CN101882927A - A Soft Switching Device for AC Solid State Power Controller - Google Patents
A Soft Switching Device for AC Solid State Power Controller Download PDFInfo
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Abstract
本发明涉及一种交流固态功率控制器的软开关装置,其特征在于包括功率电路和控制电路,控制电路接收输入的控制信号,将该控制信号与由功率电路采样得到的电流信号CUR和电压信号VOL,并输出功率开关管驱动信号QG给功率电路;本发明提出的交流固态功率控制器的软开关装置,用功率MOSFET管取代双向晶闸管,作为交流SSPC的主开关器件,既能克服前述的晶闸管的缺点,又能实现交流SSPC的软开关控制,完成两个主功率MOSFET管共用一个驱动电路,在电源电压过零点,两管同时导通;在流过功率管的电流过零点,两管同时关断。
The invention relates to a soft switching device of an AC solid-state power controller, which is characterized in that it includes a power circuit and a control circuit, the control circuit receives an input control signal, and combines the control signal with the current signal CUR and voltage signal obtained by sampling the power circuit VOL, and output the power switching tube driving signal QG to the power circuit; the soft switching device of the AC solid-state power controller proposed by the present invention replaces the bidirectional thyristor with a power MOSFET tube, and as the main switching device of the AC SSPC, it can overcome the aforementioned thyristor It can also realize the soft switching control of AC SSPC, and complete the two main power MOSFET tubes sharing a drive circuit. When the power supply voltage crosses zero, the two tubes are turned on at the same time; off.
Description
技术领域technical field
本发明涉及一种交流固态功率控制器的软开关装置,属于电路通断自动控制装置。The invention relates to a soft switch device of an AC solid-state power controller, which belongs to an automatic circuit on-off control device.
背景技术Background technique
固态功率控制器(Solid-State Power Controller,SSPC)是由半导体器件构成的智能开关装置,用于接通或断开电路,实现电路保护和接受前级计算机的控制信号并报告其工作状态信号。它的作用与传统的机械式热自动开关、保险丝与继电器串联的联合体或者其他控制保护器相似,但在性能及功能上大大优于这些传统的装置:它能快速接通和断开电路而不产生电弧,因而高空性能好,特别适合于航空应用;它内部没有活动部件,因此不产生机械磨损,故障率低,可靠性高;过载时按反延时特性“跳闸”,保护电气负载设备和线路;设有电气隔离措施,抗干扰能力强等[1]。早在上世纪70年代,国外就开始研究SSPC,但多年后仍未得到实际应用。其主要原因是当时晶体管的通态压降大,达0.4伏~0.5伏,通态损耗远大于触点开关。近年来,电力电子技术有了突破性进展,MOS管器件的通态电阻仅毫欧级,为SSPC的发展创造了条件。目前SSPC已在国外新型飞机上大量采用。Solid-State Power Controller (SSPC) is an intelligent switching device composed of semiconductor devices, which is used to turn on or off the circuit, realize circuit protection and accept the control signal of the front-end computer and report its working status signal. Its function is similar to that of a traditional mechanical thermal automatic switch, a combination of a fuse and a relay in series, or other control protectors, but it is much superior to these traditional devices in terms of performance and function: it can quickly connect and disconnect circuits without No arcing, so high-altitude performance is good, especially suitable for aviation applications; there are no moving parts inside, so there is no mechanical wear, low failure rate, and high reliability; when overloaded, it will "trip" according to the anti-delay characteristic to protect electrical load equipment And lines; with electrical isolation measures, strong anti-interference ability, etc. [1] . As early as the 1970s, foreign countries began to study SSPC, but it has not been practically applied for many years. The main reason is that the on-state voltage drop of the transistor was large at that time, reaching 0.4 volts to 0.5 volts, and the on-state loss was much greater than that of the contact switch. In recent years, breakthroughs have been made in power electronics technology, and the on-state resistance of MOS tube devices is only at the milliohm level, creating conditions for the development of SSPC. At present, SSPC has been widely used in new foreign aircraft.
在交流SSPC中,功率开关管零电压导通和零电流关断的软开关技术是一项关键技术。In AC SSPC, the soft switching technology of zero-voltage turn-on and zero-current turn-off of power switch is a key technology.
传统的硬开关电路,在导通和关断的时刻由于开关器件的延时,使得电压和电流有相当的重合部分,这样导致了很大的功率损耗。软开关技术,就是在开关管开通前,使电压下降到零,实现零电压开通;在开关管关断前,使其电流减小到零,实现零电流关断。In the traditional hard switching circuit, due to the delay of the switching device at the moment of turning on and turning off, the voltage and current have a considerable overlapping part, which leads to a large power loss. Soft switching technology is to reduce the voltage to zero before the switch tube is turned on to achieve zero-voltage turn-on; before the switch tube is turned off, reduce the current to zero to achieve zero-current shutdown.
软开关技术不仅可以有效减小开关管的开通关断损耗,还可以减小在开通关断瞬间由于电压电流的突变而引起过高的dv/dt、di/dt产生的电压、电流尖峰,从而避免开关管运行轨迹超出安全工作区(SOA),保证开关管的可靠运行,同时还会减小由过高的di/dt、dv/dt产生的严重的电磁干扰。Soft switching technology can not only effectively reduce the turn-on and turn-off loss of the switch tube, but also reduce the voltage and current spikes caused by excessive dv/dt and di/dt caused by the sudden change of voltage and current at the moment of turn-on and turn-off, thereby Avoid the operation track of the switching tube beyond the safe operating area (SOA), ensure the reliable operation of the switching tube, and at the same time reduce the serious electromagnetic interference caused by excessively high di/dt and dv/dt.
