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CN101908560A - Semiconductor element and manufacturing method thereof - Google Patents

Semiconductor element and manufacturing method thereof Download PDF

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CN101908560A
CN101908560A CN 200910146472 CN200910146472A CN101908560A CN 101908560 A CN101908560 A CN 101908560A CN 200910146472 CN200910146472 CN 200910146472 CN 200910146472 A CN200910146472 A CN 200910146472A CN 101908560 A CN101908560 A CN 101908560A
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spacer
lightly doped
gate structure
semiconductor device
substrate
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CN101908560B (en
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杨怡箴
吴冠纬
张耀文
卢道政
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Macronix International Co Ltd
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Abstract

本发明是关于一种半导体元件及其制造方法。该半导体元件,其包括基底、栅极结构、掺杂区以及轻掺杂区。基底具有一阶状上表面,其中阶状上表面包括第一表面、第二表面及第三表面。第二表面低于第一表面。第三表面连接第一表面与第二表面。栅极结构配置于第一表面上。掺杂区配置于栅极结构两侧的基底中,且位于第二表面下。轻掺杂区分别配置于栅极结构与掺杂区之间的基底中。各轻掺杂区包括相互连接的第一部分与第二部分。第一部分配置于第二表面下,且第二部分配置于第三表面下。该半导体元件具有倾斜且弯曲的轻掺杂区作为源极漏极延伸,有助于减轻热载子效应而不需降低轻掺杂区的掺质浓度,还可减少栅极引发漏极漏电流与栅极漏极间的重叠电容。

Figure 200910146472

The invention relates to a semiconductor element and a manufacturing method thereof. The semiconductor element includes a base, a gate structure, a doped region and a lightly doped region. The base has a stepped upper surface, wherein the stepped upper surface includes a first surface, a second surface and a third surface. The second surface is lower than the first surface. The third surface connects the first surface and the second surface. The gate structure is configured on the first surface. The doping region is configured in the substrate on both sides of the gate structure and is located under the second surface. The lightly doped regions are respectively configured in the substrate between the gate structure and the doped regions. Each lightly doped region includes a first portion and a second portion connected to each other. The first part is configured under the second surface, and the second part is configured under the third surface. The semiconductor element has an inclined and curved lightly doped region as an extension of the source and drain, which helps to reduce the hot carrier effect without reducing the dopant concentration of the lightly doped region, and can also reduce the gate-induced drain leakage current Overlap capacitance with gate-drain.

Figure 200910146472

Description

半导体元件及其制造方法 Semiconductor element and its manufacturing method

技术领域technical field

本发明涉及一种半导体元件及其制造方法,特别是涉及一种金属氧化物半导体(metal oxide semiconductor,MOS)电晶体及其制造方法。The invention relates to a semiconductor element and a manufacturing method thereof, in particular to a metal oxide semiconductor (MOS) transistor and a manufacturing method thereof.

背景技术Background technique

随着半导体制造工艺技术的快速发展,为了增进元件的速度与效能,整个电路元件的尺寸必须不断缩小,且元件的集成度也必须持续不断地提升。在对元件积集度要求越来越高的趋势下,必须考量到如漏电流、热载子效应(hot carrier effect)或短沟道效应(short channel effect,SCE)等元件特性的改变,以避免对集成电路的可靠度与效能造成严重影响。With the rapid development of semiconductor manufacturing process technology, in order to increase the speed and performance of components, the size of the entire circuit components must be continuously reduced, and the integration level of components must also be continuously improved. Under the trend of higher and higher requirements for component integration, it is necessary to take into account changes in component characteristics such as leakage current, hot carrier effect (hot carrier effect) or short channel effect (short channel effect, SCE) to Avoid seriously affecting the reliability and performance of the integrated circuit.

以金属氧化物半导体电晶体为例,图1是现有习知的一种金属氧化物半导体电晶体的剖面示意图。如图1所示,栅极结构102配置在基底100上,而间隙壁104配置在栅极结构102的侧壁上。源极漏极延伸(sourcedrain extension,SDE)的偏移间隙壁(offset spacer)106形成在栅极结构102与间隙壁104之间,且位于间隙壁104与基底100之间。源极区108a与漏极区108b分别配置在间隙壁104外侧的基底100中。源极延伸区110a与漏极延伸区110b分别配置在间隙壁104下方的基底100中。也就是说,源极延伸区110a是位于源极区108a与栅极结构102之间,而漏极延伸区110b是位于漏极区108b与栅极结构102之间。栅极结构102、源极区108a与漏极区108b上还配置有自对准金属硅化物(salicide)112。Taking a metal oxide semiconductor transistor as an example, FIG. 1 is a schematic cross-sectional view of a conventional metal oxide semiconductor transistor. As shown in FIG. 1 , the gate structure 102 is disposed on the substrate 100 , and the spacers 104 are disposed on sidewalls of the gate structure 102 . A sourcedrain extension (SDE) offset spacer 106 is formed between the gate structure 102 and the spacer 104 , and is located between the spacer 104 and the substrate 100 . The source region 108 a and the drain region 108 b are respectively disposed in the substrate 100 outside the spacer 104 . The source extension region 110 a and the drain extension region 110 b are respectively disposed in the substrate 100 below the spacer 104 . That is to say, the source extension region 110 a is located between the source region 108 a and the gate structure 102 , and the drain extension region 110 b is located between the drain region 108 b and the gate structure 102 . A salicide 112 is also disposed on the gate structure 102 , the source region 108 a and the drain region 108 b.

考虑到源极延伸区110a与漏极延伸区110b的浓度会影响元件效能,源极延伸区110a与漏极延伸区110b的掺杂剂量必须够重以确保元件效能及品质。然而,重掺杂的源极延伸区110a与漏极延伸区110b会导致很高的栅极引发漏极漏电流(gate-induced drain leakage,GIDL)和严重的热载子效应。虽然藉由降低源极漏极延伸的掺杂剂量可以减缓栅极引发漏极漏电流与热载子效应,但却会使得片电阻(sheet resistance)与栅极漏极间的重叠电容(gate-drain overlap capacitance)上升而严重影响元件效能。再者,间隙壁104必须够厚才能防止源极区108a与漏极区108b的掺质扩散到源极延伸区110a与漏极延伸区110b,且必须保留足够的空间使源极漏极扩散,以充分抑制电击穿(punch through)与短沟道效应的发生。此外,当基底100上形成有应力层时,厚的间隙壁104往往会造成应力层远离沟道区,因而降低应力层对载子迁移率的提升效果。Considering that the concentration of the source extension region 110a and the drain extension region 110b will affect device performance, the doping dose of the source extension region 110a and the drain extension region 110b must be heavy enough to ensure device performance and quality. However, the heavily doped source extension region 110a and drain extension region 110b will cause high gate-induced drain leakage (GIDL) and serious hot carrier effect. Although the gate-induced drain leakage current and hot carrier effect can be slowed down by reducing the dopant dose of the source-drain extension, it will make the overlap capacitance between the sheet resistance and the gate-drain (gate- drain overlap capacity) rises and seriously affects device performance. Furthermore, the spacer 104 must be thick enough to prevent the dopant of the source region 108a and the drain region 108b from diffusing into the source extension region 110a and the drain extension region 110b, and must reserve enough space for the source and drain to diffuse, In order to fully suppress the occurrence of electrical breakdown (punch through) and short channel effect. In addition, when a stress layer is formed on the substrate 100 , the thick spacer 104 tends to cause the stress layer to be far away from the channel region, thereby reducing the effect of the stress layer on improving carrier mobility.

由此可见,上述现有的半导体元件及其制造方法在结构与使用上,显然仍存在有不便与缺陷,而亟待加以进一步改进。为了解决上述存在的问题,相关厂商莫不费尽心思来谋求解决之道,但长久以来一直未见适用的设计被发展完成,而一般产品又没有适切结构能够解决上述问题,如何有效确保半导体元件的元件可靠度,并提升半导体元件的元件效能,此显然是相关业者急欲解决的问题。因此如何能创设一种新的半导体元件及其制造方法,实属当前重要研发课题之一,亦成为当前业界极需改进的目标。It can be seen that the above-mentioned existing semiconductor element and its manufacturing method obviously still have inconveniences and defects in structure and use, and need to be further improved urgently. In order to solve the above-mentioned problems, the relevant manufacturers have tried their best to find a solution, but no suitable design has been developed for a long time, and the general products do not have a suitable structure to solve the above-mentioned problems. How to effectively ensure the semiconductor components Reliability of components and improvement of the performance of semiconductor components are obviously problems that related companies are eager to solve. Therefore, how to create a new semiconductor device and its manufacturing method is one of the current important research and development topics, and has also become a goal that the industry needs to improve.

发明内容Contents of the invention

本发明的主要目的在于,克服现有的半导体元件存在的缺陷,而提供一种新的半导体元件,所要解决的技术问题是使其元件效能可获得提升,非常适于实用。The main purpose of the present invention is to overcome the defects of existing semiconductor elements and provide a new semiconductor element. The technical problem to be solved is to improve the performance of the element, which is very suitable for practical use.

本发明的另一目的在于,提供一种新的半导体元件的制造方法,所要解决的技术问题是形成倾斜且弯曲的源极漏极延伸(SDE),从而更加适于实用。Another object of the present invention is to provide a new method for manufacturing a semiconductor device. The technical problem to be solved is to form inclined and curved source-drain extensions (SDEs), which is more suitable for practical use.

本发明的目的及解决其技术问题是采用以下技术方案来实现的。依据本发明提出的半导体元件,其包括基底、栅极结构、掺杂区以及轻掺杂区。基底具有一阶状上表面,其中阶状上表面包括第一表面、第二表面及第三表面。第二表面低于第一表面。第三表面连接第一表面与第二表面。栅极结构配置于第一表面上。掺杂区配置于栅极结构两侧的基底中,且位于第二表面下。轻掺杂区分别配置于栅极结构与掺杂区之间的基底中。各轻掺杂区包括相互连接的第一部分与第二部分。第一部分配置于第二表面下,且第二部分配置于第三表面下。The purpose of the present invention and the solution to its technical problems are achieved by adopting the following technical solutions. According to the semiconductor device provided by the present invention, it includes a substrate, a gate structure, a doped region and a lightly doped region. The base has a stepped upper surface, wherein the stepped upper surface includes a first surface, a second surface and a third surface. The second surface is lower than the first surface. The third surface connects the first surface and the second surface. The gate structure is configured on the first surface. The doping region is configured in the substrate on both sides of the gate structure and is located under the second surface. The lightly doped regions are respectively configured in the substrate between the gate structure and the doped regions. Each lightly doped region includes a first portion and a second portion connected to each other. The first part is configured under the second surface, and the second part is configured under the third surface.

本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and the solution to its technical problems can also be further realized by adopting the following technical measures.

在本发明的一实施例中,上述的第三表面倾斜于第一表面,且第一表面的延伸方向与第三表面所形成的夹角介于45°至60°之间。In an embodiment of the present invention, the above-mentioned third surface is inclined to the first surface, and the angle formed by the extending direction of the first surface and the third surface is between 45° and 60°.

在本发明的一实施例中,上述的第一表面实质上平行于第二表面。In an embodiment of the present invention, the above-mentioned first surface is substantially parallel to the second surface.

在本发明的一实施例中,上述的第一表面与第二表面之间的高度差介于

Figure B2009101464727D0000021
之间,而第一表面与第二表面之间的水平间距介于
Figure B2009101464727D0000023
Figure B2009101464727D0000024
之间。In an embodiment of the present invention, the above-mentioned height difference between the first surface and the second surface is between
Figure B2009101464727D0000021
to between , and the horizontal distance between the first surface and the second surface is between
Figure B2009101464727D0000023
to
Figure B2009101464727D0000024
between.

