CN101819056B - Instrument electronic device for checking and diagnosing flow meter and method - Google Patents
Instrument electronic device for checking and diagnosing flow meter and method Download PDFInfo
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Abstract
用于流量计的校验诊断的仪表电子器件和方法。依据本发明的实施例提供用于流量计(5)的仪表电子器件(20)。该仪表电子器件(20)包括用于接收来自流量计(5)的振动响应的接口(201)和与接口(201)通信的处理系统(203),该振动响应是在基本谐振频率处对流量计(5)的振动的响应。该处理系统(203)被布置成接收来自接口(201)的振动响应,确定振动响应的频率(ω0),确定振动响应的响应电压(V)和驱动电流(I),测量流量计(5)的衰减特性(ζ),并从频率(ω0),响应电压(V),驱动电流(I)和衰减特性(ζ)确定刚度参数(K)。
Meter electronics and methods for calibration diagnostics of flow meters. An embodiment in accordance with the present invention provides meter electronics (20) for a flow meter (5). The meter electronics (20) includes an interface (201) for receiving a vibratory response from the flow meter (5), which is a response to flow at a fundamental resonant frequency, and a processing system (203) in communication with the interface (201). The response of the gauge (5) to vibration. The processing system (203) is arranged to receive the vibration response from the interface (201), determine the frequency (ω 0 ) of the vibration response, determine the response voltage (V) and drive current (I) of the vibration response, measure the flowmeter (5 ), and determine the stiffness parameter (K) from the frequency (ω 0 ), response voltage (V), drive current (I) and decay characteristic (ζ).
Description
本申请是申请号为200580051626.4、申请日为2005年9月19日、发明名称为“用于流量计的校验诊断的仪表电子器件和方法”的申请的分案申请。This application is a divisional application of the application number 200580051626.4, the application date is September 19, 2005, and the invention title is "Meter Electronic Devices and Methods for Calibration and Diagnosis of Flow Meters".
技术领域 technical field
本发明涉及一种用于流量计的校验诊断的仪表电子器件和方法。The present invention relates to a meter electronics device and method for calibration diagnosis of a flow meter.
背景技术 Background technique
问题的声明statement of problem
振动管道传感器,比如科里奥利(Coriolis)质量流量计或振动管密度计,一般通过检测包含流动材料的振动管道的运动来工作。通过处理从与管道相关的运动变换器接收的测量信号可以确定与管道中的材料相关的特性,比如质量流量,密度等。通过包含管道和包含于其中的材料的组合质量,刚度和阻尼特性通常影响振动材料填充系统的振动模式。Vibrating pipe sensors, such as Coriolis mass flow meters or vibrating tube densitometers, generally work by detecting the motion of a vibrating pipe containing flowing material. Properties related to the material in the pipeline, such as mass flow, density, etc., can be determined by processing the measurement signals received from motion transducers associated with the pipeline. The stiffness and damping properties generally affect the modes of vibration of a vibrating material filled system through the combined mass of the containing pipe and the material contained therein.
振动性流量计的管道可以包括一个或多个流管。流管被迫使在谐振频率处振动,在这种情况中,管的谐振频率成比例于流管中流体的密度。在管的入口和出口部分上被定位的传感器测量管的末端之间的相关振动。在流动过程中,由于科里奥利力,振动管和流动质量耦合在一起,引起管的末端之间振动的相移。该相移直接成比例于质量流。The piping of a vibratory flow meter may include one or more flow tubes. The flow tube is forced to vibrate at a resonant frequency, which in this case is proportional to the density of the fluid in the flow tube. Sensors positioned on the inlet and outlet sections of the tube measure the relative vibration between the ends of the tube. During flow, the vibrating tube and flowing mass are coupled together due to Coriolis forces, causing a phase shift in vibration between the ends of the tube. This phase shift is directly proportional to mass flow.
典型的科里奥利质量流量计包括是管线或其它传输系统和传送材料,例如系统中的流体,泥浆等中的相连内线的一个或多个管道。每一个管道可以被视为具有一组固有振动模式,包括例如简单的弯曲,扭转,径向和耦合模式。在典型的科里奥利质量流量测量应用中,当材料流过管道时,以一个或多个振动模式激励管道结构,并且在沿着管道间隔的点处测量管道的运动。通过致动器典型地提供激励,例如电机械装置,比如声音线圈类型驱动器,其以周期性的形式干扰管道。通过测量变换器位置处运动之间的时间延迟或相差可以确定质量流量。典型地采用两个这种传感器(或拾取传感器(pick-off sensor)),从而测量流管道或管道的振动响应,并且典型地在致动器的上游位置和下游位置处被定位。通过电缆,两个拾取传感器被连接至电子设备。该设备接收来自两个拾取传感器的信号,并且处理信号,以便获得质量流量测量。A typical Coriolis mass flow meter includes one or more conduits that are connected internally in a pipeline or other transport system and transport materials, such as fluids, slurries, etc. in the system. Every pipe can be viewed as having a set of natural modes of vibration including, for example, simple bending, torsional, radial and coupled modes. In a typical Coriolis mass flow measurement application, as material flows through the pipe, the pipe structure is excited in one or more modes of vibration and the motion of the pipe is measured at points spaced along the pipe. Excitation is typically provided by an actuator, for example an electromechanical device, such as a voice coil type driver, which disturbs the tubing in a periodic fashion. Mass flow can be determined by measuring the time delay or phase difference between motions at the transducer locations. Two such sensors (or pick-off sensors) are typically employed, measuring the vibrational response of the flow conduit or conduit, and are typically positioned at locations upstream and downstream of the actuator. Via cables, the two pickoff sensors are connected to the electronics. The device receives signals from two pickup sensors and processes the signals in order to obtain mass flow measurements.
两个传感器信号之间的相差涉及流过一个流管或多个流管的材料的质量流量。材料的质量流量成比例于两个传感器信号之间的时间延迟,并因此通过使时间延迟和流量校准因数(FCF,Flow CalibrationFactor)相乘可以确定质量流量,在这种情况中,时间延迟包括相差除以频率。FCF反映流管的材料特性和截面特性。在现有技术中,在安装流量计进入管线或其它管道之前,通过校准步骤确定FCF。在校准步骤中,流体以给定的流量通过流管,并且计算相差和流量之间的特性。The phase difference between the two sensor signals relates to the mass flow rate of material flowing through the flow tube or tubes. The mass flow rate of the material is proportional to the time delay between the two sensor signals, and thus the mass flow rate can be determined by multiplying the time delay by the Flow Calibration Factor (FCF, Flow CalibrationFactor), in this case the time delay includes the phase difference Divide by frequency. FCF reflects the material properties and cross-sectional properties of the flow tube. In the prior art, the FCF is determined through a calibration procedure prior to installation of the flowmeter into a pipeline or other conduit. In the calibration step, fluid is passed through the flow tube at a given flow rate, and the phase difference and characteristics between the flow rates are calculated.
科里奥利流量计的一个优点是测量的质量流量的精确度不被流量计的移动部分的磨损所影响。通过使流管的两个点之间的相差乘以流量校准因数确定流量。仅有的输入是来自传感器的正弦信号,表示流管上两点的振荡。从这些正弦信号计算相差。在振动流管中不存在移动部分。因此,相差和流量校准因数的测量不被流量中移动部分的磨损所影响。One advantage of Coriolis flow meters is that the accuracy of the measured mass flow is not affected by wear and tear of the moving parts of the flow meter. Flow is determined by multiplying the phase difference between two points in the flow tube by the flow calibration factor. The only input is a sinusoidal signal from the sensor, representing an oscillation at two points on the flow tube. Calculate the phase difference from these sinusoidal signals. There are no moving parts in a vibrating flow tube. Therefore, measurements of phase difference and flow calibration factors are not affected by wear and tear of moving parts in the flow.
FCF可以涉及流量计装置的刚度特性。如果流量计装置的刚度特性改变,然后FCF也改变。改变因此影响通过流量计产生的流测量的精确度。例如通过腐蚀或侵蚀可以引起材料的变化和流管的截面特性的变化。因此,高度期望能够检测和/或量化对于流量计装置的刚度的任何变化,从而保持流量计的高水平的精确度。FCF may relate to the stiffness characteristic of a flow meter device. If the stiffness characteristics of the flowmeter device change, then the FCF also changes. The changes thus affect the accuracy of the flow measurement produced by the flow meter. Material changes and changes in the cross-sectional properties of the flow tube can be brought about, for example, by corrosion or erosion. Therefore, it is highly desirable to be able to detect and/or quantify any changes to the stiffness of the flow meter arrangement in order to maintain a high level of accuracy of the flow meter.
发明内容 Contents of the invention
依据本发明的实施例,提供用于流量计的仪表电子器件。该仪表电子器件包括用于接收来自流量计的振动响应的接口和与接口通信的处理系统。该振动响应包括在基本谐振频率处对流量计的振动的响应。该处理系统被布置成接收来自接口的振动响应,确定振动响应的频率(ω0),确定振动响应的响应电压(V)和驱动电流(I),测量流量计的衰减特性(ζ),并从频率(ω0),响应电压(V),驱动电流(I)和衰减特性(ζ)确定刚度参数(K)。In accordance with an embodiment of the present invention, meter electronics for a flow meter are provided. The meter electronics includes an interface for receiving a vibration response from the flowmeter and a processing system in communication with the interface. The vibrational response includes a response to vibrations of the flowmeter at the fundamental resonant frequency. The processing system is arranged to receive the vibration response from the interface, determine the frequency (ω 0 ) of the vibration response, determine the response voltage (V) and drive current (I) of the vibration response, measure the damping characteristic (ζ) of the flowmeter, and Stiffness parameter (K) is determined from frequency (ω 0 ), response voltage (V), driving current (I) and damping characteristic (ζ).
依据本发明的实施例,提供一种用于确定流量计的刚度参数(K)的方法。该方法包括接收来自流量计的振动响应。该振动响应包括在基本谐振频率处对流量计的振动的响应。该方法进一步包括确定振动响应的频率(ω0),确定振动响应的响应电压(V)和驱动电流(I),以及测量流量计的衰减特性(ζ)。该方法进一步包括从频率(ω0),响应电压(V),驱动电流(I)和衰减特性(ζ)确定刚度参数(K)。According to an embodiment of the present invention, a method for determining a stiffness parameter (K) of a flow meter is provided. The method includes receiving a vibratory response from a flow meter. The vibrational response includes a response to vibrations of the flowmeter at the fundamental resonant frequency. The method further includes determining a frequency (ω 0 ) of the vibratory response, determining a response voltage (V) and drive current (I) of the vibratory response, and measuring a damping characteristic (ζ) of the flowmeter. The method further includes determining a stiffness parameter (K) from the frequency (ω 0 ), the response voltage (V), the drive current (I) and the damping characteristic (ζ).
