CN101879404A - A resource-based flue gas desulfurization and denitrification method - Google Patents
A resource-based flue gas desulfurization and denitrification method Download PDFInfo
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- CN101879404A CN101879404A CN2010102242191A CN201010224219A CN101879404A CN 101879404 A CN101879404 A CN 101879404A CN 2010102242191 A CN2010102242191 A CN 2010102242191A CN 201010224219 A CN201010224219 A CN 201010224219A CN 101879404 A CN101879404 A CN 101879404A
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- flue gas
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 82
- 230000023556 desulfurization Effects 0.000 title claims abstract description 81
- 239000003546 flue gas Substances 0.000 title claims abstract description 51
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 74
- 229910002651 NO3 Inorganic materials 0.000 claims abstract description 24
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims abstract description 24
- 239000000203 mixture Substances 0.000 claims abstract description 19
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 16
- 239000007789 gas Substances 0.000 claims abstract description 15
- 239000000047 product Substances 0.000 claims abstract description 15
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 36
- 239000000243 solution Substances 0.000 claims description 25
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 20
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 17
- 235000010265 sodium sulphite Nutrition 0.000 claims description 17
- 239000003963 antioxidant agent Substances 0.000 claims description 11
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 10
- 238000010521 absorption reaction Methods 0.000 claims description 10
- 230000003078 antioxidant effect Effects 0.000 claims description 10
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 claims description 9
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 claims description 9
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
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- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 claims description 4
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 claims description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 4
- 235000017550 sodium carbonate Nutrition 0.000 claims description 4
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 claims description 3
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 claims description 3
- 239000001099 ammonium carbonate Substances 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 3
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- 239000000706 filtrate Substances 0.000 claims description 3
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Substances [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- RYYXDZDBXNUPOG-UHFFFAOYSA-N 4,5,6,7-tetrahydro-1,3-benzothiazole-2,6-diamine;dihydrochloride Chemical compound Cl.Cl.C1C(N)CCC2=C1SC(N)=N2 RYYXDZDBXNUPOG-UHFFFAOYSA-N 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
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- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 claims description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 claims description 2
- 230000003009 desulfurizing effect Effects 0.000 claims 10
- 235000006708 antioxidants Nutrition 0.000 claims 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 2
- 238000002425 crystallisation Methods 0.000 claims 2
- 230000008025 crystallization Effects 0.000 claims 2
- 150000005208 1,4-dihydroxybenzenes Chemical class 0.000 claims 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical compound CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 claims 1
- 241000282326 Felis catus Species 0.000 claims 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 1
- BZORFPDSXLZWJF-UHFFFAOYSA-N N,N-dimethyl-1,4-phenylenediamine Chemical compound CN(C)C1=CC=C(N)C=C1 BZORFPDSXLZWJF-UHFFFAOYSA-N 0.000 claims 1
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- 235000015320 potassium carbonate Nutrition 0.000 claims 1
- 229910052708 sodium Inorganic materials 0.000 claims 1
- CSMWJXBSXGUPGY-UHFFFAOYSA-L sodium dithionate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)S([O-])(=O)=O CSMWJXBSXGUPGY-UHFFFAOYSA-L 0.000 claims 1
- 229940075931 sodium dithionate Drugs 0.000 claims 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 claims 1
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 claims 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 14
- 229910017604 nitric acid Inorganic materials 0.000 abstract description 8
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 abstract description 7
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- 239000002699 waste material Substances 0.000 abstract description 4
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- 238000005516 engineering process Methods 0.000 description 35
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 15
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 10
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 10
- 235000011130 ammonium sulphate Nutrition 0.000 description 10
- 239000003337 fertilizer Substances 0.000 description 10
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- 239000002250 absorbent Substances 0.000 description 7
- 230000002745 absorbent Effects 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 5
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 5
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- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- 238000003916 acid precipitation Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
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- 239000002912 waste gas Substances 0.000 description 3
- VVYWUQOTMZEJRJ-UHFFFAOYSA-N 4-n-methylbenzene-1,4-diamine Chemical compound CNC1=CC=C(N)C=C1 VVYWUQOTMZEJRJ-UHFFFAOYSA-N 0.000 description 2
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- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 2
