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CN101728879B - Motor - Google Patents

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Publication number
CN101728879B
CN101728879B CN200810217074.5A CN200810217074A CN101728879B CN 101728879 B CN101728879 B CN 101728879B CN 200810217074 A CN200810217074 A CN 200810217074A CN 101728879 B CN101728879 B CN 101728879B
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China
Prior art keywords
arc
connecting portion
ring magnet
shaped connecting
air gap
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Expired - Fee Related
Application number
CN200810217074.5A
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Chinese (zh)
Other versions
CN101728879A (en
Inventor
黄道凡
于彪
廖添军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dechang Electric Machinery Jiangmen Co ltd
Original Assignee
Johnson Electric Shenzhen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Johnson Electric Shenzhen Co Ltd filed Critical Johnson Electric Shenzhen Co Ltd
Priority to CN200810217074.5A priority Critical patent/CN101728879B/en
Priority to US12/565,227 priority patent/US8063529B2/en
Priority to DE200910050306 priority patent/DE102009050306A1/en
Priority to US12/604,946 priority patent/US8049387B2/en
Priority to JP2009261328A priority patent/JP5650395B2/en
Publication of CN101728879A publication Critical patent/CN101728879A/en
Application granted granted Critical
Publication of CN101728879B publication Critical patent/CN101728879B/en
Expired - Fee Related legal-status Critical Current
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/17Stator cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K23/00DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors
    • H02K23/02DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting
    • H02K23/04DC commutator motors or generators having mechanical commutator; Universal AC/DC commutator motors characterised by arrangement for exciting having permanent magnet excitation

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)

Abstract

一种电机,包括定子及转子(20),定子包括外壳(10)和贴靠在外壳内侧的环形磁铁(12)。外壳(10)的径向横截面为圆角多边形,包括若干侧壁(10a~10d)及连接相邻两个侧壁的弧形连接部(11a~11d)。环形磁铁对应于弧形连接部(11a~11d)的部分的厚度大于贴靠侧壁(10a~10d)的部分的厚度,环形磁铁的内侧表面与转子(20)的外侧表面之间存在气隙(123),环形磁铁的内侧表面为弧面,该弧面中,对应于弧形连接部(11a~11d)的部分比对应于侧壁(10a~10d)的部分径向凸出,使得与弧形连接部(11a~11d)对应的气隙宽度小于与侧壁(10a~10d)对应的气隙宽度。本发明的电机外壳为多边形,方便运输和安装,外壳内的空间利用率高。

Figure 200810217074

A motor, comprising a stator and a rotor (20), the stator comprising a shell (10) and a ring magnet (12) abutting against the inner side of the shell. The radial cross section of the casing (10) is a polygon with rounded corners, including several side walls (10a-10d) and arc-shaped connecting parts (11a-11d) connecting two adjacent side walls. The thickness of the portion of the ring magnet corresponding to the arc-shaped connecting portion (11a-11d) is greater than the thickness of the portion abutting against the side wall (10a-10d), and there is an air gap between the inner surface of the ring magnet and the outer surface of the rotor (20) (123), the inner surface of the ring magnet is an arc surface, and in the arc surface, the part corresponding to the arc-shaped connecting part (11a-11d) is radially protruding than the part corresponding to the side wall (10a-10d), so that it is consistent with The width of the air gap corresponding to the arc-shaped connecting portion (11a-11d) is smaller than the width of the air gap corresponding to the side wall (10a-10d). The motor casing of the invention is polygonal, which is convenient for transportation and installation, and the space utilization rate in the casing is high.