依据本发明的实施例,提供一种用于确定流量计的刚度变化(ΔK)的方法。该方法包括接收来自流量计的振动响应。该振动响应包括在基本谐振频率处对流量计的振动的响应。该方法进一步包括确定振动响应的频率(ω0),确定振动响应的响应电压(V)和驱动电流(I),以及测量流量计的衰减特性(ζ)。该方法进一步包括从频率(ω0),响应电压(V),驱动电流(I)和衰减特性(ζ)确定刚度参数(K)。该方法进一步包括在第二时间t2处接收来自流量计的第二振动响应,从第二振动响应产生第二刚度特性(K2),比较第二刚度特性(K2)与刚度参数(K),以及如果第二刚度特性(K2)和刚度参数(K)的不同大于预定公差,则检测刚度变化(ΔK)。According to an embodiment of the present invention, a method for determining a change in stiffness (ΔK) of a flow meter is provided. The method includes receiving a vibratory response from a flow meter. The vibrational response includes a response to vibrations of the flowmeter at the fundamental resonant frequency. The method further includes determining a frequency (ω 0 ) of the vibratory response, determining a response voltage (V) and drive current (I) of the vibratory response, and measuring a damping characteristic (ζ) of the flowmeter. The method further includes determining a stiffness parameter (K) from the frequency (ω 0 ), the response voltage (V), the drive current (I) and the damping characteristic (ζ). The method further includes receiving a second vibration response from the flow meter at a second time t 2 , generating a second stiffness characteristic (K 2 ) from the second vibration response, comparing the second stiffness characteristic (K 2 ) to the stiffness parameter (K ), and detecting a change in stiffness (ΔK) if the second stiffness characteristic (K 2 ) differs from the stiffness parameter (K) by more than a predetermined tolerance.
依据本发明的实施例,提供用于流量计的仪表电子器件。该仪表电子器件包括用于接收来自流量计的三个或更多个振动响应的接口。该三个或更多个振动响应包括基本基频响应和两个或更多个非基频响应。该仪表电子器件进一步包括与接口通信的处理系统,并且该处理系统被布置成接收来自接口的三个或更多个振动响应,从该三个或更多个振动响应产生极点-残数频率响应函数,并从极点-残数频率响应函数确定至少一个刚度参数(K)。In accordance with an embodiment of the present invention, meter electronics for a flow meter are provided. The meter electronics includes an interface for receiving three or more vibration responses from the flowmeter. The three or more vibration responses include a fundamental fundamental frequency response and two or more non-fundamental frequency responses. The meter electronics further includes a processing system in communication with the interface, and the processing system is arranged to receive three or more vibration responses from the interface, from which a pole-residue frequency response is generated function, and at least one stiffness parameter (K) is determined from the pole-residue frequency response function.
依据本发明的实施例,提供一种用于确定流量计的刚度变化(ΔK)的方法。该方法包括接收三个或更多个振动响应,该三个或更多个振动响应包括基本基频响应和两个或更多个非基频响应。该方法进一步包括从该三个或更多个振动响应产生极点-残数频率响应函数,以及从极点-残数频率响应函数确定至少一个刚度参数(K)。According to an embodiment of the present invention, a method for determining a change in stiffness (ΔK) of a flow meter is provided. The method includes receiving three or more vibration responses including a fundamental fundamental frequency response and two or more non-fundamental frequency responses. The method further includes generating a pole-residue frequency response function from the three or more vibration responses, and determining at least one stiffness parameter (K) from the pole-residue frequency response function.
依据本发明的实施例,提供一种用于确定流量计的刚度参数(K)的方法。该方法包括接收三个或更多个振动响应,该三个或更多个振动响应包括基本基频响应和两个或更多个非基频响应。该方法进一步包括从该三个或更多个振动响应产生极点-残数频率响应函数以及从极点-残数频率响应函数确定至少一个刚度参数(K)。该方法进一步包括在第二时间t2处接收来自流量计的第二组三个或更多个振动响应,从该第二组三个或更多个振动响应产生第二刚度特性(K2),比较第二刚度特性(K2)与刚度参数(K),以及如果第二刚度特性(K2)与刚度参数(K)的不同大于预定公差,则检测刚度变化(ΔK)。According to an embodiment of the present invention, a method for determining a stiffness parameter (K) of a flow meter is provided. The method includes receiving three or more vibration responses including a fundamental fundamental frequency response and two or more non-fundamental frequency responses. The method further includes generating a pole-residue frequency response function from the three or more vibration responses and determining at least one stiffness parameter (K) from the pole-residue frequency response function. The method further includes receiving a second set of three or more vibratory responses from the flow meter at a second time t , from which a second stiffness characteristic (K 2 ) is generated , comparing the second stiffness characteristic (K 2 ) with the stiffness parameter (K), and detecting a stiffness change (ΔK) if the second stiffness characteristic (K 2 ) differs from the stiffness parameter (K) by more than a predetermined tolerance.
本发明的各个方面Aspects of the invention
在仪表电子器件的一个方面中,测量衰减特性(ζ)进一步包括允许流量计的振动响应向下衰减至预定振动目标。In one aspect of the meter electronics, measuring the damping characteristic (ζ) further includes allowing the vibration response of the flow meter to damp down to a predetermined vibration target.
在仪表电子器件的另一方面中,处理系统被进一步布置成通过去除流量计的激励,以及在测量衰减特性的同时允许流量计的振动响应向下衰减至预定振动目标来测量衰减特性(ζ)。In another aspect of the meter electronics, the processing system is further arranged to measure the damping characteristic (ζ) by de-energizing the flow meter, and allowing the vibration response of the flow meter to decay down to a predetermined vibration target while measuring the damping characteristic .
在仪表电子器件的另一方面中,刚度参数(K)包括K=(I*BLPO*BLDR*ω0)/2ζV。In another aspect of the meter electronics, the stiffness parameter (K) includes K=(I*BL PO *BL DR *ω 0 )/2ζV.
在该方法的一个方面中,测量衰减特性(ζ)进一步包括允许流量计的振动响应向下衰减至预定振动目标。In one aspect of the method, measuring the damping characteristic (ζ) further includes allowing the vibration response of the flow meter to damp down to a predetermined vibration target.
在该方法的另一方面中,测量衰减特性(ζ)进一步包括去除流量计的激励,以及在测量衰减特性的同时允许流量计的振动响应向下衰减至预定振动目标。In another aspect of the method, measuring the damping characteristic (ζ) further includes removing excitation of the flow meter, and allowing the vibration response of the flow meter to decay down to a predetermined vibration target while measuring the damping characteristic.
在该方法的另一方面中,刚度参数(K)包括K=(I*BLPO*BLDR*ω0)/2ζV。In another aspect of the method, the stiffness parameter (K) comprises K=(I*BL PO *BL DR *ω 0 )/2ζV.
在该方法的另一方面中,从第二振动响应产生第二刚度特性(K2)包括从第二频率,第二响应电压,第二驱动电流和第二阻尼特性产生第二刚度特性(K2)。In another aspect of the method, generating a second stiffness characteristic (K 2 ) from a second vibrational response includes generating a second stiffness characteristic (K 2 ) from a second frequency, a second response voltage, a second drive current, and a second damping characteristic. 2 ).
在该方法的另一方面中,该方法进一步包括如果第二刚度参数(K2)和刚度参数(K)的不同大于预定刚度公差,则检测刚度变化(ΔK)。In another aspect of the method, the method further includes detecting a stiffness change (ΔK) if the second stiffness parameter (K 2 ) differs from the stiffness parameter (K) by more than a predetermined stiffness tolerance.
在该方法的另一方面中,该方法进一步包括从K2和K的比较来量化刚度变化(ΔK)。In another aspect of the method, the method further comprises quantifying the change in stiffness (ΔK) from the comparison of K2 and K.
在仪表电子器件的一个实施例中,处理系统被进一步布置成从极点-残数频率响应函数确定阻尼参数(C)。In an embodiment of the meter electronics, the processing system is further arranged to determine the damping parameter (C) from the pole-residue frequency response function.
在仪表电子器件的另一实施例中,处理系统被进一步布置成从极点-残数频率响应函数确定质量参数(M)。In a further embodiment of the meter electronics the processing system is further arranged to determine the quality parameter (M) from the pole-residue frequency response function.
在仪表电子器件的另一实施例中,处理系统被进一步布置成从极点-残数频率响应函数计算极点(λ),左残数(RL)和右残数(RR)。In a further embodiment of the meter electronics the processing system is further arranged to calculate the pole (λ), the left residue ( RL ) and the right residue ( RR ) from the pole-residue frequency response function.
在仪表电子器件的另一实施例中,该三个或更多个振动响应包括高于基频响应的至少一个音调(tone)和低于基频响应的至少一个音调。In another embodiment of the meter electronics, the three or more vibration responses include at least one tone above the fundamental frequency response and at least one tone below the fundamental frequency response.
在仪表电子器件的另一实施例中,该三个或更多个振动响应包括高于基频响应的至少两个音调和低于基频响应的至少两个音调。In another embodiment of the meter electronics, the three or more vibration responses include at least two tones above the fundamental frequency response and at least two tones below the fundamental frequency response.
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数。In another embodiment of the meter electronics, the pole-residue frequency response function comprises a first order pole-residue frequency response function.
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数,该一阶极点-残数频率响应函数包括In another embodiment of the meter electronics, the pole-residue frequency response function comprises a first-order pole-residue frequency response function comprising
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数,该一阶极点-残数频率响应函数包括并且其中依据等式M=1/2jRωd,K=(ωn)2M和C=2ζωnM确定刚度参数(K),阻尼参数(C)和质量参数(M)。In another embodiment of the meter electronics, the pole-residue frequency response function comprises a first-order pole-residue frequency response function comprising And wherein the stiffness parameter (K), damping parameter (C) and mass parameter (M) are determined according to the equations M=1/2jRω d , K=(ω n ) 2 M and C=2ζω n M .
