CN101812226A - Anti-dazzle fire-resistance polycarbonate and preparation method thereof - Google Patents
Anti-dazzle fire-resistance polycarbonate and preparation method thereof Download PDFInfo
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- CN101812226A CN101812226A CN201010159282A CN201010159282A CN101812226A CN 101812226 A CN101812226 A CN 101812226A CN 201010159282 A CN201010159282 A CN 201010159282A CN 201010159282 A CN201010159282 A CN 201010159282A CN 101812226 A CN101812226 A CN 101812226A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
- B29C48/40—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92561—Time, e.g. start, termination, duration or interruption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92885—Screw or gear
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to anti-dazzle fire-resistance polycarbonate and a preparation method thereof, which belong to the field of fire-resistance polycarbonate. The anti-dazzle fire-resistance polycarbonate comprises the following ingredients: 10 to 95 parts of polycarbonate, 10 to 85 parts of high-viscosity high-melt-point large-grain-diameter polycarbonate grains, 1 to 20 parts of fire-resistance agents, 0.1 to 8 parts of ultraviolet absorbents, 0.1 to 6 parts of antioxidizers and 0.1 to 5 parts of demolding agents. The high-viscosity high-melt-point large-grain-diameter polycarbonate grains consist of the following ingredients: 100 parts of polycarbonate, 0.1 to 5 parts of cross linking agents and 0.1 to 0.3 part of antioxidizers. The anti-dazzle fire-resistance polycarbonate of the invention has the advantages of light transmission, non-transparency, nebulous and unique patterns, naturalness and non-repeated effect of ice glass, has the effects of dazzle elimination and fire resistance, and has good heat resistance performance, ultraviolet resistance, excellent mechanical property, repeated dismounting and installation, and freely carrying and transportation.
Description
Technical field
A kind of anti-dazzle fire-resistance polycarbonate of the present invention and preparation method thereof belongs to the fire-retardant polycarbonate field, particularly is mainly used in decorating lighting lamp outer cover, artwork, material of construction etc.
Background technology
Polycarbonate, usually be selected as the outer cover material of high-quality lighting, its advantage is: physical strength is maximum in the macromolecular material, have the title of shellproof glue, its high thermal resistance, flame retardant resistance, the transparency, over-all properties such as nontoxic, also be that other macromolecular material is incomparable, though the polycarbonate lampshade has possessed above-mentioned various advantages, but along with improving constantly of people's living standard, people not only are satisfied with the needs of suitability and security, require also more and more higher to comfortableness, ornamental, grade and beautiful enjoyment.
At present, at home and abroad on the market as: museum, hotel, hotel, market, bedroom, garden, gallery, leisure place are used for the outer cover material of decorative lighting light fixture, mainly be ornamental ice glass material, a spot of use plastic material as the decorative lampshade of PC, PMMMA, PS.The production technique of decorative plastic lampshade is, by extruding or the mould shape of injection moulding finishes, no matter extrude earlier machinery, mould, tooling cost with Shooting Technique, the outer cover pattern that only just processes, can only be regularly repeating how much floral designs, not have glittering and translucent, the brilliant flower-shaped artistic effect of ice slush.The moulding of art plastic lamp shade, be to pass through high-temperature fusion, floral designs are made in colored roller bearing through extruding or molding mold cavity typing, on the roller bearing and mold cavity in floral designs, be copied on the finished product, so can not produce random irregular pattern effect comes out, tracing it to its cause is exactly fused plastics fusing point unanimity, and the cooling and shaping unanimity is so the specific refractory power unanimity can not form concavo-convex fluctuating, continuous and irregular beauty " frost flower " decorative pattern.The ice glass that is used for the decorative illumination lampshade, usually also be to finish with the way of Physical Processing technology, natural glass fragment or minitype particle are added transparent cured agent such as unsaturated polyester curing molding, make goods being polished, put in order operations such as base substrate cleaning, paint, stenciling coating after the demoulding, the ice glass printing opacity is opaque, flower shape dim uniqueness, however from not repeating, the pattern as its distinctive fossil makes the people that the sense of back to nature be arranged.Also because of its high temperature resistant, fire-retardant, beautiful and popular centuries, but the friability of the ice glass fatal weakness that is it.