在本发明的一实施例中,上述各轻掺杂区的第一部分的长度介于

Figure B2009101464727D0000025
Figure B2009101464727D0000026
之间,而第二部分的长度介于
Figure B2009101464727D0000027
Figure B2009101464727D0000028
之间。In one embodiment of the present invention, the length of the first part of each lightly doped region is between
Figure B2009101464727D0000025
to
Figure B2009101464727D0000026
between , and the length of the second part is between
Figure B2009101464727D0000027
to
Figure B2009101464727D0000028
between.

在本发明的一实施例中,半导体元件更包括间隙壁,配置于栅极结构的侧壁上,且位于轻掺杂区上。间隙壁的厚度例如是介于

Figure B2009101464727D0000029
Figure B2009101464727D00000210
之间。间隙壁的材料可以是氧化物、氮氧化物(oxynitride)、氮化氧化物(nitrided oxide)、氮化物或上述材料的组合。In an embodiment of the present invention, the semiconductor device further includes a spacer disposed on the sidewall of the gate structure and located on the lightly doped region. The thickness of the spacer is, for example, between
Figure B2009101464727D0000029
to
Figure B2009101464727D00000210
between. The material of the spacer can be oxide, oxynitride, nitrided oxide, nitride or a combination of the above materials.

在本发明的一实施例中,半导体元件更包括自对准金属硅化物层,配置于栅极结构上及掺杂区上。In an embodiment of the present invention, the semiconductor device further includes a salicide layer disposed on the gate structure and the doped region.

在本发明的一实施例中,半导体元件更包括应力层,配置于基底上。应力层例如是会提供压缩应力或拉伸应力至沟道区的氮化物薄膜。In an embodiment of the present invention, the semiconductor device further includes a stress layer disposed on the substrate. The stress layer is, for example, a nitride film that provides compressive stress or tensile stress to the channel region.

在本发明的一实施例中,半导体元件更包括井区,配置于基底中,其中掺杂区与轻掺杂区位于此井区中。In an embodiment of the present invention, the semiconductor device further includes a well region disposed in the substrate, wherein the doped region and the lightly doped region are located in the well region.

在本发明的一实施例中,半导体元件更包括袋状(环状)植入区,配置于栅极结构下的基底中,且各袋状(环状)植入区分别相邻于各掺杂区。袋状(环状)植入区例如是局部(localized)袋状(环状)植入区或复合(multiple)袋状(环状)植入区。In an embodiment of the present invention, the semiconductor device further includes pocket (ring) implanted regions disposed in the substrate under the gate structure, and each pocket (ring) implanted region is adjacent to each doped Miscellaneous area. The pocket (annular) implantation area is, for example, a localized (annular) pocket (annular) implantation area or a multiple (multiple) pocket (annular) implantation area.

本发明的目的及解决其技术问题还采用以下技术方案来实现。依据本发明提出的半导体元件的制造方法。首先,提供一基底,并于基底上形成栅极结构。以栅极结构为掩模移除部分基底以形成阶状上表面,其中阶状上表面包括第一表面、第二表面及第三表面。第二表面低于第一表面。第三表面连接第一表面与第二表面。于栅极结构两侧的基底中形成轻掺杂区。各轻掺杂区包括相互连接的第一部分与第二部分。第一部分配置于第二表面下,且第二部分配置于第三表面下。在基底中形成掺杂区,各掺杂区位于第二表面下且分别邻接轻掺杂区。The purpose of the present invention and the solution to its technical problem also adopt the following technical solutions to achieve. According to the manufacturing method of the semiconductor element proposed by the present invention. First, a substrate is provided, and a gate structure is formed on the substrate. Using the gate structure as a mask to remove part of the substrate to form a stepped upper surface, wherein the stepped upper surface includes a first surface, a second surface and a third surface. The second surface is lower than the first surface. The third surface connects the first surface and the second surface. Lightly doped regions are formed in the substrate on both sides of the gate structure. Each lightly doped region includes a first portion and a second portion connected to each other. The first part is configured under the second surface, and the second part is configured under the third surface. Doped regions are formed in the base, and each doped region is located under the second surface and adjacent to the lightly doped region respectively.

本发明的目的及解决其技术问题还可采用以下技术措施进一步实现。The purpose of the present invention and its technical problems can also be further realized by adopting the following technical measures.

在本发明的一实施例中,上述的第三表面倾斜于第一表面,且第一表面的延伸方向与第三表面所形成的夹角介于45°至60°之间。In an embodiment of the present invention, the above-mentioned third surface is inclined to the first surface, and the angle formed by the extending direction of the first surface and the third surface is between 45° and 60°.

在本发明的一实施例中,上述的第一表面实质上平行于第二表面。In an embodiment of the present invention, the above-mentioned first surface is substantially parallel to the second surface.

在本发明的一实施例中,上述的第一表面与第二表面之间的高度差介于

Figure B2009101464727D0000031
之间,而第一表面与第二表面之间的水平间距介于
Figure B2009101464727D0000033
Figure B2009101464727D0000034
之间。In an embodiment of the present invention, the above-mentioned height difference between the first surface and the second surface is between
Figure B2009101464727D0000031
to between , and the horizontal distance between the first surface and the second surface is between
Figure B2009101464727D0000033
to
Figure B2009101464727D0000034
between.

在本发明的一实施例中,上述各轻掺杂区的第一部分的长度介于

Figure B2009101464727D0000035
Figure B2009101464727D0000036
之间,而第二部分的长度介于
Figure B2009101464727D0000037
Figure B2009101464727D0000038
之间。In one embodiment of the present invention, the length of the first part of each lightly doped region is between
Figure B2009101464727D0000035
to
Figure B2009101464727D0000036
between , and the length of the second part is between
Figure B2009101464727D0000037
to
Figure B2009101464727D0000038
between.

在本发明的一实施例中,上述的方法更包括于栅极结构的侧壁上与轻掺杂区上形成第一间隙壁。第一间隙壁的厚度例如是介于

Figure B2009101464727D0000039
Figure B2009101464727D00000310
之间。In an embodiment of the present invention, the above method further includes forming a first spacer on the sidewall of the gate structure and the lightly doped region. The thickness of the first spacer is, for example, between
Figure B2009101464727D0000039
to
Figure B2009101464727D00000310
between.

在本发明的一实施例中,上述形成第一间隙壁的方法包括下列步骤。首先,在基底上形成间隙壁材料层。接着,在栅极结构的侧壁上形成第二间隙壁,其中第二间隙壁覆盖位于轻掺杂区上的部分间隙壁材料层。以第二间隙壁为掩模移除部分间隙壁材料层,接着再移除第二间隙壁。In an embodiment of the present invention, the above-mentioned method for forming a first spacer includes the following steps. First, a spacer material layer is formed on a substrate. Next, a second spacer is formed on the sidewall of the gate structure, wherein the second spacer covers part of the material layer of the spacer on the lightly doped region. Using the second spacer as a mask to remove part of the material layer of the spacer, and then removing the second spacer.

在本发明的一实施例中,在移除部分间隙壁材料层之后,以第二间隙壁为掩模形成掺杂区。在形成间隙壁材料层之后且在形成第二间隙壁之前,形成轻掺杂区;或者,在移除第二间隙壁之后,形成轻掺杂区。In an embodiment of the present invention, after removing part of the spacer material layer, a doped region is formed using the second spacer as a mask. The lightly doped region is formed after the spacer material layer is formed and before the second spacer is formed; or, the lightly doped region is formed after the second spacer is removed.

在本发明的一实施例中,在形成第一间隙壁之后,形成轻掺杂区与掺杂区。轻掺杂区与掺杂区例如是利用单一制造工艺或两步骤制造工艺而形成。In an embodiment of the present invention, after forming the first spacer, the lightly doped region and the doped region are formed. The lightly doped region and the doped region are formed by, for example, a single manufacturing process or a two-step manufacturing process.

在本发明的一实施例中,上述的方法更包括在栅极结构上及掺杂区上形成自对准金属硅化物层。In an embodiment of the present invention, the above method further includes forming a salicide layer on the gate structure and the doped region.

在本发明的一实施例中,上述的方法更包括于基底上形成应力层,其例如是会提供压缩应力或拉伸应力至沟道区的氮化物薄膜。In an embodiment of the present invention, the above method further includes forming a stress layer on the substrate, such as a nitride film that provides compressive stress or tensile stress to the channel region.

在本发明的一实施例中,在形成栅极结构之前,更包括在基底中形成井区,其中掺杂区与轻掺杂区形成在井区中。In an embodiment of the present invention, before forming the gate structure, it further includes forming a well region in the substrate, wherein the doped region and the lightly doped region are formed in the well region.

在本发明的一实施例中,上述的方法更包括在栅极结构下的基底中形成袋状(环状)植入区,且各袋状(环状)植入区分别相邻于各掺杂区。袋状(环状)植入区例如是局部袋状(环状)植入区或复合袋状(环状)植入区。上述袋状(环状)植入区可以在形成阶状上表面之后而形成,或在形成轻掺杂区之后而形成,或在形成间隙壁材料层之后且在形成轻掺杂区之前而形成。In an embodiment of the present invention, the above method further includes forming pocket (ring) implanted regions in the substrate under the gate structure, and each pocket (ring) implanted region is adjacent to each doped Miscellaneous area. The pocket (annular) implantation area is, for example, a partial pocket (annular) implantation area or a compound pocket (annular) implantation area. The aforementioned pocket (annular) implanted region can be formed after forming the stepped upper surface, or after forming the lightly doped region, or after forming the spacer material layer and before forming the lightly doped region .

借由上述技术方案,本发明半导体元件及其制造方法至少具有下列优点及有益效果:By virtue of the above technical solutions, the semiconductor element and its manufacturing method of the present invention have at least the following advantages and beneficial effects:

基于上述,本发明的半导体元件具有倾斜且弯曲的轻掺杂区作为源极漏极延伸(SDE),可有助于减轻热载子效应,而不需降低轻掺杂区的掺质浓度。再者,由于轻掺杂区具有倾斜且弯曲的轮廓,因此可以减少栅极引发漏极漏电流(GIDL)与栅极漏极间的重叠电容。Based on the above, the semiconductor device of the present invention has inclined and curved lightly doped regions as source-drain extensions (SDEs), which can help alleviate hot carrier effects without reducing the dopant concentration of the lightly doped regions. Furthermore, since the lightly doped region has an inclined and curved profile, the overlapping capacitance between the gate-induced drain leakage (GIDL) and the gate-drain can be reduced.

此外,本发明的半导体元件的制造方法形成倾斜且弯曲的轻掺杂区,因此轻掺杂区的扩散不会受到掺杂区扩散的影响,而可以在此半导体元件结构中形成更薄的间隙壁。如此一来,利用形成更薄的间隙壁,薄的间隙壁配合顷斜蚀刻的基底可以让应力层更接近沟道区,而使得应力层更有效率地加强电子迁移率,使元件效能能够获得进一步的改善。In addition, the manufacturing method of the semiconductor element of the present invention forms an inclined and curved lightly doped region, so the diffusion of the lightly doped region will not be affected by the diffusion of the doped region, and a thinner gap can be formed in the structure of the semiconductor element wall. In this way, by forming a thinner spacer, the thinner spacer and the obliquely etched substrate can make the stress layer closer to the channel region, so that the stress layer can enhance the electron mobility more efficiently, so that the device performance can be obtained. further improvements.

上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,而可依照说明书的内容予以实施,并且为了让本发明的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, it can be implemented according to the contents of the description, and in order to make the above and other purposes, features and advantages of the present invention more obvious and understandable , the following preferred embodiments are specifically cited below, and are described in detail as follows in conjunction with the accompanying drawings.

附图说明Description of drawings

图1是现有习知的一种金属氧化物半导体电晶体的剖面示意图。FIG. 1 is a schematic cross-sectional view of a conventional metal oxide semiconductor transistor.

图2是依照本发明的一实施例的一种半导体元件的剖面示意图。FIG. 2 is a schematic cross-sectional view of a semiconductor device according to an embodiment of the present invention.