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数。In another embodiment of the meter electronics, the pole-residue frequency response function includes a second order pole-residue frequency response function.
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数,该二阶极点-残数频率响应函数包括In another embodiment of the meter electronics, the pole-residue frequency response function includes a second-order pole-residue frequency response function that includes
在仪表电子器件的另一实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数,该二阶极点-残数频率响应函数包括并且其中依据 确定刚度参数(K),依据M=K/(ωn)2确定质量参数(M),以及依据确定阻尼参数(C)。In another embodiment of the meter electronics, the pole-residue frequency response function includes a second-order pole-residue frequency response function that includes and based on Determine the stiffness parameter (K), determine the quality parameter (M) according to M=K/(ω n ) 2 , and determine the quality parameter (M) according to Determine the damping parameter (C).
在该方法的一个实施例中,所述确定包括从极点-残数频率响应函数进一步确定阻尼参数(C)。In one embodiment of the method, said determining comprises further determining a damping parameter (C) from a pole-residue frequency response function.
在该方法的另一个实施例中,所述确定包括从极点-残数频率响应函数进一步确定质量参数(M)。In another embodiment of the method, said determining comprises further determining a quality parameter (M) from a pole-residue frequency response function.
在该方法的另一个实施例中,所述确定进一步包括从极点-残数频率响应函数计算极点(λ),左残数(RL)和右残数(RR)。In another embodiment of the method, said determining further comprises calculating the pole (λ), left residue ( RL ) and right residue ( RR ) from the pole-residue frequency response function.
在该方法的另一个实施例中,该三个或更多个振动响应包括高于基频响应的至少一个音调和低于基频响应的至少一个音调。In another embodiment of the method, the three or more vibration responses include at least one tone above the fundamental frequency response and at least one tone below the fundamental frequency response.
在该方法的另一个实施例中,该三个或更多个振动响应包括高于基频响应的至少两个音调和低于基频响应的至少两个音调。In another embodiment of the method, the three or more vibration responses include at least two tones above the fundamental frequency response and at least two tones below the fundamental frequency response.
在该方法的另一个实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数。In another embodiment of the method, the pole-residue frequency response function comprises a first order pole-residue frequency response function.
在该方法的另一个实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数,该一阶极点-残数频率响应函数包括In another embodiment of the method, the pole-residue frequency response function comprises a first-order pole-residue frequency response function comprising
在该方法的另一个实施例中,极点-残数频率响应函数包括一阶极点-残数频率响应函数,该一阶极点-残数频率响应函数包括并且其中依据等式M=1/2jRωd,K=(ωn)2M和C=2ζωnM确定刚度参数(K),阻尼参数(C)和质量参数(M)。In another embodiment of the method, the pole-residue frequency response function comprises a first-order pole-residue frequency response function comprising And wherein the stiffness parameter (K), damping parameter (C) and mass parameter (M) are determined according to the equations M=1/2jRω d , K=(ω n ) 2 M and C=2ζω n M .
在该方法的另一个实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数。In another embodiment of the method, the pole-residue frequency response function comprises a second order pole-residue frequency response function.
在该方法的另一个实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数,该二阶极点-残数频率响应函数包括In another embodiment of the method, the pole-residue frequency response function comprises a second-order pole-residue frequency response function comprising
在该方法的另一个实施例中,极点-残数频率响应函数包括二阶极点-残数频率响应函数,该二阶极点-残数频率响应函数包括并且其中依据 确定刚度参数(K),依据M=K/(ωn)2确定质量参数(M),以及依据确定阻尼参数(C)。In another embodiment of the method, the pole-residue frequency response function comprises a second-order pole-residue frequency response function comprising and based on Determine the stiffness parameter (K), determine the quality parameter (M) according to M=K/(ω n ) 2 , and determine the quality parameter (M) according to Determine the damping parameter (C).
在该方法的另一个实施例中,该方法进一步包括如果第二刚度特性(K2)与刚度参数(K)的不同大于预定刚度公差,则检测刚度变化(ΔK)。In another embodiment of the method, the method further comprises detecting a stiffness change (ΔK) if the second stiffness characteristic (K 2 ) differs from the stiffness parameter (K) by more than a predetermined stiffness tolerance.
在该方法的另一个实施例中,该方法进一步包括从K与K2的比较来量化刚度变化(ΔK)。In another embodiment of the method, the method further comprises quantifying the stiffness change (ΔK) from the comparison of K and K2 .
附图说明 Description of drawings
相同的参考数字表示全部附图上相同的元件。Like reference numerals denote like elements throughout the drawings.
图1示出了包括仪表组件和仪表电子器件的流量计;Figure 1 shows a flow meter including a meter assembly and meter electronics;
图2示出了依据本发明的实施例的仪表电子器件;Figure 2 shows meter electronics in accordance with an embodiment of the invention;
图3是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图;3 is a flowchart of a method for determining a stiffness parameter (K) of a flowmeter according to an embodiment of the present invention;
图4是依据本发明的实施例用于确定流量计的刚度变化(ΔK)的方法的流程图4 is a flowchart of a method for determining the change in stiffness (ΔK) of a flow meter in accordance with an embodiment of the present invention
图5示出了依据本发明的另一实施例的仪表电子器件;Figure 5 shows meter electronics according to another embodiment of the invention;
图6是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图;6 is a flowchart of a method for determining a stiffness parameter (K) of a flowmeter according to an embodiment of the present invention;
图7示出了依据本发明的实施例的极点(λ)和残数(R)求解的实施方式;Fig. 7 shows the implementation of solving poles (λ) and residues (R) according to an embodiment of the present invention;
图8是示出依据本发明的实施例的M,C和K系统参数的计算的方块图;Figure 8 is a block diagram illustrating calculation of M, C and K system parameters according to an embodiment of the present invention;
图9示出了依据本发明的实施例的整体的基于FRF的刚度估算系统;FIG. 9 shows an overall FRF-based stiffness estimation system according to an embodiment of the present invention;
图10是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图;10 is a flowchart of a method for determining a stiffness parameter (K) of a flowmeter according to an embodiment of the present invention;
图11示出了依据本发明的实施例从方程(29)对二阶极点-残数响应的M,C和K求解的实施方式;FIG. 11 shows an embodiment of solving equation (29) for M, C and K of the second-order pole-residue response according to an embodiment of the present invention;
图12示出了依据本发明的实施例的整体的基于FRF的刚度估算系统。Fig. 12 shows an overall FRF-based stiffness estimation system according to an embodiment of the present invention.
具体实施方式 Detailed ways
图1-12和下面的说明描述了具体的例子,以便教导本领域技术人员如何获得和利用本发明的最佳模式。为了教导发明原理,已经简化和省略了一些传统方面。本领域技术人员可以理解落入本发明的范围的来自这些例子的变形。本领域技术人员可以理解可以以多种方式组合在下面所述的特征,以便形成本发明的多个变形。结果,本发明不局限于下面所述的具体例子,而是仅通过权利要求和它们的等价物来限定。1-12 and the following description describe specific examples to teach those skilled in the art how to make and use the best mode of the invention. In order to teach the principles of the invention, some conventional aspects have been simplified and omitted. Variations from these examples may be appreciated by those skilled in the art that fall within the scope of the invention. Those skilled in the art will appreciate that the features described below can be combined in various ways in order to form multiple variations of the invention. As a result, the invention is not limited to the specific examples described below, but only by the claims and their equivalents.
图1示出了包括仪表组件10和仪表电子器件20的科里奥利流量计5。仪表组件10响应加工材料的质量流量和密度。经由引线100,仪表电子器件20被连接至仪表组件10,以便通过路径26提供密度、质量流量和温度信息,以及不与本发明相关的其它信息。描述了一种科里奥利流量计结构,然而对本领域技术人员来说明显的是,本发明可以被实践为没有通过科里奥利质量流量计提供的附加测量能力的振动管密度计。FIG. 1 shows a
仪表组件10包括一对歧管150和150′,具有法兰颈部110和110′的法兰(flange)103和103′,一对平行的流管130和130′,驱动机构180,温度传感器190,以及一对速度传感器170L和170R。流管130和130′具有两个基本直的入口腿(leg)131和131′和出口腿134和134′,其在流管装配块120和120′处朝向彼此收敛。流管130和130′在沿着它们的长度的两个对称位置处弯曲并且贯穿它们的整个长度基本平行。斜拉杆140和140′用于限定轴W和W′,每一个流管围绕该轴振动。The
流管130和130′的侧腿131,131′和134,134′固定地附着至流管装配块120和120′,并且这些块又固定地附着至歧管150和150′。这提供了通过科里奥利仪表组件10的连续的封闭材料路径。Side legs 131, 131' and 134, 134' of flow tubes 130 and 130' are fixedly attached to flow tube assembly blocks 120 and 120', which in turn are fixedly attached to manifolds 150 and 150'. This provides a continuous closed material path through
当连接具有孔102,102′的法兰103和103′时,经由入口端104和出口端104′,进入生产线(未示出),该生产线运载被测量的加工材料,通过法兰103中的孔101,材料进入流量计的末端104,通过歧管150被引导至具有表面121的流管装配块120。在歧管150内部,通过流管130和130′,材料被分开和路由(route)。基于当前的流管130和130′,加工材料在歧管150′中以单独流被重新组合,并且其后被路由至通过具有螺栓孔102′的法兰103′被连接至生产线(未示出)的出口端104′。When flanges 103 and 103' having holes 102, 102' are connected, via inlet port 104 and outlet port 104', a production line (not shown) carrying the processed material to be measured passes through the Orifice 101 , where material enters end 104 of the flow meter, is directed through manifold 150 to flow tube assembly block 120 having surface 121 . Inside manifold 150, material is divided and routed through flow tubes 130 and 130'. Based on the current flow tubes 130 and 130', the process material is recombined in a separate flow in the manifold 150' and thereafter routed to be connected to the production line (not shown) through the flange 103' having the bolt holes 102' ) outlet port 104'.