- CAMXVZOXBADHNJ-UHFFFAOYSA-N ammonium nitrite Chemical compound [NH4+].[O-]N=O CAMXVZOXBADHNJ-UHFFFAOYSA-N 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- ASARMUCNOOHMLO-WLORSUFZSA-L cobalt(2+);[(2r,3s,4r,5s)-5-(5,6-dimethylbenzimidazol-1-yl)-4-hydroxy-2-(hydroxymethyl)oxolan-3-yl] [(2s)-1-[3-[(1r,2r,3r,4z,7s,9z,12s,13s,14z,17s,18s,19r)-2,13,18-tris(2-amino-2-oxoethyl)-7,12,17-tris(3-amino-3-oxopropyl)-3,5,8,8,13,15,18,19-octamethyl-2 Chemical compound [Co+2].[N-]([C@@H]1[C@H](CC(N)=O)[C@@]2(C)CCC(=O)NC[C@H](C)OP([O-])(=O)O[C@H]3[C@H]([C@H](O[C@@H]3CO)N3C4=CC(C)=C(C)C=C4N=C3)O)\C2=C(C)/C([C@H](C\2(C)C)CCC(N)=O)=N/C/2=C\C([C@H]([C@@]/2(CC(N)=O)C)CCC(N)=O)=N\C\2=C(C)/C2=N[C@]1(C)[C@@](C)(CC(N)=O)[C@@H]2CCC(N)=O ASARMUCNOOHMLO-WLORSUFZSA-L 0.000 description 2
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Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Treating Waste Gases (AREA)
Abstract
本发明涉及一种资源化的烟气脱硫脱硝方法,其依次包括:将SO2和NOx的烟气通入脱硫塔中,在脱硫塔中,SO2被脱硫剂(贫液)吸收;吸收SO2后的脱硫剂(富液)经多效蒸发器解吸,释放出SO2气体,经冷凝干燥后压缩成液体SO2。经脱硫后的烟气进入脱硝塔中,喷入来自臭氧发生器的臭氧气体,烟气中的NO被氧化后,用脱硝剂吸收形成硝酸盐;溶液中硝酸盐达到一定浓度后结晶析出,经过滤、干燥得硝酸盐产品。本发明变废为宝,把烟气中的SO2和NOx分别以附加值较高的液体SO2和硝酸盐产品加以回收,实现脱硫脱硝过程的资源化、价值最大化。采用本发明所述技术方案可以获得很高的脱硫脱硝率,脱硫率大于96%、脱硝率大于90%,硝酸盐产品纯度大于96%。本发明的脱硫脱硝工艺简单、投资低,脱硫脱硝的运行成本低廉,避免了现有脱硫脱硝工艺中成本高、副产物为硫酸(盐)和硝酸(盐)混合物,附加值低的问题。
The present invention relates to a resource-based flue gas desulfurization and denitrification method, which comprises sequentially: passing the flue gas of SO2 and NOx into a desulfurization tower, and in the desulfurization tower, SO2 is absorbed by a desulfurizer (lean liquid); absorbing The desulfurization agent (rich liquid) after SO 2 is desorbed by the multi-effect evaporator to release SO 2 gas, which is compressed into liquid SO 2 after being condensed and dried. The flue gas after desulfurization enters the denitrification tower and is sprayed with ozone gas from the ozone generator. After the NO in the flue gas is oxidized, it is absorbed by the denitration agent to form nitrate; the nitrate in the solution crystallizes out after reaching a certain concentration, and after Filter and dry to obtain nitrate products. The invention turns waste into wealth, recovers SO2 and NOx in the flue gas with liquid SO2 and nitrate products with higher added value, and realizes resource utilization and value maximization in the desulfurization and denitrification process. Adopting the technical scheme of the invention can obtain very high desulfurization and denitrification rates, the desulfurization rate is greater than 96%, the denitrification rate is greater than 90%, and the purity of the nitrate product is greater than 96%. The desulfurization and denitrification process of the present invention is simple, low in investment, low in operating cost of desulfurization and denitrification, and avoids the problems of high cost, by-products being a mixture of sulfuric acid (salt) and nitric acid (salt), and low added value in the existing desulfurization and denitrification process.
Description
技术领域technical field
本发明涉及一种资源化的烟气脱硫脱硝方法,具体地说,涉及烟气中NO和SO2的脱除并分别实现资源化的方法。The invention relates to a resource-based flue gas desulfurization and denitrification method, in particular to a method for removing NO and SO2 in flue gas and realizing resource utilization respectively.
背景技术Background technique
我国是燃煤大国,煤炭占一次能源消费总量的75%。能源的大量消耗造成了严重的大气环境污染,其中最突出的是SO2和NOx排放造成的酸雨危害,以及NOx造成的臭氧层破坏和光化学烟雾。根据国家环保部2010年2月6日公布的《第一次全国污染源普查公报》显示,2007年度,我国二氧化硫排放量为2320.00万吨,烟尘1166.64万吨,氮氧化物1797.70万吨,大气污染治理任务十分艰巨。目前,我国二氧化硫排放总量居世界首位,酸雨和二氧化硫污染造成的经济损失每年在1000亿元以上。近年来,国家先后出台多项旨在强力推进SO2减排的措施,缓解二氧化硫排放增长势头的政策法规,火电厂积极行动,或兴建FGD装置,或更换洁净燃料,或采用清洁燃烧技术,或关、停老、小机组,使多年来扶摇直上的SO2排放总量初步有所遏制。然而,氮氧化物却日益突显出来,众所周知,氮氧化物的危害程度比二氧化硫有过之而无不及,甚至更为深广,我国未来的酸雨污染将由硫酸型向硫酸/硝酸复合型发展。控制SO2和氮氧化物的排放已是迫在眉睫。my country is a big coal-burning country, and coal accounts for 75% of the total primary energy consumption. The massive consumption of energy has caused serious air pollution, the most prominent of which is the acid rain hazard caused by SO 2 and NO x emissions, as well as the ozone layer destruction and photochemical smog caused by NO x . According to the "First National Pollution Source Survey Bulletin" published by the Ministry of Environmental Protection on February 6, 2010, in 2007, my country's sulfur dioxide emissions were 23.20 million tons, smoke and dust 11.6664 million tons, and nitrogen oxides 17.977 million tons. The task is daunting. At present, my country's total sulfur dioxide emissions rank first in the world, and the economic losses caused by acid rain and sulfur dioxide pollution are more than 100 billion yuan per year. In recent years, the country has successively issued a number of measures aimed at strongly promoting the reduction of SO 2 emissions and policies and regulations to alleviate the growth momentum of sulfur dioxide emissions. Thermal power plants have taken active actions, or built FGD devices, or replaced clean fuels, or adopted clean combustion technologies, or Shutting down, shutting down old and small units initially curbed the total amount of SO 2 emissions that had skyrocketed over the years. However, nitrogen oxides are increasingly prominent. As we all know, nitrogen oxides are more harmful than sulfur dioxide, and even deeper and wider. The future acid rain pollution in my country will develop from sulfuric acid to sulfuric acid/nitric acid compound. It is extremely urgent to control the emission of SO 2 and nitrogen oxides.
目前,在我国脱硫与脱硝被置于了同等重要的地位,现有的主流技术有许多优点,能够满足环境保护的要求,但不足之处是投资和运行成本高,脱硫副产物如硫酸钙等价值低,甚至还带来二次污染问题,脱硝则是无价值的副产物N2,却消耗大量的还原剂氨和昂贵的催化剂。因此,开发低投资、低成本的联合脱硫脱硝技术是燃煤污染物控制新技术的发展方向。At present, desulfurization and denitrification are placed in the same important position in our country. The existing mainstream technology has many advantages and can meet the requirements of environmental protection, but the disadvantages are high investment and operation costs, desulfurization by-products such as calcium sulfate, etc. The value is low, and it even brings secondary pollution problems. Denitrification is a worthless by-product N 2 , but consumes a large amount of reducing agent ammonia and expensive catalysts. Therefore, the development of low-investment, low-cost combined desulfurization and denitrification technology is the development direction of new technologies for coal-fired pollutant control.
