CN101829900B - Layout method of grand cross butting locator of aircraft wing body - Google Patents
Layout method of grand cross butting locator of aircraft wing body Download PDFInfo
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Abstract
本发明公开了一种飞机翼身大十字对接定位器布局方法。方法是:飞机的机身和机翼采用大十字对接方式;整体机身采用4个机身主定位器和3个机身辅助定位器,其中包括2个后机身辅助定位器和1个前机身辅助定位器,机身定位器和机身之间采用球铰连接方式;整体机翼采用4个机翼主定位器和2个机翼辅助定位器,机翼主定位器和机翼之间采用球铰连接方式,机翼辅助定位器和机翼之间采用真空吸盘连接方式。本发明采用大十字对接方式,中央翼和外翼对接操作空间大,容易实现数字化、机械化制孔,保证加工效率和质量。
The invention discloses a layout method for a large cross docking locator of an aircraft wing body. The method is: the fuselage and wings of the aircraft adopt a large cross docking method; the overall fuselage adopts 4 fuselage main locators and 3 fuselage auxiliary locators, including 2 rear fuselage auxiliary locators and 1 front fuselage locator. Fuselage auxiliary locator, the fuselage locator and the fuselage are connected by ball joints; the whole wing adopts 4 wing main locators and 2 wing auxiliary locators, the connection between the wing main locator and the wing The ball hinge connection method is adopted between the wings, and the vacuum suction cup connection method is used between the wing auxiliary positioner and the wing. The present invention adopts the large cross butt joint method, the central wing and the outer wing butt joint operation space are large, it is easy to realize digital and mechanized hole making, and the processing efficiency and quality are guaranteed.
Description
技术领域 technical field
本发明涉及一种飞机翼身大十字对接定位器布局方法。The invention relates to a layout method of a large cross docking locator of an aircraft wing body.
背景技术 Background technique
在飞机制造领域,飞机的制造过程总是先将零件装配成为组件,将组件装配成为小部件,将小部件装配成为飞机机身和机翼,最后将飞机机身和机翼进行对接装配。飞机装配技术是中国飞机制造业的薄弱环节之一,为了提高飞机机身、机翼对接装配的效率和质量,就必须改变目前传统的基于模拟量的飞机总装配模式,进而提出了一种飞机翼身大十字对接定位器布局设计,在飞机机翼、机身对接装配过程中,可实现数字化精确调姿对合、激光跟踪测量,同时充分考虑了人工操作的空间可达性和飞机机身、机翼以及整机的可通过性。In the field of aircraft manufacturing, the aircraft manufacturing process always first assembles parts into components, assembles components into small parts, assembles small parts into aircraft fuselage and wings, and finally assembles the aircraft fuselage and wings. Aircraft assembly technology is one of the weak links in China's aircraft manufacturing industry. In order to improve the efficiency and quality of aircraft fuselage and wing docking assembly, it is necessary to change the current traditional aircraft general assembly mode based on analog quantities, and then propose an aircraft The layout design of the wing-body large cross docking locator can realize digital precise attitude adjustment and alignment, laser tracking measurement, and fully consider the space accessibility of manual operation and the aircraft fuselage during the docking assembly process of the aircraft wing and fuselage. , Wing and overall machine passability.
发明内容 Contents of the invention
本发明的目的是提供一种飞机翼身大十字对接定位器布局方法。The purpose of the present invention is to provide a method for layout of aircraft wing body large cross docking locator.
飞机翼身大十字对接定位器布局方法是:飞机的机身和机翼采用大十字对接方式;整体机身采用4个机身主定位器和3个机身辅助定位器,其中包括2个后机身辅助定位器和1个前机身辅助定位器,机身定位器和机身之间采用球铰连接方式;整体机翼采用4个机翼主定位器和2个机翼辅助定位器,机翼主定位器和机翼之间采用球铰连接方式,机翼辅助定位器和机翼之间采用真空吸盘连接方式。The layout method of the large cross docking locator of the wing body of the aircraft is: the fuselage and wings of the aircraft adopt the large cross docking method; the overall fuselage adopts 4 fuselage main locators and 3 fuselage auxiliary locators, including 2 rear The fuselage auxiliary locator and 1 front fuselage auxiliary locator, the fuselage locator and the fuselage are connected by ball joints; the overall wing adopts 4 wing main locators and 2 wing auxiliary locators, The main positioner of the wing and the wing are connected by a ball joint, and the auxiliary positioner of the wing and the wing are connected by a vacuum suction cup.
所述的飞机翼身大十字对接定位器布局方法中前机身辅助定位器底部设有人工移动小车。所述的飞机翼身大十字对接定位器布局方法中定位器能沿三个坐标方向移动。In the layout method of the aircraft wing-body large cross docking locator, a manual mobile trolley is provided at the bottom of the auxiliary locator of the front fuselage. In the layout method of the aircraft wing body large cross docking locator, the locator can move along three coordinate directions.