流管130和130′被选择和合适地装配至流管装配块120和120′,从而分别具有基本相同的质量分布,围绕弯曲轴W-W和W′-W′的惯性矩和杨氏模量。这些弯曲轴通过斜拉杆140和140′。由于流管的杨氏模量随着温度改变,并且该改变影响流量和密度的计算,因此电阻式温度检测器(RTD)190被装配至流管130′,以便连续地测量流管的温度。流管的温度和由此对于通过那里的给定电流跨越RTD显现的电压被通过流管的材料的温度支配。跨越RTD显现的取决于温度的电压在公知方法中被仪表电子器件20用于补偿由于流管温度的任何变化导致的流管130和130′的弹性模量的变化。通过引线195,该RTD被连接至仪表电子器件20。Flow tubes 130 and 130' are selected and suitably mounted to flow tube mounting blocks 120 and 120' so as to have substantially the same mass distribution, moment of inertia and Young's modulus about bending axes W-W and W'-W', respectively. These bending axes pass through diagonal tie rods 140 and 140'. Since the Young's modulus of the flow tube changes with temperature, and this change affects flow and density calculations, a resistance temperature detector (RTD) 190 is fitted to the flow tube 130' to continuously measure the temperature of the flow tube. The temperature of the flow tube and thus the voltage developed across the RTD for a given current passing therethrough is governed by the temperature of the material passing through the flow tube. The temperature dependent voltage exhibited across the RTD is used in a known manner by
在围绕它们的各个弯曲轴W-W和W′-W′的相对方向上并且在称为流量计的第一异相弯曲模式下,通过驱动器180驱动两个流管130和130′。该驱动机构180可以包括多个公知布置的任何一个,比如装配至流管130′的磁体,以及装配至流管130的相对线圈,并且为了振动两个流管,交流电通过所述布置。经由引线185,通过仪表电子器件20施加合适的驱动信号至驱动机构180。The two flow tubes 130 and 130' are driven by a driver 180 in opposite directions about their respective bending axes W-W and W'-W' and in a first out-of-phase bending mode called flowmeter. The drive mechanism 180 may comprise any of a number of known arrangements, such as a magnet fitted to the flow tube 130', and an opposing coil fitted to the flow tube 130, through which an alternating current is passed in order to vibrate the two flow tubes. A suitable drive signal is applied to drive mechanism 180 by
仪表电子器件20在引线195上接收RTD温度信号,并且左和右速度信号分别在引线165L和165R上显现。仪表电子器件20产生在引线185上显现的驱动信号,以便驱动元件180和振动管130和130′。仪表电子器件20处理左和右速度信号和RTD信号,以便计算通过仪表组件10的质量流量和密度。在路径26上通过仪表电子器件20将该信息与其它信息一起施加至利用装置29。
图2示出了依据本发明的实施例的仪表电子器件20。仪表电子器件20可以包括接口201和处理系统203。仪表电子器件20接收比如来自仪表组件10的振动响应210。仪表电子器件20处理振动响应210,从而获得流过仪表组件10的流材的流动特性。此外,在依据本发明的仪表电子器件20中,振动响应210也被处理,从而确定仪表组件10的刚度参数(K)。此外,仪表电子器件20可以随着时间的变化处理两个或更多个这种振动响应,从而检测仪表组件10中的刚度变化(ΔK)。在流动或非流动条件下可以进行刚度确定。非流动确定可以在得到的振动响应中提供减小的噪声电平的优点。FIG. 2 shows
如之前讨论的,流量校准因数(FCF)反映材料特性和流管的截面特性。通过将测量的时间延迟(或相差/频率)与FCF相乘确定流过流量计的流材料的质量流量。该FCF可以涉及仪表组件的刚度特性。如果仪表组件的刚度特性改变,那么FCF也改变。流量计的刚度的改变将因此影响通过流量计产生的流测量的精确度。As previously discussed, the Flow Calibration Factor (FCF) reflects material properties and cross-sectional properties of the flow tube. The mass flow rate of the flow material flowing through the flowmeter is determined by multiplying the measured time delay (or phase difference/frequency) by the FCF. The FCF may relate to the stiffness characteristics of the instrument assembly. If the stiffness characteristics of the meter assembly change, the FCF also changes. Changes in the stiffness of the flow meter will therefore affect the accuracy of the flow measurement produced by the flow meter.
本发明是有意义的,因为它允许仪表电子器件20在场中执行刚度确定,而不执行实际的流校准测试。它允许没有校准试验台或者其他具体设备或具体流体的刚度确定。这是期望的,因为在场中执行流校准是昂贵、困难和消耗时间的。然而,更好和更容易的校准检查是期望的,因为仪表组件10的刚度可以随着时间改变。这种改变可能是由于比如流管的腐蚀,流管的侵蚀以及对仪表组件10的损坏的因素导致的。The present invention is interesting because it allows the
利用数学模型可以表述本发明。通过开环,二阶驱动模型可以表示流量计的振动响应,包括:The present invention can be expressed using a mathematical model. Open-loop, a second-order drive model can represent the vibration response of the flowmeter, including:
其中,f是施加至该系统的力,M是系统的质量,C是阻尼特性,并且K是系统的刚度特性。项K包括K=M(ω0)2,并且项C包括C=M2ζω0,其中ζ包括延迟特性,以及ω0=2πf0,其中f0是以Hz为单位的仪表组件10的固有/谐振频率。此外,x是振动的物理位移距离,是流管位移的速度,并且x是加速度。这通常被称作MCK模型。该公式可被重新设置成以下形式:where f is the force applied to the system, M is the mass of the system, C is the damping property, and K is the stiffness property of the system. The term K includes K=M(ω 0 ) 2 and the term C includes C=M2ζω 0 , where ζ includes the delay characteristic, and ω 0 =2πf 0 , where f 0 is the natural/resonance of the
方程(2)可以被进一步处理成传递函数形式。以传递函数形式,使用力上位移项,包括:Equation (2) can be further processed into a transfer function form. In transfer function form, using force-up displacement terms, including:
公知的磁性方程可以用于简化方程(3)。两个可适用的方程是:Well-known magnetic equations can be used to simplify Equation (3). Two applicable equations are:
以及as well as
f=BLDR*I (5)f = BL DR *I (5)
方程(4)的传感器电压VEMF(在拾取传感器170L或170R处)等于拾取灵敏度因数BLPO乘以运动的拾取速度对于每一拾取传感器,通常已知或测量拾取灵敏度因数BLPO。通过方程(5)的驱动器180产生的力(f)等于驱动器灵敏度因数BLDR乘以被供给至驱动器180的驱动电流(I)。通常已知或测量驱动器180的驱动器灵敏度因数BLDR。因数BLPO和BLDR都是温度的函数,并且可被温度测量校正。The sensor voltage VEMF of equation (4) (at the pickup sensor 170L or 170R) is equal to the pickup sensitivity factor BL PO multiplied by the pickup speed of motion For each pickup sensor, the pickup sensitivity factor BL PO is typically known or measured. The force (f) generated by the driver 180 by equation (5) is equal to the driver sensitivity factor BL DR multiplied by the drive current (I) supplied to the driver 180 . The driver sensitivity factor BL DR of driver 180 is typically known or measured. The factors BL PO and BL DR are both functions of temperature and can be corrected by temperature measurements.
通过将磁性方程(4)和(5)代入方程(3)的传递函数,结果是:By substituting magnetic equations (4) and (5) into the transfer function of equation (3), the result is:
如果仪表组件10在谐振上被驱动成开环,也就是在谐振/固有频率ω0处(其中ω0=2πf0),则方程(6)可被重新写成:If the
通过替代刚度,方程(7)被简化成:By substituting the stiffness, equation (7) is simplified to:
在这里,刚度参数(K)可被分离,从而获得:Here, the stiffness parameter (K) can be separated to obtain:
结果,通过测量/量化衰减特性(ζ)以及驱动电压(V)和驱动电流(I),可以确定刚度参数(K)。由振动响应和驱动电流(I)可以确定来自拾取的响应电压(V)。在下面结合图3更详细地讨论确定刚度参数(K)的步骤。As a result, the stiffness parameter (K) can be determined by measuring/quantifying the damping characteristic (ζ) as well as the driving voltage (V) and driving current (I). The response voltage (V) from the pickup can be determined from the vibration response and the drive current (I). The step of determining the stiffness parameter (K) is discussed in more detail below in connection with FIG. 3 .
在使用中,可以随时间跟踪刚度参数(K)。例如,统计技术可以用于确定随时间的任何变化(也就是刚度参数(K))。刚度参数(K)的统计变化可以表示对于具体的流量计,FCT已改变。In use, the stiffness parameter (K) can be tracked over time. For example, statistical techniques can be used to determine any changes (ie, the stiffness parameter (K)) over time. A statistical change in the stiffness parameter (K) may indicate that the FCT has changed for a particular flow meter.
本发明提供一种不依赖被存储或恢复的校准密度值的刚度参数(K)。这与现有技术形成对比,其中已知的流材料用于工厂校准操作,以便获得可以用于全部将来校准操作的密度标准。本发明提供一种仅从流量计的振动响应单独获得的刚度参数(K)。本发明提供一种不需要工厂校准步骤的刚度检测/校准方法。The present invention provides a stiffness parameter (K) that does not rely on stored or recalled calibration density values. This is in contrast to the prior art where a known flow material is used for factory calibration operations in order to obtain a density standard that can be used for all future calibration operations. The present invention provides a stiffness parameter (K) obtained solely from the vibration response of the flowmeter. The present invention provides a stiffness detection/calibration method that does not require a factory calibration step.
经由图1的引线100,接口201从速度传感器170L和170R中的一个接收振动响应210。接口201可以执行任何必须或期望的信号条件,比如任何方式的格式化、放大、缓冲等。可替代地,在处理系统203中可以执行信号条件的一些或全部。此外,接口201可以允许仪表电子器件20和外部装置之间的通信。接口201能够进行电、光或无线通信中的任何一种。Interface 201 receives
在一个实施例中接口201与数字化器(未示出)耦合,其中传感器信号包括模拟传感器信号。该数字化器采样和数字化模拟振动响应,并产生数字振动响应210。In one embodiment interface 201 is coupled to a digitizer (not shown), wherein the sensor signals comprise analog sensor signals. The digitizer samples and digitizes the analog vibration response and generates 210 a digital vibration response.
