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CN101700827A - Chain-plate type iron block conveyer - Google Patents

Chain-plate type iron block conveyer Download PDF

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Publication number
CN101700827A
CN101700827A CN200910246748A CN200910246748A CN101700827A CN 101700827 A CN101700827 A CN 101700827A CN 200910246748 A CN200910246748 A CN 200910246748A CN 200910246748 A CN200910246748 A CN 200910246748A CN 101700827 A CN101700827 A CN 101700827A
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main body
body frame
main frame
iron block
tail
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CN101700827B (en
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阮建波
盛正平
程冬生
刘谭璟
朱必炼
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Wisdri Engineering and Research Incorporation Ltd
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Wisdri Engineering and Research Incorporation Ltd
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Abstract

本发明涉及一种输送机械设备,尤其涉及一种链板式铁块输送机,包括有主体框架为钢结构件焊接而成,主体框架机尾连接有铁块收集斗,输送机连接在主体框架上,主体框架机尾的底部设置有回转机构,主体框架机头的底部设置有行走机构;输送机的链板连接在主动轮与从动轮之间,主动轮与从动轮之间的主体框架上连接有滚轮支架,滚轮支架上安装有固定滚轮组以支承链板,从动轮与张力调节装置连接。本发明采用回转机构和行走机构将铁块呈扇形堆放,便于铁块散热,也便于快速上车,为汽车运输铁块赢得了时间,缓解了运输压力;主体框架的倾角及长度可成一个系列,以满足不同的使用场合;从动轮位置可调,不仅减小磨损,而且可以防止掉带。

Figure 200910246748

The present invention relates to a conveying mechanical equipment, in particular to a chain plate type iron block conveyor, which includes a main frame welded by steel structural parts, an iron block collecting bucket connected to the tail of the main frame, and the conveyor connected to the main frame , the bottom of the main frame tail is provided with a slewing mechanism, and the bottom of the main frame head is provided with a walking mechanism; the chain plate of the conveyor is connected between the driving wheel and the driven wheel, and the main frame between the driving wheel and the driven wheel is connected There is a roller bracket, and a fixed roller group is installed on the roller bracket to support the chain plate, and the driven wheel is connected with the tension adjustment device. The invention adopts the rotary mechanism and the walking mechanism to stack the iron blocks in a fan shape, which is convenient for the iron blocks to dissipate heat and get on the car quickly, which saves time for the iron blocks to be transported by automobiles and relieves the transportation pressure; the inclination angle and length of the main frame can be formed into a series , to meet different occasions; the position of the driven wheel is adjustable, which not only reduces wear, but also prevents the belt from falling off.

Figure 200910246748

Description

链板式铁块输送机 Chain Plate Iron Conveyor

技术领域technical field

本发明涉及一种堆放铁块的机械设备,尤其是一种便于铸铁机机尾铁块输送的链板式铁块输送机。The invention relates to a mechanical device for stacking iron lumps, in particular to a chain plate type iron lump conveyor which is convenient for conveying the iron lumps at the tail of a cast iron machine.

背景技术Background technique

铸铁机机尾铁块运输方式有火车运输和汽车运输两种,新建铸铁机铁块多采用汽车运输。而汽车运输又有两个问题:1)大量铸铁时装载铁块的汽车调度困难,运输压力大;2)落地铁块的温度高达500~600℃,对车厢的损伤较大。于是开发出机后铁块翻板和链板输送机来解决这些问题。There are two ways of transporting iron blocks at the tail of the cast iron machine: train transportation and automobile transportation, and the iron blocks of newly built cast iron machines are mostly transported by automobile. However, there are two problems in automobile transportation: 1) when there is a large amount of cast iron, it is difficult to dispatch the automobile loaded with iron blocks, and the transportation pressure is high; 2) the temperature of the falling iron blocks is as high as 500-600 °C, which will cause great damage to the carriage. So the iron block flap and chain conveyor were developed to solve these problems.