21世纪,世界进入了知识经济和可持续发展的时代,要求建立发展和环境的对立统一。随着人类的发展,许多资源正面临减少甚至衰竭的地步。充分合理利用资源甚至是废弃资源已成了当代科技工作者的社会责任。理论上,任何生产过程都没有废弃物,只有未被充分利用的资源。在大气污染方面也是如此,目前被称为大气主要污染物之一的SO2和NOx,在我国却是两个重要且急需的资源。SO2是生产硫酸的必要原料,而硫酸又是生产化肥的必要原料,有“工业之母和农业之父”之称。同样,NOx也是生产硝酸的必要原料,硝酸又是生产氮磷钾复合肥料的重要原料,也是化工、军工、民爆等行业的重要原料。因此,开展SO2和NOx污染治理和回收技术研究,对减轻酸雨危害、促进资源的合理利用具有重要意义!In the 21st century, the world has entered the era of knowledge economy and sustainable development, which requires the establishment of a unity of opposites between development and the environment. With the development of human beings, many resources are facing the point of reduction or even exhaustion. It has become the social responsibility of contemporary scientific and technological workers to make full and reasonable use of resources or even waste resources. Theoretically, there is no waste in any production process, only underutilized resources. The same is true for air pollution. SO 2 and NO x , currently known as one of the main air pollutants, are two important and urgently needed resources in our country. SO 2 is a necessary raw material for the production of sulfuric acid, and sulfuric acid is a necessary raw material for the production of fertilizers. It is known as the "mother of industry and father of agriculture". Similarly, NO x is also a necessary raw material for the production of nitric acid, and nitric acid is an important raw material for the production of nitrogen, phosphorus and potassium compound fertilizers, and is also an important raw material for industries such as chemical industry, military industry, and civil explosives. Therefore, it is of great significance to carry out research on SO 2 and NO x pollution control and recovery technology to reduce the harm of acid rain and promote the rational use of resources!
现有技术中脱硫、脱硝技术主要有三种:There are three main types of desulfurization and denitrification technologies in the prior art:
(I)脱硫技术(该技术中氮氧化物脱除率较低):如石灰-石膏法(CN1281747)、湿式氨法脱硫技术(CN1226459)、海水脱硫工艺(CN1262145)、双碱法脱硫工艺(CN1475298)、半干法脱硫技术(CN101249380)、循环流化床脱硫技术(CN1401411)、电子束脱硫技术(环境保护,2004(9):15-18)等。(1) desulfurization technology (lower nitrogen oxide removal rate in this technology): as lime-gypsum method (CN1281747), wet ammonia method desulfurization technology (CN1226459), seawater desulfurization technology (CN1262145), double alkali desulfurization technology ( CN1475298), semi-dry desulfurization technology (CN101249380), circulating fluidized bed desulfurization technology (CN1401411), electron beam desulfurization technology (Environmental Protection, 2004(9): 15-18), etc.
(II)脱硝技术:包括选择性催化还原法(SCR),如US 4221768、US4101238、US4048112;和选择性非催化还原法(NCSR),如CN1817415、CN101244361。(II) Denitrification technology: including selective catalytic reduction (SCR), such as US 4221768, US4101238, US4048112; and selective non-catalytic reduction (NCSR), such as CN1817415, CN101244361.
(III)同时脱硫脱硝技术:如CN1454700、CN1147416、CN1843574、CN1923341、CN101053747、CN101337152、CN101485957、CN101352648、CN101306308、CN1311052、CN101053750等。(III) Simultaneous desulfurization and denitration technology: such as CN1454700, CN1147416, CN1843574, CN1923341, CN101053747, CN101337152, CN101485957, CN101352648, CN101306308, CN1311052, CN101053750, etc.
技术(I)中,主要以脱硫为主,脱硝率一般较低。石灰-石膏法是目前国内脱硫技术中使用最多的一种技术,脱硫效率较高,能副产石膏,但是由于我国是一个天然石膏资源丰富的国家,而且脱硫副产的石膏在质量上与天然石膏相比还有细微差别,如色泽、重金属含量等,因此国内脱硫石膏真正利用起来的还不多,大多数脱硫石膏处于堆放之中。随着我国火电厂脱硫项目的大量兴建,脱硫石膏排放量剧增,如何处理好这一部分石膏也将会是一个很重要的问题,若采取抛弃堆存,需要建设专门的渣场,不仅投资巨大,占用大量土地,还易造成粉尘、地下水对周围环境的污染,同时处理石膏的运行费用也很高。氨法脱硫,属于资源化脱硫技术,把烟气中的二氧化硫回收生产硫酸铵化肥,但是硫酸铵作为化肥使用有一定的局限性,长期使用会使土壤板结,而且在淹水条件下,土壤会严重缺氧,硫酸铵施用后,其中的硫酸根离子会被还原成硫化物,硫化物浓度积累过高可使植物根系受害而死亡。硫酸铵化肥在盐碱地使用较好。因此,如果大量的脱硫项目采用氨法的话,有可能引起硫铵化肥的销路问题。其他的脱硫技术,目前在工业中应用还相对较少。In technology (I), desulfurization is mainly used, and the denitrification rate is generally low. Lime-gypsum method is currently the most used technology in domestic desulfurization technology. It has high desulfurization efficiency and can produce gypsum as a by-product. Compared with gypsum, there are still subtle differences, such as color and luster, heavy metal content, etc. Therefore, domestic desulfurization gypsum is not used much, and most of the desulfurization gypsum is being piled up. With the construction of a large number of desulfurization projects in thermal power plants in my country, the discharge of desulfurization gypsum has increased sharply. How to deal with this part of gypsum will also be a very important issue. If it is discarded and stockpiled, it is necessary to build a special slag yard, which not only requires a huge investment , Occupying a large amount of land, it is also easy to cause dust and groundwater pollution to the surrounding environment, and the operating cost of gypsum treatment is also very high. Ammonia desulfurization is a resource-based desulfurization technology that recovers sulfur dioxide in the flue gas to produce ammonium sulfate fertilizer. However, the use of ammonium sulfate as a fertilizer has certain limitations. Long-term use will cause soil compaction, and under flooding conditions, the soil will Severe hypoxia, after the application of ammonium sulfate, the sulfate ions in it will be reduced to sulfide, and the excessive accumulation of sulfide concentration will cause the plant root system to suffer and die. Ammonium sulfate fertilizer is better used in saline-alkali land. Therefore, if a large number of desulfurization projects adopt the ammonia method, it may cause sales problems of ammonium sulfate fertilizer. Other desulfurization technologies are relatively seldom used in industry at present.