处理系统203管理仪表电子器件20的操作,并且处理来自仪表组件10的流测量。处理系统203执行一个或多个处理程序,并因此处理流测量,从而产生一个或多个流特性。Processing system 203 manages the operation of
处理系统203可以包括通用计算机,微处理系统,逻辑电路或一些其它通用或定制的处理装置。可以在多个处理装置中分布处理系统203。处理系统203可以包括任何方式的整体式或独立的电子存储介质,比如存储系统204。Processing system 203 may include a general purpose computer, a microprocessor system, logic circuits, or some other general purpose or custom processing device. Processing system 203 may be distributed among multiple processing devices. Processing system 203 may include any manner of integral or self-contained electronic storage medium, such as
存储系统204可以存储流量计参数和数据,软件程序,常量和变量。在一个实施例中,存储系统204包括通过处理系统203执行的程序,比如确定流量计5的刚度参数(K)的刚度程序230。
在一个实施例中刚度程序230可以布置处理系统203成接收来自流量计的振动响应,该振动响应包括在基本谐振频率处对流量计的振动的响应,确定振动响应的频率(ω0),确定振动响应的响应电压(V)和驱动电流(I),测量流量计的衰减特性(ζ),并从频率(ω0),响应电压(V),驱动电流(I)和衰减特性(ζ)确定刚度参数(K)(见图3和相关讨论)。In one embodiment the stiffness program 230 may arrange the processing system 203 to receive a vibration response from the flow meter comprising a response to vibration of the flow meter at the fundamental resonant frequency, determine the frequency of the vibration response (ω 0 ), determine Response voltage (V) and drive current (I) of the vibration response, measure the attenuation characteristic (ζ) of the flowmeter, and from frequency (ω 0 ), response voltage (V), drive current (I) and attenuation characteristic (ζ) Determine the stiffness parameter (K) (see Figure 3 and related discussion).
在一个实施例中刚度程序230可以布置处理系统203成接收振动响应,确定频率,确定响应电压(V)和驱动电流(I),测量衰减特性(ζ)和确定刚度参数(K)。在该实施例中刚度程序230进一步布置处理系统203成在第二时间t2处接收来自流量计的振动响应,对第二振动响应重复确定和测量步骤,从而产生第二刚度特性(K2),比较第二刚度特性(K2)与刚度参数(K),并且如果第二刚度特性(K2)与刚度参数(K)的不同大于公差224,则检测刚度变化(ΔK)(见图4和相关讨论)。In one embodiment the stiffness program 230 may arrange the processing system 203 to receive the vibration response, determine the frequency, determine the response voltage (V) and drive current (I), measure the damping characteristic (ζ) and determine the stiffness parameter (K). In this embodiment the stiffness routine 230 further arranges for the processing system 203 to receive a vibratory response from the flow meter at a second time t, repeat the determining and measuring steps for the second vibratory response, thereby producing a second stiffness characteristic ( K2 ) , compare the second stiffness characteristic (K 2 ) with the stiffness parameter (K), and if the difference between the second stiffness characteristic (K 2 ) and the stiffness parameter (K) is greater than the
在一个实施例中,存储系统204存储用于操作流量计5的变量。在一个实施例中的存储系统204存储变量,比如振动响应210,例如其可以从速度/拾取传感器170L和170R接收。In one embodiment,
在一个实施例中,存储系统204存储常量,系数和工作变量。例如,存储系统204可以存储确定的刚度特性220和在随后的时间点处产生的第二刚度特性221。存储系统204可以存储工作值,比如振动响应210的频率212,振动响应210的电压213以及振动响应210的驱动电流214。存储系统204可以进一步存储流量计5的振动目标226和测量的衰减特性215。此外,存储系统204可以存储常量,阈值或范围,比如公差224。此外,存储系统204可以存储随时间周期累积的数据,比如刚度变化228。In one embodiment,
图3是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图300。在步骤301中,从流量计接收振动响应。该振动响应是流量计对基本谐振频率处的振动的响应。该振动可以是连续或间歇的。流材料可以流过仪表组件10,或者可以是稳定的。FIG. 3 is a
在步骤302中,确定振动响应的频率。通过任何方法,步骤或硬件,从振动响应可以确定频率ω0。In
在步骤303中,确定振动响应的电压(V或VEMF),以及驱动电流(I)。从未被处理或被调节的振动响应可以获得该电压和驱动电流。In
在步骤304中,测量流量计的阻尼特性。通过允许流量计的振动响应向下衰减至振动目标来测量阻尼特性,同时测量衰减特性。可以以几种方式执行该衰减作用。可以减小驱动信号振幅,驱动器180实际上可以执行仪表组件10的制动(在合适的流量计中),或者驱动器180可被仅仅提升功率直至达到目标为止。在一个实施例中,振动目标包括驱动设置点中减小的电平。例如,如果驱动设置点当前在3.4mV/Hz处,那么对于阻尼测量,驱动设置点可被减小至较低值,比如2.5mV/Hz。以这种方式,仪表电子器件20可以让仪表组件10简单地滑行直至振动响应基本上匹配该新的驱动目标为止。In
在步骤305中,从频率,电压,驱动电流和衰减特性(ζ)确定刚度参数(K)。依据上面的方程(9)可以确定刚度参数(K)。除了确定和跟踪刚度(K)之外,该方法也确定和跟踪阻尼参数(C)和质量参数(M)。In
可以迭代、周期性地或随机执行该方法300。可以在预定界标(landmark)处执行该方法,比如在操作的预定小时处,在流材料变化时,等等。The
图4是依据本发明的实施例用于确定流量计的刚度变化(ΔK)的方法的流程图400。在步骤401中,从流量计接收振动响应,如之前讨论的。FIG. 4 is a
在步骤402中,确定振动响应的频率,如之前讨论的。In
在步骤403中,确定振动响应的电压和驱动电流,如之前讨论的。In
在步骤404中,测量流量计的衰减特性(ζ),如之前讨论的。In
在步骤405中,从频率,电压,驱动电流和衰减特性(ζ)确定刚度参数(K),如之前讨论的。In
在步骤406中,在第二时间t2处接收第二振动响应。在时间t2处从仪表组件10的振动产生第二振动响应。In
在步骤407中,从第二振动响应产生第二刚度特性K2。例如,利用步骤401至405可以产生第二刚度特性K2。In
在步骤408中,第二刚度特性K2与刚度参数(K)做比较。该比较包括在不同时间处获得的刚度特性的比较以便检测刚度变化(ΔK)。In
在步骤409中,确定K2和K之间的任何刚度变化(ΔK)。该刚度变化确定可以采用用于确定刚度的显著变化的任何方式的统计或数学方法。该刚度变化(ΔK)可被存储,以用于将来用途和/或被传送至远程位置。此外,该刚度变化(ΔK)可以触发仪表电子器件20中的报警条件。在一个实施例中的刚度变化(ΔK)首先被与公差224作比较。如果刚度变化(ΔK)超过公差224,则确定误差情况。除了确定和跟踪刚度(K)之外,该方法也确定和跟踪阻尼参数(C)和质量参数(M)。In step 409, any stiffness change (ΔK) between K2 and K is determined. This stiffness change determination may employ any manner of statistical or mathematical methods for determining significant changes in stiffness. This change in stiffness (ΔK) can be stored for future use and/or transmitted to a remote location. Furthermore, this change in stiffness (ΔK) can trigger an alarm condition in the
可以迭代、周期性地或随机执行该方法400。可以在预定界标处执行该方法,比如在操作的预定小时处,在流材料变化时,等等。The
图5示出了依据本发明的另一实施例的仪表电子器件20。在该实施例中仪表电子器件20可以包括接口201,处理系统203和存储系统204,如先前讨论的。仪表电子器件20比如从仪表组件10接收三个或更多个振动响应505。该仪表电子器件20处理该三个或更多个振动响应505,从而获得流过仪表组件10的流材料的流特性。此外,该三个或更多个振动响应505也可被处理以确定仪表组件10的刚度参数(K)。仪表电子器件20可以进一步从该三个或更多个振动响应505确定阻尼参数(C)和质量参数(M)。这些仪表组件参数可以用于检测仪表组件10的变化,如之前讨论的。FIG. 5 shows
存储系统204可以存储处理程序,比如刚度程序506。存储系统204可以存储接收数据,比如振动响应505。存储系统204可以存储预先编程的或用户输入的值,比如刚度公差516,阻尼公差517以及质量公差518。存储系统204可以存储工作值,比如极点(pole)(λ)508和残数(residue)(R)509。存储系统204可以存储确定的终值,比如刚度(K)510,阻尼(C)511和质量(M)512。该存储系统204可以存储随时间周期产生和操作的比较值,比如第二刚度(K2)521,第二质量(M2)522,刚度变化(ΔK)530,阻尼变化(ΔC)531,以及质量变化(ΔM)532。刚度变化(ΔK)530可以包括如随时间测量的仪表组件10的刚度参数(K)的变化。刚度变化(ΔK)530可被用于检测和确定随时间的仪表组件10的物理变化,比如腐蚀和侵蚀效应。此外,可以随时间测量和跟踪仪表组件10的质量参数(M)512,并将其存储于质量变化(ΔM)532中,以及可以随时间测量阻尼参数(C)511,并将其存储于阻尼变化(ΔC)531中。质量变化(ΔM)532可以表示仪表组件10中流材料的增加的存在,并且阻尼变化(ΔC)531可以表示流管的变化,包括材料退化,侵蚀和腐蚀,破裂等。
在操作中,仪表电子器件20接收三个或更多个振动响应505,并利用刚度程序506处理振动响应505。在一个实施例中,该三个或更多个振动响应505包括五个振动响应505,如将在下面讨论的。仪表电子器件20从振动响应505确定极点(λ)508和残数(R)509。极点(λ)508和残数(R)509可以包括一阶极点和残数,或者可以包括二阶极点和残数。仪表电子器件20从极点(λ)508和残数(R)509确定刚度参数(K)510,阻尼参数(C)511和质量参数(M)512。仪表电子器件20可以进一步确定第二刚度(K2)520,可以确定刚度变化(ΔK)530,从刚度参数(K)510和第二刚度(K2)520可以确定刚度变化(ΔK)530,并且可以比较刚度变化(ΔK)530和刚度公差516。如果刚度变化(ΔK)530超过刚度公差516,则仪表电子器件20可以初始化任何方式的误差记录和/或误差处理程序。同样,仪表电子器件20可以进一步随时间跟踪阻尼和质量参数,并且可以确定和记录第二阻尼(C2)521和第二质量(M2),以及得到的阻尼变化(ΔC)531和质量变化(ΔM)532。阻尼变化(ΔC)531和质量变化(ΔM)532可以同样地被与阻尼公差517和质量公差518进行比较。In operation,
利用数学模型可以描述本发明。通过开环,二阶驱动模型可以表示流量计的振动响应,包括:The invention can be described using a mathematical model. Open-loop, a second-order drive model can represent the vibration response of the flowmeter, including:
其中f是施加至系统的力,M是系统的质量参数,C是阻尼参数,并且K是刚度参数。项K包括K=M(ω0)2,并且项C包括C=M2ζω0,其中ω0=2πf0,并且f0是以Hz为单位的仪表组件10的谐振频率。项ζ包括从振动响应获得的衰减特性测量,如之前讨论的。此外,x是振动的物理位移距离,是流管位移的速度,并且是加速度。这通常被称作MCK模型。该公式可被重新布置成下面的形式:where f is the force applied to the system, M is the mass parameter of the system, C is the damping parameter, and K is the stiffness parameter. Term K includes K=M(ω 0 ) 2 and term C includes C=M2ζω 0 , where ω 0 =2πf 0 , and f 0 is the resonant frequency of
方程(11)可以被进一步处理成传递函数形式,同时忽略初始条件。结果是:Equation (11) can be further processed into a transfer function form while ignoring the initial conditions. turn out:
进一步的处理可以变换方程(12)成一阶极点-残数频率响应函数形式,包括:Further processing can transform Equation (12) into a first-order pole-residual frequency response function form, including:
其中λ是极点,R是残数,项(j)包括-1的平方根,并且ω是圆形激励频率(以弧度每秒为单位)。where λ is the pole, R is the residue, term (j) includes the square root of -1, and ω is the circular excitation frequency (in radians per second).