目前国外交流固态功率控制器产品的主功率管都采用双向晶闸管,例如LEACH公司的P111系列交流固态功率控制器[2]和NHI公司的SSPC 90000系列产品[3]。双向晶闸管作为电力半导体器件,具有体积小、重量轻、容量高、控制特性好等优点。双向晶闸管可以实现电流自然过零关断,配置上专用的触发芯片,例如摩托罗拉公司生产的MOC3061,双向晶闸管亦可容易地实现零电压开通。At present, the main power transistors of foreign AC solid-state power controller products use bidirectional thyristors, such as the P111 series AC solid-state power controllers of LEACH Company [2] and the SSPC 90000 series products of NHI Company [3] . As a power semiconductor device, the bidirectional thyristor has the advantages of small size, light weight, high capacity, and good control characteristics. The bidirectional thyristor can realize the natural zero-crossing shutdown of the current, and is equipped with a special trigger chip, such as the MOC3061 produced by Motorola, and the bidirectional thyristor can also easily realize zero voltage turn-on.
虽然双向晶闸管应用于交流场合时,可以实现零电压开通和电流自然过零关断,但双向晶闸管用作交流固态功率控制器的功率开关时,也带来了一些问题:Although bidirectional thyristors can achieve zero-voltage turn-on and current zero-crossing shutdown when used in AC applications, but when bidirectional thyristors are used as power switches for AC solid-state power controllers, they also bring some problems:
(1)当交流固态功率控制器发生大电流短路故障,立即保护电路动作,发出保护关断信号,但双向晶闸管仍然要等到电流过零时才能关断,这将导致短路电流持续时间过长,短路电流最长可持续半个周期。(1) When a high-current short-circuit fault occurs in the AC solid-state power controller, the protection circuit operates immediately and a protection shutdown signal is issued, but the bidirectional thyristor still cannot be turned off until the current crosses zero, which will cause the short-circuit current to last too long, The short-circuit current can last up to half a cycle.
(2)晶闸管的内部结构决定其导通压降较大,其导通压降基本上是两个晶体管基射极的压降,相当于两个PN结的压降。(2) The internal structure of the thyristor determines that its conduction voltage drop is relatively large, and its conduction voltage drop is basically the voltage drop of the base-emitter of the two transistors, which is equivalent to the voltage drop of two PN junctions.
(3)晶闸管开通时间约为1~4.5微妙,但其关断时间较长,约几百微妙,这是因为关断后,抽取少数载流子以及载流子的复合都需要一段时间。所以,双向可控硅的工作频率较低,一般用于400Hz以下的场合,这不满足飞机交流变频电源系统的需求。(3) The turn-on time of the thyristor is about 1 to 4.5 microseconds, but its turn-off time is longer, about several hundred microseconds, because after turning off, it takes a while to extract minority carriers and recombine carriers. Therefore, the working frequency of the triac is low, and it is generally used in occasions below 400Hz, which does not meet the needs of the aircraft AC variable frequency power system.
上述这些因素限制了双向晶闸管在固态功率控制器中的使用。特别是晶闸管导通压降大,导致了现有交流固态功率控制器仅能用于小功率场合,随着负载电流的增加,晶闸管的功耗显著增加,管子发热严重。因此随着我国航空航天事业的发展,迫切需要研制以新型电力电子器件为主功率开关的交流固态功率控制器。These factors above limit the use of triacs in solid-state power controllers. In particular, the conduction voltage drop of the thyristor is large, so that the existing AC solid-state power controller can only be used in low-power applications. As the load current increases, the power consumption of the thyristor increases significantly, and the tube generates serious heat. Therefore, with the development of my country's aerospace industry, it is urgent to develop an AC solid-state power controller with new power electronic devices as the main power switch.
随着电力电子技术的发展,功率MOSFET逐渐斩露头角,由于它是电压型控制器件,具有很高的输入阻抗,驱动功率小,开关速度快、导通电阻小,而且导通电阻是正温度系数,易并联,这些优点使得功率MOSFET可能取代双向晶闸管,成为新型交流固态功率控制器的主开关器件。With the development of power electronics technology, power MOSFET is gradually emerging. Because it is a voltage-type control device, it has high input impedance, low driving power, fast switching speed, small on-resistance, and on-resistance has a positive temperature coefficient. These advantages make it possible for power MOSFETs to replace bidirectional thyristors and become the main switching device of new AC solid-state power controllers.
MOSFET常用作直流开关,直流电路中,给MOSFET的栅极和源极间加上适当控制电压,即可对负载进行通断控制。MOSFET也可对交流电路进行控制,由于其结构上的寄生二极管,因此单个MOSFET用作交流开关时,仅能对正半周期进行控制,负半周期电流会通过寄生二极管接通电路。因此功率MOSFET不适用于直接开关交流波形。MOSFET is often used as a DC switch. In a DC circuit, an appropriate control voltage is applied between the gate and source of the MOSFET to control the on-off of the load. MOSFET can also control the AC circuit. Due to the parasitic diode in its structure, when a single MOSFET is used as an AC switch, it can only control the positive half cycle, and the negative half cycle current will turn on the circuit through the parasitic diode. Therefore power MOSFETs are not suitable for direct switching of AC waveforms.
