 Na2O% Al2O3% SiO2% O3% 比表面m2/g 孔体积ml/gCatalyst Na 2 O% Al 2 O 3 % SiO 2 % O 3 % specific surface m 2 /g pore volume ml/g
F-E10.33 28.35 70.50 - 333 0.317FE 1 0.33 28.35 70.50 - 333 0.317
F-E 0.40 26.46 72.10 - 412 0.322F-E 0.40 26.46 72.10 - 412 0.322
F-E20.21 27.19 71.26 0.34 379 0.314 FE2 0.21 27.19 71.26 0.34 379 0.314
表7-1Table 7-1
a。 相对结晶度% 结构崩塌温度℃ Z 比表面m2/g Na2O%a. Relative crystallinity % Structure collapse temperature ℃ Z Specific surface m 2 /g Na 2 O%
24.471 99 1080 0.026 878 0.1124.471 99 1080 0.026 878 0.11
表8-1Table 8-1
Na2O% Al2O3% SiO2% 比表面m2/g 孔体积ml/gNa 2 O% Al 2 O 3 % SiO 2 % Specific surface m 2 /g Pore volume ml/g
0.44 26.90 71.25 403 0.3930.44 26.90 71.25 403 0.393
表9-1Table 9-1
粘度L/100 4.65(厘沱) 平均分子量 331Viscosity L/100 4.65 (centitos) Average molecular weight 331
残炭 0.276(重%) 初馏点(℃) 252Carbon residue 0.276 (weight %) Initial boiling point (°C) 252
比重 0.8524 馏出10%(℃) 306Specific gravity 0.8524 Distillation 10% (℃) 306
折光率 1.4924 馏出50%(℃) 400Refractive index 1.4924
闪点 149(℃) 馏出90%(℃) 501Flash point 149 (°C)
凝点 +36(℃) 终馏点(℃) 501Freezing point +36 (°C) End boiling point (°C) 501
全馏出(%) 93Total distillate (%) 93
元 S,ppm 665 金Yuan S, ppm 665 gold
F+(ppm) 2.8F + (ppm) 2.8
素 属Vegetarian
N,% 0.11 Ni(ppm) 0.3N,% 0.11 Ni (ppm) 0.3
含 含containing
C,% 84.37 量 V(ppm) 0.05C,% 84.37 volume V (ppm) 0.05
量quantity
H,% 12.74H,% 12.74
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1045635C (en) * | 1996-06-06 | 1999-10-13 | 西安交通大学 | Cermet coating for preventing iron precipitation corrosion in liquid slagging furnace |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1036644C (en) * | 1993-11-05 | 1997-12-10 | 中国石油化工总公司 | A kind of preparation method of framework silicon-rich Y molecular sieve |
| CN1071594C (en) * | 1997-07-17 | 2001-09-26 | 中国石油化工总公司 | Preparation of superstable Y-zeolite |
| CN1069552C (en) * | 1997-08-29 | 2001-08-15 | 中国石油化工总公司 | Preparation of super-stable Y molecular sieves |
| CN1075466C (en) * | 1997-12-16 | 2001-11-28 | 中国石油化工总公司 | Method for preparing superstable Y type zeolite |
| CN104340990B (en) * | 2013-07-31 | 2017-11-03 | 中国石油化工股份有限公司 | A kind of synthetic method of y-type zeolite |
| CN105366690B (en) * | 2014-08-15 | 2018-01-19 | 中国石油天然气集团公司 | A kind of y-type zeolite with transgranular multi-stage porous and preparation method and application |
| CN108455625B (en) * | 2017-02-21 | 2020-10-27 | 中国石油化工股份有限公司 | A kind of highly stable modified Y-type molecular sieve and preparation method thereof |
| CN112439444B (en) * | 2020-12-03 | 2023-07-04 | 榆林学院 | Preparation method and application of supported hierarchical pore solid acid bifunctional catalyst |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1045635C (en) * | 1996-06-06 | 1999-10-13 | 西安交通大学 | Cermet coating for preventing iron precipitation corrosion in liquid slagging furnace |
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