该系统参数包括通过极点限定的固有/谐振频率(ωn),阻尼固有频率(ωd)和衰减特性(ζ)。The system parameters include the natural/resonant frequency (ω n ) defined by the pole, the damped natural frequency (ω d ) and the damping characteristic (ζ).
ωn=|λ| (14)ω n =|λ| (14)
ωd=imag(λ) (15)ω d =imag(λ) (15)
从极点和残数可以获得系统的刚度参数(K),阻尼参数(C)和质量参数(M)。The stiffness parameters (K), damping parameters (C) and mass parameters (M) of the system can be obtained from the poles and residuals.
C=2ζωnM (19)C=2ζω n M (19)
因此,根据极点(λ)和残数(R)的好的估算可以计算刚度参数(K),阻尼参数(C)和质量参数(M)。Therefore, the stiffness parameter (K), damping parameter (C) and mass parameter (M) can be calculated from good estimates of the poles (λ) and residuals (R).
从测量的频率响应函数可以估算极点和残数。利用某一方式的直接或迭代计算方法可以估算极点(λ)和残数(R)。The poles and residues can be estimated from the measured frequency response function. The poles (λ) and residues (R) can be estimated using some form of direct or iterative computation.
驱动频率附近的响应主要由方程(13)的第一项构成,复共扼项仅分担响应的小的、近似常数的“剩余”部分。结果,方程(13)可被简化成:The response near the driving frequency is dominated by the first term of equation (13), with the complex conjugate terms contributing only a small, approximately constant "remainder" of the response. As a result, equation (13) can be simplified to:
在方程(20)中,H(ω)项是测量的频率响应函数(FRF),其从该三个或更多个振动响应获得。在该推导中,H由位移输出除以力输入构成。然而,在科里奥利流量计的音圈拾取典型的情况下,测量的FRF(也就是项)依据速度除以力。因此,方程(20)可被变换成下面的形式:In equation (20), the H(ω) term is the measured frequency response function (FRF) obtained from the three or more vibration responses. In this derivation, H consists of the displacement output divided by the force input. However, in the typical case of voice coil pickup in a Coriolis flowmeter, the measured FRF (i.e. item) is based on velocity divided by force. Therefore, equation (20) can be transformed into the following form:
方程(21)可被进一步重新布置成对于极点(λ)和残数(R)容易求解的形式。Equation (21) can be further rearranged into a form that is easily solved for the poles (λ) and residues (R).
方程(22)形成方程的过确定(over-determined)系统。可以计算求解方程(22),以便从速度/力FRF确定极点(λ)和残数(R)。项H,R和λ是复数。Equation (22) forms an over-determined system of equations. Equation (22) can be solved computationally so that from the velocity/force FRF Determine the poles (λ) and residues (R). The terms H, R and λ are complex numbers.
在一个实施例中,受迫频率(forcing frequency)ω是5音调的。在该实施例中5音调包括驱动频率和超过驱动频率的2音调和低于驱动频率的2音调。这些音调可与基频分离0.5-2Hz。然而,受迫频率ω可以包括更多音调或更少音调,比如驱动频率及之上和之下的1音调。然而,5音调冲击结果的精确度和获得该结果所需的处理时间之间的良好折衷。In one embodiment, the forcing frequency ω is 5-tone. In this
需要指出,在优选的FRF测量中,对具体的驱动频率和振动响应测量两个FRF。从驱动器至右拾取(RPO)获得一个FRF测量,并且从驱动器至左拾取(LPO)获得一个FRF测量。该方法被称作单输入、多输出(SIMO)。在本发明的区别新特征中,SIMO技术用于更好地估算极点(λ)和残数(R)。之前,两个FRF分别用于给出两个单独的极点(λ)和残数(R)估算。可以认识到,两个FRF共用公共极点(λ),但单独的残数(RL)和(RR),两个测量可被有利地组合以便得到更鲁棒的极点和残数确定。It should be noted that in the preferred FRF measurement, two FRFs are measured for a specific drive frequency and vibration response. One FRF measurement is taken from driver to right pick-off (RPO) and one FRF measurement is taken from driver to left pick-off (LPO). This method is called Single Input, Multiple Output (SIMO). Among the distinguishing new features of the present invention, SIMO techniques are used to better estimate the poles (λ) and residues (R). Previously, two FRFs were used to give two separate pole (λ) and residual (R) estimates. Recognizing that both FRFs share a common pole (λ), but separate residuals ( RL ) and ( RR ), the two measurements can be advantageously combined for a more robust pole and residual determination.
可以任何数量的方式求解方程(23)。在一个实施例中,通过递归最小二乘法求解方程。在另一实施例中,通过伪逆技术求解方程。在另一实施例中,由于全部测量同时可用,因此可以使用标准的Q-R分解技术。该Q-R分解技术在现代控制理论(Modern Control Theory)(William Brogan,copyright 1991,Prentice Hall,pp.222-224,168-172)中被讨论。Equation (23) can be solved in any number of ways. In one embodiment, the equations are solved by recursive least squares. In another embodiment, the equations are solved by pseudo-inverse techniques. In another embodiment, since all measurements are available at the same time, standard Q-R decomposition techniques can be used. This Q-R decomposition technique is discussed in Modern Control Theory (William Brogan, copyright 1991, Prentice Hall, pp. 222-224, 168-172).
在使用中,可以随时间跟踪刚度参数(K)以及阻尼参数(C)和质量参数(M)。例如,统计技术可以用于确定刚度参数(K)随时间的任何变化(也就是刚度变化(ΔK))。刚度参数(K)的统计变化可以表示对于具体流量计的FCF已改变。In use, the stiffness parameter (K) as well as the damping parameter (C) and mass parameter (M) can be tracked over time. For example, statistical techniques can be used to determine any change in the stiffness parameter (K) over time (ie, stiffness change (ΔK)). A statistical change in the stiffness parameter (K) may indicate that the FCF for a particular flow meter has changed.
本发明提供一种不依赖于存储或恢复校准密度值的刚度参数(K)。这与现有技术相反,其中在工厂校准操作中利用已知的流材料,以便获得可以用于全部将来校准操作的密度标准。本发明提供一种仅从流量计的振动响应获得刚度参数(K)。本发明提供一种不需要工厂校准步骤的刚度检测/校准方法。The present invention provides a stiffness parameter (K) that does not rely on storing or retrieving calibrated density values. This is in contrast to the prior art where known flow material is utilized in factory calibration operations in order to obtain a density standard that can be used for all future calibration operations. The present invention provides a way to derive the stiffness parameter (K) from only the vibration response of the flowmeter. The present invention provides a stiffness detection/calibration method that does not require a factory calibration step.
图6是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图600。在步骤601中,接受三个或更多个振动响应。可以从流量计接收该三个或更多个振动响应。该三个或更多个振动响应可以包括基本基波频率响应和两个或更多个非基频响应。在一个实施例中,接收超过基频响应的一个音调,并且接收低于基频响应的一个音调。在另一实施例中,接收超过基频响应的两个或更多个音调,并且接收低于基频响应的两个或更多个音调。FIG. 6 is a
在一个实施例中,音调在基频响应之上和之下基本上等距地间隔。可替代地,音调不等距地间隔。In one embodiment, the tones are spaced substantially equally above and below the fundamental frequency response. Alternatively, the tones are not equally spaced.