配置一串联结构的组合电路可以解决功率MOSFET对交流波形的控制,该组合电路如图1所示。两个功率MOSFET反向串联,MOS1和MOS2源极接在一起。MOSFET内部寄生的反并联二极管防止彼此同时导通。功率MOSFET的沟道是个双向开关,即施加适当的控制电压,MOSFET反向也能传导电流,只要沟道上的电压小于内部二极管上的电压(该电压一般高于分立二极管的电压),则大部分电流将流过功率MOSFET的沟道,而不流过内部的二极管。因此图1所示电路开关导通时,可以实现低的开关压降。Configuring a combined circuit with a series structure can solve the control of the AC waveform by the power MOSFET. The combined circuit is shown in Figure 1. Two power MOSFETs are connected in reverse series, and the sources of MOS1 and MOS2 are connected together. Parasitic anti-parallel diodes inside the MOSFETs prevent each other from turning on at the same time. The channel of the power MOSFET is a bidirectional switch, that is, when an appropriate control voltage is applied, the MOSFET can conduct current in the reverse direction. As long as the voltage on the channel is lower than the voltage on the internal diode (the voltage is generally higher than the voltage of the discrete diode), most Current will flow through the channel of the power MOSFET and not through the internal diode. Therefore, when the switch in the circuit shown in Figure 1 is turned on, a low switch voltage drop can be achieved.
采用功率MOSFET作为交流固态功率控制器的开关管,虽然可以克服前述的晶闸管的缺点,但随之也带来了难以实现软开关的问题。因此必须要设计专用的驱动电路实现电路的“零电压开通和零电流关断”。Using power MOSFET as the switching tube of the AC solid-state power controller can overcome the above-mentioned shortcomings of the thyristor, but it also brings the problem that it is difficult to realize soft switching. Therefore, it is necessary to design a dedicated drive circuit to realize the "zero-voltage turn-on and zero-current turn-off" of the circuit.
电路中两个MOSFET的控制驱动信号不是同时发出,而需与交流电源的正负半周有机地结合起来,按照一定的次序控制MOSFET的通断。当功率管处于截止状态,交流电源处于正半周时,首先给反串联结构的下管MOS2发出开通信号,让其导通,而上管MOS1仍保持关断状态,此时整个回路仍然处于截止状态,没有电流流过;当交流电源由正半周转到负半周时,主回路在交流电源过零的瞬间有电流流过,流通路径为MOS2的导电沟道和MOS1的体内寄生二极管D1;在交流电源工作在负半周期间,给上管MOS1管发出导通信号,D1中的电流便自然地换流到MOS1的导电沟道(假定导电沟道的压降较小,不足以使体内寄生二极管导通箝位)。这样便实现了交流固态功率控制器的开通过程,由上述分析可知,功率管属于自然过零开通,因此过零精度好,过零无误差,而且此控制策略对过零点的检测要求并不苛刻,只需在半个周期内给对应的MOSFET发出开通信号即可。若交流电源处于负半周时,根据同样的道理,首先在负半周期间给上管MOS1发开通信号,然后在电源转到正半周给下管发出开通信号即可。The control driving signals of the two MOSFETs in the circuit are not sent out at the same time, but need to be organically combined with the positive and negative half cycles of the AC power supply to control the on-off of the MOSFETs in a certain order. When the power tube is in the cut-off state and the AC power is in the positive half cycle, firstly send a turn-on signal to the lower tube MOS2 of the anti-series structure to make it conduct, while the upper tube MOS1 remains in the off state, and the whole circuit is still in the off state at this time , no current flows; when the AC power supply changes from positive half cycle to negative half cycle, the main circuit has current flow at the moment when the AC power crosses zero, and the flow path is the conductive channel of MOS2 and the parasitic diode D1 of MOS1; in AC When the power supply works in the negative half cycle, it sends a turn-on signal to the upper tube MOS1, and the current in D1 will naturally commutate to the conductive channel of MOS1 (assuming that the voltage drop of the conductive channel is small, it is not enough to make the parasitic diode in the body conduct through clamp). In this way, the turn-on process of the AC solid-state power controller is realized. From the above analysis, it can be seen that the power tube is turned on by natural zero-crossing, so the zero-crossing accuracy is good, and there is no error in zero-crossing. Moreover, this control strategy does not have strict requirements for the detection of zero-crossing points. , it only needs to send a turn-on signal to the corresponding MOSFET within half a cycle. If the AC power supply is in the negative half cycle, according to the same principle, firstly send a turn-on signal to the upper tube MOS1 during the negative half cycle, and then send a turn-on signal to the lower tube when the power turns to the positive half cycle.
这种控制方法的关断过程是若在负载处于正半周时给下管MOS2发出关断信号,使其关断,上管MOS1仍保持导通,此时MOS2管的电流由它的导电沟道自然换流到体内寄生二极管D2,交流固态功率控制器仍保持导通状态;当负载电流由正半周转到负半周工作时,回路电流被二极管D2阻止,主回路中没有电流流过,然后只需给上管MOS1发出关断信号即可。同理,若负载电流处于负半周时,需先给上管MOS1发出关断信号,在负载电流转到正半周时,再给下管MOS2发出关断信号即可。这种控制策略由于导通和关断是在交流信号的自然过零处,所以可以实现交流固态功率控制器精确的零电压导通和零电流关断功能,完全抑制了开通关断时的du/dt和di/dt。The turn-off process of this control method is that if the load is in the positive half cycle, a turn-off signal is sent to the lower tube MOS2 to turn it off, and the upper tube MOS1 remains on. At this time, the current of the MOS2 tube is controlled by its conductive channel. Natural commutation to the parasitic diode D2 in the body, the AC solid-state power controller remains on; when the load current is working from the positive half cycle to the negative half cycle, the loop current is blocked by the diode D2, no current flows in the main loop, and then only It is enough to send a shutdown signal to the upper tube MOS1. Similarly, if the load current is in the negative half cycle, it is necessary to send a shutdown signal to the upper tube MOS1 first, and then send a shutdown signal to the lower tube MOS2 when the load current turns to the positive half cycle. Since the turn-on and turn-off of this control strategy are at the natural zero-crossing of the AC signal, it can realize the precise zero-voltage turn-on and zero-current turn-off functions of the AC solid-state power controller, and completely suppress the du when turn-on and turn-off. /dt and di/dt.