图3A至图3E是依照本发明的一实施例的一种半导体元件的制造流程剖面示意图。3A to 3E are schematic cross-sectional views of a manufacturing process of a semiconductor device according to an embodiment of the present invention.

图4A至图4C是依照本发明的另一实施例的一种半导体元件的制造流程剖面示意图。4A to 4C are schematic cross-sectional views of a manufacturing process of a semiconductor device according to another embodiment of the present invention.

图5A至图5C是依照本发明的又一实施例的一种半导体元件的制造流程剖面示意图。5A to 5C are schematic cross-sectional views of a manufacturing process of a semiconductor device according to yet another embodiment of the present invention.

图6所绘示是根据现有习知的NMOS及本发明实验例的NMOS在平行于第一表面的沟道区中不同位置所对应的横向电场分布曲线图。FIG. 6 shows the lateral electric field distribution curves corresponding to different positions in the channel region parallel to the first surface according to the conventional NMOS and the NMOS of the experimental example of the present invention.

100、200、300:基底         102、204、310:栅极结构100, 200, 300: substrate 102, 204, 310: gate structure

104、210、312a、318、402、404、502、504:间隙壁104, 210, 312a, 318, 402, 404, 502, 504: spacers

106:偏移间隙壁             108a:源极区106: offset spacer 108a: source region

108b:漏极区                110a:源极延伸区108b: drain region 110a: source extension region

110b:漏极延伸区            112:自对准金属硅化物110b: Drain extension region 112: Self-aligned metal silicide

201、301:阶状上表面        201a、301a:第一表面201, 301: stepped upper surface 201a, 301a: first surface

201b、301b:第二表面        201c、301c:第三表面201b, 301b: second surface 201c, 301c: third surface

202、302:井区              204a:栅极202, 302: well area 204a: grid

204b:栅介电层204b: gate dielectric layer

206、322、408、509、509a、509b:掺杂区206, 322, 408, 509, 509a, 509b: doped regions

208、316、412、508:轻掺杂区208, 316, 412, 508: Lightly doped regions

208a、316a、412a、508a:第一部分208a, 316a, 412a, 508a: Part I

208b、316b、412b、508b:第二部分208b, 316b, 412b, 508b: Part II

210a:厚度210a: thickness

212、324、416、510:自对准金属硅化物层212, 324, 416, 510: self-aligned metal silicide layers

214、326、418、512:应力层214, 326, 418, 512: stress layer

304:介电层                 306:导体层304: Dielectric layer 306: Conductor layer

308:图案化硬掩模层         312:间隙壁材料层308: Patterned hard mask layer 312: Spacer material layer

314、320、406、410、506、507:植入制造工艺314, 320, 406, 410, 506, 507: Implant Manufacturing Process

D1:高度差                  D2:水平间距D 1 : height difference D 2 : horizontal spacing

L1、L2:长度                ψ:夹角L 1 , L 2 : Length ψ: Angle

具体实施方式Detailed ways

为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明提出的半导体元件及其制造方法的具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, characteristics and methods of the semiconductor element and its manufacturing method according to the present invention will be described below in conjunction with the accompanying drawings and preferred embodiments. Its effect is described in detail below.

图2是依照本发明的一实施例的一种半导体元件的剖面示意图。须注意的是,下述实施例是以P型来表示第一导电型,而以N型来表示第二导电型,但本发明并不以此为限。熟习此技艺者应了解,本发明亦可以将第一导电型置换成N型,并将第二导电型置换成P型以形成半导体元件。FIG. 2 is a schematic cross-sectional view of a semiconductor device according to an embodiment of the present invention. It should be noted that in the following embodiments, the P type is used to represent the first conductivity type, and the N type is used to represent the second conductivity type, but the invention is not limited thereto. Those skilled in the art should understand that in the present invention, the first conductivity type can be replaced by N type, and the second conductivity type can be replaced by P type to form a semiconductor device.

请参照图2所示,本发明的半导体元件至少包括基底200、栅极结构204、掺杂区206以及轻掺杂区208。提供具有第一导电型的基底200,其可以是P型硅基底、P型磊晶硅(epi-silicon)基底或是绝缘层上覆P型半导体(semiconductor-on-insulator,SOI)基底。基底200例如是具有阶状上表面201。阶状上表面201包括第一表面201a、第二表面201b及第三表面201c,其中第三表面201c连接第一表面201a与第二表面201b。低于第一表面201a的第二表面201b实质上可平行于第一表面201a。当第一表面201a与第二表面201b实质上为平坦面时,第三表面201c可倾斜于第一表面201a。也就是说,第三表面201c是介于第一表面201a与第二表面201b之间的斜面,其中斜面的上缘连接第一表面201a,而斜面的下缘连接第二表面201b。在一实施例中,第一表面201a与第二表面201b之间的高度差D1介于

Figure B2009101464727D0000061
Figure B2009101464727D0000062
之间。在一实施例中,第一表面201a与第二表面201b之间的水平间距D2介于
Figure B2009101464727D0000063
之间。在一实施例中,第一表面201a的延伸方向与第三表面201c所形成的夹角ψ介于45°至60°之间。Referring to FIG. 2 , the semiconductor device of the present invention at least includes a substrate 200 , a gate structure 204 , a doped region 206 and a lightly doped region 208 . A substrate 200 with a first conductivity type is provided, which may be a P-type silicon substrate, a P-type epi-silicon (epi-silicon) substrate or a P-type semiconductor-on-insulator (SOI) substrate. The base 200 has, for example, a stepped upper surface 201 . The stepped upper surface 201 includes a first surface 201a, a second surface 201b and a third surface 201c, wherein the third surface 201c connects the first surface 201a and the second surface 201b. The second surface 201b lower than the first surface 201a may be substantially parallel to the first surface 201a. When the first surface 201a and the second surface 201b are substantially flat, the third surface 201c may be inclined to the first surface 201a. That is to say, the third surface 201c is an inclined surface between the first surface 201a and the second surface 201b, wherein the upper edge of the inclined surface is connected to the first surface 201a, and the lower edge of the inclined surface is connected to the second surface 201b. In one embodiment, the height difference D1 between the first surface 201a and the second surface 201b is between
Figure B2009101464727D0000061
to
Figure B2009101464727D0000062
between. In one embodiment, the horizontal distance D2 between the first surface 201a and the second surface 201b is between
Figure B2009101464727D0000063
to between. In one embodiment, the angle ψ formed by the extending direction of the first surface 201 a and the third surface 201 c is between 45° and 60°.

此外,基底中200还配置有具有第一导电型的井区202,其例如是P型井区(P-well)。在一实施例中,具有第一导电型(如P型)的局部(localized)袋状(环状)植入区或复合(multiple)袋状(环状)植入区更可以配置于井区202中。局部袋状(环状)植入区或复合袋状(环状)植入区例如是配置于栅极结构204的下方,且分别相邻于各掺杂区206。井区202例如是只具有超陡倒退(super steep retrograde,SSR)井。在另一实施例中,井区202也可以是具有超陡倒退井与袋状(环状)植入区的结合。In addition, a well region 202 of the first conductivity type, such as a P-well region (P-well), is disposed in the substrate 200 . In one embodiment, a localized pocket (annular) implant region or a multiple pocket (annular) implant region with the first conductivity type (such as P-type) can be further configured in the well area 202 in. The partial pocket (ring) implant region or the compound pocket (ring) implant region is, for example, disposed under the gate structure 204 and adjacent to each doped region 206 respectively. The well area 202 is, for example, only a super steep retrograde (SSR) well. In another embodiment, the well region 202 may also be a combination of a super-steep setback well and a pocket (annular) implanted region.

栅极结构204配置于第一表面上。栅极结构204的长度例如是对应于第一表面201a的长度。栅极结构204包括栅极204a与栅介电层204b,其中栅介电层204b配置于栅极204a与基底200之间。栅极204a的长度可小至90nm或是其他更小的尺寸。栅极204a的材料可以是金属、掺杂多晶硅、硅锗(silicon-germanium)或是多晶硅与金属的组合。栅介电层204b的有效氧化物厚度(effective oxide thickness,EOT)例如约为

Figure B2009101464727D0000065
以抑制从栅极204a的漏电流。栅介电层204b的材料可以是氧化物、氮化氧化物(nitrided oxide)、氮氧化物(oxynitride)或高介电常数(high-K)材料,其中高介电常数材料例如是铪(Hf)、氧化钛(TiOx)、氧化铪(HfOx)、氮氧化硅铪(HfSiON)、氧化铝铪(HfAlO)、氧化铝(Al2O3)。The gate structure 204 is disposed on the first surface. The length of the gate structure 204 is, for example, corresponding to the length of the first surface 201a. The gate structure 204 includes a gate 204 a and a gate dielectric layer 204 b, wherein the gate dielectric layer 204 b is disposed between the gate 204 a and the substrate 200 . The length of the gate 204a can be as small as 90nm or other smaller dimensions. The material of the gate 204a can be metal, doped polysilicon, silicon-germanium or a combination of polysilicon and metal. The effective oxide thickness (EOT) of the gate dielectric layer 204b is, for example, about
Figure B2009101464727D0000065
to To suppress the leakage current from the gate 204a. The material of the gate dielectric layer 204b can be oxide, nitrided oxide (nitrided oxide), oxynitride (oxynitride) or high dielectric constant (high-K) material, wherein the high dielectric constant material is hafnium (Hf ), titanium oxide (TiO x ), hafnium oxide (HfO x ), hafnium silicon oxynitride (HfSiON), hafnium aluminum oxide (HfAlO), aluminum oxide (Al 2 O 3 ).

第二导电型的掺杂区206配置于栅极结构204两侧的基底200中。掺杂区206配置于第二表面201b下。掺杂区206可以是N+掺杂区,以分别作为半导体元件的源极与漏极。The doped region 206 of the second conductivity type is disposed in the substrate 200 on both sides of the gate structure 204 . The doped region 206 is disposed under the second surface 201b. The doped region 206 may be an N+ doped region to serve as a source and a drain of the semiconductor device, respectively.

第二导电型的轻掺杂区208配置于栅极结构204与掺杂区206之间的基底200中。与掺杂区206具有相同导电型态的轻掺杂区208会在栅极结构204的两侧分别电性连接至对应的掺杂区206,因而作为源极漏极延伸(SDE)。各个轻掺杂区208包括互相连接的第一部分208a与第二部分208b。第一部分208a配置于第二表面201b下,且相邻于第三表面201c。第二部分208b配置于第三表面201c下。在一实施例中,第二部分208b有时还会稍微地延伸至第一表面201a下方的区域中。由于各轻掺杂区208的总水平长度会取决于栅极204a的长度,因此当栅极204a的长度缩小时,轻掺杂区208的分布区域可以缩短。以栅极204a的长度约为90nm为例,各轻掺杂区208的水平分布约介于

Figure B2009101464727D0000071
Figure B2009101464727D0000072
之间。在一实施例中,第一部分208a的长度L1介于
Figure B2009101464727D0000073
Figure B2009101464727D0000074
之间。在一实施例中,第二部分208b的长度L2介于
Figure B2009101464727D0000075
Figure B2009101464727D0000076
之间。值得注意的是,由于第三表面201c为倾斜面,因此各轻掺杂区208的倾斜角被控制在45°至60°的范围内,以保持元件的击穿特性(punch through characteristic)。The lightly doped region 208 of the second conductivity type is disposed in the substrate 200 between the gate structure 204 and the doped region 206 . The lightly doped region 208 having the same conductivity type as the doped region 206 is electrically connected to the corresponding doped region 206 on both sides of the gate structure 204 , thus serving as a source-drain extension (SDE). Each lightly doped region 208 includes a first portion 208 a and a second portion 208 b connected to each other. The first portion 208a is disposed under the second surface 201b and adjacent to the third surface 201c. The second portion 208b is disposed under the third surface 201c. In an embodiment, sometimes the second portion 208b slightly extends to the area below the first surface 201a. Since the total horizontal length of each lightly doped region 208 depends on the length of the gate 204a, when the length of the gate 204a shrinks, the distribution area of the lightly doped region 208 can be shortened. Taking the gate 204a with a length of about 90nm as an example, the horizontal distribution of each lightly doped region 208 is between about
Figure B2009101464727D0000071
to
Figure B2009101464727D0000072
between. In one embodiment, the length L 1 of the first portion 208a is between
Figure B2009101464727D0000073
to
Figure B2009101464727D0000074
between. In one embodiment, the length L 2 of the second portion 208b is between
Figure B2009101464727D0000075
to
Figure B2009101464727D0000076
between. It is worth noting that since the third surface 201c is an inclined plane, the inclination angle of each lightly doped region 208 is controlled within a range of 45° to 60° to maintain the punch through characteristic of the device.