然而,铁块翻板只是将铸铁机机尾铁块分成两点堆放,没有从根本上解决汽车运输压力大的问题;而传统链板输送机为滚轮移动式,滚轮轴磨损大,链板掉带频繁,维护工作量大。另外传统链板输送机只有统一的规格型号统一的外形尺寸,这使得它使用的场合受到诸多限制。因此,有必要针对现有技术的不足对现有技术方案进行改进。However, the iron block flap only divides the iron blocks at the tail of the cast iron machine into two points for stacking, and does not fundamentally solve the problem of high pressure on automobile transportation; while the traditional chain conveyor is a roller-moving type, the roller shaft wears a lot, and the chain plate falls off. Frequent belting and heavy maintenance workload. In addition, the traditional chain conveyor only has a unified specification and model, which makes it subject to many restrictions on the occasions it is used. Therefore, it is necessary to improve the prior art solutions aiming at the deficiencies of the prior art.

发明内容Contents of the invention

针对上述问题,本发明的目的在于提供一种将铁块呈扇形堆放便于铁块散热、运行可靠的链板式铁块输送机。In view of the above problems, the object of the present invention is to provide a chain plate type iron conveyor that stacks the iron in a fan shape to facilitate the heat dissipation of the iron and is reliable in operation.

为实现上述目的,本发明采取的技术方案是:一种链板式铁块输送机,包括有主体框架、输送机、铁块收集斗,主体框架为钢结构件焊接而成,主体框架机尾连接有铁块收集斗,输送机连接在主体框架上,输送机的链板从机尾至机头循环输送铁块;其不同之处在于:主体框架机尾的底部设置有回转机构,回转机构的底座安装在地面基础上,主体框架机头的底部设置有行走机构,在行走机构驱动下,主体框架连同输送机一起绕回转机构的中心轴旋转;输送机的链板连接在主动轮与从动轮之间,主动轮与从动轮之间的主体框架上连接有滚轮支架,滚轮支架上安装有固定滚轮组以支承链板,从动轮与张力调节装置连接。In order to achieve the above object, the technical solution adopted by the present invention is: a chain plate type iron block conveyor, including a main frame, a conveyor, and an iron block collecting bucket, the main frame is welded by steel structural parts, and the main frame is connected to the tail There is an iron block collecting bucket, the conveyor is connected to the main frame, and the chain plate of the conveyor circulates the iron blocks from the tail to the head; the difference is that: the bottom of the main frame tail is equipped with a rotary mechanism, The base is installed on the ground, and the bottom of the main frame head is equipped with a traveling mechanism. Driven by the traveling mechanism, the main frame and the conveyor rotate around the central axis of the slewing mechanism; the chain plate of the conveyor is connected between the driving wheel and the driven wheel. Between, the main frame between the driving wheel and the driven wheel is connected with a roller bracket, a fixed roller group is installed on the roller bracket to support the chain plate, and the driven wheel is connected with the tension adjusting device.

所述行走机构包括支撑架、行走轮、行走驱动电机和带传动装置,支撑架与主体框架连接,行走驱动电机固定连接在支撑架上,行走驱动电机通过带传动装置驱动行走轮沿地面基础设置的扇形轨道滚动。The walking mechanism includes a support frame, a walking wheel, a walking driving motor and a belt transmission device, the supporting frame is connected to the main frame, the walking driving motor is fixedly connected to the supporting frame, and the walking driving motor drives the walking wheel through the belt transmission device and is set along the ground foundation. The fan-shaped track scrolls.

所述张力调节装置包括有气缸、卡口座及检测装置,卡口座固定安装在主体框架机尾上,从动轮主轴装配在卡口座,气缸一端连接从动轮主轴,另一端固定于主体框架上,气缸伸缩带动从动轮在卡口座移动;检测装置设置在活塞杆下方,用于检测气缸的伸缩量以反馈控制气缸动作。The tension adjustment device includes a cylinder, a bayonet seat and a detection device, the bayonet seat is fixedly installed on the tail of the main frame, the driven wheel spindle is assembled on the bayonet seat, one end of the cylinder is connected to the driven wheel spindle, the other end is fixed on the main frame, and the cylinder stretches Drive the driven wheel to move on the bayonet seat; the detection device is arranged under the piston rod, which is used to detect the amount of expansion and contraction of the cylinder to feedback and control the movement of the cylinder.