本发明的优点:1)采用大十字对接方式,中央翼和外翼对接操作空间大,容易实现数字化、机械化制孔,保证加工效率和质量;2)采用大十字对接方式,中央翼和中外翼先对接装配,不仅有利于密封施工,而且便于密封检查,保证整体油箱的密封要求;3)采用大十字对接方式,左、右外翼与中央翼可以同时或先后进行预连接,然后进行对称性测量,容易确保整个机翼的对称性;4)采用大十字对接方式,整体机翼作为总装一个部件,便于生产组织与管理,生产效率高,质量有保证,符合飞机异地模块化制造的总趋势;5)机身主定位器的布局充分考虑机身的调姿要求和飞机的通过性;6)机身辅助定位器的布局充分考虑了机身的辅助固持和机身、机翼的对接要求;7)机翼主定位器的布局充分考虑机翼的调姿要求和飞机的通过性;8)机翼辅助定位器的布局充分考虑了机翼的结构特点和辅助固持要求。The advantages of the present invention: 1) adopting the large cross docking method, the central wing and the outer wing have a large space for docking operation, easy to realize digital and mechanized hole making, and ensure processing efficiency and quality; 2) adopting the large cross docking method, the central wing and the middle and outer wings First docking assembly is not only conducive to sealing construction, but also facilitates sealing inspection to ensure the sealing requirements of the overall fuel tank; 3) Using the large cross docking method, the left and right outer wings and the central wing can be pre-connected simultaneously or successively, and then the symmetry Measurement, easy to ensure the symmetry of the entire wing; 4) The large cross docking method is adopted, and the overall wing is used as a part of the final assembly, which is convenient for production organization and management, with high production efficiency and guaranteed quality, which is in line with the general trend of modular manufacturing of aircraft in different places ;5) The layout of the main fuselage locator fully considers the attitude adjustment requirements of the fuselage and the passability of the aircraft; 6) The layout of the auxiliary fuselage locator fully considers the auxiliary holding of the fuselage and the docking requirements of the fuselage and wings ; 7) The layout of the wing main locator fully considers the attitude adjustment requirements of the wing and the passability of the aircraft; 8) The layout of the wing auxiliary locator fully considers the structural characteristics and auxiliary holding requirements of the wing.
附图说明 Description of drawings
图1机身定位器布局主视图;Fig. 1 Front view of fuselage locator layout;
图2机翼定位器布局俯视图;Fig. 2 Top view of wing positioner layout;
图3机翼定位器布局主视图;Fig. 3 The front view of the layout of the wing positioner;
图4机翼定位器布局俯视图;Fig. 4 top view of wing positioner layout;
图5飞机机翼机身大十字对接定位器布局主视图;Fig. 5 The front view of the layout of the large cross docking locator of the aircraft wing and fuselage;
图6飞机机翼机身大十字对接定位器布局俯视图;Figure 6 is the top view of the layout of the large cross docking locator of the aircraft wing and fuselage;
图中:机身主定位器1、机身后辅助定位器2、机身前辅助定位器3、机翼主定位器4、机翼辅助定位器5。In the figure: fuselage
具体实施方式 Detailed ways
如附图1、2、3、4、5、6所示,飞机翼身大十字对接定位器布局方法,其特征在于,飞机的机身和机翼采用大十字对接方式;整体机身采用4个机身主定位器和3个机身辅助定位器,其中包括2个后机身辅助定位器和1个前机身辅助定位器,机身定位器和机身之间采用球铰连接方式;整体机翼采用4个机翼主定位器和2个机翼辅助定位器,机翼主定位器和机翼之间采用球铰连接方式,机翼辅助定位器和机翼之间采用真空吸盘连接方式。As shown in accompanying
所述的飞机翼身大十字对接定位器布局方法中前机身辅助定位器底部设有人工移动小车。所述的飞机翼身大十字对接定位器布局方法中定位器能沿三个坐标方向移动。In the layout method of the aircraft wing-body large cross docking locator, a manual mobile trolley is provided at the bottom of the auxiliary locator of the front fuselage. In the layout method of the aircraft wing body large cross docking locator, the locator can move along three coordinate directions.