技术(II)中,SCR的脱硝效率高于NCSR,SCR的脱硝效率能达到80%以上,目前脱硝装置中应用的大多数技术是SCR。但是,SCR法的主要缺点是催化剂易中毒,存在氨泄露和投资费用、操作费用过高等问题。根据(中国电力,2006,39(3):86~89)测算,利用SCR法脱除-吨NOx的费用达到了9800多元!高昂的操作费用将阻碍企业脱硝的积极性,国内外研究者正在探索新的脱硝技术。In technology (II), the denitrification efficiency of SCR is higher than that of NCSR, and the denitrification efficiency of SCR can reach more than 80%. Most of the technologies used in denitrification devices are SCR. However, the main disadvantage of the SCR method is that the catalyst is easily poisoned, and there are problems such as ammonia leakage, investment costs, and high operating costs. According to (China Electric Power, 2006, 39(3): 86-89), the cost of removing 1-ton of NOx by using the SCR method has reached more than 9,800 yuan! High operating costs will hinder the enthusiasm of enterprises to denitrify, and researchers at home and abroad are exploring new denitrification technologies.
技术(III)中,是指在一个过程内,用同一种方法将烟气中的SO2和NOx同时脱除的技术,也就是说,不管脱硫脱硝后的产物有无用处,产物中同时含有SO3 -/SO4 -或NO2 -/NO3 -,是一种混合物。CN1454700采用微波辐射到有Ni、Fe、Co、Mn金属或金属氧化物组成的吸附敏化剂层中,烟气中的SO2被还原成硫磺、NOx被还原成N2,但该工艺装置复杂,存在微波泄露问题等。CN1147416公开了用TiO2吸附烟气中SO2和NOx的技术,吸附饱和的TiO2通过浸在稀硫酸中实现再生,但该方法没有阐明TiO2中吸附的SO2和NOx在其再生过程中的去处,众所周知,稀硫酸溶液是不会和SO2和NOx反应的。CN1843574公开了利用亚氯酸钠和添加剂组成吸收剂溶液,将烟气中SO2氧化成SO4 -,将NO氧化成NO3 -,然后与氨水作用生成硫酸铵和硝酸铵的混合物;但该技术中亚氯酸钠的消耗量大,而且吸收剂pH值较低,对设备的腐蚀性大。CN1923341公开了利用臭氧同时氧化SO2和NO的方法,利用臭氧的氧化性将SO2氧化成SO3、NO氧化成NO2或NO3,然后用碱液吸收、结晶,形成硫酸盐与亚硝酸盐、硝酸盐的混合物,但该混合物若不经过分离,是无多大用处的。CN101053747通过双氧水或臭氧将烟气中的SO2和NO氧化,然后用氨水吸收,最后形成硫酸铵和硝酸铵混合物,作为化肥使用。该技术中尽管最后的脱硫脱硝副产物可作为化肥使用,但附加值相对较低。CN101337152则通过臭氧将将烟气中的SO2和NO氧化,然后用水吸收,最后形成硫酸和硝酸稀溶液,并通过化学法分离形成硫酸和硝酸的单一产品。但该技术并未详细说明如何将硫酸和硝酸的混酸进行分离,化学领域的工作者都知道,将硫酸和硝酸的混合溶液分离难度是很大的,而且在脱硫设备中形成稀酸溶液,对设备的腐蚀性是非常大的,设备投资及维护费用将非常大。CN101485957则公开了将脱硫和脱硝在两个设备内进行,用碱液把烟气中的SO2吸收下来,再在液相中用臭氧把亚硫酸盐氧化成硫酸盐;在脱硝设备中用臭氧把NO氧化,然后用碱液吸收形成亚硝酸盐/硝酸盐的混合物。该技术虽然把脱硫、脱硝分别在两个设备内进行,实现了硫资源与氮资源的分离,但用臭氧去氧化亚硫酸盐比用空气氧化的成本要高很多。CN101352648则用钴胺络合溶液吸收NO、二价金属氧化物或碳酸盐碱性脱硫剂吸收SO2的方法实现同时脱硫脱硝。这是一种纯粹的除去SO2和NOx的方法,没有能够实现资源化。CN101306308与CN101352648类似,知识把钴胺络合溶液替换成了亚铁铵络合溶液。CN1311052则公开了用二价钴与氨形成的络合物将NO氧化成NO2,然后与氨水反应生成亚硝酸铵,烟气中的SO2与氨反应生成亚硫酸铵,在液相中被氧化成硫酸铵,形成了硫酸铵和亚硝酸铵/硝酸铵的混合物,达到脱硫脱硝之目的。与CN101053747一样,脱硫脱硝的副产物只能作为化肥使用,附加值较低。CN101053750则公开了在光催化剂TiO2的作用下,通过紫外光照射,将烟气中的NO氧化成NO2,NO2被亚硫酸钠还原成N2。NO2被还原成N2这一说法值得商榷,因为在该专利的文件中,有关反应方程式中并没有NO2与亚硫酸钠反应生成N2的反应,前述的各脱硫脱硝专利中,大都是NO2被碱液吸收,形成亚硝酸盐/硝酸盐,与SO2吸收后生成的亚硫酸盐混合在一起。In technology (III), it refers to the technology of simultaneously removing SO 2 and NOx in the flue gas by the same method in one process, that is to say, regardless of whether the product after desulfurization and denitrification is useful or not, the product also contains SO 3 - /SO 4 - or NO 2 - /NO 3 - is a mixture. CN1454700 uses microwave radiation to the adsorption sensitizer layer composed of Ni, Fe, Co, Mn metal or metal oxide, SO2 in the flue gas is reduced to sulfur, NOx is reduced to N2 , but the process device is complex , there are microwave leakage problems, etc. CN1147416 discloses the technology of using TiO2 to adsorb SO2 and NOx in flue gas. The saturated TiO2 is regenerated by immersing in dilute sulfuric acid, but this method does not clarify the SO2 and NOx adsorbed in TiO2 during its regeneration process. As we all know, dilute sulfuric acid solution will not react with SO 2 and NOx. CN1843574 discloses the use of sodium chlorite and additives to form an absorbent solution to oxidize SO 2 in the flue gas to SO 4 - , oxidize NO to NO 3 - , and then react with ammonia water to form a mixture of ammonium sulfate and ammonium nitrate; but the The consumption of sodium chlorite in the technology is large, and the pH value of the absorbent is low, which is highly corrosive to the equipment. CN1923341 discloses a method for simultaneously oxidizing SO2 and NO by using ozone, using the oxidizing properties of ozone to oxidize SO2 to SO3 and NO to NO2 or NO3 , and then absorb and crystallize with lye to form sulfate and nitrous acid A mixture of salts and nitrates, but this mixture is of little use unless it is separated. CN101053747 oxidizes SO2 and NO in the flue gas by hydrogen peroxide or ozone, then absorbs it with ammonia water, and finally forms a mixture of ammonium sulfate and ammonium nitrate, which is used as a fertilizer. Although the final desulfurization and denitrification by-products in this technology can be used as fertilizers, the added value is relatively low. CN101337152 uses ozone to oxidize SO2 and NO in the flue gas, then absorbs it with water, and finally forms a dilute solution of sulfuric acid and nitric acid, and separates them by chemical methods to form a single product of sulfuric acid and nitric acid. However, this technology does not specify how to separate the mixed acid of sulfuric acid and nitric acid. Workers in the chemical field know that it is very difficult to separate the mixed solution of sulfuric acid and nitric acid, and the formation of dilute acid solution in the desulfurization equipment is harmful to The corrosiveness of the equipment is very large, and the equipment investment and maintenance costs will be very large. CN101485957 discloses that desulfurization and denitrification are carried out in two devices, and SO in the flue gas