所述主体框架的机头端高于机尾端,形成向上的倾角。The nose end of the main frame is higher than the tail end, forming an upward inclination.

本发明采用回转机构和行走机构将铁块呈扇形堆放,便于铁块散热,也便于快速上车,为汽车运输铁块赢得了时间,缓解了运输压力;固定滚轮支承链板,运行平稳、传输可靠;从动轮位置可调,不仅减小磨损,而且可以防止掉带。The invention adopts the rotary mechanism and the walking mechanism to stack the iron blocks in a fan shape, which is convenient for the iron blocks to dissipate heat, and is also convenient to get on the car quickly, which wins time for the automobile to transport the iron blocks and relieves the transportation pressure; Reliable; the position of the driven wheel is adjustable, which not only reduces wear, but also prevents the belt from falling off.

附图说明Description of drawings

图1为本发明实施例的结构图;Fig. 1 is a structural diagram of an embodiment of the present invention;

图2为本发明实施例中链板机构的放大图;Fig. 2 is the enlarged view of chain plate mechanism in the embodiment of the present invention;

图3为本发明实施例中张力调节装置的放大图;Fig. 3 is the enlarged view of the tension adjusting device in the embodiment of the present invention;

图中标记说明:1-主体框架,2-链板,3-输送马达,4-主动轮,5-支撑架,6-行走驱动电机,7-行走轮,8-带传动装置,9-回转机构中心轴,10-检测装置,11-从动轮,12-铁块收集斗,13-固定滚轮组,14-滚轮支架,15-气缸,16-卡口座。Marking description in the figure: 1-main frame, 2-chain plate, 3-conveying motor, 4-driving wheel, 5-support frame, 6-traveling drive motor, 7-traveling wheel, 8-belt transmission, 9-rotation Mechanism central axis, 10-detection device, 11-driven wheel, 12-iron lump collecting bucket, 13-fixed roller group, 14-roller bracket, 15-cylinder, 16-bayonet seat.

具体实施方式Detailed ways

为了更好地理解本发明,下面结合附图和实施例对本发明的技术方案做进一步的说明,参见图1至图3:In order to better understand the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments, see Fig. 1 to Fig. 3:

按本发明实施的一种链板式铁块输送机,包括有主体框架1,主体框架1为钢结构件焊接而成,其作用是将各机构有机的组合在一起,并提供刚性支撑。主体框架1机尾上方连接有暂时存放铁块的铁块收集斗12,输送机为链板式输送机,其包括主动轮机构、链板2、从动轮11,主动轮机构设置在主体框架1机头端,从动轮11设置在主体框架1机尾端。主动轮机构由输送马达3、主动轮4及传动装置组成,链板2连接在主动轮4与从动轮11之间,主动轮4与从动轮11之间的主体框架1上连接有滚轮支架14,滚轮支架14上安装有固定滚轮组13以支承链板2。在输送马达3的驱动下,主动轮4带动链板2从机尾至机头循环转动,经过铁块收集斗12下方时将铁块带出输送主体框架1机头端落下。A chain plate type iron block conveyor implemented according to the present invention includes a main body frame 1, which is welded by steel structural parts, and its function is to organically combine various mechanisms and provide rigid support. The top of the tail of the main frame 1 is connected with an iron lump collecting bucket 12 for temporarily storing iron lumps. The conveyor is a chain plate conveyor, which includes a driving wheel mechanism, a chain plate 2, and a driven wheel 11. At the head end, the driven wheel 11 is arranged at the tail end of the main frame 1 machine. The driving wheel mechanism is composed of the conveying motor 3, the driving wheel 4 and the transmission device, the chain plate 2 is connected between the driving wheel 4 and the driven wheel 11, and the main frame 1 between the driving wheel 4 and the driven wheel 11 is connected with a roller bracket 14 , The fixed roller group 13 is installed on the roller bracket 14 to support the chain plate 2 . Driven by the conveying motor 3, the driving wheel 4 drives the chain plate 2 to rotate circularly from the tail to the head, and when passing through the iron block collecting bucket 12 below, the iron block is taken out of the conveying main frame 1 head end and falls.