一般而言,横向电场(lateral electric field)仅取决于轻掺杂区208的表面掺杂特性。由于轻掺杂区208具有由第一部分208a与第二部分208b所构成倾斜且弯曲的轮廓,因此第一部分208a可提供保留的空间给掺杂区206扩散。在此半导体元件的结构中,在第一表面201a下的小部分轻掺杂区208的表面掺杂很淡,因此可以在不降低轻掺杂区208掺杂剂量及不影响轻掺杂区208电阻的情况下,而有效减轻热载子效应、栅极漏极间的重叠电容与栅极引发漏极漏电流(GIDL)。详言之,由于在栅极漏极间的重叠区域中的掺杂浓度会显著地减少,因此热载子效应、栅极引发漏极漏电流(GIDL)与栅极漏极间的重叠电容也会减少。再者,轻掺杂区208在栅极结构204下方的扩散与掺杂区206的扩散无关,因而掺杂区206的掺杂浓度可以够重且够深。Generally speaking, the lateral electric field only depends on the surface doping characteristics of the lightly doped region 208 . Since the lightly doped region 208 has an inclined and curved profile formed by the first portion 208a and the second portion 208b, the first portion 208a can provide a reserved space for the doped region 206 to diffuse. In the structure of this semiconductor device, the surface doping of a small part of the lightly doped region 208 under the first surface 201a is very light, so the doping dose of the lightly doped region 208 can be reduced and the lightly doped region 208 can be In the case of resistance, it effectively reduces the hot carrier effect, the overlapping capacitance between the gate and the drain, and the gate induced drain leakage (GIDL). In detail, since the doping concentration in the overlapping region between the gate and the drain is significantly reduced, the hot carrier effect, the gate induced drain leakage (GIDL) and the overlapping capacitance between the gate and the drain are also reduced. will decrease. Moreover, the diffusion of the lightly doped region 208 under the gate structure 204 has nothing to do with the diffusion of the doped region 206 , so the doping concentration of the doped region 206 can be heavy and deep enough.

此外,本发明的半导体元件还可包括间隙壁210、自对准金属硅化物层212以及应力层214。间隙壁210配置于栅极结构204的侧壁上,且位于轻掺杂区208上。间隙壁210例如具有弯曲的外型,而对应符合栅极结构204侧壁、第三表面201c及一部分第二表面201b的轮廓。换句话说,间隙壁210可以将栅极结构204的侧壁与外界隔绝,并覆盖形成有轻掺杂区208的部分基底200。间隙壁210的材料包括氧化物、氮氧化物(oxynitride)、氮化氧化物(nitrided oxide)、氮化物或上述材料的组合。在一实施例中,间隙壁210的厚度210a约介于

Figure B2009101464727D0000077
Figure B2009101464727D0000078
之间。In addition, the semiconductor device of the present invention may further include a spacer 210 , a salicide layer 212 and a stress layer 214 . The spacer 210 is disposed on the sidewall of the gate structure 204 and located on the lightly doped region 208 . The spacer 210 has, for example, a curved shape corresponding to the contours of the sidewall of the gate structure 204 , the third surface 201c and a part of the second surface 201b. In other words, the spacer 210 can isolate the sidewall of the gate structure 204 from the outside, and cover the portion of the substrate 200 formed with the lightly doped region 208 . The material of the spacer 210 includes oxide, oxynitride, nitrided oxide, nitride or a combination of the above materials. In one embodiment, the thickness 210a of the spacer 210 is between about
Figure B2009101464727D0000077
to
Figure B2009101464727D0000078
between.

自对准金属硅化物层212配置于栅极结构204上以及掺杂区206上。自对准金属硅化物层212的材料例如是硅化镍(NiSix)或硅化钴(CoSix)。在一实施例中,还可以在栅极结构204上与掺杂区206上形成接触窗(未绘示),由于配置有自对准金属硅化物层212,而使得界面上的电阻会降低。The salicide layer 212 is disposed on the gate structure 204 and the doped region 206 . The material of the salicide layer 212 is, for example, nickel silicide ( NiSix ) or cobalt silicide ( CoSix ). In one embodiment, a contact window (not shown) may also be formed on the gate structure 204 and the doped region 206 , since the salicide layer 212 is disposed, the resistance on the interface will be reduced.

应力层214配置于栅极结构204上与基底200上。应力层214可以是会提供压缩应力或拉伸应力至沟道区(即通道区,以下均称为沟道区)的氮化物薄膜。在一实施例中,会在沟道区引起拉伸应力的氮化物薄膜是用于NMOS,而会在沟道区引起压缩应力的氮化物薄膜是用于PMOS。对90nm的技术节点而言,应力层214的厚度例如会落在的范围内。一般而言,间隙壁210的厚度210a是影响短沟道效应的主要关键之一。藉由使间隙壁210的厚度210a变薄至

Figure B2009101464727D0000083
Figure B2009101464727D0000084
的范围内,以缩短应力层214与沟道区之间的距离,因而可改善因应力层214所提升的元件效能。The stress layer 214 is disposed on the gate structure 204 and the substrate 200 . The stress layer 214 may be a nitride film that provides compressive stress or tensile stress to the channel region (ie, the channel region, hereinafter referred to as the channel region). In one embodiment, the nitride film that causes tensile stress in the channel region is used for NMOS, and the nitride film that causes compressive stress in the channel region is used for PMOS. For a technology node of 90nm, the thickness of the stress layer 214 will fall within to In the range. Generally speaking, the thickness 210a of the spacer 210 is one of the main factors affecting the short channel effect. By thinning the thickness 210a of the spacer 210 to
Figure B2009101464727D0000083
to
Figure B2009101464727D0000084
Within the range, the distance between the stress layer 214 and the channel region can be shortened, thereby improving the performance of the device due to the stress layer 214 .

特别说明的是,由于在栅极结构204下方的轻掺杂区208扩散与掺杂区206的扩散无关,因此掺杂区206的掺杂浓度会够重且够深,而有利于自对准金属硅化物层212的形成。此外,因为轻掺杂区208具有第一部分208a而可使间隙壁210变薄。由于较薄的间隙壁210以及具有凹陷面的基底200,有助于使应力层214能够更加接近位于栅极结构204下的沟道区,因此可提升载子迁移率并促进元件效能的改善。In particular, since the diffusion of the lightly doped region 208 under the gate structure 204 has nothing to do with the diffusion of the doped region 206, the doping concentration of the doped region 206 will be heavy and deep enough to facilitate self-alignment. Formation of metal silicide layer 212 . In addition, because the lightly doped region 208 has the first portion 208a, the spacer 210 can be thinned. The thinner spacer 210 and the substrate 200 having a concave surface help to make the stress layer 214 closer to the channel region under the gate structure 204 , thereby improving carrier mobility and improving device performance.

接下来将利用剖面示意图继续说明本发明实施例的半导体元件的制造方法。以下所述的流程仅是为了详细说明本发明的方法在形成如图2所示的半导体元件的制作流程,以使熟习此项技术者能够据以实施,但并非用以限定本发明的范围。Next, the method for manufacturing the semiconductor device according to the embodiment of the present invention will be described further by using a schematic cross-sectional view. The flow described below is only to illustrate the manufacturing flow of the method of the present invention in forming the semiconductor device shown in FIG. 2 so that those skilled in the art can implement it accordingly, but it is not intended to limit the scope of the present invention.

图3A至图3E是依照本发明的一实施例的一种半导体元件的制造流程剖面示意图。3A to 3E are schematic cross-sectional views of a manufacturing process of a semiconductor device according to an embodiment of the present invention.

请参照图3A所示,提供具有第一导电型的基底300,其可以是P型硅基底、P型磊晶硅基底或是绝缘层上覆P型半导体(SOI)基底。第一导电型的井区302形成在基底300中,其中井区302例如是P型井区。在一实施例中,井区302可以是形成超陡倒退(SSR)井的轮廓。Referring to FIG. 3A , a substrate 300 with a first conductivity type is provided, which may be a P-type silicon substrate, a P-type epitaxial silicon substrate, or a P-type semiconductor-on-insulator (SOI) substrate. A well region 302 of the first conductivity type is formed in the substrate 300 , wherein the well region 302 is, for example, a P-type well region. In one embodiment, the well region 302 may be a profile forming a super steep setback (SSR) well.

请参照图3B所示,依序在基底300上形成介电层304、导体层306与图案化硬掩模层308。介电层304的材料可以是氧化物、氮化氧化物(nitrided oxide)、氮氧化物(oxynitride)或高介电常数(high-K)材料,其中高介电常数材料例如是铪(Hf)、氧化钛(TiOx)、氧化铪(HfOx)、氮氧化硅铪(HfSiON)、氧化铝铪(HfAlO)、氧化铝(Al2O3)。导体层306的材料可以是金属、掺杂多晶硅、硅锗(silicon-germanium)或是多晶硅与金属的组合。利用图案化硬掩模层308为掩模,移除部分介电层304与部分导体层306,以在基底300上定义出栅极结构310。图案化的介电层304是作为栅介电层,而图案化的导体层306是作为栅极。在一实施例中,栅极的长度可以是90nm或是其他更小的尺寸,而栅介电层的有效氧化物厚度(EOT)可以约介于

Figure B2009101464727D0000085
Figure B2009101464727D0000086
之间,以防止漏电流的发生。Referring to FIG. 3B , a dielectric layer 304 , a conductive layer 306 and a patterned hard mask layer 308 are sequentially formed on a substrate 300 . The material of the dielectric layer 304 can be oxide, nitrided oxide (nitrided oxide), oxynitride (oxynitride) or high dielectric constant (high-K) material, wherein the high dielectric constant material is hafnium (Hf) for example , titanium oxide (TiO x ), hafnium oxide (HfO x ), hafnium silicon oxynitride (HfSiON), hafnium aluminum oxide (HfAlO), aluminum oxide (Al 2 O 3 ). The material of the conductive layer 306 can be metal, doped polysilicon, silicon-germanium or a combination of polysilicon and metal. Using the patterned hard mask layer 308 as a mask, a portion of the dielectric layer 304 and a portion of the conductive layer 306 are removed to define a gate structure 310 on the substrate 300 . The patterned dielectric layer 304 is used as a gate dielectric layer, and the patterned conductive layer 306 is used as a gate. In one embodiment, the length of the gate can be 90nm or other smaller dimensions, and the effective oxide thickness (EOT) of the gate dielectric layer can be between about
Figure B2009101464727D0000085
to
Figure B2009101464727D0000086
between to prevent the occurrence of leakage current.