Figure 200810217074

Description

A kind of motor
Technical field
The present invention relates to machine field, relate in particular to a kind of stator structure of motor.
Background technology
Figure 1 shows that a kind of sectional view of traditional permanent magnet DC motor, this kind motor adopts columniform shell 1, and rotor 3 is installed in the cylinder blanket 1, permanent magnet 2 be fixed to cylinder blanket 1 inboard and be distributed in rotor 3 around.Yet there is following problem in the motor with this kind contour structures: 1) roll easily in the transportation; 2) inconvenience is installed, needs extra positioner.
Figure 2 shows that a kind of square motor of in recent years industry exploitation, this kind motor adopts square shell 1 ', and permanent magnet 2 ' is installed on four sidewalls of shell 1 ' inner surface, and rotor 3 ' is installed in the shell 1 ', and permanent magnet 2 ' is distributed in rotor 3 ' on every side.Although the motor of this kind tool square shell has solved the deficiency of above-mentioned traditional cylindrical motor, yet there is following problem in it: 1) the outer casing space utilance is low, the space at place, four angles does not obtain utilizing; 2) rotor diameter equals shell sizes and deducts the thickness of shell and the thickness of permanent magnet, is requiring in the less situation of motor housing size, and the external diameter of rotor can be subjected to the restriction of shell and magnet thickness.In addition, magnet and the air gap between the rotor of existing this square motor are uniform thickness, and reluctance torque (magnetic detent torque) is large and to have demagnetization (demagnetisation) risk higher.
Therefore, be necessary to develop a kind of novel high square motor of space availability ratio.
Summary of the invention
For the low defective of above-mentioned existing square motor outer casing space utilance, the invention provides the high motor of a kind of space availability ratio.
For realizing the object of the invention, the invention provides a kind of motor, comprise stator and be positioned at the rotor of described stator, described stator comprises a shell, described shell comprises some sidewalls and connects the arc connecting portion of two adjacent sidewalls that the radial cross-section of described shell is the fillet polygon; Described stator also comprises the annular magnet that abuts in described shell inboard, described annular magnet corresponding to the thickness of the part of the described arc connecting portion thickness greater than the part of the described sidewall that reclines, there is air gap between the inner surface of described annular magnet and the outer surface of described rotor, the inner surface of described annular magnet is cambered surface, in the described cambered surface, the part corresponding with described arc connecting portion is than radially protruding with part corresponding to described sidewall, so that the width of air gap corresponding with described arc connecting portion is less than the width of air gap corresponding with described sidewall.
Preferably, the air gap corresponding with described annular magnet thickness is the narrowest, and the air gap corresponding with described annular magnet thinnest part is the widest.
Preferably, there is the space between the inner surface of the part outer surface of described annular magnet and described arc connecting portion or sidewall of living in.
The beneficial effect that illustrated embodiment of the present invention has: the shell of motor is polygon, convenient transportation and installation; Adopted annular magnet, ease of assembly; In this annular magnet, the thickness of the part corresponding with the arc connecting portion has effectively utilized the space in the shell greater than the thickness of the part of the sidewall that reclines, and has improved the utilance of outer casing space.
In order further to understand feature of the present invention and technology contents, see also following about detailed description of the present invention and accompanying drawing, yet appended graphic only provide with reference to and the explanation usefulness, the present invention is limited.
Description of drawings
Below in conjunction with accompanying drawing, by the specific embodiment of the present invention is described in detail, will make technical scheme of the present invention and other beneficial effects apparent.In the accompanying drawing:
Fig. 1 is a kind of sectional view of traditional direct current machine;
Fig. 2 is the sectional view of the traditional direct current machine of another kind;
Fig. 3 is the schematic cross-section of the motor of one embodiment of the invention.
Embodiment
Describe the present invention below in conjunction with accompanying drawing.
Fig. 3 is the schematic diagram of radial cross-section of the motor of one embodiment of the invention.As shown in Figure 3, this motor comprises stator and rotor 20, and stator comprises shell 10 and installation annular magnet 12 in the enclosure, and rotor 20 is installed in the annular magnet 12, can rotate in stator, and the circle that is illustrated by the broken lines among the figure is the outer contour of rotor 20.The radial cross-section of shell 10 be one with the quadrangle of fillet, it comprises four sidewall 10a~10d and four arc connecting portion 11a~11d, particularly, arc connecting portion 11a connects adjacent two sidewall 10a and 10b, arc connecting portion 11b connects adjacent two sidewall 10b and 10c, and the rest may be inferred for other.