Summary of the invention
The objective of the invention is for avoiding the deficiencies in the prior art part, and provide a kind of have eliminate dazzle, fire-retardant, good heat resistance, uvioresistant, excellent mechanical property are arranged, have decorative effect, the opaque a kind of anti-dazzle fire-resistance polycarbonate of printing opacity.
The objective of the invention is for avoiding the deficiencies in the prior art part, and provide a kind of have eliminate dazzle, fire-retardant, good heat resistance, uvioresistant, excellent mechanical property are arranged, have decorative effect, the opaque a kind of anti-dazzle fire-resistance polycarbonate preparation method of printing opacity.
The objective of the invention is to reach by following measure, anti-dazzle fire-resistance polycarbonate of the present invention includes following component:
Polycarbonate 10-95 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point 10-85 part,
Fire retardant 1-20 part,
UV light absorber 0.1-8 part,
Oxidation inhibitor 0.1-6 part,
Releasing agent 0.1-5 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular is by following component:
100 parts of polycarbonate,
Linking agent 0.1-5 part,
Oxidation inhibitor 0.1-0.3 part,
Described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-35000, preferred molecular weight 13000-27000; The HF1110 of the preferred GE of described polycarbonate company; Or the 1225Y of Japanese Supreme Being people company; Or the 201-15 of the Dow Chemical Company; Or Beyer Co., Ltd 2405.
Described linking agent is a diamine, or dibasic alcohol, or vulcabond, or 3-(N-methyl di-alcohol ammonium chloride)-1, or the 2-propylene oxide, or dimethylolpropionic acid, or triethylene diamine, or triethylamine, or the trimethylammonium benzylamine, or dimethylethanolamine, or triethylene diamine, or 4,4 '-methylene-bis (3-chloro-2,6-Diethyl Aniline), or 3,3 '-two chloro-gather di-amine, or 4,4 '-ditan diamines, or benzidine and triazinediamine, or 1, the 4-butyleneglycol, or dihydroxyphenyl propane, or ethylene glycol, or 1,4 butyleneglycols, or 1,6 hexylene glycol, an or condensed ethandiol.
Described fire retardant is the brominated polycarbonate oligomer of tetrabromo-bisphenol type, or basic metal virtue sulfone sulfonate sulfobenzide sulfonate, or basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt, or methyl phenyl silicone resin, or perfluoro butyl potassium sulfonate, or polyphenyl methyl siloxane.
Described UV light absorber is [2-(2H-benzotriazole-2-yl)-4,6-two (1 methyl isophthalic acid-phenylethyl) phenol], or [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole], or hydroxybenzene triazine, or Ciba company 234, or Ciba company 1577, or Cytec company 5411, or Ciba company 234 with 1577 compound of Ciba company, the weight ratio of compound is 3-1: 1.
Described oxidation inhibitor is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid], or Ciba company 1076, or Ciba company 2921, or the B900 of Ciba company, or Jin Hai Albemarle Corporation 1076;
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and primary antioxidant be [β-(3, the basic phenyl of 5-di-t-butyl-4-Hydroxyalkyl) positive octadecanol ester of propionic acid], or Ciba company 1076; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester], or Ciba company 168, the B900 of Ciba company;
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, adding content is the acid inhibitor of above-mentioned composite back oxidation inhibitor weight 15%-20%, primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid], or Ciba company 1076; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester], or Ciba company 168, or the B900 of Ciba company, or Ciba company 2921; Acid inhibitor is the SP136 of Ciba company, or Ciba company 2921.
Described releasing agent is a polysiloxane, or high temperature resistant paraffin, or pentaerythritol stearate.