从动轮11是链板2的导向机构,同时为了可调节链板2的张紧程度,从动轮11还与张力调节装置连接,张力调节装置包括气缸15、卡口座16和检测装置10,卡口座16固定安装在主体框架1上,从动轮11主轴装配在卡口座16内,气缸15一端连接从动轮11主轴,另一端固定于主体框架1上。气缸15伸缩带动从动轮11在卡口座16移动,检测装置10设置在活塞杆下方,实时检测气缸15的伸缩量以反馈控制气缸15动作。The driven wheel 11 is the guiding mechanism of the chain plate 2. At the same time, in order to adjust the tension of the chain plate 2, the driven wheel 11 is also connected with the tension adjustment device. The tension adjustment device includes the cylinder 15, the bayonet seat 16 and the detection device 10, the bayonet seat 16 is fixedly installed on the main frame 1, the main shaft of the driven wheel 11 is assembled in the bayonet seat 16, one end of the cylinder 15 is connected to the main shaft of the driven wheel 11, and the other end is fixed on the main frame 1. The expansion and contraction of the cylinder 15 drives the driven wheel 11 to move on the bayonet seat 16, and the detection device 10 is arranged under the piston rod to detect the expansion and contraction of the cylinder 15 in real time to control the action of the cylinder 15 with feedback.

为了使落下的铁块呈扇形堆放,主体框架1机尾的底部设置有回转机构,回转机构的底座通过地脚螺栓安装在地面基础上,主体框架1机头的底部设置有行走机构,在行走机构驱动下,主体框架1连同输送机一起绕回转机构的中心轴旋转。行走机构包括支撑架5、行走轮7、行走驱动电机6和带传动装置8,支撑架5与主体框架1连接,行走驱动电机6固定连接在支撑架5上,行走驱动电机6通过带传动装置8驱动行走轮7沿地面基础设置的扇形轨道滚动。主体框架1的末端高于头端,形成向上的倾角。这样改变主体框架1的倾角及长度就可以改变铁块堆放的高度,满足不同的需要。In order to stack the fallen iron blocks in a fan shape, the bottom of the tail of the main frame 1 is provided with a slewing mechanism, the base of the slewing mechanism is installed on the ground foundation through anchor bolts, and the bottom of the main frame 1 head is provided with a walking mechanism. Driven by the mechanism, the main body frame 1 rotates around the central axis of the turning mechanism together with the conveyor. The traveling mechanism comprises a support frame 5, a walking wheel 7, a travel drive motor 6 and a belt transmission 8, the support frame 5 is connected with the main body frame 1, the travel drive motor 6 is fixedly connected on the support frame 5, and the travel drive motor 6 passes through the belt transmission device 8 drives the traveling wheel 7 to roll along the fan-shaped track provided by the ground foundation. The end of the main body frame 1 is higher than the head end, forming an upward inclination. Changing the inclination angle and the length of the main body frame 1 in this way can change the height of the stacking of iron blocks to meet different needs.

本发明的实施过程为:铁块自铸铁机机后滑入至铁块收集斗12内,斗下的链板2在输送马达3的驱动下自下而上作往返运动,铁块通过链板2不断从输送机机头处落下。当输送机机头处落下的铁块堆到一定高度时,开启行走驱动电机6,机头端的行走轮7在行走驱动电机6的作用下沿地面基础上的轨道作扇形运转。同时链板2输送机以机尾回转中心轴9为中心,作扇形运动,这样反复进行,铁块便会呈扇形规律成堆堆放,便于铁块的散热,更便于快速上车,为汽车运输铁块赢得了时间,缓解了运输压力。The implementation process of the present invention is as follows: the iron block slides into the iron block collecting bucket 12 from the back of the cast iron machine, the chain plate 2 under the bucket moves back and forth from bottom to top under the drive of the conveying motor 3, and the iron block passes through the chain plate 2 Constantly falling from the head of the conveyor. When the iron blocks falling at the head of the conveyor piled to a certain height, the walking drive motor 6 was turned on, and the running wheel 7 at the head end was operated in a fan shape along the track on the ground foundation under the action of the walking drive motor 6 . At the same time, the chain plate 2 conveyor takes the tail rotation central axis 9 as the center, and performs a fan-shaped movement. Repeatedly like this, the iron blocks will be piled up in a fan-shaped rule, which is convenient for the heat dissipation of the iron blocks, and is more convenient for fast boarding. The iron block bought time and eased the pressure of transportation.