这种控制方法的缺点是驱动控制电路复杂,两个功率管MOS1和MOS2的驱动控制电路需要单独分开设计,这会对交流固态功率控制器的工作可靠性和器件体积造成不利影响。The disadvantage of this control method is that the drive control circuit is complex, and the drive control circuits of the two power transistors MOS1 and MOS2 need to be designed separately, which will adversely affect the working reliability and device volume of the AC solid-state power controller.
如前所述,双向晶闸管用于交流固态功率控制器的主开关器件,由于其自身结构和成熟配套的驱动芯片,可以较为容易地实现零电压开通和零电流关断,但是双向晶闸管导通压降大、短路保护不能及时关断和工作频率低这些缺点限制了其在固态功率控制器中的应用。As mentioned above, the bidirectional thyristor is used as the main switching device of the AC solid-state power controller. Due to its own structure and mature supporting driver chips, it can be relatively easy to achieve zero-voltage turn-on and zero-current turn-off, but the turn-on voltage of the bidirectional thyristor The disadvantages of large dropout, short-circuit protection cannot be shut down in time, and low operating frequency limit its application in solid-state power controllers.
如果采用功率MOSFET取代双向晶闸管,虽然可以克服前述的晶闸管的缺点,但随之也带来了难以实现软开关的问题,现有方法驱动控制电路复杂,导致器件工作可靠性降低,同样也限制了其在固态功率控制器中的应用。If a power MOSFET is used to replace the bidirectional thyristor, although the aforementioned shortcomings of the thyristor can be overcome, it also brings about the problem that it is difficult to realize soft switching. Its application in solid-state power controllers.
发明内容Contents of the invention
为了避免现有技术的不足之处,本发明提出一种交流固态功率控制器的软开关装置,使得MOS1和MOS2共用一个驱动电路,只要驱动电路发出控制信号,两管便同时开通或同时断开,实现交流固态功率控制器的零电压导通和零电流关断。In order to avoid the deficiencies of the prior art, the present invention proposes a soft switching device for an AC solid-state power controller, so that MOS1 and MOS2 share a drive circuit, and as long as the drive circuit sends a control signal, the two tubes will be turned on or off at the same time , realizing zero-voltage turn-on and zero-current turn-off of an AC solid-state power controller.
一种交流固态功率控制器的软开关装置,其特征在于包括功率电路和控制电路,控制电路接收输入的控制信号,将该控制信号与由功率电路采样得到的电流信号CUR和电压信号VOL,并输出功率开关管驱动信号QG给功率电路;所述控制电路包括检测电路、DSP电路和CPLD电路,检测电路对回路中交流电源的电压信号VOL和电流信号CUR进行过零检测,两种信号中任一种出现过零信号值时向CPLD电路发出过零信号;DSP电路接收上位输入的开通关断控制信号,向CPLD电路发出通断控制信号;CPLD电路对DSP电路发出的控制信号和检测电路发出的电压电流过零信号进行逻辑计算,然后发出功率管软开关驱动信号QG;所述的功率电路包括MOSFET管和偏置电阻,两个MOSFET管Q0和Q1反向串联形成主开关管,电容C0和电阻R6串联,与Q0和Q1的漏极相连接,形成并联于主开关管两端的吸收保护电路;电阻R4和R5和主开关管并联,形成主回路分压电路,向控制电路提供功率回路的交流电压信号VO1;采样电阻R7串联于功率电路,将流过功率电路的电流转换为电压信号CUR给控制电路。A soft switching device for an AC solid-state power controller, characterized in that it includes a power circuit and a control circuit, the control circuit receives an input control signal, and combines the control signal with the current signal CUR and voltage signal VOL sampled by the power circuit, and Output the power switch tube drive signal QG to the power circuit; the control circuit includes a detection circuit, a DSP circuit and a CPLD circuit, and the detection circuit performs zero-crossing detection on the voltage signal VOL and the current signal CUR of the AC power supply in the loop. A zero-crossing signal is sent to the CPLD circuit when a zero-crossing signal value occurs; the DSP circuit receives the on-off control signal input from the upper position, and sends an on-off control signal to the CPLD circuit; the CPLD circuit sends a control signal to the DSP circuit and the detection circuit. The voltage and current zero-crossing signal performs logic calculation, and then sends the power tube soft switch drive signal QG; the power circuit includes a MOSFET tube and a bias resistor, and two MOSFET tubes Q 0 and Q 1 are reversely connected in series to form a main switch tube, Capacitor C 0 and resistor R 6 are connected in series and connected to the drains of Q 0 and Q 1 to form an absorbing protection circuit connected in parallel to both ends of the main switch tube; resistors R 4 and R 5 are connected in parallel to the main switch tube to form a main circuit voltage divider The circuit provides the AC voltage signal VO1 of the power circuit to the control circuit; the sampling resistor R 7 is connected in series with the power circuit, and converts the current flowing through the power circuit into a voltage signal CUR for the control circuit.