is absorbed by lye, and sulfite is oxidized into sulfate with ozone in the liquid phase ; The NO is oxidized and then absorbed with lye to form a nitrite/nitrate mixture. Although this technology separates desulfurization and denitrification in two devices and realizes the separation of sulfur resources and nitrogen resources, the cost of deoxidizing sulfite with ozone is much higher than that of air oxidation. CN101352648 then uses cobalamin complex solution to absorb NO, divalent metal oxide or carbonate alkaline desulfurizer to absorb SO The method realizes simultaneous desulfurization and denitrification. This is a pure method for removing SO 2 and NOx, and has not been able to realize resource utilization. CN101306308 is similar to CN101352648, knowledge replaces cobalamin complex solution with ferrous ammonium complex solution. CN1311052 discloses that the complex formed by divalent cobalt and ammonia is used to oxidize NO into NO 2 , and then react with ammonia water to generate ammonium nitrite, and SO 2 in the flue gas reacts with ammonia to generate ammonium sulfite, which is absorbed in the liquid phase Oxidized to ammonium sulfate, forming a mixture of ammonium sulfate and ammonium nitrite/ammonium nitrate to achieve the purpose of desulfurization and denitrification. Like CN101053747, the by-products of desulfurization and denitrification can only be used as chemical fertilizers with low added value. CN101053750 discloses that under the action of photocatalyst TiO 2 , NO in flue gas is oxidized to NO 2 by ultraviolet light irradiation, and NO 2 is reduced to N 2 by sodium sulfite. The statement that NO 2 is reduced to N 2 is debatable, because in the patent document, there is no reaction of NO 2 and sodium sulfite to generate N 2 in the relevant reaction equation. In the aforementioned desulfurization and denitrification patents, most of them are NO 2 Absorbed by lye, forming nitrite/nitrate, which mixes with sulfite formed after SO2 absorption.
我国是一个缺硫的国家,每年需从国外大量进口硫磺以制备SO2或硫酸,而我国又是一个SO2排放大国,现有的脱硫技术中,大多是把SO2吸收下来形成固体废弃物石膏,少量脱硫技术生成低肥效的硫酸铵。同时脱硫脱硝工艺中,也大多是烟气中的SO2和NOx吸收下来形成硫酸盐和硝酸盐的混合物,难以形成高附加值的资源化产品。China is a sulfur-deficient country. Every year, a large amount of sulfur needs to be imported from abroad to prepare SO 2 or sulfuric acid, and China is a country with a large SO 2 emission. Most of the existing desulfurization technologies absorb SO 2 to form solid waste. Gypsum, a small amount of desulfurization technology produces ammonium sulfate with low fertilizer efficiency. At the same time, in the desulfurization and denitrification process, most of the SO2 and NOx in the flue gas are absorbed to form a mixture of sulfate and nitrate, which makes it difficult to form high value-added resource products.
综上所述,现有脱硫脱硝工艺中,尚有不足之处,脱硫脱硝技术有待进一步提高。To sum up, there are still deficiencies in the existing desulfurization and denitrification process, and the desulfurization and denitrification technology needs to be further improved.
发明内容Contents of the invention
本发明目的在于,克服现有技术存在的缺陷,提供一种既能从烟气中脱除SO2和NOx、又能回收SO2、NOx的资源化脱硫脱硝技术。The purpose of the present invention is to overcome the defects of the prior art and provide a resource-based desulfurization and denitrification technology that can remove SO 2 and NOx from flue gas and recover SO 2 and NOx.
实现本发明目的的技术方案:The technical scheme that realizes the object of the present invention:
发明者认为,为了回收SO2可以采用吸收剂吸收、解吸的方法,从烟气中脱除SO2并制备出液体SO2,实现资源化治理烟气中的SO2问题,并实现价值最大化。用亚硫酸钠溶液吸收的SO2的方法又称Wellman-Lord法,其原理是:The inventor believes that in order to recover SO 2 , the method of absorbent absorption and desorption can be used to remove SO 2 from flue gas and prepare liquid SO 2 , so as to realize resource management of SO 2 in flue gas and maximize value . The method of absorbing SO2 with sodium sulfite solution is also called the Wellman-Lord method, and its principle is:
吸收过程:Na2SO3+SO2+H2O→2NaHSO3 Absorption process: Na 2 SO 3 +SO 2 +H 2 O→2NaHSO 3
解吸过程: Desorption process:
副反应:Na2SO3+1/2 O2→Na2SO4 Side reaction: Na 2 SO 3 +1/2 O 2 →Na 2 SO 4
但是,亚硫酸钠吸收解吸法难以推广的主要原因是:(1)碱耗高:由于有一部分亚硫酸钠被氧化成硫酸钠而失去了吸收能力,氧化率在10%左右,所以需要补充碱如纯碱以补充损失掉的亚硫酸钠:However, the main reasons why the sodium sulfite absorption and desorption method is difficult to popularize are: (1) high alkali consumption: because a part of sodium sulfite is oxidized into sodium sulfate and loses absorption capacity, the oxidation rate is about 10%, so it is necessary to supplement alkali such as soda ash to supplement Lost sodium sulfite:
Na2CO3+SO2→Na2SO3+CO2 Na 2 CO 3 +SO 2 →Na 2 SO 3 +CO 2
这样,每回收1吨SO2要补充0.3吨纯碱。(2)蒸汽消耗高。解吸过程需要用蒸汽加热,每解吸1吨SO2大约需要蒸发10吨左右的水,如果采用单效蒸发器,需消耗11吨蒸汽,如果采用双效蒸发器,也要消耗7吨左右的蒸汽。脱硫成本高,就限制了该法的推广应用。In this way, 0.3 tons of soda ash will be supplemented for every 1 ton of SO recovered. (2) High steam consumption. The desorption process needs to be heated by steam, and about 10 tons of water need to be evaporated for every ton of SO2 desorbed. If a single-effect evaporator is used, 11 tons of steam will be consumed, and if a double-effect evaporator is used, about 7 tons of steam will be consumed. . The high cost of desulfurization limits the popularization and application of this method.