以上所揭露的仅为本发明的较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等效变化,仍属本发明的保护范围。The above disclosures are only the preferred embodiments of the present invention, and certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the patent scope of the present invention still belong to the protection scope of the present invention.

Claims (4)

1. chain-plate type iron block conveyer, include main body frame (1), conveyer, iron block collection bucket (12), main body frame (1) is welded for steel construction piece, main body frame (1) tail is connected with iron block collection bucket (12), conveyer is connected on the main body frame (1), and the carrier bar of conveyer (2) circulates from tail to head and carries iron block; It is characterized in that: the bottom of main body frame (1) tail is provided with swing type mechanism, the base of swing type mechanism is installed on the basis, ground, the bottom of main body frame (1) head is provided with traveling gear, under traveling gear drove, main body frame (1) was together with center shaft (9) rotation of conveyer wraparound rotation mechanism; Be connected with rolling wheel support (14) on the main body frame (1) between conveyer driving wheel (4) and the flower wheel (11), fixed idler whell group (13) be installed with supporting carrier bar (2) on the rolling wheel support (14), flower wheel (11) is connected with tension-adjusting gear.
2. chain-plate type iron block conveyer according to claim 1, it is characterized in that: described traveling gear comprises bracing frame (5), road wheel (7), travel driving motor (6) and belt driver (8), bracing frame (5) is connected with main body frame (1), travel driving motor (6) is fixedly connected on the bracing frame (5), and travel driving motor (6) is rolled by the fan-shaped track of belt driver (8) ground-engaging wheel (7) along the ground basis instrument.
3. chain-plate type iron block conveyer according to claim 1, it is characterized in that: described tension-adjusting gear includes cylinder (15), bayonet mount (16) and detecting device (10), bayonet mount (16) is fixedly mounted on main body frame (1) tail, flower wheel (11) spindle mounted is in bayonet mount (16), cylinder (15) one ends connect flower wheel (11) main shaft, the other end is fixed on the main body frame (1), and the flexible flower wheel (11) that drives of cylinder (15) moves at bayonet mount (16); Detecting device (10) is arranged on the piston rod below, and the stroke that detects cylinder (15) in real time moves with controlled reset cylinder (15).
4. chain-plate type iron block conveyer according to claim 1 is characterized in that: the head end of described main body frame (1) is higher than machine tail end and forms inclination angle upwards.
CN200910246748A 2009-11-25 2009-11-25 Chain-plate type iron block conveyer Expired - Fee Related CN101700827B (en)

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CN101642806B (en) * 2009-08-31 2011-06-08 中冶南方工程技术有限公司 Piling device for piling iron blocks at machine tail of iron-casting machine
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CN103183219A (en) * 2013-03-11 2013-07-03 河南威猛振动设备股份有限公司 Mobile distributor
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CN110384242A (en) * 2019-07-26 2019-10-29 张建勇 A kind of fully-automatic intelligent rushes shell machine
CN111632846B (en) * 2020-05-09 2024-01-09 海宁哈工我耀机器人有限公司 Intelligent iron block sorting system and sorting method thereof
CN111632846A (en) * 2020-05-09 2020-09-08 海宁哈工我耀机器人有限公司 Intelligent iron block sorting system and sorting method thereof
CN112197019A (en) * 2020-10-15 2021-01-08 凯斯通环保设备有限公司 High-temperature-resistant large-caliber electric gate valve
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