Linking agent can act on the functional group on the chain macromolecule compound chain and molecular chain is expanded, make original not very long prepolymer or polymer molecule chainpropagation, be expanded into the macromole long-chain of tool block structure, in processing melting mixing process, the phenolic group end group of polycarbonate and epoxy functionality reaction produce ether and secondary alcohol, the reaction of catalysis polycarbonate, the increase polycarbonate is crosslinked, raising even component degree, improves molecular weight and viscosity and also produces end capped effect.Experimental result shows, that cross-linking modified polycarbonate has is crosslinked, tackify, raising polycarbonate molecular weight and the effect that improves polycarbonate HDT.
A kind of anti-dazzle fire-resistance polycarbonate preparation method,
At first, make the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular, the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular is by following component:
100 parts of polycarbonate,
Linking agent 0.1-5 part,
Oxidation inhibitor 0.1-0.3 part,
With thorough drying behind the above-mentioned component usefulness low speed mixer thorough mixing, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
On the basis of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular, press following component:
Polycarbonate 10-95 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point 10-85 part,
Fire retardant 1-20 part,
UV light absorber 0.1-8 part,
Oxidation inhibitor 0.1-6 part,
Releasing agent 0.1-5 part,
Put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-35000, preferred molecular weight 13000-27000.
Described linking agent is a diamine, or dibasic alcohol, or vulcabond, or 3-(N-methyl di-alcohol ammonium chloride)-1, or the 2-propylene oxide, or dimethylolpropionic acid, or triethylene diamine, or triethylamine, or the trimethylammonium benzylamine, or dimethylethanolamine, or triethylene diamine, or 4,4 '-methylene-bis (3-chloro-2,6-Diethyl Aniline), or 3,3 '-two chloro-gather di-amine, or 4,4 '-ditan diamines, or benzidine and triazinediamine, or 1, the 4-butyleneglycol, or dihydroxyphenyl propane, or ethylene glycol, or 1,4 butyleneglycols, or 1,6 hexylene glycol, an or condensed ethandiol.
Described fire retardant is the brominated polycarbonate oligomer of tetrabromo-bisphenol type, or basic metal virtue sulfone sulfonate sulfobenzide sulfonate, or basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt, or methyl phenyl silicone resin, or perfluoro butyl potassium sulfonate, or polyphenyl methyl siloxane.
Described UV light absorber is [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol], or [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole], or the hydroxybenzene triazine.
Described oxidation inhibitor is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester]; Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and adding content is the acid inhibitor of above-mentioned composite back oxidation inhibitor weight 15%-20%, and acid inhibitor is the SP136 of Ciba company, or Ciba company 2921.
The present invention utilizes sign difference between different viscosity, different fusing points, the irregular external form polycarbonate resin, utilize the position or the corner angle of big small particle size dimensional deformation of polycarbonate or projection, thereby light is produced refraction, reflection, diffusion, scattering or the like to be disturbed, not only eliminated dazzling dazzle, also the intensive coloured silk of manufacturing is different, flower shape is dim, opaque frost flower pattern of glittering and translucent, printing opacity and unique stereoeffect, however whole from not repeating.
It is opaque that the present invention possesses the ice glass printing opacity, however flower shape dim uniqueness, from do not repeat, have to eliminate dazzle, fire-retardant, good heat resistance, uvioresistant, excellent mechanical property are arranged, be a kind of can repeated disassembled and assembled, arbitrarily move the polycarbonate of transportation.
Embodiment
The invention will be further described below in conjunction with embodiment.