之后,移除一部分的基底300,以形成阶状上表面301。移除部分基底300的方法例如是以栅极结构310作为掩模而进行倾斜硅蚀刻制造工艺(sloped silicon etching process)。在一实施例中,倾斜硅蚀刻制造工艺(即制程,本文均称为制造工艺)可以是使用包含多种酸类的合适配方所进行的湿蚀刻。在另一实施例中,倾斜硅蚀刻制造工艺也可以是使用包含多种气体(如CHF3、CF4、Ar、O2)的合适组合所进行的等离子体蚀刻。所形成的阶状上表面301包括第一表面301a、第二表面301b以及第三表面301c,其中第三表面301c连接第一表面301a与第二表面301b。第一表面301a例如是对应于栅极结构310的位置。低于第一表面301a的第二表面301b实质上可平行于第一表面301a。当第一表面301a与第二表面301b实质上为平坦面时,第三表面301c可倾斜于第一表面301a。也就是说,第三表面301c是介于第一表面301a与第二表面301b之间的斜面,其中斜面的上缘连接第一表面301a,而斜面的下缘连接第二表面301b。在一实施例中,第一表面301a与第二表面301b之间的高度差D1介于

Figure B2009101464727D0000091
Figure B2009101464727D0000092
之间。在一实施例中,第一表面301a与第二表面301b之间的水平间距D2介于
Figure B2009101464727D0000093
Figure B2009101464727D0000094
之间。在一实施例中,第一表面301a的延伸方向与第三表面301c所形成的夹角ψ介于45°至60°之间。Afterwards, a portion of the substrate 300 is removed to form a stepped upper surface 301 . A method for removing part of the substrate 300 is, for example, using the gate structure 310 as a mask to perform a sloped silicon etching process. In one embodiment, the oblique silicon etching process (ie, the process, referred to herein as the process) may be wet etching using a suitable recipe including various acids. In another embodiment, the oblique silicon etching process may also be plasma etching using a suitable combination of various gases (such as CHF 3 , CF 4 , Ar, O 2 ). The formed stepped upper surface 301 includes a first surface 301a, a second surface 301b and a third surface 301c, wherein the third surface 301c connects the first surface 301a and the second surface 301b. The first surface 301 a is, for example, a position corresponding to the gate structure 310 . The second surface 301b lower than the first surface 301a may be substantially parallel to the first surface 301a. When the first surface 301a and the second surface 301b are substantially flat, the third surface 301c may be inclined to the first surface 301a. That is to say, the third surface 301c is an inclined surface between the first surface 301a and the second surface 301b, wherein the upper edge of the inclined surface is connected to the first surface 301a, and the lower edge of the inclined surface is connected to the second surface 301b. In one embodiment, the height difference D1 between the first surface 301a and the second surface 301b is between
Figure B2009101464727D0000091
to
Figure B2009101464727D0000092
between. In one embodiment, the horizontal distance D2 between the first surface 301a and the second surface 301b is between
Figure B2009101464727D0000093
to
Figure B2009101464727D0000094
between. In one embodiment, the angle ψ formed by the extension direction of the first surface 301 a and the third surface 301 c is between 45° and 60°.

请参照图3C所示,移除图案化硬掩模层308。接着,在基底300上形成间隙壁材料层312。间隙壁材料层312例如是覆盖栅极结构310、第二表面301b及第三表面301c。在一实施例中,间隙壁材料层312的厚度约介于之间。间隙壁材料层312的材料包括氧化物、氮氧化物(oxynitride)、氮化氧化物(nitrided oxide)、氮化物或上述材料的组合。形成间隙壁材料层312的方法可以是利用沉积制造工艺或快速热制造工艺(rapid thermal process,RTP),快速热制造工艺例如是原位蒸汽生成(in-situ steam generation,ISSG)氧化制造工艺。Referring to FIG. 3C , the patterned hard mask layer 308 is removed. Next, a spacer material layer 312 is formed on the substrate 300 . The spacer material layer 312 covers, for example, the gate structure 310, the second surface 301b and the third surface 301c. In one embodiment, the thickness of the spacer material layer 312 is between about to between. The material of the spacer material layer 312 includes oxide, oxynitride, nitrided oxide, nitride or a combination of the above materials. The method for forming the spacer material layer 312 may be a deposition process or a rapid thermal process (rapid thermal process, RTP). The rapid thermal process is, for example, an in-situ steam generation (ISSG) oxidation process.

随之,进行植入制造工艺314,以在栅极结构310两侧的基底300形成第二导电型(N型)的轻掺杂区316。轻掺杂区316例如是在基底300中作为源极漏极延伸(SDE)的结。轻掺杂区316可以是利用垂直植入所形成,或是利用倾斜角植入所形成,并使用低能量以形成浅的源极漏极延伸(SDE)结深度(junction depth)及使用足够重剂量以降低片电阻。在一实施例中,当栅极长度约为90nm且间隙壁材料层312的厚度约为

Figure B2009101464727D0000097
时,可以使用10-15KeV的能量与5e14-3e15cm-2的剂量来进行植入制造工艺314,且可以利用5°-10°的倾斜角植入掺质。在一实施例中,当元件尺寸更缩减且间隙壁材料层312的厚度变薄至
Figure B2009101464727D0000098
时,植入制造工艺314的能量可减低至2-7KeV。Subsequently, an implantation process 314 is performed to form lightly doped regions 316 of the second conductivity type (N type) on the substrate 300 on both sides of the gate structure 310 . The lightly doped region 316 is, for example, a junction as a source-drain extension (SDE) in the substrate 300 . The lightly doped region 316 can be formed using a vertical implant or an angled implant using low energy to form a shallow source-drain extension (SDE) junction depth and using a sufficiently heavy dose to reduce sheet resistance. In one embodiment, when the gate length is about 90 nm and the thickness of the spacer material layer 312 is about
Figure B2009101464727D0000097
When , the implantation process 314 can be performed with an energy of 10-15KeV and a dose of 5e 14 -3e 15 cm -2 , and the dopant can be implanted with an inclination angle of 5°-10°. In one embodiment, when the device size is further reduced and the thickness of the spacer material layer 312 is thinned to
Figure B2009101464727D0000098
When , the energy of the implantation process 314 can be reduced to 2-7KeV.

值得注意的是,也可以是在形成栅极结构310之后及形成间隙壁材料层312之前进行植入制造工艺314。以90nm的技术节点为例,可以使用2-5KeV的能量与5e14-1e15cm-2的剂量来进行植入制造工艺314,且可以利用0°的倾斜角垂直植入掺质。当元件尺寸更缩减时,需要较低的能量来进行植入制造工艺314,可使用约0.1-1KeV的能量。It should be noted that the implantation process 314 may also be performed after the gate structure 310 is formed and before the spacer material layer 312 is formed. Taking the technology node of 90nm as an example, the implantation process 314 can be performed with an energy of 2-5KeV and a dose of 5e 14 -1e 15 cm -2 , and dopants can be vertically implanted with an inclination angle of 0°. When the device size is further reduced, lower energy is required to perform the implantation process 314, and an energy of about 0.1-1 KeV can be used.

此外,在一实施例中,在形成阶状上表面301之后或是在形成轻掺杂区316之后,还可以在井区302中形成第一导电型(如P型)的局部袋状(环状)植入区或复合袋状(环状)植入区。在另一实施例中,也可以是在形成间隙壁材料层312之后及形成轻掺杂区316之前,在井区302中形成袋状(环状)植入区。也就是说,井区302可以是只具有超陡倒退(SSR)井,或是具有超陡倒退井与袋状(环状)植入区的结合。局部袋状(环状)植入区或复合袋状(环状)植入区例如是分别形成于栅极结构310的下方,且分别邻接于之后预形成的各掺杂区。上述袋状(环状)区可以利用垂直植入所形成,或是以7°-45°的倾斜角进行植入所形成。In addition, in an embodiment, after the step-shaped upper surface 301 is formed or after the lightly doped region 316 is formed, a local pocket (annular pocket) of the first conductivity type (such as P-type) can also be formed in the well region 302. shape) or compound pocket (annular) implantation area. In another embodiment, after forming the spacer material layer 312 and before forming the lightly doped region 316 , a pocket-shaped (ring-shaped) implanted region may be formed in the well region 302 . That is, the well region 302 may be a super-steep setback (SSR) well only, or a combination of a super-steep setback well and a pocket (annular) implanted region. The partial pocket (ring-shaped) implanted regions or composite pocket (ring-shaped) implanted regions are respectively formed under the gate structure 310 and adjacent to the doped regions pre-formed later, for example. The aforementioned pocket (annular) region can be formed by vertical implantation, or by implantation at an inclination angle of 7°-45°.

请参照图3D所示,在栅极结构310的侧壁上形成间隙壁318。间隙壁318覆盖一部分的间隙壁材料层312,以定义后续预形成的源极区与漏极区。以间隙壁318作为掩模移除部分的间隙壁材料层312。剩余的间隙壁材料层312会形成间隙壁312a,各间隙壁312a分别配置于间隙壁318与栅极结构310的侧壁之间。进行植入制造工艺320,以在间隙壁318的外侧基底300中分别形成第二导电型的掺杂区322。掺杂区322形成于第二表面301b下,且电性连接轻掺杂区316。掺杂区322例如是N+掺杂区,以分别作为源极区与漏极区。在形成间隙壁318之后,可以使用高于植入制造工艺314的能量以垂直植入的方式进行植入制造工艺320。深且重的掺杂区322可有助于降低片电阻并使后续的金属硅化制造工艺更容易进行。在一实施例中,对90nm的技术节点而言,可以使用10-20KeV的能量与1e15-3e15cm-2的剂量来进行植入制造工艺320。Referring to FIG. 3D , a spacer 318 is formed on the sidewall of the gate structure 310 . The spacer 318 covers a portion of the spacer material layer 312 to define a source region and a drain region to be pre-formed later. A portion of the spacer material layer 312 is removed using the spacer 318 as a mask. The remaining spacer material layer 312 forms spacers 312 a, and each spacer 312 a is respectively disposed between the spacer 318 and the sidewall of the gate structure 310 . An implantation process 320 is performed to form doped regions 322 of the second conductivity type in the outer substrate 300 of the spacers 318 . The doped region 322 is formed under the second surface 301 b and is electrically connected to the lightly doped region 316 . The doped region 322 is, for example, an N+ doped region to serve as a source region and a drain region respectively. After the spacers 318 are formed, the implant process 320 may be performed in a vertical implant using higher energy than the implant process 314 . The deep and heavily doped region 322 can help reduce the sheet resistance and facilitate the subsequent metal silicide manufacturing process. In one embodiment, for a technology node of 90nm, the implantation process 320 may be performed using an energy of 10-20KeV and a dose of 1e15-3e15cm -2 .

请参照图3E所示,还可以进行回火制造工艺以活化掺质。在90nm的技术节点中,回火制造工艺可以是一般的浸入式(soak)回火制造工艺或是尖峰(spike)回火制造工艺。针对尺寸更小的元件,还可以使用其他的先进回火技术,如快速(flash)或激光(laser)回火制造工艺。Referring to FIG. 3E , a tempering process can also be performed to activate the dopant. In the technology node of 90nm, the tempering manufacturing process can be a general soak tempering manufacturing process or a spike tempering manufacturing process. For smaller components, other advanced tempering techniques can also be used, such as fast (flash) or laser (laser) tempering manufacturing process.

之后,移除间隙壁318,并在栅极结构310上与掺杂区322上形成自对准金属硅化物层324。自对准金属硅化物层324的材料可以是硅化镍(NiSix)或硅化钴(CoSix)。在一实施例中,可以在移除间隙壁318之前或之后形成自对准金属硅化物层324。接着,在基底300上形成应力层326,以完成本发明的半导体元件。应力层326可以是会提供压缩应力或拉伸应力至沟道区的氮化物薄膜。在此实施例中,应力层326会在NMOS的沟道区引起拉伸应力。在另一实施例中,会在沟道区引起压缩应力的氮化物薄膜可作为PMOS的应力层。针对90nm的技术节点,应力层326的厚度例如介于约

Figure B2009101464727D0000101
Figure B2009101464727D0000111
之间。须注意的是,上述自对准金属硅化物层324、应力层326等构件的形成方法及形成顺序当为此技术领域的人员所熟知,故于此不赘述其细节。Afterwards, the spacer 318 is removed, and a salicide layer 324 is formed on the gate structure 310 and the doped region 322 . The material of the salicide layer 324 may be nickel silicide ( NiSix ) or cobalt silicide ( CoSix ). In one embodiment, the salicide layer 324 may be formed before or after the spacer 318 is removed. Next, a stress layer 326 is formed on the substrate 300 to complete the semiconductor device of the present invention. The stress layer 326 may be a nitride film that provides compressive stress or tensile stress to the channel region. In this embodiment, the stress layer 326 induces tensile stress in the channel region of the NMOS. In another embodiment, the nitride film that induces compressive stress in the channel region can be used as the stress layer of the PMOS. For a technology node of 90nm, the thickness of the stress layer 326 is, for example, between about
Figure B2009101464727D0000101
to
Figure B2009101464727D0000111
between. It should be noted that the formation method and formation sequence of the aforementioned salicide layer 324 , stress layer 326 and other components are well known to those skilled in the art, so details thereof will not be repeated here.