针对烟气中有一部分氧气,亚硫酸钠易氧化的情况,发明者通过大量实验,发现加入高效抗氧剂能有效地抑制压硫酸钠的氧化,亚硫酸钠的氧化率能降到1.5%以下,从而大大降低了碱耗。针对原亚硫酸钠法解吸SO2时蒸汽消耗高的问题,采用了将二效蒸发器蒸出的二次蒸汽加压增温后回用,使新鲜蒸汽消耗量降至3吨/吨SO2以下。In view of the fact that there is a part of oxygen in the flue gas and sodium sulfite is easy to oxidize, the inventor found through a large number of experiments that the addition of high-efficiency antioxidants can effectively inhibit the oxidation of sodium sulfate, and the oxidation rate of sodium sulfite can be reduced to below 1.5%, thereby greatly reducing Alkali consumption. Aiming at the problem of high steam consumption when the original sodium sulfite method desorbs SO 2 , the secondary steam from the second-effect evaporator is used after being pressurized and heated to reduce the consumption of fresh steam to below 3 tons/ton of SO 2 .
由于烟气中的NOx95%以上是NO,而NO难溶于水,用吸收剂难以吸收,因此采用将NO氧化成NO2后再用碱液吸收,从而达到脱硝之目的。利用臭氧O3氧化NO的反应机理非常复杂,目前尚缺乏深入研究。主要反应有:Since more than 95% of NOx in the flue gas is NO, and NO is difficult to dissolve in water, it is difficult to absorb it with absorbents, so NO is oxidized to NO2 and then absorbed with lye, so as to achieve the purpose of denitrification. The reaction mechanism of NO oxidation by ozone O3 is very complicated, and it is still lack of in-depth research. The main reactions are:
O3+NO→NO2+O2 O 3 +NO→NO 2 +O 2
NO2+O3→NO3+O2 NO 2 +O 3 →NO 3 +O 2
NO3+NO2→2N2O5 NO 3 +NO 2 →2N 2 O 5
用碱液吸收,就可以形成硝酸盐。因此,除去SO2后的烟气进入脱硝塔,在塔下部通入O3气体,塔上部喷入碱液吸收,脱硝率可达90%以上。溶液中硝酸盐经累积到一定浓度后可结晶析出,经过滤、干燥得到纯度较高的硝酸盐产品,从而实现脱硝过程的资源化。Absorbed with lye, nitrates can be formed. Therefore, the flue gas after removing SO 2 enters the denitrification tower, O 3 gas is passed into the lower part of the tower, and lye is sprayed into the upper part of the tower for absorption, and the denitrification rate can reach more than 90%. The nitrate in the solution can be crystallized after accumulating to a certain concentration, and the nitrate product with high purity can be obtained after filtration and drying, so as to realize the resource utilization of the denitrification process.
本发明所说的资源化的废气脱硫脱硝方法,其包括如下步骤:The waste gas desulfurization and denitrification method of resource utilization in the present invention comprises the following steps:
(1)来自锅炉的烟气从下部进入脱硫塔,吸收剂从脱硫塔的上部喷入,在脱硫塔中,吸收剂亚硫酸钠与SO2反应生成亚硫酸氢钠。(1) The flue gas from the boiler enters the desulfurization tower from the lower part, and the absorbent is sprayed from the upper part of the desulfurization tower, and in the desulfurization tower, the absorbent sodium sulfite reacts with SO2 to generate sodium bisulfite.
(2)步骤(1)中脱硫塔底部的富液与来自多效蒸发器的贫液换热后进入一效蒸发器,经加热汽化后,含SO2的气相进入二效蒸发器加热;二效蒸发器的气相经压缩机增压后,与新鲜的蒸汽一起进入一效蒸发器。(2) In the step (1), the rich liquid at the bottom of the desulfurization tower enters the first-effect evaporator after exchanging heat with the lean liquid from the multi-effect evaporator, and after heating and vaporizing, the gas phase containing SO enters the second -effect evaporator for heating; After the gas phase of the first-effect evaporator is pressurized by the compressor, it enters the first-effect evaporator together with the fresh steam.
(3)步骤(2)中的蒸发器蒸汽冷凝水和SO2混合物进入气液分离罐,气相经冷凝器冷凝后,用压缩机压缩可制得液体SO2产品,进入储罐。液体则与来自第二效的贫液混合后经与富液换热后进入脱硫塔循环使用。(3) The vapor condensed water and SO2 mixture of the evaporator in step (2) enters the gas-liquid separation tank, and after the gas phase is condensed by the condenser, it is compressed by a compressor to obtain a liquid SO2 product, which enters the storage tank. The liquid is mixed with the lean liquid from the second effect and then enters the desulfurization tower for recycling after heat exchange with the rich liquid.
(4)步骤(1)中的塔顶出来的烟气进入脱硝塔中,来自臭氧发生器的O3也进入脱硝塔中,在脱硫塔内NO被O3氧化成NO2,被来自脱硝塔上部喷入的脱硝剂吸收,形成硝酸盐。(4) The flue gas from the top of the tower in step (1) enters the denitrification tower, and the O 3 from the ozone generator also enters the denitrification tower. In the desulfurization tower, NO is oxidized by O 3 to NO The denitration agent sprayed into the upper part absorbs and forms nitrate.
(5)步骤(4)吸收液中硝酸盐达到一定浓度时,会结晶析出,通过过滤可得到纯度较高的硝酸盐。(5) When the nitrate in the absorption solution in step (4) reaches a certain concentration, it will crystallize out, and the nitrate with higher purity can be obtained by filtering.