在步骤602中,从该三个或更多个振动响应产生一阶极点-残数频率响应。该一阶极点-残数频率响应具有方程(23)中给出的形式。In
在步骤603中,从一阶极点-残数频率响应确定质量参数(M)。通过确定振动响应的一阶极点(λ)和一阶残数(R)来确定质量参数(M)。然后,从一阶极点(λ)和一阶残数(R)确定固有频率ωn,阻尼固有频率ωd,以及衰减特性(ζ)。随后,阻尼固有频率ωd,残数(R)和虚数项(j)被插进方程(17)中,以便获得质量参数(M)。In
在步骤604中,从方程(18)的求解确定刚度参数(K)。该求解采用固有频率ωn以及从步骤603确定的质量参数(M)被插进方程(18),以便获得刚度参数(K)。In
在步骤605中,从方程(19)的求解确定阻尼参数(C)。该求解采用衰减特性(ζ),固有频率ωn,以及确定的质量参数(M)。In
图7示出了依据本发明的实施例的极点(λ)和残数(R)求解的实施方式。该实施方式遵循方程(23)。FRF输入在图的左边。这些FRF输入在该实施例中是五个频率(四个测试信号频率和驱动频率),在该频率处计算FRF系数。FRF_L和FRF_R输入是在那些频率处计算的驱动器拾取复FRF系数,对应于方程(23)中的和这些FRF系数进入QR解算器块701的B输入。以逐项为基础,从FRF系数除以jω形成用于QR解算器块701的A矩阵,并且该A矩阵包括1和0列,以便符合方程(23)。该矩阵被重新定形成合适的[10×3]复维数,并进入QR解算器块701的A输入。QR解算器块701的x向量输出包括左和右残数RL和RR和极点λ。为了处理,这些输出从QR块701中传出,以便产生系统参数。Figure 7 shows an implementation of a pole (λ) and residue (R) solution according to an embodiment of the invention. This embodiment follows equation (23). The FRF input is on the left side of the figure. These FRF inputs are in this embodiment the five frequencies (four test signal frequencies and the driving frequency) at which the FRF coefficients are calculated. The FRF_L and FRF_R inputs are the drive pickup complex FRF coefficients calculated at those frequencies, corresponding to and These FRF coefficients enter the B input of the
图8是示出依据本发明的实施例的M,C和K系统参数的计算的方块图。该实施方式从每一方程(14-16)和方程(17-19)的极点和残数估算来确定M,C和K系统参数。这些残数对真实的标准模态模型来说是纯虚数的。然而,由于测量数据中的噪声和由于模型拟合数值精度问题,将常常存在某一实部。因此,使用残数的绝对值,其具有每一方程(17)除j的类似效应。利用每一方程(17-18)的极点和残数计算质量和刚度。需要指出,存在“左”和“右”质量和刚度,也就是从LPO/驱动器和RPO/驱动器的FRF计算的质量刚度。由于线圈和磁体以及结构自身的不对称性,从右至左,质量和刚度估算可以不同。差分的变化或差分比率表示质量或刚度的非均匀变化并且可用于给出关于对于FCF的变化或流量的完整性的附加诊断信息。FIG. 8 is a block diagram illustrating calculation of M, C and K system parameters according to an embodiment of the present invention. This embodiment determines the M, C and K system parameters from the pole and residual estimates for each of equations (14-16) and equations (17-19). These residuals are purely imaginary to the true standard mode model. However, there will often be some real part due to noise in the measurement data and due to model fitting numerical precision issues. Therefore, the absolute value of the residue is used, which has a similar effect of dividing j per equation (17). The mass and stiffness are calculated using the poles and residues of each equation (17-18). It should be noted that there is a "left" and a "right" mass and stiffness, that is, the mass stiffness calculated from the FRF of the LPO/driver and RPO/driver. Due to the asymmetry of the coils and magnets and the structure itself, from right to left, the mass and stiffness estimates can be different. The differential change or differential ratio represents a non-uniform change in mass or stiffness and can be used to give additional diagnostic information about changes in FCF or integrity of flow.
来自系统参数计算的两个其它输出是阻尼系数,Z(zeta)或ζ,以及固有频率ωn。该实施例给出更过确定或更好估算的全局参数组。Two other outputs from system parameter calculations are the damping coefficient, Z(zeta) or ζ, and the natural frequency ω n . This embodiment gives a more certain or better estimated set of global parameters.
ωn的估算获得了对于闭环驱动系统的良好的质量检查。如果驱动实际工作在谐振处,那么对于固有频率估算,驱动频率将符合(agreeto)在几毫赫兹内。如果该差分大于几毫赫兹,则可以设置报警标记,表示驱动系统不合适地工作,或者当前的刚度估算是令人怀疑的。Estimation of ω n yields a good quality check for closed-loop drive systems. If the drive is actually operating at resonance, then the drive frequency will agree to within a few millihertz for natural frequency estimation. If the difference is greater than a few millihertz, a warning flag can be set indicating that the drive system is not working properly or that the current stiffness estimate is suspect.
图9示出了依据本发明的实施例的整体的基于FRF的刚度估算系统。存在至刚度估算子系统的七个不同的输入,其由作为信号源的五边形表示(五个在上方左边,并且两个在最右边)。“RawDrive”和“RawPOs”输入是拾取电压和驱动电流的原始读数。例如通过抽取(decimation),这些信号被向下采样至2kHz,并且然后被馈送进入FRF系数估算子系统。该“CmdmA”输入是从对应的数字驱动系统的输出获取的指令电流。“StiffnessEnable(刚度使能)”估算是逻辑输入,允许数字驱动系统在FCF校验算法有效时进行控制。“freq”输入是驱动频率,如通过数字驱动系统估算的。它是至测试信号发生器子系统和刚度计算子系统的输入。FIG. 9 shows an overall FRF-based stiffness estimation system according to an embodiment of the present invention. There are seven different inputs to the stiffness estimation subsystem, represented by the pentagons as signal sources (five on the upper left and two on the far right). The "RawDrive" and "RawPOs" inputs are raw readings for pickup voltage and drive current. These signals are down-sampled to 2 kHz, eg by decimation, and then fed into the FRF coefficient estimation subsystem. The "CmdmA" input is the commanded current taken from the output of the corresponding digital drive system. The "StiffnessEnable" estimate is a logic input that allows the digital drive system to take control when the FCF calibration algorithm is active. The "freq" input is the drive frequency, as estimated by the digital drive system. It is an input to the test signal generator subsystem and the stiffness calculation subsystem.
FRF刚度计算块902输出系统参数估算M和K左和右以及ζ和FreqEst。这些是用于FCF校验中的主要诊断输出。该图也示出通过比较驱动频率与估算的固有频率实施上面讨论的驱动质量检查的频率差分报警块903和频率差分误差块904。The FRF
测量FRF通常需要电流测量,需要附加的模数(A/D)转换器。然而,该实施例利用校准的命令电流,避免了对于附加的A/D转换器的需要。CL输入选择块906和CL输出校正块907执行校准算法。该校准步骤利用“测试信号FRF”块901,以便计算在控制逻辑的一个状态处,实际(RawDrive)电流对命令电流(CmdmA)的频率响应函数。在FCF校验逻辑状态过程中,通过对于命令电流FRF系数的原始数据计算和校正原始POs和指令电流之间的FRF,以便给出用于进一步的处理的FRFs。Measuring FRF usually requires current measurements, requiring additional analog-to-digital (A/D) converters. However, this embodiment avoids the need for an additional A/D converter using calibrated command currents. The CL
FRF刚度估算算法在图的图表中央左边处输出“测试信号”输出。该测试信号输出包括在输出之前立即被添加至驱动命令的四个测试频率处的激励。当能够进行FCF校验时,这些测试信号被添加至数字驱动信号。The FRF stiffness estimation algorithm outputs a "test signal" output to the left of the center of the graph in the figure. The test signal output includes stimuli at four test frequencies that are added to the drive command immediately prior to the output. These test signals are added to the digital drive signals when FCF verification is enabled.
该逻辑是这样的:当FCF校验关断时,数字驱动信号刚好通过开关或其它装置,在这种情况中,通过内插滤波器,从它的基础速率(一般是4kHz)至合适的输出速率(一般是8kHz)向上采样该数字驱动信号。当能够进行FCF校验时,从2至4kHz被向上采样的测试信号被添加至数字驱动信号。该驱动信号然后由闭环驱动频率信号和4个测试音调构成,然后其全部通过向上采样滤波器。The logic is such that when FCF parity is off, the digital drive signal just passes through a switch or other device, in this case, through an interpolation filter, from its base rate (typically 4kHz) to the appropriate output The digital drive signal is upsampled at a high rate (typically 8kHz). When FCF verification is enabled, a test signal upsampled from 2 to 4 kHz is added to the digital drive signal. The drive signal is then constructed from the closed-loop drive frequency signal and 4 test tones, which are then all passed through an upsampling filter.
FCF校验程序期望对驱动系统是透明的。在一个实施例中,从拾取去除测试信号,以便对闭环驱动确保良好的频率和振幅估算。这利用被调谐至测试信号的精确频率的一组陷波滤波器来完成。The FCF calibration procedure is expected to be transparent to the drive system. In one embodiment, the test signal is removed from the pickup in order to ensure good frequency and amplitude estimation for the closed loop drive. This is done with a bank of notch filters tuned to the precise frequency of the test signal.
在另一实施例中,极点-残数方法可以采用二阶极点-残数频率响应函数,从而实现更好的结果。二阶极点-残数比一阶极点-残数方法对实数提供了更真实的拟合。折衷是更大的数值复杂性和增大的处理时间。In another embodiment, the pole-residue method may employ a second-order pole-residue frequency response function to achieve better results. The second-order pole-residue method provides a more realistic fit to the real numbers than the first-order pole-residue method. The tradeoff is greater numerical complexity and increased processing time.
刚度估算的MCK实施例开始于简单的二阶系统模型,如下面的方程(24)中示出的。由于对流量计测量速度的拾取,不是位置,方程被微分化,并且然后在具体频率ω处被估算。The MCK embodiment of stiffness estimation starts with a simple second-order system model, as shown in equation (24) below. Due to the pickup of the flowmeter measured velocity, not position, the equation is differentiated and then estimated at a specific frequency ω.
由于目标是从驱动电流(或力)和拾取电压(或速度)的测量对M,C和K求解,因此便利地,重写方程(24),以便分离未知量。这产生方程(25)。Since the goal is to solve for M, C and K from measurements of drive current (or force) and pick-up voltage (or velocity), it is convenient to rewrite equation (24) so as to separate the unknowns. This yields equation (25).
在该点处,方程可被分离成实部和虚部。At this point, the equation can be separated into real and imaginary parts.
展开方程(26)可被重新写成:expand Equation (26) can be rewritten as:
第二方程现在是简单的、代数算法。为了进一步简化方程的第一部分,采用测量的谐振驱动频率。由于因此可以建立:The second equation is now simple, algebraic arithmetic. To further simplify the first part of the equation, the measured resonant drive frequency is used. because Therefore it is possible to build:
只要ω≠ωn。对于K从该求解返回M,在方程(29)中给出M,C和K的三个解。As long as ω≠ω n . Returning M from this solution for K, three solutions for M, C and K are given in equation (29).