所述的检测电路包括电压检测电路和电流检测电路,所述的电压检测电路由运算放大器LM741构成反相放大电路,将得到的主回路交流电压信号VOL进行放大,放大之后的信号送到光电耦合器HCPL-3700进行过零检测,在电源电压过零点发出脉冲信号VZ00;R38和R18将主回路采样电阻上的电压信号CUR进行分压后输入到HCPL-788J的VIN+和VIN-,R18和幅值二极管D6、D7并联与HCPL-788J的VIN+和VIN-之间,VREF脚接3V的基准参考电压,HCPL-788J对输入信号进行隔离放大后从VOUT输出,通过R34、R35和R36送至电压比较器U1A的2管脚和U1B的5管脚,1.5V的比较电平施加于比较器U1A的3管脚和U1B的6管脚;电容C18和R16的串联电路在U1A的输出端,且与地并联R28和二极管D4,电容C19和R17的串联电路在U1B的输出端,且与地并联R29和二极管D5。The detection circuit includes a voltage detection circuit and a current detection circuit, and the voltage detection circuit is composed of an operational amplifier LM741 to form an inverting amplifying circuit to amplify the obtained main circuit AC voltage signal VOL, and the amplified signal is sent to the photoelectric coupler The device HCPL-3700 performs zero-crossing detection, and sends out a pulse signal VZ00 at the zero-crossing point of the power supply voltage; R 38 and R 18 divide the voltage signal CUR on the main circuit sampling resistor and input it to VIN+ and VIN- of HCPL-788J, R 18 and amplitude diode D 6 , D 7 are connected in parallel between VIN+ and VIN- of HCPL-788J, VREF is connected to the reference voltage of 3V, HCPL-788J isolates and amplifies the input signal and outputs it from VOUT, through R 34 , R 35 and R 36 are sent to pin 2 of voltage comparator U1A and pin 5 of U1B, and the comparison level of 1.5V is applied to pin 3 of comparator U1A and pin 6 of U1B; the series connection of capacitors C18 and R16 The circuit is at the output terminal of U1A, and R 28 and diode D 4 are connected in parallel with the ground, and the series circuit of capacitor C 1 9 and R 17 is at the output terminal of U1B, and R 29 and diode D 5 are connected in parallel with the ground.
本发明提出的交流固态功率控制器的软开关装置,用功率MOSFET管取代双向晶闸管,作为交流SSPC的主开关器件,既能克服前述的晶闸管的缺点,又能实现交流SSPC的软开关控制,完成两个主功率MOSFET管共用一个驱动电路,在电源电压过零点,两管同时导通;在流过功率管的电流过零点,两管同时关断。The soft switching device of the AC solid-state power controller proposed by the present invention replaces the bidirectional thyristor with a power MOSFET tube as the main switching device of the AC SSPC, which can not only overcome the aforementioned shortcomings of the thyristor, but also realize the soft switching control of the AC SSPC, and complete The two main power MOSFET tubes share a drive circuit. When the power supply voltage crosses zero, the two tubes are turned on at the same time; when the current flowing through the power tube crosses zero, the two tubes are turned off at the same time.
附图说明Description of drawings
图1:现有技术中的功率MOSFET交流开关;Figure 1: Power MOSFET AC switch in prior art;
图2:本发明提出的交流固态功率控制器软开关装置原理框图;Fig. 2: The functional block diagram of the soft switching device of the AC solid-state power controller proposed by the present invention;
图3:本发明提出的交流固态功率控制器软开关装置中功率电路原理图;Fig. 3: The principle diagram of the power circuit in the soft switching device of the AC solid-state power controller proposed by the present invention;
图4:本发明提出的交流固态功率控制器软开关装置中控制电路原理框图;Fig. 4: The functional block diagram of the control circuit in the soft switching device of the AC solid-state power controller proposed by the present invention;
图5:电压检测电路原理图;Figure 5: Schematic diagram of the voltage detection circuit;
图6:电流检测电路原理图;Figure 6: Schematic diagram of the current detection circuit;
图7:CPLD电路内部原理图;Figure 7: Internal schematic diagram of CPLD circuit;
图8:交流SSPC零电压开通波形图;Figure 8: AC SSPC zero-voltage turn-on waveform;
图9:交流SSPC零电流关断波形图。Figure 9: Waveform diagram of AC SSPC zero current shutdown.
具体实施方式Detailed ways
现结合实施例、附图对本发明作进一步描述:Now in conjunction with embodiment, accompanying drawing, the present invention will be further described:
功率电路原理图如图3所示,本电路设计额定电流为10A,考虑裕量后,主开关管Q0和Q1选择德国IXYS公司的MOSFET管IXKH70N60,该功率管的额定电流为70A;吸收保护电路的电容C0选取0.1μF,电阻R6选取47Ω;采样电阻R7选取10mΩ,以保证流过额定电流时,采样电阻能产生100mV的电压。The schematic diagram of the power circuit is shown in Figure 3. The rated current of this circuit design is 10A. After considering the margin, the main switching tubes Q 0 and Q 1 choose the MOSFET tube IXKH70N60 from IXYS Company in Germany. The rated current of this power tube is 70A; The capacitor C 0 of the protection circuit is selected as 0.1 μF, the resistor R 6 is selected as 47Ω; the sampling resistor R 7 is selected as 10mΩ, so as to ensure that the sampling resistor can generate a voltage of 100mV when the rated current flows.
控制电路中,DSP芯片采用的是TI公司的TMS320F2812,CPLD芯片采用的是ALTERA公司的EPM7128AETC100;电压检测电路原理图如图5所示,图中运算放大器LM741采用NS公司的产品,光电耦合器HCPL-3700采用HP公司的产品,图中外围电路元器件的电阻值和电容值皆如图所示;电流检测电路原理图如图6所示,图中隔离放大器788J选用的是HP公司的产品,运放U1A和U1B采用的是NS公司的LM393,其它外围电路元器件的电阻值和电容值皆如图所示。In the control circuit, the DSP chip adopts TMS320F2812 of TI Company, and the CPLD chip adopts EPM7128AETC100 of ALTERA Company; -3700 adopts the products of HP Company. The resistance and capacitance values of the peripheral circuit components in the figure are shown in the figure; the schematic diagram of the current detection circuit is shown in Figure 6. The
本发明中交流固态功率控制器软开关装置的原理框图如图2所示。The principle block diagram of the soft switching device of the AC solid-state power controller in the present invention is shown in FIG. 2 .