Embodiment 1
At first, with HF1110 polycarbonate pellets, the dihydroxyphenyl propane (FA) of 100 parts of GE companies is 0.1-5 part, the vapour Bagong B900 of department is 0.1-0.3 part, with low speed mixer thorough mixing thorough drying after 5-8 minute, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
Again with 90 parts of the 1225Y polycarbonate resins of Japanese Supreme Being people company; 8.9 parts of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular; 0.2 part in basic metal virtue sulfone sulfonate sulfobenzide sulfonate; 0.3 part of UV light absorber [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol]; Oxidation inhibitor is that the B900 of Ciba company is 0.2 part; Releasing agent is 0.3 part of a polysiloxane, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Embodiment 2
At first, be that 15000 polycarbonate pellets, 1,6 hexylene glycol (HD) are 0.1-5 part with 100 parts of molecular weight; Vapour Bagong department 2921 is 0.1-0.3 part, with low speed mixer thorough mixing thorough drying after 5-8 minute, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, and the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
Again with 85 parts of 121 polycarbonate resins of GE company; High viscosity high-melting-point high score is in 13.9 parts of the big particle diameter polycarbonate pellets of amount; 0.2 part of basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt; [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole] 0.3 part; Oxidation inhibitor is that the B900 of Ciba company is 0.2 part; 0.3 part of pentaerythritol stearate, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Embodiment 3
At first, 100 parts of polycarbonate, [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) the positive octadecanol ester of propionic acid] 5 parts, 3-(N-methyl di-alcohol ammonium chloride)-1,0.3 part of 2-propylene oxide, with low speed mixer thorough mixing thorough drying after 5-8 minute, join and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, and screw speed is 200-500 rev/min, the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
With 70 parts of 121 polycarbonate resins of GE company; 28.9 parts of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular; 0.2 part of basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt; [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole] 0.3 part; Oxidation inhibitor is that 2921 of Ciba company is 0.2 part; 0.3 part in high temperature paraffin, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Embodiment 4
At first, 100 parts of polycarbonate, oxidation inhibitor is 0.1 part, oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and adding content is the acid inhibitor of above-mentioned composite back oxidation inhibitor weight 15%-20%, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) the positive octadecanol ester of propionic acid], auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester], and acid inhibitor is the SP136 of Ciba company.0.1 part of dimethylolpropionic acid.With low speed mixer thorough mixing thorough drying after 5-8 minute, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
With 55 parts of 121 polycarbonate resins of GE company; 43.1 parts of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular; 1 part of methyl phenyl silicone resin, hydroxybenzene triazine are 0.3 part; The B900 of Ciba company is 0.2 part; Releasing agent is 0.3 part of a pentaerythritol stearate, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Embodiment 5
At first, with 100 parts of molecular weight is that 13000 polycarbonate pellets, vulcabond are 0.1-5 part, the vapour Bagong B900 of department is 0.1-0.3 part, with low speed mixer thorough mixing thorough drying after 5-8 minute, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
Again with 25 parts of 121 polycarbonate resins of GE company; 73.9 parts of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular; 0.2 part in basic metal virtue sulfone sulfonate sulfobenzide sulfonate; 0.3 part of UV light absorber [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol]; Oxidation inhibitor is that the B900 of Ciba company is 0.2 part; Releasing agent is 0.3 part of a polysiloxane, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Embodiment 6
At first, it with 100 parts of molecular weight 17000 polycarbonate powder, dimethylolpropionic acid is 0.1-5 part, vapour Bagong department 2921 is 0.1-0.3 part, with low speed mixer thorough mixing thorough drying after 5-8 minute, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, evacuated pressure 0.4-0.8MPA, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular.
Again with 10 parts of the 1250Y polycarbonate resins of Supreme Being people company; 88.9 parts of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular; 0.2 part of perfluoro butyl potassium sulfonate; 0.3 part of UV light absorber [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol]; Oxidation inhibitor is that the B900 of Ciba company is 0.2 part; Releasing agent is 0.3 part of a polysiloxane, put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material.
Anti-dazzle fire-resistance and decorative effect polycarbonate raw material that above embodiment is made, carry out injection moulding according to relevant criterion (as shown in table 1), the preparation test is carried out following various performance test with the standard batten: mechanical property and heat-drawn wire are according to the GB standard, flame retardant properties is according to the UL94 standard, decorative effect and comparison sample ready visual contrast, embodiment typical case performance data is summarized as shown in table 2.