需要指出,给定谐振频率ωn,一个具体频率ω1处的驱动器拾取FRF足以求解方程,并确定参数M,C和K。这是特别有用的;当在多个频率处获得FRF时,对数据的最小平方拟合简单地是每一个系数的各个估算的平均。这是比典型地将不得不被执行的伪逆更简单的良好处理方式。可是需要指出,ω≠ωn的限制排除了对K或M的求解中谐振驱动FRF的使用。这不是特别惊人的,因为仅通过阻尼确定谐振处峰值的高度。可是该方法的一个潜在缺点是:从左和右拾取数据估算的参数必需不彼此依赖。这与极点-残数方法形成对比,在这种情况中,通过限制左和右拾取以估算相同的极点来获得一些优点,而不管它们在幅度上的差异。It should be pointed out that given the resonant frequency ω n , the driver picks up FRF at a specific frequency ω 1 is sufficient to solve the equations and determine the parameters M, C and K. This is particularly useful; when the FRF is obtained at multiple frequencies, the least squares fit to the data is simply the average of the individual estimates for each coefficient. This is a simpler way of doing good than the pseudo-inverse that would typically have to be performed. It should be noted, however, that the restriction of ω≠ ωn precludes the use of resonantly driven FRFs in the solution for K or M. This is not particularly surprising since the height of the peak at resonance is determined only by damping. But one potential disadvantage of this approach is that the parameters estimated from the left and right pick data must not depend on each other. This is in contrast to the pole-residue approach, where some advantage is gained by restricting left and right picks to estimate the same pole regardless of their difference in magnitude.
图10是依据本发明的实施例用于确定流量计的刚度参数(K)的方法的流程图1000。在步骤1001中,接收三个或更多个振动响应,如之前讨论的。FIG. 10 is a
在步骤1002中,从该三个或更多个振动响应产生二阶极点-残数频率响应。该二阶极点-残数频率响应具有在方程(24)中给出的形式。In
在步骤1003中,从方程(29)的求解确定刚度参数(K)。该求解采用固有频率ωn,一个或多个频率音调ω,FRF的虚部(也就是的虚数部分),以及FRF的振幅(也就是的绝对值)。In
在步骤1004中,从二阶极点-残数频率响应确定质量参数(M)。从方程(29)的求解确定质量参数(M),并利用刚度参数(K)和固有频率ωn获得该质量参数(M)。In
在步骤1005中,从二阶极点-残数频率响应确定阻尼参数(C)。从方程(29)的求解确定阻尼参数(C),并利用该一个或多个频率音调ω,FRF的实部(也就是的实数部分),以及FRF的振幅(也就是的绝对值)获得该阻尼参数(C)。In
图11示出了依据本发明的实施例从方程(29)对于二阶极点-残数响应的M,C和K求解的实施方式。输入显现为图的左边处的椭圆形输入端口。这些是测量的驱动频率ω_drive,其用于方程(29)中作为ωn,五个频率,在该五个频率处计算FRF系数(四个测试信号频率和驱动频率,由ω_test表示),以及在那些频率处计算的驱动器拾取复FRF系数(或Hdot)。通过选择器块丢弃(discard)驱动频率FRF,因为它不能用于如在前描述的M和K求解中。K求解被计算为:Figure 11 shows an embodiment of solving equation (29) for M, C and K of the second order pole-residue response according to an embodiment of the present invention. Inputs appear as oval input ports at the left of the figure. These are the measured drive frequency ω_drive, which is used in equation (29) as ωn , the five frequencies at which the FRF coefficients are calculated (the four test signal frequencies and the drive frequency, denoted by ω_test), and at The drivers computed at those frequencies pick up complex FRF coefficients ( or Hdot). The driving frequency FRF is discarded by the selector block because it cannot be used in the M and K solves as previously described. K-solve is calculated as:
其是方程(29)中给出的求解方法的等价形式。对于C的求解是和方程(29)中的导出求解相同的形式,并且从对于K的求解方法直接计算M。需要指出,求平均值操作被应用于每一个系数估算。求解方法中的该平均值结果是对输入数据的最小平方拟合。最后,给出M,C和K估算,衰减特性(ζ或Z)被计算为:It is an equivalent form of the solution method given in equation (29). The solution for C is of the same form as the derived solution in equation (29), and M is computed directly from the solution for K. Note that an averaging operation is applied to each coefficient estimate. This mean result in the solve method is a least squares fit to the input data. Finally, given M, C and K estimates, the decay characteristic (ζ or Z) is calculated as:
衰减特性(ζ)被认为是比阻尼参数C更有用的参数。因此,质量M,刚度K和衰减特性(ζ)是测量的输出。The damping characteristic (ζ) is considered to be a more useful parameter than the damping parameter C. Thus, mass M, stiffness K and damping properties (ζ) are the outputs of the measurements.
图12示出了依据本发明的实施例的整体的基于FRF的刚度估算系统。存在至系统的六个不同的输入,由作为信号源的五边形表示(三个在上方左边,并且三个在下方右边)。“RawDrive”和“RawPOs”输入是来自拾取和驱动电流的原始读数。通过抽取器(Decimator)块1201向下采样这些至2kHz,并且然后将这些馈送进入FRF系数估算子系统。“DriveDemod”输入是从数字驱动系统获得的驱动频率处的正弦和余弦信号。这些信号被与测试频率处产生的正弦曲线组合,并作为用于解调的基础被馈送进入FRF系数估算子系统。“StiffnessEnable”估算是逻辑输入,允许数字驱动系统在刚度估算算法有效时进行控制。“freq”输入是驱动频率,如通过数字驱动系统估算的。它是至测试信号发生块1204和刚度计算块1206的输入。“Temp”输入是被输入到温度校正块1207中的来自流量计的温度读数。FRF刚度估算算法输出系统参数估算,以及在图的最左侧处的“测试信号”输出。该测试信号输出包括被添加至驱动器命令的四个测试频率处的激励。Fig. 12 shows an overall FRF-based stiffness estimation system according to an embodiment of the present invention. There are six different inputs to the system, represented by the pentagons as signal sources (three on the upper left and three on the lower right). The "RawDrive" and "RawPOs" inputs are raw readings from pickup and drive currents. These are down-sampled to 2 kHz by a
这些输入和输出形成至数字驱动的接口整体(bulk)。在至驱动器装置的输出之前,测试信号被立即添加至驱动命令。为了使该FCF校验程序对驱动系统透明,必须从拾取去除测试信号。在一个实施例中这可以利用被调谐至测试信号的精确频率的一组陷波滤波器完成。These inputs and outputs form the bulk of the interface to the digital drive. The test signal is added to the drive command immediately before output to the driver device. In order to make this FCF verification procedure transparent to the drive system, the test signal must be removed from the pickup. In one embodiment this can be done with a bank of notch filters tuned to the precise frequency of the test signal.
图11的测试信号FRF块1208执行解调。拾取和驱动信号在五个输入频率(四个产生的测试信号频率和驱动频率)的每一个处被解调。在利用正弦和余弦基础进行复解调之后,每一个信号的实数和虚数部分被向下抽取至较低频率,并被低通滤波至0.4Hz。在该区域中这些信号必需是未被污染的,因为测试信号的0.4Hz中的任何频谱分量将不被抑制,并将以输出显现。用于每一个频率处的拾取和驱动电流的复数系数然后用于估算该频率处的FRF。对多个采样平均功率谱,并且输出较低速率FRF估算。The test
依据任一实施例可以采用依据本发明的仪表电子器件和方法,从而提供几个优点,如果期望的话。本发明提供基本上涉及流量计的流管刚度的刚度参数(K)。本发明提供不依赖于用于产生的存储或恢复校准值的刚度参数(K)。本发明提供仅从流量计的振动响应获得的刚度参数(K)。同样地,本发明提供来自振动响应的质量参数(M)和阻尼参数(C)。Meter electronics and methods according to the present invention may be employed in accordance with either embodiment, thereby providing several advantages, if desired. The present invention provides a stiffness parameter (K) that basically relates to flow tube stiffness of the flowmeter. The present invention provides a stiffness parameter (K) that does not rely on stored or recalled calibration values for generation. The present invention provides a stiffness parameter (K) obtained solely from the vibration response of the flowmeter. Likewise, the invention provides mass parameters (M) and damping parameters (C) from the vibrational response.
本发明提供不需要工厂校准步骤的刚度检测/校准方法。本发明可以在场中执行刚度/FCF校准方法。本发明可以在任何时间处执行刚度/FCF校准方法。本发明可以执行不需要校准测试环和/或已知流材料的刚度/FCF校准方法。本发明可以执行随时间确定流量计的刚度变化的刚度/FCF校准方法。The present invention provides a stiffness detection/calibration method that does not require a factory calibration step. The present invention can perform the stiffness/FCF calibration method in the field. The present invention can perform the stiffness/FCF calibration method at any time. The present invention can implement a stiffness/FCF calibration method that does not require calibration test loops and/or known flow materials. The present invention can implement a stiffness/FCF calibration method that determines the change in stiffness of the flow meter over time.
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| CN102012251B (en) * | 2010-09-29 | 2012-08-15 | 西安东风机电有限公司 | Method and device for detecting additives, abrasion or corrosion on wall of vibrating tube of Coriolis mass flowmeter |
| US9658097B2 (en) * | 2012-05-11 | 2017-05-23 | Bristol, Inc. | Systems and methods to initiate a verification test within a flow meter via a flow computer |
| CN103674139B (en) * | 2013-12-11 | 2016-04-06 | 中国石油大学(华东) | Based on the two-phase flow measurement method of mass flowmeter parametric statistics feature |
| CA3088385C (en) * | 2014-01-24 | 2022-09-20 | Micro Motion, Inc. | Vibratory flowmeter and methods and diagnostics for meter verification |
| WO2017019024A1 (en) * | 2015-07-27 | 2017-02-02 | Micro Motion, Inc. | Off-resonance cycling for coriolis flowmeters |
| US11067423B2 (en) * | 2016-11-30 | 2021-07-20 | Micro Motion, Inc. | Temperature compensation of a test tone used in meter verification |
| CN110709678B (en) * | 2017-06-14 | 2021-09-07 | 高准公司 | Minimize peaks in multi-tone drive signals in vibration meters |
| EP3676578B1 (en) * | 2017-08-30 | 2021-09-29 | Micro Motion, Inc. | Detecting and identifying a change in a vibratory meter |
| DE102017125271A1 (en) * | 2017-10-27 | 2019-05-02 | Endress + Hauser Flowtec Ag | Mass flowmeter according to the Coriolis principle with at least two measuring tube pairs |
| CA3109274C (en) * | 2018-08-13 | 2023-06-27 | Micro Motion, Inc. | Determining a decay characteristic of a meter assembly |
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| EP0816807A2 (en) * | 1996-03-11 | 1998-01-07 | The Foxboro Company | Method and apparatus for correcting for performance degrading factors in coriolistype mass flowmeter |
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