图2中,该装置分为功率电路和控制电路两大部分,功率电路主要由功率开关管MOSFET和采样电阻构成,实现接通和断开电源与负载;控制电路完成功率开关管的驱动和控制功能。从图2可以看出,控制电路接收上位机发出的控制信号,同时从功率电路采样电路的电流信号CUR和电压信号VOL,进行分析计算,发出功率开关管驱动信号QG。In Figure 2, the device is divided into two parts, the power circuit and the control circuit. The power circuit is mainly composed of a power switch MOSFET and a sampling resistor to realize switching on and off the power supply and the load; the control circuit completes the drive and control of the power switch tube. Function. It can be seen from Figure 2 that the control circuit receives the control signal sent by the host computer, and at the same time samples the current signal CUR and voltage signal VOL of the circuit from the power circuit, performs analysis and calculation, and sends out the power switch tube drive signal QG.
下面对功率电路和控制电路的构成和原理进行详细说明。The composition and principle of the power circuit and the control circuit will be described in detail below.
其中功率电路的原理图如图3所示。The schematic diagram of the power circuit is shown in Figure 3.
图3中,由MOSFET管Q0和Q1反向串联形成主开关管,电容C0和电阻R6串联,与Q0和Q1的漏极相连接,即并联于主开关管两端,形成吸收保护电路;电阻R4和R5和主开关管并联,形成主回路分压电路,向控制电路提供功率回路的交流电压信号VO1;采样电阻R7串联于功率电路,将流过功率电路的电流转换为电压信号CUR,提供给控制电路。In Fig. 3, the main switching tube is formed by MOSFET tubes Q0 and Q1 being reversely connected in series, the capacitor C0 and the resistor R6 are connected in series, connected to the drains of Q0 and Q1 , that is, connected in parallel at both ends of the main switching tube, Form an absorption protection circuit; resistors R 4 and R 5 are connected in parallel with the main switch tube to form a main circuit voltage divider circuit, and provide the AC voltage signal VO1 of the power circuit to the control circuit; the sampling resistor R 7 is connected in series with the power circuit, and will flow through the power circuit The current is converted into a voltage signal CUR, which is provided to the control circuit.
装置中的控制电路是本发明的核心部分,能够完成装置中功率开关管的驱动和控制,实现软开关功能。The control circuit in the device is the core part of the invention, which can complete the drive and control of the power switch tube in the device and realize the soft switching function.
软开关装置中控制电路的原理框图如图4所示。The functional block diagram of the control circuit in the soft switch device is shown in Figure 4.
从图4可以看出,装置中控制电路由检测电路、DSP电路和CPLD电路等几部分组成。其中检测电路通过对交流电源的电压信号VOL进行过零检测,通过主回路采样电阻对流过主回路的电流信号CUR进行过零检测,并分别在电压电流过零点向CPLD电路发出过零信号;DSP电路接收由上位机通过CAN总线发出的开通关断控制信号,向CPLD电路发出通断控制信号;CPLD电路对DSP电路发出的控制信号和检测电路发出的电压电流过零信号进行逻辑计算,发出功率管软开关驱动信号QG,实现主回路功率管的零电压开通和零电流关断。It can be seen from Figure 4 that the control circuit in the device is composed of several parts such as a detection circuit, a DSP circuit and a CPLD circuit. Among them, the detection circuit detects the zero-crossing of the voltage signal VOL of the AC power supply, and detects the zero-crossing of the current signal CUR flowing through the main circuit through the sampling resistor of the main circuit, and sends a zero-crossing signal to the CPLD circuit at the zero-crossing point of the voltage and current respectively; DSP The circuit receives the on-off control signal sent by the host computer through the CAN bus, and sends the on-off control signal to the CPLD circuit; the CPLD circuit performs logic calculation on the control signal sent by the DSP circuit and the voltage and current zero-crossing signal sent by the detection circuit, and sends out power The tube soft switch drive signal QG realizes the zero-voltage turn-on and zero-current turn-off of the power tube of the main circuit.
●DSP电路●DSP circuit
本装置中DSP芯片采用的是TI公司的TMS320F2812,上位机与DSP根据编制的通信协议通过CAN总线进行通信。上位机需要向本装置发送命令时,只需将CAN消息写入装在上位机的CAN卡的发送缓存中。写入后,CAN消息将自动通过CAN总线发送至本装置DSP芯片的CAN接收缓存,并产生消息接收中断。检测到中断信号,DSP主程序立即响应中断,读取其接收缓存中的消息,并根据DSP与上位机之间的通讯协议,通过I/O口将开关命令传送至CPLD电路。The DSP chip in this device adopts TMS320F2812 of TI Company, and the upper computer and DSP communicate through the CAN bus according to the communication protocol compiled. When the host computer needs to send commands to the device, it only needs to write the CAN message into the sending buffer of the CAN card installed in the host computer. After writing, the CAN message will be automatically sent to the CAN receiving buffer of the DSP chip of the device through the CAN bus, and a message receiving interrupt will be generated. When the interrupt signal is detected, the DSP main program immediately responds to the interrupt, reads the message in its receiving buffer, and transmits the switch command to the CPLD circuit through the I/O port according to the communication protocol between the DSP and the host computer.