请再次参照图3E所示,分别配置于栅极结构310与掺杂区322之间的基底300中的各轻掺杂区316包括相连的第一部分316a与第二部分316b,以形成倾斜且弯曲的轮廓。第一部分316a配置于第二表面301b下,且相邻于第三表面301c。第二部分316b配置于第三表面301c下,且第二部分316b还可以有一小部分的区域延伸至第一表面301a下。当栅极长度约为90nm时,各轻掺杂区316的水平分布例如是介于约

Figure B2009101464727D0000112
Figure B2009101464727D0000113
之间。在一实施例中,第一部分316a的长度L1介于
Figure B2009101464727D0000114
Figure B2009101464727D0000115
之间。在一实施例中,第二部分316b的长度L2介于
Figure B2009101464727D0000116
Figure B2009101464727D0000117
之间。值得注意的是,由于第三表面301c为倾斜面,因此各轻掺杂区316的倾斜角被控制在45°至60°的范围内,以保持元件的击穿特性。倾斜且弯曲的轻掺杂区316在表面具有较轻的掺杂浓度,因此可减轻热载子效应,并在不增加源极漏极延伸(SDE)电阻的情况下减少栅极引发漏极漏电流(GIDL)与栅极漏极间的重叠电容。在回火制造工艺的过程中,由于轻掺杂区316具有倾斜且弯曲的轮廓,因此轻掺杂区316在栅极结构310下方的扩散与掺杂区322的扩散无关,而掺杂区322的掺杂浓度可以够重且够深以利进行金属硅化制造工艺。而且,由于间隙壁312a薄且顺应基底300的外型而弯曲,因此应力层326会更靠近沟道区,而可有效提升元件效能。Please refer to FIG. 3E again, each lightly doped region 316 disposed in the substrate 300 between the gate structure 310 and the doped region 322 includes a connected first portion 316a and a second portion 316b to form an inclined and curved Outline. The first portion 316a is disposed under the second surface 301b and adjacent to the third surface 301c. The second portion 316b is disposed under the third surface 301c, and a small portion of the second portion 316b may extend below the first surface 301a. When the gate length is about 90nm, the horizontal distribution of each lightly doped region 316 is, for example, between about
Figure B2009101464727D0000112
to
Figure B2009101464727D0000113
between. In one embodiment, the length L 1 of the first portion 316a is between
Figure B2009101464727D0000114
to
Figure B2009101464727D0000115
between. In one embodiment, the length L2 of the second portion 316b is between
Figure B2009101464727D0000116
to
Figure B2009101464727D0000117
between. It is worth noting that since the third surface 301c is an inclined plane, the inclination angle of each lightly doped region 316 is controlled within a range of 45° to 60° to maintain the breakdown characteristics of the device. The sloped and curved lightly doped region 316 has a lighter doping concentration at the surface, thereby mitigating hot carrier effects and reducing gate-induced drain leakage without increasing source-drain extension (SDE) resistance current (GIDL) and overlap capacitance between gate and drain. During the tempering manufacturing process, since the lightly doped region 316 has an inclined and curved profile, the diffusion of the lightly doped region 316 under the gate structure 310 has nothing to do with the diffusion of the doped region 322, while the doped region 322 The doping concentration can be heavy enough and deep enough to facilitate the metal silicide manufacturing process. Moreover, since the spacer 312 a is thin and curved following the shape of the substrate 300 , the stress layer 326 is closer to the channel region, which can effectively improve device performance.

图4A至图4C是依照本发明的另一实施例的一种半导体元件的制造流程剖面示意图。须注意的是,图4A至图4C所示的制造流程是接续图3B后的步骤。在图4A至图4C中,和图3B相同的构件则使用相同的标号并省略其说明。4A to 4C are schematic cross-sectional views of a manufacturing process of a semiconductor device according to another embodiment of the present invention. It should be noted that the manufacturing process shown in FIG. 4A to FIG. 4C is a step after FIG. 3B . In FIGS. 4A to 4C , the same components as those in FIG. 3B are assigned the same reference numerals and their descriptions are omitted.

请参照图4A所示,移除图案化硬掩模层308。接着,在栅极结构310的侧壁与部分基底300上形成间隙壁402及间隙壁404。弯曲的间隙壁402可以利用可弃式(disposable)间隙壁404来形成。间隙壁402分别配置在间隙壁404与栅极结构310的侧壁之间。间隙壁402与间隙壁404覆盖第三表面301c且覆盖部分第二表面301b,因此可利用间隙壁402与间隙壁404来定义后续预形成的源极区与漏极区。Referring to FIG. 4A , the patterned hard mask layer 308 is removed. Next, a spacer 402 and a spacer 404 are formed on the sidewalls of the gate structure 310 and part of the substrate 300 . The curved spacer 402 may be formed using a disposable spacer 404 . The spacers 402 are respectively disposed between the spacers 404 and the sidewalls of the gate structure 310 . The spacer 402 and the spacer 404 cover the third surface 301c and cover a part of the second surface 301b, so the spacer 402 and the spacer 404 can be used to define the source region and the drain region to be pre-formed later.

接着,进行植入制造工艺406,以在间隙壁404的外侧基底300中分别形成第二导电型的掺杂区408。形成在第二表面301b下的掺杂区408例如是N+掺杂区,以分别作为源极区与漏极区。可以使用高于形成源极漏极延伸(SDE)的能量以垂直植入的方式进行植入制造工艺406。在一实施例中,对90nm的技术节点而言,可以使用10-20KeV的能量与1e15-3e15cm-2的剂量来进行植入制造工艺406。Next, an implantation process 406 is performed to respectively form doped regions 408 of the second conductivity type in the outer substrate 300 of the spacers 404 . The doped region 408 formed under the second surface 301b is, for example, an N+ doped region to serve as a source region and a drain region respectively. The implant fabrication process 406 may be performed in a vertical implant using higher energies than forming source drain extensions (SDE). In one embodiment, for a technology node of 90nm, the implantation process 406 may be performed using an energy of 10-20KeV and a dose of 1e15-3e15cm -2 .

请参照图4B所示,移除间隙壁404。进行植入制造工艺410,以在栅极结构310两侧的基底300中形成第二导电型(N型)的轻掺杂区412。轻掺杂区412可以是利用垂直植入所形成,或是使用低能量并利用倾斜角植入所形成。在一实施例中,当栅极长度约为90nm且间隙壁402的厚度约为

Figure B2009101464727D0000121
时,可以使用10-15KeV的能量与5e14-3e15cm-2的剂量来进行植入制造工艺410,且可以利用5°-10°的倾斜角植入掺质。在一实施例中,当元件尺寸更缩减且间隙壁402的厚度变薄至
Figure B2009101464727D0000122
时,植入制造工艺410的能量可减低至2-7KeV。Referring to FIG. 4B , the spacer 404 is removed. An implantation process 410 is performed to form lightly doped regions 412 of the second conductivity type (N type) in the substrate 300 on both sides of the gate structure 310 . The lightly doped region 412 can be formed using vertical implantation, or using low energy and using oblique angle implantation. In one embodiment, when the gate length is about 90 nm and the thickness of the spacer 402 is about
Figure B2009101464727D0000121
When , the implantation process 410 can be performed with an energy of 10-15KeV and a dose of 5e 14 -3e 15 cm -2 , and the dopant can be implanted with an inclination angle of 5°-10°. In one embodiment, when the device size is further reduced and the thickness of the spacer wall 402 is thinned to
Figure B2009101464727D0000122
When , the energy of the implant manufacturing process 410 can be reduced to 2-7KeV.

请参照图4C所示,还可以进行回火制造工艺以活化掺质。之后,在栅极结构310上与掺杂区408上形成自对准金属硅化物层416。接着,在基底300上形成应力层418,以完成本发明的半导体元件。如图4C所示,分别配置在栅极结构310与掺杂区408之间的基底300中的各轻掺杂区412包括第一部分412a与第二部分412b,其中第一部分412a连接第二部分412b。第一部分412a配置于第二表面301b下,且相邻于第三表面301c。第二部分412b配置于第三表面301c下,且第二部分412b还可以有一小部分的区域延伸至第一表面301a下。当栅极的长度约为90nm时,各轻掺杂区412的水平分布可以介于约

Figure B2009101464727D0000123
Figure B2009101464727D0000124
之间。在一实施例中,第一部分412a的长度L1介于
Figure B2009101464727D0000125
Figure B2009101464727D0000126
之间。在一实施例中,第二部分412b的长度L2介于
Figure B2009101464727D0000128
之间。特别说明的是,由于第三表面301c为倾斜面,因此各轻掺杂区412的倾斜角可被控制在45°至60°的范围内,以保持元件的击穿特性。Referring to FIG. 4C , a tempering process can also be performed to activate the dopant. Afterwards, a salicide layer 416 is formed on the gate structure 310 and the doped region 408 . Next, a stress layer 418 is formed on the substrate 300 to complete the semiconductor device of the present invention. As shown in FIG. 4C, each lightly doped region 412 disposed in the substrate 300 between the gate structure 310 and the doped region 408 includes a first portion 412a and a second portion 412b, wherein the first portion 412a is connected to the second portion 412b . The first portion 412a is disposed under the second surface 301b and adjacent to the third surface 301c. The second portion 412b is disposed under the third surface 301c, and a small area of the second portion 412b may extend below the first surface 301a. When the length of the gate is about 90nm, the horizontal distribution of each lightly doped region 412 can be between about
Figure B2009101464727D0000123
to
Figure B2009101464727D0000124
between. In one embodiment, the length L 1 of the first portion 412a is between
Figure B2009101464727D0000125
to
Figure B2009101464727D0000126
between. In one embodiment, the length L 2 of the second portion 412b is between to
Figure B2009101464727D0000128
between. In particular, since the third surface 301c is an inclined plane, the inclination angle of each lightly doped region 412 can be controlled within a range of 45° to 60°, so as to maintain the breakdown characteristics of the device.

图5A至图5C是依照本发明的又一实施例的一种半导体元件的制造流程剖面示意图。须注意的是,图5A至图5C所示的制造流程是接续图3B后的步骤。在图5A至图5C中,和图3B相同的构件则使用相同的标号并省略其说明。5A to 5C are schematic cross-sectional views of a manufacturing process of a semiconductor device according to yet another embodiment of the present invention. It should be noted that the manufacturing process shown in FIG. 5A to FIG. 5C is a step after FIG. 3B . In FIGS. 5A to 5C , the same components as those in FIG. 3B are assigned the same reference numerals and their descriptions are omitted.

请参照图5A所示,移除图案化硬掩模层308。接着,在栅极结构310的侧壁与部分基底300上形成间隙壁502以及间隙壁504。具有弯曲外型的间隙壁502例如是藉由可弃式(disposable)间隙壁504来形成。间隙壁502分别配置于间隙壁504与栅极结构310的侧壁之间。间隙壁502与间隙壁504覆盖第三表面301c且覆盖部分的第二表面301b,而可用于定义后续预形成的源极漏极延伸(SDE)、源极区与漏极区。Referring to FIG. 5A , the patterned hard mask layer 308 is removed. Next, a spacer 502 and a spacer 504 are formed on the sidewalls of the gate structure 310 and part of the substrate 300 . The curved spacer 502 is formed by, for example, a disposable spacer 504 . The spacers 502 are respectively disposed between the spacers 504 and the sidewalls of the gate structure 310 . The spacer 502 and the spacer 504 cover the third surface 301c and part of the second surface 301b, and can be used to define the subsequent pre-formed source-drain extension (SDE), source region and drain region.