As shown in Figure 3, annular magnet 12 is installed in the inboard of shell 10, and the thickness of the part that annular magnet 12 is corresponding with arc connecting portion 11a~11d is greater than the thickness of the part that clings to sidewall 10a~10d.Annular magnet 12 be looped around rotor 20 around.Exist air gap 123 to allow that rotor 20 is with respect to stator rotation between the inner surface of the outer surface of rotor 20 and annular magnet 12.The inner surface of annular magnet 12 is cambered surface, but the width of air gap of the outer surface of this cambered surface and rotor 20 is inconsistent, particularly, in this cambered surface, compare corresponding to radially protruding the position of sidewall 10a~10d, so that the width of air gap corresponding with arc connecting portion 11a~11d is less than the width of air gap corresponding with sidewall 10a~10d position corresponding to arc connecting portion 11a~11d.In a preferred version, the air gap corresponding with the thickness of annular magnet 12 is the narrowest, and the air gap corresponding with annular magnet 12 thinnest parts is the widest.The inconsistent air gap of this width helps to reduce the reluctance torque (magnetic detent torque) of rotor 20, and the risk that reduces demagnetization (demagnetisation).
In addition, exist space 121 between the inner surface of the outer surface of annular magnet 12 and arc connecting portion 11a~11d, similarly, the part outer surface of annular magnet 12 also can and sidewall connecting portion 10a~10d between have the space, this space can be used for accommodating binding agent so that annular magnet 12 is adhered to shell 10 more firmly.On the other hand, there is the space in arc connecting portion place, also is convenient to annular magnet 12 is assembled into the inboard of shell 10.
As a kind of preferred version, arc connecting portion 11a~11d is uniform thickness (for example thickness of 1 millimeter or 0.8 millimeter) so that make, and the center of rotation of rotor 20 is departed from the center of circle of each arc connecting portion.For example, as shown in Figure 3, the center of circle O ' of arc connecting portion 11a departs from the center of rotation O of rotor 20.Under this scheme, the curvature of the outer surface of the ratio of curvature rotor 20 of arc connecting portion 11a~11d is little, seems comparatively level and smooth.
As another kind of improvement project, the radius of curvature of the inner surface of arc connecting portion 11a~11d greater than part corresponding with each arc connecting portion 11a~11d in the annular magnet 12 the outer surface radius of curvature.
As another kind of improvement project, the ratio range of the radius of curvature of the radius of curvature of the inner surface of arc connecting portion 11a~11d and the inner surface of annular magnet 12 is 1.1~1.8.In a preferred version, the ratio with the radius of curvature of the inner surface of part corresponding to sidewall 10a~11d in the radius of curvature of the inner surface of arc connecting portion 11a~11d and the annular magnet 12 is 11.80/6.84, approximates 1.73.As mentioned above, in the inner surface of annular magnet 12, the radius of curvature of the part corresponding with sidewall 10a~11d (being called the first radius) is less than the radius of curvature corresponding with arc connecting portion 11a~11d (being called the second radius), therefore, in this embodiment, the ratio of the radius of curvature of the inner surface of arc connecting portion 11a~11d and above-mentioned the second radius will be less than 1.73.
As another kind of improvement project, annular magnet 12 is symmetrical about the diagonal of shell 10, symmetrical center line is through the center of rotation O of rotor 20, and in the annular magnet 12 radius of curvature of the inner surface of the part corresponding with arc connecting portion 11a~11b greater than the radius of curvature of the outer surface of rotor 20.Under this scheme, the air gap ground width between rotor 20 and the annular magnet 12 is inconsistent, and the width of air gap at this symmetrical center line place is minimum, and the width of air gap of the center of close each sidewall 10a~10d is maximum.This symmetric structure is convenient to make and assembling.
As another preferred version, shell is uniform thickness (for example all being 0.8,0.9 or 1 millimeter thickness), so that processing and manufacturing, to effectively utilize the space in the shell.
As a kind of alternative, the thickness of arc connecting portion 11a~11d is greater than the thickness of sidewall 10a~11d, and for example, the thickness of sidewall 10a~11d is 1 millimeter, and the thickness of arc connecting portion 11a~11d is 1~1.1 millimeter.
Below by reference to the accompanying drawings the present invention is set forth.The radial cross-section that those skilled in the art will realize that the shell of motor of the present invention with the quadrangle of fillet for example is not limited to, and the radial cross-section of the shell of motor of the present invention can be pentagon, hexagon with fillet etc.
The above for the person of ordinary skill of the art, can make other various corresponding changes and distortion according to technical scheme of the present invention and technical conceive, and all these changes and distortion all should belong to the protection range of claim of the present invention.