(6)步骤(5)过滤得到的滤液与补充的脱硝剂一起返回到脱硝塔上部。(6) The filtrate obtained by filtering in step (5) is returned to the upper part of the denitrification tower together with the added denitrification agent.
其中,在所说的脱硫吸收剂亚硫酸钠溶液中加入高效抗氧剂,所说的抗氧剂为由易溶于水的对苯二酚、邻苯二酚、间苯二酚、叔丁基邻苯二酚、α-萘酚、β-萘酚、对苯二胺、甲基对苯二胺、硫代硫酸钠、硫化钠、连二硫酸钠、二氧化硫脲中的一种、或二种或二种以上的混合物组成,所说的抗氧剂浓度为0.001%~0.5%。Wherein, in said desulfurization absorbent sodium sulfite solution, add high-efficiency antioxidant, said antioxidant is composed of hydroquinone, catechol, resorcinol, tert-butyl phthalate which are easily soluble in water One or two or two of phenol, α-naphthol, β-naphthol, p-phenylenediamine, methyl-p-phenylenediamine, sodium thiosulfate, sodium sulfide, sodium dithionite, and thiourea dioxide For the above mixture composition, the concentration of said antioxidant is 0.001%-0.5%.
所说的脱硝剂为碳酸钠、碳酸钾、碳酸铵、碳酸氢铵、碳酸氢钠、碳酸氢钾、氢氧化钠、氢氧化钾、液氨或氨水中的一种。Said denitration agent is one of sodium carbonate, potassium carbonate, ammonium carbonate, ammonium bicarbonate, sodium bicarbonate, potassium bicarbonate, sodium hydroxide, potassium hydroxide, liquid ammonia or ammonia water.
所说的脱硫塔为喷淋塔、板式塔或填料塔。Said desulfurization tower is a spray tower, plate tower or packed tower.
所说的脱硝塔为喷淋塔、板式塔或填料塔。Said denitrification tower is a spray tower, plate tower or packed tower.
采用上述技术方案可得到液体SO2,脱硫率可达96%以上,脱硝率可达90%以上,硝酸盐含量为96%以上。The liquid SO 2 can be obtained by adopting the above technical scheme, the desulfurization rate can reach more than 96%, the denitrification rate can reach more than 90%, and the nitrate content can be more than 96%.
附图说明Description of drawings
图1为从资源化的废气脱硫脱硝方法流程示意图。Figure 1 is a schematic flow chart of a method for desulfurization and denitrification of waste gas from resources.
图1中部分符号说明如下:Some symbols in Figure 1 are explained as follows:
3-脱硫塔,5-臭氧发生器,7-脱硝塔,11-过滤器、17-贫富液换热器、23-第一效蒸发器、26-第一效气液分离器、30-第二效蒸发器、36-第二效气液分离器、40-冷凝液气液分离器、44-SO2气体冷凝器、48-液体SO2储罐。3-Desulfurization tower, 5-Ozone generator, 7-Denitrification tower, 11-Filter, 17-Lean-rich liquid heat exchanger, 23-First effect evaporator, 26-First effect gas-liquid separator, 30- Second-effect evaporator, 36-second-effect gas-liquid separator, 40-condensate gas-liquid separator, 44-SO 2 gas condenser, 48-liquid SO 2 storage tank.
具体实施方式Detailed ways
参见附图1,本发明是这样实现的:Referring to accompanying drawing 1, the present invention is realized like this:
来自锅炉风机的烟气从管1进入脱硫塔3的下部,来自贫富换热器17的贫液-亚硫酸钠(含少量亚硫酸氢钠)吸收液(含有抗氧剂)从管2进入脱硫塔3的上部。脱硫塔3底部的富液-亚硫酸氢钠溶液(含少量亚硫酸钠)从管16进入换热器17,被来自管19的贫液的加热后从管18经泵21进入第一效蒸发器23,第一效蒸发器23的热源为来自管24的新鲜蒸汽和来自压缩机38的二次蒸汽。富液被第一效蒸发器23加热汽化后,进入第一效气液分离器26,气相作为热源从管27进入第二效蒸发器30中,液体大部分则从管28经泵21循环进入第一效蒸发器23,一部分液体从管29经泵32进入第二效蒸发器30中。第一效蒸发器23中的冷凝液从管34进入冷凝液气液分离器40中。第二效蒸发器30中的富液被汽化后,气体从管31进入第二效气液分离器36中,经气液分离后,气相从管37经压缩机38进入第一效蒸发器23中,液体大部分则从管42经泵32循环进入第二效蒸发器30中,一部分液体作为贫液从管39经泵20抽出。第二效蒸发器30中的冷凝液从管35进入冷凝液气液分离器40中,气相SO2从管43进入冷凝器44冷凝器后,从管45被压缩机46压缩成液体SO2,从管47进入储罐48中。冷凝液气液分离器40中的液体从管41与来自管39的液体混合在一起,经泵20抽出。The flue gas from the boiler fan enters the lower part of the
经过除去SO2的烟气从脱硫塔3的顶部出来,从管4进入脱硝塔7的下部,来自臭氧发生器5的O3从管6进入管4,循环的脱硝剂从管15与来自管9的补充脱硝剂混合一起进入脱硝塔7的上部。在脱硝塔内部,NO被氧化成NO2和N2O5,被脱硝剂吸收形成硝酸盐溶于水中,当硝酸盐浓度达到一定时,可以结晶析出,从脱硝塔7的底部从管10进入过滤机11进行固液分离,固体由管12排出,经干燥可得纯度95%以上的硝酸盐产品。滤液从管13由泵14经管15泵入脱硝塔7的上部,循环使用。经过脱硝后的烟气从脱硝塔的顶部从管8排入锅炉的烟囱。The flue gas after removing SO2 comes out from the top of the
这样含SO2和NOx的烟气得到了治理,回收了液体SO2、硝酸盐产品,变废为单一有用产品而不是硫和氮的混合物,实现了废气脱硫脱硝资源化过程的价值最大化,大大降低了脱硫脱硝费用。In this way, the flue gas containing SO 2 and NOx is treated, the liquid SO 2 and nitrate products are recovered, and the waste is turned into a single useful product instead of a mixture of sulfur and nitrogen, which maximizes the value of the waste gas desulfurization and denitrification process. Greatly reduce the cost of desulfurization and denitrification.