定位器是调姿、对接系统的最终执行机构,包括定位器机械本体和电气驱动控制,具有自动化操作和手工操作两种模式。定位器根据支撑位置和承载的不同可分为机身主定位器1、机身后辅助定位器2、机身前辅助定位器3和机翼主定位器4、机翼辅助定位器5。The positioner is the final actuator of the attitude adjustment and docking system, including the mechanical body of the positioner and the electric drive control, with two modes of automatic operation and manual operation. Positioners can be divided into fuselage
其中机身定位器包括4个机身主定位器1,用来实现机身姿态调整和支撑,完成翼身大十字对接,充分考虑机身准确入位的便捷性和安全性要求,与机身上的工艺接头构成球铰式连接,三坐标控制,自适应入位;2个机身后辅助定位器2,用于辅助支撑整个机身,不参与机身姿态调整,提高翼身大十字对接过程的稳定性。与机身上的工艺接头构成球铰式连接,三坐标控制,自适应入位;1个机身前辅助定位器3,用来辅助支撑飞机机身,不参与机身姿态调整,辅助机身主定位器完成翼身大十字对接,确保对接过程的稳定。为了满足飞机的移动和起落架收放试验的空间要求,机身前辅助定位器可以人工移进移出,与地面预埋钢板上的锥孔实现快速定位,螺栓连接。与机身上的工艺接头构成球铰式连接,三坐标控制,自适应入位。Among them, the fuselage locator includes four
机翼定位器包括4个机翼主定位器4,用来实现机翼的姿态调整和支撑,通过多个定位器之间的协同运动实现机翼与机身的对接。充分考虑机翼入位、调姿、对接过程的便捷性、安全性要求。与机翼上的工艺接头构成球铰式连接,三坐标控制;2个机翼辅助定位器5,待机翼姿态确定后,用来辅助支撑机翼。通过定位器顶部的真空吸盘与机翼蒙皮接触,提高机翼装配的固持稳定性。The wing positioner includes four main wing positioners 4, which are used to adjust and support the attitude of the wing, and realize the docking between the wing and the fuselage through the coordinated movement between multiple positioners. Fully consider the convenience and safety requirements of wing placement, attitude adjustment and docking process. It forms a spherical hinge connection with the process joint on the wing, and is controlled by three coordinates; two wing
使用本发明的步骤如下:Use the steps of the present invention as follows:
1.机身入位及调姿1. Fuselage in place and attitude adjustment
1)定位器自检,各定位器复位。其中机身主定位器1和机身前辅助定位器3沿Y向移动到指定的与机身不干涉位置;2)整体机身由拖车牵引入位,机身主定位器1沿Y向移动入位;3)4个机身主数控定位器1依次入位,达到指定负载后,同步上升顶起机身,使起落架离开地面;4)基于激光跟踪仪的测量结果,机身主数控定位器1协同动作,完成整体机身的姿态调整,进行姿态评价,锁紧工艺接头;5)机身后辅助定位器2同步入位,辅助托住机身并锁紧工艺接头;6)人工推动机身前辅助定位器3到达指定位置后,通过锥孔引导入位,螺栓连接固定,辅助托住机身并锁紧工艺接头。1) Positioner self-test, each positioner reset. The fuselage
2机翼入位及调姿2 Wing in place and attitude adjustment
1)整体机翼吊装到机身上方,1个机翼主数控定位器4入位,锁紧工艺球头;其它3个机翼主数控定位器4依次入位,球头不锁紧;2)机翼主数控定位器4松开工艺球头,机翼主数控定位器4同步上升顶起整体机翼,吊具撤离;3)基于激光跟踪仪的测量结果,机翼主数控定位器4对机翼进行调姿和姿态评价,锁紧工艺球头;4)机翼辅助支撑定位器5上升,在指定的位置支撑机翼,定位器顶部吸盘抽真空辅助固持机翼。1) The whole wing is hoisted above the fuselage, one wing main CNC positioner 4 is in place, and the ball head is locked; the other three wing main numerical control positioners 4 are in place sequentially, and the ball head is not locked; 2 ) The main numerical control positioner 4 of the wing releases the ball head, the main numerical control positioner 4 of the wing rises synchronously to jack up the whole wing, and the spreader is withdrawn; 3) Based on the measurement results of the laser tracker, the main numerical control positioner 4 of the wing Perform attitude adjustment and attitude evaluation on the wing, and lock the technical ball head; 4) The wing
3翼身对接工艺过程3 Wing body docking process
1)机翼保姿态下降,通过手轮操作完成机身主接头和机翼主接头插配;2)人工完成机翼和机身的大十字连接,对机翼和机身大十字对接进行质量评价,结果存入数据库;3)飞机装配完成后,降下机翼辅助定位器5、机翼主数控定位器4;4)依次降下机身前辅助定位器3下降后推走)、机身后辅助定位器2、机身主数控定位器1使飞机的起落架着地;5)机身主定位器1沿Y向移动到安全位置后,飞机由拖车牵引转站。1) The wing maintains the posture and descends, and the main joint of the fuselage and the main joint of the wing are mated through the handwheel operation; 2) The large cross connection of the wing and the fuselage is manually completed, and the quality of the large cross connection between the wing and the fuselage is completed. Evaluate and store the results in the database; 3) After the aircraft assembly is completed, lower the wing
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| CN102730199B (en) * | 2012-07-05 | 2014-07-02 | 浙江大学 | Large-opening shape-preserving device used for large-scale airplane assembly |
| CN103171772A (en) * | 2013-03-11 | 2013-06-26 | 浙江大学 | System and layout method for airframe three-section involution and intersection hole machining |
| US9568383B2 (en) * | 2014-08-11 | 2017-02-14 | Embraer S.A. | Testing apparatus, systems and methods for statically determining free play of aircraft control surfaces |
| US10275565B2 (en) * | 2015-11-06 | 2019-04-30 | The Boeing Company | Advanced automated process for the wing-to-body join of an aircraft with predictive surface scanning |
| CN107020597A (en) * | 2017-04-21 | 2017-08-08 | 陕西飞机工业(集团)有限公司 | A kind of process assembled for aircraft big opening |
| CN107263044A (en) * | 2017-04-27 | 2017-10-20 | 浙江大学 | A kind of design method for the large aircraft outer wing wing box assembly system for considering cause of deformation |
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