The polycarbonate testing method of table 1 anti-dazzle fire-resistance and decorative effect
| Test event | Testing method |
| Notched Izod impact strength | ??GB/T1843-1996 |
| Heat-drawn wire | ??GB/T1634.2-2004 |
| Tensile strength, breaking point | ??GB/T1040-2006 |
| Modulus in flexure | ??GB/T9341-2000 |
| Flame retardant rating | ??UL-94 |
Table 2 embodiment typical case performance data
| Test event | Glass material | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 |
| Notched Izod impact strength J/M | ??10< | ??560 | ??530 | ??530 | ??700 | ??560 | ??700 |
| Heat-drawn wire ℃ | ??>800 | ??≥139 | ??≥139 | ??≥139 | ??≥139 | ??≥139 | ??≥139 |
| Tensile strength breaking point MPA | ??40 | ??68 | ??70 | ??65 | ??68 | ??68 | ??65 |
| Modulus in flexure MPA | ??>??30000 | ??2300 | ??2350 | ??2300 | ??2260 | ??2300 | ??2260 |
| Flame retardant rating 3.0mm | Building A level | ??VO | ??VO | ??VO | ??VO | ??VO | ??VO |
| Outward appearance | Glittering and translucent | Glittering and translucent | Glittering and translucent | Sparkling and crystal-clear soft | Frost flower is beautiful | Glittering and translucent | Glittering and translucent |
Claims (6)
1. anti-dazzle fire-resistance polycarbonate is characterized in that including following component:
Polycarbonate 10-95 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point 10-85 part,
Fire retardant 1-20 part,
UV light absorber 0.1-8 part,
Oxidation inhibitor 0.1-6 part,
Releasing agent 0.1-5 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular is by following component:
100 parts of polycarbonate,
Linking agent 0.1-5 part,
Oxidation inhibitor 0.1-0.3 part.
2. a kind of anti-dazzle fire-resistance polycarbonate according to claim 1 is characterized in that:
Described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-35000;
Described linking agent is a vulcabond, or 3-(N-methyl di-alcohol ammonium chloride)-1, or the 2-propylene oxide, or dimethylolpropionic acid, or triethylene diamine, or triethylamine, or the trimethylammonium benzylamine, or dimethylethanolamine, or triethylene diamine, or 4,4 '-methylene-bis (3-chloro-2,6-Diethyl Aniline), or the poly-di-amine of 3,3 '-two chloro-, or 4,4 '-ditan diamines, or benzidine and triazinediamine, or 1, the 4-butyleneglycol, or dihydroxyphenyl propane, or ethylene glycol, or 1,4 butyleneglycols, or 1,6 hexylene glycol, an or condensed ethandiol;
Described fire retardant is the brominated polycarbonate oligomer of tetrabromo-bisphenol type, or basic metal virtue sulfone sulfonate sulfobenzide sulfonate, or basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt, or methyl phenyl silicone resin, or perfluoro butyl potassium sulfonate, or polyphenyl methyl siloxane;
Described UV light absorber is [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol], or [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole]; Or hydroxybenzene triazine;
Described oxidation inhibitor is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid];
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester];
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and adding content is the acid inhibitor of above-mentioned composite back oxidation inhibitor weight 15%-20%, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester]; Acid inhibitor is the SP136 of Ciba company;
Described releasing agent is a polysiloxane, or high temperature resistant paraffin, or pentaerythritol stearate.
3. a kind of anti-dazzle fire-resistance polycarbonate according to claim 1 is characterized in that: described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-27000.