●检测电路●Detection circuit
检测电路为电压检测电路和电流检测电路。其中电压检测电路原理图如图5所示。The detection circuit is a voltage detection circuit and a current detection circuit. The schematic diagram of the voltage detection circuit is shown in Figure 5.
图5中,由运算放大器LM741构成反相放大电路,对取自于主回路的交流电压信号VOL进行放大,放大之后的信号送到光电耦合器HCPL-3700。In Figure 5, the operational amplifier LM741 forms an inverting amplifier circuit to amplify the AC voltage signal VOL from the main circuit, and the amplified signal is sent to the photocoupler HCPL-3700.
HCPL-3700是FAIRCHILD公司生产的电压/电流阈值检测光电耦合器,对输入交流信号进行过零检测。HCPL-3700对交流信号进行检测时,首先通过内部的二极管整流电路,对交流信号进行全波整流,整流后的信号与预设的阈值进行比较,本发明中阈值设定为零。当输入交流信号大于零点时,电路输出为低电平;当输入信号小于零电平时,也就是在交流信号的过零点,电路输出由低变高,发出一个脉冲信号,脉冲信号的宽度由HCPL-3700内部的滞环决定。由以上分析可知电压检测电路可以在电源电压过零点发出脉冲信号VZ00。同时HCPL-3700对输入输出信号在电路上进行了隔离。HCPL-3700 is a voltage/current threshold detection optocoupler produced by FAIRCHILD Company, which detects the zero-crossing of the input AC signal. When HCPL-3700 detects the AC signal, it first performs full-wave rectification on the AC signal through the internal diode rectification circuit, and compares the rectified signal with the preset threshold, which is set to zero in the present invention. When the input AC signal is greater than zero, the circuit output is low level; when the input signal is less than zero level, that is, at the zero crossing point of the AC signal, the circuit output changes from low to high, and a pulse signal is sent out. The width of the pulse signal is determined by HCPL -3700 internal hysteresis decision. It can be seen from the above analysis that the voltage detection circuit can send out the pulse signal VZ00 at the zero crossing point of the power supply voltage. At the same time, HCPL-3700 isolates the input and output signals on the circuit.
电流检测电路完成隔离放大和电流过零检测任务,其电路原理图如图6所示。The current detection circuit completes the tasks of isolation amplification and current zero-crossing detection, and its circuit schematic diagram is shown in Figure 6.
从图中可以看出,来自主回路采样电阻的电压信号CUR经R38和R18分压后输入到788J的VIN+和VIN-,图中由788J为主要器件的电路完成隔离放大功能。788J是具有短路和过载检测功能的隔离放大器。其输出电平直接兼容A/D转换器,具有快速短路检测(3us)功能,以输入信号的绝对值方式输出过载检测信号。788J要求输入电压最大值为正负256mV,正常情况下应限制在200mV之内。因此在788J的VIN+和VIN-之间并联两个二极管D6、D7,用于对输入信号的幅值进行限制,防止主回路发生过载或短路故障时,因电流过大导致该芯片损坏。788J对输入信号进行隔离放大,从VOUT输出,输出值在0和VREF之间变化,其输出增益典型值为VREF/504mV。本电路中,VREF脚所接外部的基准源为3V的参考电压,因此HCPL-788J的实际增益约为6。由于VREF为3V,788J的输出交流信号是叠加在1.5V的直流电平之上的。It can be seen from the figure that the voltage signal CUR from the sampling resistor of the main circuit is divided by R 38 and R 18 and then input to VIN+ and VIN- of 788J. In the figure, the circuit with 788J as the main device completes the isolation and amplification function. The 788J is an isolation amplifier with short circuit and overload detection. Its output level is directly compatible with the A/D converter, has a fast short-circuit detection (3us) function, and outputs an overload detection signal in the form of the absolute value of the input signal. 788J requires the maximum input voltage to be plus or minus 256mV, which should be limited to 200mV under normal circumstances. Therefore, two diodes D 6 and D 7 are connected in parallel between VIN+ and VIN- of the 788J to limit the amplitude of the input signal and prevent the chip from being damaged due to excessive current when the main circuit is overloaded or short-circuited. 788J isolates and amplifies the input signal, and outputs from VOUT, the output value varies between 0 and VREF, and its output gain is typically VREF/504mV. In this circuit, the external reference source connected to the VREF pin is a reference voltage of 3V, so the actual gain of HCPL-788J is about 6. Since VREF is 3V, the output AC signal of 788J is superimposed on the DC level of 1.5V.
HCPL-788J输出VOUT管脚将隔离放大电路的输出信号送至电压比较器U1A的2管脚和U1B的5管脚。U1A和U1B采用的是运放LM393。由于隔离放大电路的输出信号为叠加在1.5V直流电平上的交流信号,进行过零点比较前必须将1.5V偏置电平减掉。因此图中通过基准源,为比较器U1A3管脚和U1B的6管脚提供1.5V的比较电平REF1.5。当输入的过零比较电路的交流信号大于比较电平时,U1B输出+5V高电平;当输入的过零比较电路的交流信号小于比较电平时,U1A输出+5V高电平。电容C18和C19检测出U1A和U1B的输出电平上升沿,将该信号变换成脉冲信号。HCPL-788J outputs the VOUT pin to send the output signal of the isolation amplifier circuit to pin 2 of the voltage comparator U1A and
由以上分析可知电流检测电路在流过主回路电流的过零点会发出脉冲信号CZ00-1和CZ00-2。From the above analysis, it can be seen that the current detection circuit will send out pulse signals CZ00-1 and CZ00-2 at the zero-crossing point of the current flowing through the main circuit.