Claims (8)

1.一种电机,包括定子及位于所述定子内的转子(20),其特征在于:1. A motor comprising a stator and a rotor (20) positioned in the stator, characterized in that: 所述定子包括一个外壳(10),所述外壳(10)的径向横截面为圆角四边形,所述外壳包括四个侧壁(10a~10d)及连接相邻的两个侧壁的弧形连接部(11a~11d);The stator includes a shell (10), the radial cross-section of the shell (10) is a rounded quadrilateral, and the shell includes four side walls (10a-10d) and an arc connecting two adjacent side walls Form connection part (11a~11d); 所述定子还包括贴靠在所述外壳(10)内侧的环形磁铁(12),所述环形磁铁(12)的对应于所述弧形连接部(11a~11d)的部分的厚度大于贴靠所述侧壁(10a~10d)的部分的厚度,所述环形磁铁(12)的内侧表面与所述转子(20)的外侧表面之间存在气隙(123),所述环形磁铁(12)的内侧表面为弧面,所述弧面中,与所述弧形连接部(11a~11d)对应的部分比与所述侧壁(10a~10d)对应的部分径向凸出,使得与所述弧形连接部(11a~11d)对应的气隙宽度小于与所述侧壁(10a~10d)对应的气隙宽度,与所述环形磁铁(12)最厚处对应的气隙最窄,与所述环形磁铁(12)最薄处对应的气隙最宽。The stator also includes a ring magnet (12) abutting against the inner side of the housing (10), the thickness of the part of the ring magnet (12) corresponding to the arc-shaped connecting portion (11a-11d) is greater than that of the abutment The thickness of the part of the side wall (10a-10d), there is an air gap (123) between the inner surface of the ring magnet (12) and the outer surface of the rotor (20), and the ring magnet (12) The inner side surface of the arc surface is an arc surface, and in the arc surface, the part corresponding to the arc-shaped connecting part (11a-11d) is radially protruding than the part corresponding to the side wall (10a-10d), so that it is in line with the The air gap width corresponding to the arc-shaped connecting portion (11a-11d) is smaller than the air gap width corresponding to the side wall (10a-10d), and the air gap corresponding to the thickest part of the ring magnet (12) is the narrowest, The air gap corresponding to the thinnest part of the ring magnet (12) is the widest. 2.根据权利要求1所述的电机,其特征在于,所述环形磁铁(12)的部分外侧表面与所述弧形连接部(11a~11d)的内侧表面之间存在空隙(121)。2. The motor according to claim 1, characterized in that there is a gap (121) between part of the outer surface of the ring magnet (12) and the inner surface of the arc-shaped connecting portion (11a-11d). 3.根据权利要求1所述的电机,其特征在于,所述环形磁铁(12)的部分外侧表面与所述侧壁(10a~10d)的内侧表面之间存在空隙。3. The motor according to claim 1, characterized in that there is a gap between part of the outer surface of the ring magnet (12) and the inner surface of the side walls (10a-10d). 4.根据权利要求1所述的电机,其特征在于,所述弧形连接部(11a~11d)为均匀厚度,其圆心(O’)偏离所述转子(20)的转动中心(O)。4. The motor according to claim 1, characterized in that, the arc-shaped connecting portion (11a-11d) has a uniform thickness, and its center (O') deviates from the rotation center (O) of the rotor (20). 5.根据权利要求1所述的电机,其特征在于,所述弧形连接部(11a~11d)的内侧表面的曲率半径大于所述环形磁铁(12)的与所述弧形连接部对应的部分的外侧表面的曲率半径。5. The motor according to claim 1, characterized in that, the radius of curvature of the inner surface of the arc-shaped connecting portion (11a-11d) is larger than that of the ring magnet (12) corresponding to the arc-shaped connecting portion The radius of curvature of the outside surface of the part. 6.根据权利要求1所述的电机,其特征在于,所述弧形连接部(11a~11d)的内侧表面的曲率半径与所述环形磁铁(12)的内侧表面的曲率半径的比值范围是1.1~1.8。6. The motor according to claim 1, characterized in that, the ratio range of the radius of curvature of the inner surface of the arc-shaped connecting portion (11a-11d) to the radius of curvature of the inner surface of the ring magnet (12) is 1.1~1.8. 7.根据权利要求1至6中任意一项所述的电机,其特征在于,所述外壳为均匀厚度。7. The motor according to any one of claims 1 to 6, characterized in that the casing is of uniform thickness. 8.根据权利要求1至6中任意一项所述的电机,其特征在于,所述弧形连接部(11a~11d)的厚度大于所述侧壁(10a~10d)的厚度。8. The motor according to any one of claims 1-6, characterized in that, the thickness of the arc-shaped connecting portion (11a-11d) is greater than the thickness of the side wall (10a-10d).
CN200810217074.5A 2008-09-23 2008-10-24 Motor Expired - Fee Related CN101728879B (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN200810217074.5A CN101728879B (en) 2008-10-24 2008-10-24 Motor
US12/565,227 US8063529B2 (en) 2008-09-23 2009-09-23 Motor
DE200910050306 DE102009050306A1 (en) 2008-10-24 2009-10-22 electric motor
US12/604,946 US8049387B2 (en) 2008-10-24 2009-10-23 Electric motor
JP2009261328A JP5650395B2 (en) 2008-10-24 2009-10-26 Electric motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200810217074.5A CN101728879B (en) 2008-10-24 2008-10-24 Motor