请参照图5B-1所示,移除间隙壁504。进行植入制造工艺506,以在栅极结构310两侧的基底300中形成第二导电型(N型)的轻掺杂区508与掺杂区509a。轻掺杂区508例如是形成于间隙壁502的下方,而掺杂区509a例如是形成于间隙壁502的外侧。Referring to FIG. 5B-1 , the spacer 504 is removed. The implantation process 506 is performed to form lightly doped regions 508 and doped regions 509 a of the second conductivity type (N type) in the substrate 300 on both sides of the gate structure 310 . The lightly doped region 508 is formed under the spacer 502 , and the doped region 509 a is formed outside the spacer 502 , for example.

请参照图5B-2所示,在另一实施例中,更可以使用低能量选择性地进行植入制造工艺507,以在栅极结构310的两侧基底300中形成第二导电型(N型)的掺杂区509b,而使源极漏极(SD)扩散区更深。掺杂区509b例如是形成在掺杂区509a的范围。在此说明的是,本发明对进行植入制造工艺506与植入制造工艺507的先后顺序并不作任何限制,亦即上述进行植入制造工艺506与植入制造工艺507的顺序可以对调。Please refer to FIG. 5B-2. In another embodiment, low energy can be used to selectively perform implantation manufacturing process 507 to form the second conductivity type (N type) doped region 509b, so that the source-drain (SD) diffusion region is deeper. The doped region 509b is, for example, formed in the range of the doped region 509a. It is noted here that the present invention does not impose any limitation on the order of performing the implantation manufacturing process 506 and the implantation manufacturing process 507 , that is, the above-mentioned order of performing the implantation manufacturing process 506 and the implantation manufacturing process 507 can be reversed.

承上述,浅的源极漏极延伸(SDE)区以及源极漏极(SD)扩散区可以是使用适当能量进行单一植入制造工艺而同时形成,或是进行双次植入制造工艺以将掺质植入基底300两次。在一实施例中,如图5B-1所示,在单一植入制造工艺以同时形成轻掺杂区508与掺杂区509a的过程中,由于间隙壁502覆盖在基底300上,轻掺杂区508会形成浅结(shallow junction);由于没有间隙壁502的遮蔽,掺杂区509a会形成较深的结。以90nm的技术节点且间隙壁502的厚度约为

Figure B2009101464727D0000131
为例,可以使用约15KeV的能量与1e15-3e15cm-2的剂量来进行单一植入制造工艺,并使用5°-10°的倾斜角来植入掺质,如此一来就可以同时形成所需的结轮廓。Based on the above, the shallow source-drain extension (SDE) region and the source-drain (SD) diffusion region can be formed simultaneously by a single implant process using appropriate energy, or by performing a double implant process to Dopants are implanted into the substrate 300 twice. In one embodiment, as shown in FIG. 5B-1 , during the single implantation process to simultaneously form the lightly doped region 508 and the doped region 509a, since the spacer 502 covers the substrate 300, the lightly doped The region 508 forms a shallow junction; the doped region 509a forms a deeper junction since there is no shielding from the spacer 502 . With a technology node of 90nm and the thickness of the spacer 502 is about
Figure B2009101464727D0000131
As an example, a single implantation process can be performed with an energy of about 15KeV and a dose of 1e 15 -3e 15 cm -2 , and a dopant can be implanted with an inclination angle of 5°-10°, so that simultaneous Form the desired knot profile.

在一实施例中,在两步骤植入制造工艺以形成轻掺杂区508与掺杂区509a、509b的过程中,藉由植入制造工艺506可同时形成轻掺杂区508与掺杂区509a(如图5B-1所示);而由于间隙壁502的遮蔽效果,另外使用较低的能量进行植入制造工艺507只会增加掺杂区509b的掺杂浓度(如图5B-2所示)。以90nm的技术节点且间隙壁502的厚度约为

Figure B2009101464727D0000132
为例,可以使用约15KeV的能量与1e15-3e15cm-2的剂量来进行植入制造工艺506而同时形成轻掺杂区508与掺杂区509a,其中使用5°-10°的倾斜角来植入掺质。在相同于上述的条件下,可以使用约5-10KeV的能量与1e15-3e15cm-2的剂量来进行植入制造工艺507,以增加掺杂区509b的掺杂浓度。In one embodiment, during the two-step implantation process to form the lightly doped region 508 and the doped regions 509a, 509b, the lightly doped region 508 and the doped region can be formed simultaneously by the implantation process 506 509a (as shown in FIG. 5B-1); and due to the shielding effect of the spacer 502, the implantation process 507 using lower energy will only increase the doping concentration of the doped region 509b (as shown in FIG. 5B-2 Show). With a technology node of 90nm and the thickness of the spacer 502 is about
Figure B2009101464727D0000132
For example, an energy of about 15KeV and a dose of 1e 15 -3e 15 cm -2 can be used to perform the implantation process 506 while simultaneously forming the lightly doped region 508 and the doped region 509a, wherein a slope of 5°-10° is used corners to implant dopants. Under the same conditions as above, the implantation process 507 can be performed with an energy of about 5-10 KeV and a dose of 1e 15 -3e 15 cm −2 to increase the doping concentration of the doped region 509 b.

请参照图5C所示,在进行植入制造工艺506之后或在进行植入制造工艺507之后,还可以进行回火制造工艺以活化掺质,因而形成掺杂区509。之后,在栅极结构310上与掺杂区509上形成自对准金属硅化物层510。接着,在基底300上形成应力层512,以完成本发明的半导体元件。如图5C所示,分别配置于栅极结构310与掺杂区509之间的基底300中的各轻掺杂区508包括第一部分508a与第二部分508b,其中第一部分508a连接第二部分508b。第一部分508a配置于第二表面301b下,且相邻于第三表面301c。第二部分508b配置于第三表面301c下,并选择性地包括一小部分的区域延伸至第一表面301a下。当栅极的长度约为90nm时,各轻掺杂区508的水平分布例如是介于约

Figure B2009101464727D0000133
Figure B2009101464727D0000134
之间。在一实施例中,第一部分508a的长度L1介于
Figure B2009101464727D0000135
Figure B2009101464727D0000136
之间。在一实施例中,第二部分508b的长度L2介于
Figure B2009101464727D0000137
Figure B2009101464727D0000138
之间。特别说明的是,由于第三表面301c为倾斜面,因此各轻掺杂区508的倾斜角可被控制在45°至60°的范围内,以保持元件的击穿特性。Referring to FIG. 5C , after performing the implantation process 506 or after performing the implantation process 507 , a tempering process may also be performed to activate dopants, thereby forming a doped region 509 . Afterwards, a salicide layer 510 is formed on the gate structure 310 and the doped region 509 . Next, a stress layer 512 is formed on the substrate 300 to complete the semiconductor device of the present invention. As shown in FIG. 5C, each lightly doped region 508 in the substrate 300 disposed between the gate structure 310 and the doped region 509 includes a first portion 508a and a second portion 508b, wherein the first portion 508a is connected to the second portion 508b . The first portion 508a is disposed under the second surface 301b and adjacent to the third surface 301c. The second portion 508b is disposed under the third surface 301c, and optionally includes a small portion extending below the first surface 301a. When the length of the gate is about 90nm, the horizontal distribution of each lightly doped region 508 is, for example, between about
Figure B2009101464727D0000133
to
Figure B2009101464727D0000134
between. In one embodiment, the length L 1 of the first portion 508a is between
Figure B2009101464727D0000135
to
Figure B2009101464727D0000136
between. In one embodiment, the length L 2 of the second portion 508b is between
Figure B2009101464727D0000137
to
Figure B2009101464727D0000138
between. In particular, since the third surface 301c is an inclined plane, the inclination angle of each lightly doped region 508 can be controlled within a range of 45° to 60°, so as to maintain the breakdown characteristics of the device.

为证实本发明的半导体元件可有效改善元件效能,接下来将以实验例说明其特性。以下实验例的说明仅是用来说明本发明的半导体元件的结构配置对于横向电场(lateral electric field)的影响,但并非用以限定本发明的范围。In order to prove that the semiconductor device of the present invention can effectively improve the performance of the device, its characteristics will be described with experimental examples. The description of the following experimental example is only used to illustrate the influence of the structure configuration of the semiconductor device of the present invention on the lateral electric field, but is not intended to limit the scope of the present invention.

实验例Experimental example

图6所绘示是根据现有习知的NMOS及本发明实验例的NMOS在平行于第一表面的沟道区中不同位置所对应的横向电场分布曲线图。FIG. 6 shows the lateral electric field distribution curves corresponding to different positions in the channel region parallel to the first surface according to the conventional NMOS and the NMOS of the experimental example of the present invention.

如图6所示,分别模拟现有习知的NMOS及本发明所提出的NMOS在接近栅极结构与硅基底之间界面的沟道区的横向电场分布。现有习知的NMOS与本发明实验例的NMOS的栅极长度约为90nm。在分别提供相同偏压至两个元件的情况下,现有习知的NMOS的横向电场分布远高于本发明实验例的NMOS的横向电场分布。由于横向电场显著影响热载子效应,因此具有较高横向电场的现有习知NMOS会遭遇严重的热载子效应,而导致元件效能降低。由此可知,本发明所提出的NMOS结构具有更低的横向电场值,因而能够达到提升元件效能的功效。As shown in FIG. 6 , the lateral electric field distribution in the channel region close to the interface between the gate structure and the silicon substrate is simulated respectively for the conventional NMOS and the NMOS proposed by the present invention. The gate lengths of the conventional NMOS and the NMOS of the experimental example of the present invention are about 90 nm. Under the condition that the same bias voltage is provided to the two elements respectively, the lateral electric field distribution of the conventional NMOS is much higher than that of the NMOS of the experimental example of the present invention. Since the lateral electric field significantly affects the hot carrier effect, the conventional NMOS with a relatively high lateral electric field suffers from severe hot carrier effects, resulting in reduced device performance. It can be seen that the NMOS structure proposed by the present invention has a lower lateral electric field value, and thus can achieve the effect of improving device performance.

综上所述,本发明的半导体元件包括具有第一部分与第二部分的轻掺杂区,而倾斜且弯曲的轻掺杂区可以在不减轻轻掺杂区掺质浓度的情况下降低热载子效应。而且,藉由使轻掺杂区具有倾斜且弯曲的轮廓,还可以减轻如栅极引发漏极漏电流(GIDL)等漏电流及栅极漏极间的重叠电容。To sum up, the semiconductor device of the present invention includes a lightly doped region having a first portion and a second portion, and the inclined and curved lightly doped region can reduce hot carriers without reducing the dopant concentration of the lightly doped region. effect. Moreover, by making the lightly doped region have an inclined and curved profile, leakage currents such as gate induced drain leakage (GIDL) and overlap capacitance between gate and drain can be reduced.

此外,本发明的半导体元件的制造方法利用可弃式(disposable)间隙壁来形成倾斜且弯曲的轻掺杂区,而可轻易地整合至现有制造工艺中。因此,制造工艺简单而不会增加制造成本,且所形成的元件也会具有更佳效能。再者,本发明的半导体元件的制造方法可以应用在所有MOS元件结构上,即使是元件尺寸微缩至90nm以下的MOS元件也适用。In addition, the manufacturing method of the semiconductor device of the present invention uses a disposable spacer to form an inclined and curved lightly doped region, and can be easily integrated into an existing manufacturing process. Therefore, the manufacturing process is simple without increasing the manufacturing cost, and the formed device has better performance. Furthermore, the manufacturing method of the semiconductor element of the present invention can be applied to all MOS element structures, even the MOS element whose element size is shrunk to below 90nm.