●CPLD电路●CPLD circuit
本装置中CPLD电路对DSP电路发出的控制信号CMD和检测电路发出的电压过零信号VZ00和电流过零信号CZ00-1、CZ00-2进行逻辑计算。当上位机发出开通命令,CPLD在交流电压过零点,发出功率管开通信号;功率管开通后,当上位机发出关断命令,CPLD在交流电流过零点,发出关断信号,实现交流固态功率控制器的零电压开通和零电流关断。The CPLD circuit in this device performs logic calculation on the control signal CMD sent by the DSP circuit and the voltage zero-crossing signal VZ00 and current zero-crossing signals CZ00-1 and CZ00-2 sent by the detection circuit. When the upper computer issues a turn-on command, the CPLD sends a power tube turn-on signal at the zero-crossing point of the AC voltage; after the power tube is turned on, when the upper computer issues a turn-off command, the CPLD sends a turn-off signal at the zero-crossing point of the AC current to realize AC solid-state power control Zero-voltage turn-on and zero-current turn-off of the device.
CPLD电路内部原理图如下:The internal schematic diagram of the CPLD circuit is as follows:
图7中,电路初始状态,功率管驱动信号QG为低电平,该低电平封锁了与门inst8,通过非们inst26开放与门inst9,即电路初始状态,电流过零信号CZ00-1和CZ00-2在电路中不会得到响应,电压过零信号VZ00有效。电压过零信号VZ00通过或门inst10送入D触发器inst27,通过D触发器,在每个电压过零点,CPLD电路将DSP电路发出的控制信号CMD送至电路输出信号QG,一旦CMD信号由低电平转为高电平,功率驱动信号QG即在电压过零点由低翻转为高电平,实现功率管的零电压开通;此时,CPLD电路输出信号QG保持为高电平,该电平通过非们inst26封锁住与门inst9,同时开放与门inst8,即功率管开通后,电压过零信号VZ00在电路中不会得到响应,而电流过零信号CZ00-1和CZ00-2变为有效。电流过零信号同样也送入D触发器,通过D触发器,在每个电流过零点,CPLD电路将控制信号CMD送至电路输出信号QG,一旦CMD信号由高电平转为低电平,功率驱动信号QG即在电流过零点由高电平翻转为低电平,实现功率管的零电流关断。In Fig. 7, in the initial state of the circuit, the power tube drive signal QG is low level, which blocks the AND gate inst8, and opens the AND gate inst9 through NOT inst26, that is, the initial state of the circuit, the current zero-crossing signal CZ00-1 and CZ00-2 will not get a response in the circuit, and the voltage zero-crossing signal VZ00 is valid. The voltage zero-crossing signal VZ00 is sent to the D flip-flop inst27 through the OR gate inst10. Through the D flip-flop, at each voltage zero-crossing point, the CPLD circuit sends the control signal CMD sent by the DSP circuit to the circuit output signal QG. Once the CMD signal is low level to high level, the power drive signal QG is flipped from low to high level at the voltage zero crossing point, and the zero voltage turn-on of the power tube is realized; at this time, the output signal QG of the CPLD circuit remains at high level, and the level Block the AND gate inst9 through NOT inst26, and open the AND gate inst8 at the same time, that is, after the power tube is turned on, the voltage zero-crossing signal VZ00 will not get a response in the circuit, and the current zero-crossing signals CZ00-1 and CZ00-2 become valid . The current zero-crossing signal is also sent to the D flip-flop. Through the D flip-flop, at each current zero-crossing point, the CPLD circuit sends the control signal CMD to the circuit output signal QG. Once the CMD signal changes from high level to low level, The power driving signal QG turns from high level to low level at the current zero-crossing point, so as to realize the zero-current shutdown of the power tube.
本实施例的效果:The effect of this embodiment:
根据上述原理设计的交流SSPC可以方便可靠地实现器件的零电压开通和零电流关断功能,下面分别根据器件在接收到开通和关断命令后的波形图进行效果分析。The AC SSPC designed according to the above principles can conveniently and reliably realize the zero-voltage turn-on and zero-current turn-off functions of the device. The effect analysis is carried out according to the waveform diagram of the device after receiving the turn-on and turn-off commands respectively.
图8中,通道1检测的是MOSFET驱动信号,该信号低电平为0V,高电平为12V;通道2检测的是SSPC的负载电压,可以看出负载电压为有效值115V,峰值162V。从图8可以看出,本发明中零电压开通电路可以准确检测出电压过零点,当开通控制信号发出后,经过零电压开通电路,在电源电压过零时刻准确发出MOSFET驱动信号,实现了功率开关的零电压开通。In Figure 8,
图9中,通道2检测的是MOSFET驱动信号;通道1检测的是SSPC的负载电流,从图中可以看出负载电流有效值为5A。从图9可以看出,当关断命令发出后,SSPC并不会立即关断,而是通过零电流关断电路的作用,在负载电流过零点准确发出关断信号,实现零电流关断。In Figure 9,
从图8、图9的波形可以看出,由于电路有效实现了零电压开通和零电流关断,因此在SSPC开通关断瞬间,功率回路不会由于dv/dt、di/dt产生电压、电流尖峰,保证了开关管的可靠运行,同时减小了由di/dt、dv/dt产生的电磁干扰,有效提高了器件的可靠性。From the waveforms in Figure 8 and Figure 9, it can be seen that since the circuit effectively realizes zero-voltage turn-on and zero-current turn-off, the power loop will not generate voltage and current due to dv/dt and di/dt at the moment of SSPC turn-on and turn-off The sharp peak ensures the reliable operation of the switch tube, and at the same time reduces the electromagnetic interference generated by di/dt and dv/dt, effectively improving the reliability of the device.
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