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CN101728879A CN101728879A (en) 2010-06-09
CN101728879B true CN101728879B (en) 2013-04-24

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101728889B (en) * 2008-10-31 2013-04-17 德昌电机(深圳)有限公司 Motor
CN204597650U (en) * 2012-08-23 2015-08-26 广东肇庆爱龙威机电有限公司 The multipole permanent magnet DC motor of magnetic pole integration
WO2016143098A1 (en) * 2015-03-11 2016-09-15 三菱電機株式会社 Stator unit and rotating electric machine using same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09224337A (en) 1996-02-15 1997-08-26 Seiko Epson Corp Permanent magnet for small motors and small motors
US6995488B1 (en) * 1999-08-27 2006-02-07 Matsushita Electric Industrial Co., Ltd. Permanent magnet field small DC motor
CN101051766A (en) * 2006-02-24 2007-10-10 马渊马达株式会社 Small-sized motor having polygonal outer shape

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008043031A (en) * 2006-08-04 2008-02-21 Mabuchi Motor Co Ltd Small motor having thin part formed on ring shaped field magnet

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH09224337A (en) 1996-02-15 1997-08-26 Seiko Epson Corp Permanent magnet for small motors and small motors
US6995488B1 (en) * 1999-08-27 2006-02-07 Matsushita Electric Industrial Co., Ltd. Permanent magnet field small DC motor
CN101051766A (en) * 2006-02-24 2007-10-10 马渊马达株式会社 Small-sized motor having polygonal outer shape

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DE102009050306A1 (en) 2010-06-10
CN101728879A (en) 2010-06-09
JP5650395B2 (en) 2015-01-07
JP2010104229A (en) 2010-05-06

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