下面通过实施例对本作进一步阐述,其目的仅在于更好理解本发明的内容。因此,所举之例并不限制本发明的保护范围:Below by embodiment this is done further elaboration, and its purpose is only to better understand content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention:
实施例1Example 1
烟气条件:15000Nm3/h,SO2浓度2000ppm(5714mg/Nm3),NO浓度460ppm(616mg/Nm3),温度150℃。Flue gas conditions: 15000Nm 3 /h, SO 2 concentration 2000ppm (5714mg/Nm 3 ), NO concentration 460ppm (616mg/Nm 3 ), temperature 150°C.
吸收液(贫液)组成:亚硫酸钠16.78%,亚硫酸氢钠11.45%,抗氧剂对苯二酚0.03%、硫化钠0.02%。Absorption liquid (poor liquid) composition: sodium sulfite 16.78%, sodium bisulfite 11.45%, antioxidant hydroquinone 0.03%, sodium sulfide 0.02%.
烟气进入脱硫塔(脱硫塔为板波纹规整填料塔),贫液从塔上部喷入塔内,流量为2t/h。经过脱硫后,脱硫塔塔底的富液组成为:亚硫酸钠8.69%、亚硫酸氢钠23.37%。塔顶出口的烟气中SO2含量为190mg/Nm3,脱硫率为96.6%。The flue gas enters the desulfurization tower (the desulfurization tower is a corrugated structured packing tower), and the lean liquid is sprayed into the tower from the upper part of the tower with a flow rate of 2t/h. After desulfurization, the composition of the rich liquid at the bottom of the desulfurization tower is: 8.69% sodium sulfite and 23.37% sodium bisulfite. The content of SO 2 in the flue gas at the top outlet of the tower is 190 mg/Nm 3 , and the desulfurization rate is 96.6%.
富液经二效蒸发器解吸后,释放出SO2,经冷凝、压缩后得到液体SO2 82.8kg/h。解吸后的溶液即为贫液,组成同上。After the rich liquid is desorbed by the second-effect evaporator, SO 2 is released, and after condensation and compression, 82.8kg/h of liquid SO 2 is obtained. The solution after desorption is the barren solution, and the composition is the same as above.
脱除SO2后的烟气进入脱硝塔,脱硝塔为喷淋塔,从臭氧发生器产生了14.8kg/h的O3进入烟气中,从脱硝塔的上部喷入5%氨水溶液500kg/h。经过脱硝后,从脱硝塔塔顶排放的烟气中NO浓度为49mg/Nm3,脱硝率为92%。产生的硝酸铵累积到一定浓度后,从脱硝塔塔釜结晶析出,经过滤干燥,得到硝酸铵23.4kg/h,含量96.5%。The flue gas after removing SO 2 enters the denitrification tower, which is a spray tower, and 14.8kg/h O 3 is produced from the ozone generator into the flue gas, and 5% ammonia solution 500kg/h is sprayed from the upper part of the denitrification tower h. After denitration, the NO concentration in the flue gas discharged from the top of the denitration tower is 49 mg/Nm 3 , and the denitration rate is 92%. After the ammonium nitrate produced has accumulated to a certain concentration, it crystallizes out from the denitrification tower and is filtered and dried to obtain 23.4kg/h of ammonium nitrate with a content of 96.5%.
实施例2Example 2
烟气条件:54200Nm3/h,SO2浓度1560ppm(4457mg/Nm3),NO浓度650ppm(875mg/Nm3),温度140℃。Flue gas conditions: 54200Nm 3 /h, SO 2 concentration 1560ppm (4457mg/Nm 3 ), NO concentration 650ppm (875mg/Nm 3 ), temperature 140°C.
吸收液(贫液)组成:亚硫酸钠13.58%,亚硫酸氢钠5.6%,抗氧剂甲基对苯二胺0.01%、连二硫酸钠0.03%。The composition of the absorption liquid (poor liquid): 13.58% of sodium sulfite, 5.6% of sodium bisulfite, 0.01% of antioxidant methyl-p-phenylenediamine, and 0.03% of sodium dithionite.
烟气进入脱硫塔(脱硫塔喷淋塔),贫液从塔上部喷入塔内,流量为5.5t/h。经过脱硫后,脱硫塔塔底的富液组成为:亚硫酸钠5.6%、亚硫酸氢钠24.96%。塔顶出口的烟气中SO2含量为89mg/Nm3,脱硫率为98.0%。The flue gas enters the desulfurization tower (desulphurization tower spray tower), and the lean liquid is sprayed into the tower from the upper part of the tower with a flow rate of 5.5t/h. After desulfurization, the composition of the rich liquid at the bottom of the desulfurization tower is: 5.6% sodium sulfite and 24.96% sodium bisulfite. The content of SO 2 in the flue gas at the top outlet of the tower is 89 mg/Nm 3 , and the desulfurization rate is 98.0%.
富液经二效蒸发器解吸后,释放出SO2,经冷凝、压缩后得到液体SO2 236kg/h。解吸后的溶液即为贫液。After the rich liquid is desorbed by the second-effect evaporator, SO 2 is released, and after condensation and compression, 236kg/h of liquid SO 2 is obtained. The desorbed solution is the barren solution.
脱除SO2后的烟气进入脱硝塔,脱硝塔为导向浮阀塔,内装3块塔板,从臭氧发生器产生了84.7kg/h的O3进入烟气中,从脱硝塔的上部喷入5%KOH溶液2600kg/h。经过脱硝后,从脱硝塔塔顶排放的烟气中NO浓度为61.2mg/Nm3,脱硝率为93.0%。产生的硝酸钾累积到一定浓度后,从脱硝塔塔釜结晶析出,经过滤干燥,得到硝酸钾产品148.6kg/h,含量97.5%。The flue gas after removing SO 2 enters the denitration tower, which is a guided floating valve tower with 3 trays inside, and 84.7kg/h O 3 produced from the ozone generator enters the flue gas, and is sprayed from the upper part of the denitrification tower. Inject 5% KOH solution 2600kg/h. After denitration, the NO concentration in the flue gas discharged from the top of the denitration tower is 61.2 mg/Nm 3 , and the denitration rate is 93.0%. After the produced potassium nitrate accumulates to a certain concentration, it crystallizes out from the bottom of the denitrification tower, and is filtered and dried to obtain 148.6kg/h of potassium nitrate product with a content of 97.5%.
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