以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with this field Those skilled in the art, without departing from the scope of the technical solution of the present invention, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all the content that does not depart from the technical solution of the present invention, according to the present invention Any simple modifications, equivalent changes and modifications made to the above embodiments by the technical essence still belong to the scope of the technical solutions of the present invention.

Claims (20)

1.一种半导体元件,其特征在于其包括:1. A semiconductor element, characterized in that it comprises: 一基底,具有一阶状上表面,其中该阶状上表面包括一第一表面、低于该第一表面的一第二表面、连接该第一表面与该第二表面的第三表面;A base having a stepped upper surface, wherein the stepped upper surface includes a first surface, a second surface lower than the first surface, and a third surface connecting the first surface and the second surface; 一栅极结构,配置于该第一表面上;a gate structure configured on the first surface; 两掺杂区,配置于该栅极结构两侧的该基底中,且位于该第二表面下;以及two doped regions, disposed in the substrate on both sides of the gate structure, and located under the second surface; and 两轻掺杂区,分别配置于该栅极结构与该些掺杂区之间的该基底中,其中各该些轻掺杂区包括:Two lightly doped regions are respectively disposed in the substrate between the gate structure and the doped regions, wherein each of the lightly doped regions includes: 一第一部分,位于该第二表面下;以及a first portion located below the second surface; and 一第二部分,连接该第一部分,且位于该第三表面下。A second part is connected with the first part and is located under the third surface. 2.根据权利要求1所述的半导体元件,其特征在于其中所述的第三表面倾斜于该第一表面,且该第一表面的一延伸方向与该第三表面所形成的夹角介于45°至60°之间。2. The semiconductor device according to claim 1, wherein the third surface is inclined to the first surface, and an angle formed by an extension direction of the first surface and the third surface is between Between 45° and 60°. 3.根据权利要求1所述的半导体元件,其特征在于其中所述的第一表面平行于该第二表面。3. The semiconductor device according to claim 1, wherein the first surface is parallel to the second surface. 4.根据权利要求1所述的半导体元件,其特征在于其中所述的第一表面与该第二表面之间的高度差介于
Figure F2009101464727C0000011
Figure F2009101464727C0000012
之间,且该第一表面与该第二表面之间的水平间距介于
Figure F2009101464727C0000014
之间。
4. The semiconductor device according to claim 1, wherein the height difference between the first surface and the second surface is between
Figure F2009101464727C0000011
to
Figure F2009101464727C0000012
between, and the horizontal distance between the first surface and the second surface is between to
Figure F2009101464727C0000014
between.
5.根据权利要求1所述的半导体元件,其特征在于其中所述的轻掺杂区的该第一部分的长度介于
Figure F2009101464727C0000015
Figure F2009101464727C0000016
之间,且该第二部分的长度介于
Figure F2009101464727C0000018
之间。
5. The semiconductor device according to claim 1, wherein the length of the first portion of the lightly doped region is between
Figure F2009101464727C0000015
to
Figure F2009101464727C0000016
between , and the length of the second part is between to
Figure F2009101464727C0000018
between.
6.根据权利要求1所述的半导体元件,其特征在于其更包括一间隙壁,配置于该栅极结构的侧壁上且位于该些轻掺杂区上,该间隙壁的厚度介于
Figure F2009101464727C00000110
之间。
6. The semiconductor device according to claim 1, further comprising a spacer disposed on the sidewall of the gate structure and located on the lightly doped regions, the thickness of the spacer is between to
Figure F2009101464727C00000110
between.
7.根据权利要求1所述的半导体元件,其特征在于其更包括一应力层,配置于该基底上。7. The semiconductor device according to claim 1, further comprising a stress layer disposed on the substrate. 8.根据权利要求1所述的半导体元件,其特征在于其更包括两袋状植入区,配置于该栅极结构下的该基底中,各该些袋状植入区分别相邻于各该些掺杂区,其中该些袋状植入区为局部袋状植入区、或复合袋状植入区。8. The semiconductor device according to claim 1, further comprising two pocket-shaped implanted regions disposed in the substrate under the gate structure, each of the pocket-shaped implanted regions adjacent to each The doped regions, wherein the pocket implant regions are partial pocket implant regions or compound pocket implant regions. 9.一种半导体元件的制造方法,其特征在于其包括:9. A method of manufacturing a semiconductor element, characterized in that it comprises: 提供一基底;provide a base; 在该基底上形成一栅极结构;forming a gate structure on the substrate; 移除部分该基底以形成一阶状上表面,其中该阶状上表面包括一第一表面、低于该第一表面的一第二表面、连接该第一表面与该第二表面的第三表面;removing part of the base to form a stepped upper surface, wherein the stepped upper surface includes a first surface, a second surface lower than the first surface, a third surface connecting the first surface and the second surface surface; 在该栅极结构两侧的该基底中形成两轻掺杂区,其中各该些轻掺杂区包括:Two lightly doped regions are formed in the substrate on both sides of the gate structure, wherein each of the lightly doped regions includes: 一第一部分,形成于该第二表面下;及a first portion formed below the second surface; and 一第二部分,连接该第一部分,且形成于该第三表面下;以及a second portion connected to the first portion and formed under the third surface; and 在该基底中形成两掺杂区,该些掺杂区位于该第二表面下且分别邻接该些轻掺杂区。Two doped regions are formed in the substrate, the doped regions are located under the second surface and adjacent to the lightly doped regions respectively. 10.根据权利要求9所述的半导体元件的制造方法,其特征在于其中所述的第三表面倾斜于该第一表面,且该第一表面的一延伸方向与该第三表面所形成的夹角介于45°至60°之间。10. The manufacturing method of a semiconductor element according to claim 9, wherein the third surface is inclined to the first surface, and an extending direction of the first surface forms a sandwich with the third surface. The angle is between 45° and 60°. 11.根据权利要求9所述的半导体元件的制造方法,其特征在于其中所述的第一表面平行于该第二表面。11. The method of manufacturing a semiconductor device according to claim 9, wherein the first surface is parallel to the second surface. 12.根据权利要求9所述的半导体元件的制造方法,其特征在于其中所述的第一表面与该第二表面之间的高度差介于
Figure F2009101464727C0000021
Figure F2009101464727C0000022
之间,且该第一表面与该第二表面之间的水平间距介于
Figure F2009101464727C0000023
Figure F2009101464727C0000024
之间。
12. The manufacturing method of a semiconductor element according to claim 9, wherein the height difference between the first surface and the second surface is between
Figure F2009101464727C0000021
to
Figure F2009101464727C0000022
between, and the horizontal distance between the first surface and the second surface is between
Figure F2009101464727C0000023
to
Figure F2009101464727C0000024
between.
13.根据权利要求9所述的半导体元件的制造方法,其特征在于其中所述的轻掺杂区的该第一部分的长度介于
Figure F2009101464727C0000025
Figure F2009101464727C0000026
之间,且该第二部分的长度介于
Figure F2009101464727C0000027
Figure F2009101464727C0000028
之间。
13. The method for manufacturing a semiconductor device according to claim 9, wherein the length of the first portion of the lightly doped region is between
Figure F2009101464727C0000025
to
Figure F2009101464727C0000026
between , and the length of the second part is between
Figure F2009101464727C0000027
to
Figure F2009101464727C0000028
between.
14.根据权利要求9所述的半导体元件的制造方法,其特征在于其更包括在该栅极结构的侧壁上与该些轻掺杂区上形成一第一间隙壁,该第一间隙壁的厚度介于
Figure F2009101464727C0000029
之间。
14. The method of manufacturing a semiconductor device according to claim 9, further comprising forming a first spacer on the sidewall of the gate structure and the lightly doped regions, the first spacer with a thickness between
Figure F2009101464727C0000029
to between.
15.根据权利要求14所述的半导体元件的制造方法,其特征在于其中所述的形成该第一间隙壁的方法包括:15. The method for manufacturing a semiconductor element according to claim 14, wherein the method for forming the first spacer comprises: 在该基底上形成一间隙壁材料层;forming a layer of spacer material on the substrate; 在该栅极结构的侧壁上形成一第二间隙壁,其中该第二间隙壁覆盖位于该些轻掺杂区上的部分该间隙壁材料层;forming a second spacer on the sidewall of the gate structure, wherein the second spacer covers part of the spacer material layer on the lightly doped regions; 以该第二间隙壁为掩模移除部分该间隙壁材料层;以及using the second spacer as a mask to remove part of the spacer material layer; and 移除该第二间隙壁。The second spacer is removed. 16.根据权利要求15所述的半导体元件的制造方法,其特征在于其中所述的在移除部分该间隙壁材料层之后,以该第二间隙壁为掩模形成该些掺杂区。16. The method of manufacturing a semiconductor device according to claim 15, wherein said doping regions are formed by using the second spacer as a mask after removing part of the spacer material layer. 17.根据权利要求15所述的半导体元件的制造方法,其特征在于其中所述的在形成该第二间隙壁之前或在移除该第二间隙壁之后,形成该些轻掺杂区。17. The method of manufacturing a semiconductor device according to claim 15, wherein the lightly doped regions are formed before forming the second spacer or after removing the second spacer. 18.根据权利要求14所述的半导体元件的制造方法,其特征在于其中所述的在形成该第一间隙壁之后,利用单一制造工艺或两步骤制造工艺形成该些轻掺杂区与该些掺杂区。18. The manufacturing method of a semiconductor device according to claim 14, wherein after forming the first spacer, the lightly doped regions and the lightly doped regions are formed by a single manufacturing process or a two-step manufacturing process doped area. 19.根据权利要求9所述的半导体元件的制造方法,其特征在于其更包括在该基底上形成一应力层。19. The method of manufacturing a semiconductor device according to claim 9, further comprising forming a stress layer on the substrate. 20.根据权利要求9所述的半导体元件的制造方法,其特征在于,在形成该阶状上表面之后或在形成该些轻掺杂区之后或在形成该些轻掺杂区之前,更包括在该栅极结构下的该基底中形成两袋状植入区,各该些袋状植入区分别相邻于各该些掺杂区,其中该些袋状植入区为局部袋状植入区或复合袋状植入区。20. The method for manufacturing a semiconductor device according to claim 9, further comprising: after forming the stepped upper surface or after forming the lightly doped regions or before forming the lightly doped regions Two pocket-shaped implant regions are formed in the substrate under the gate structure, each of the pocket-shaped implant regions is adjacent to each of the doped regions, wherein the pocket-shaped implant regions are partial pocket-shaped implant regions Entry zone or compound pocket implant zone.
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CN102832129A (en) * 2011-06-17 2012-12-19 中芯国际集成电路制造(上海)有限公司 Manufacturing method for semiconductor device
CN103000528A (en) * 2011-09-16 2013-03-27 中芯国际集成电路制造(上海)有限公司 Semiconductor structure with nickel silicide contact regions and method for forming semiconductor structure
CN103887310A (en) * 2012-12-19 2014-06-25 旺宏电子股份有限公司 Non-volatile memory and its manufacturing method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102832129A (en) * 2011-06-17 2012-12-19 中芯国际集成电路制造(上海)有限公司 Manufacturing method for semiconductor device
CN102832129B (en) * 2011-06-17 2015-04-01 中芯国际集成电路制造(上海)有限公司 Manufacturing method for semiconductor device
CN103000528A (en) * 2011-09-16 2013-03-27 中芯国际集成电路制造(上海)有限公司 Semiconductor structure with nickel silicide contact regions and method for forming semiconductor structure
CN103887310A (en) * 2012-12-19 2014-06-25 旺宏电子股份有限公司 Non-volatile memory and its manufacturing method
CN103887310B (en) * 2012-12-19 2016-05-11 旺宏电子股份有限公司 Non-volatile memory and its manufacturing method

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