4. anti-dazzle fire-resistance polycarbonate preparation method,
Make the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular, the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular is by following component:
100 parts of polycarbonate,
Linking agent 0.1-5 part,
Oxidation inhibitor 0.1-0.3 part,
With thorough drying behind the above-mentioned component usefulness low speed mixer thorough mixing, join again and carry out melt blending in the twin screw extruder, the processing temperature scope is 200 ℃-260 ℃, screw speed is 200-500 rev/min, the residence time is 1-3 minute, extrusion die shaping aperture is 0.1-2.5cm, through cooling, dry, granulate, obtain the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular
On the basis of the big particle diameter polycarbonate pellets of high viscosity high-melting-point high molecular, press following component:
Polycarbonate 10-95 part,
The big particle diameter polycarbonate pellets of high viscosity high-melting-point 10-85 part,
Fire retardant 1-20 part,
UV light absorber 0.1-8 part,
Oxidation inhibitor 0.1-6 part,
Releasing agent 0.1-5 part,
Put into the low speed mixer thorough mixing evenly, metering, pack, promptly make anti-dazzle fire-resistance and decorative effect polycarbonate raw material,
5. a kind of anti-dazzle fire-resistance polycarbonate preparation method according to claim 4 is characterized in that:
Described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-35000;
Described linking agent is a vulcabond, or 3-(N-methyl di-alcohol ammonium chloride)-1, or the 2-propylene oxide, or dimethylolpropionic acid, or triethylene diamine, or triethylamine, or the trimethylammonium benzylamine, or dimethylethanolamine, or triethylene diamine, or 4,4 '-methylene-bis (3-chloro-2,6-Diethyl Aniline), or the poly-di-amine of 3,3 '-two chloro-, or 4,4 '-ditan diamines, or benzidine and triazinediamine, or 1, the 4-butyleneglycol, or dihydroxyphenyl propane, or ethylene glycol, or 1,4 butyleneglycols, or 1,6 hexylene glycol, an or condensed ethandiol;
Described fire retardant is the brominated polycarbonate oligomer of tetrabromo-bisphenol type, or basic metal virtue sulfone sulfonate sulfobenzide sulfonate, or basic metal virtue sulfone sulfonate perfluoro butyl sulfosalt, or methyl phenyl silicone resin, or perfluoro butyl potassium sulfonate, or polyphenyl methyl siloxane;
Described UV light absorber is [2-(2H-benzotriazole-2-yl)-4,6-two (1-methyl isophthalic acid-phenylethyl) phenol], or [2-(2qing base-3,5-two uncles defend phenyl)-benzotriazole]; Or hydroxybenzene triazine;
Described oxidation inhibitor is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid];
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester];
Or oxidation inhibitor is that primary antioxidant and auxiliary antioxidant are composite by weight 1: 2, and adding content is the acid inhibitor of above-mentioned composite back oxidation inhibitor weight 15%-20%, and primary antioxidant is [β-(3,5-di-t-butyl-4-Hydroxyalkyl base phenyl) positive octadecanol ester of propionic acid]; Auxiliary antioxidant is [three (2, a 4-di-tert-butyl-phenyl) phosphorous acid ester]; Acid inhibitor is the SP136 of Ciba company;
Described releasing agent is a polysiloxane, or high temperature resistant paraffin, or pentaerythritol stearate.
6. a kind of anti-dazzle fire-resistance polycarbonate preparation method according to claim 4 is characterized in that: described polycarbonate is bisphenol A-type aromatic copolycarbonate powder or particle, molecular weight: 13000-27000.
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| CN108003589A (en) * | 2017-12-06 | 2018-05-08 | 星威国际家居有限公司 | High rigidity scratch resistance PC modified materials and preparation method thereof |
| CN110951228A (en) * | 2019-11-20 | 2020-04-03 | 江苏迪迈新材料有限公司 | Anti-dazzle PC plate and preparation process thereof |
| US10640918B2 (en) | 2017-08-15 | 2020-05-05 | Hbi Branded Apparel Enterprises, Llc | Functionalized fibrous material |
| CN115433449A (en) * | 2022-09-26 | 2022-12-06 | 四川力博为新材料有限公司 | Flame-retardant polycarbonate composition, preparation method thereof, and application of a composition |
| CN116285279A (en) * | 2021-12-13 | 2023-06-23 | 汉达精密电子(昆山)有限公司 | Low-fluidity polycarbonate material and manufacturing method thereof |
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