CN1016032B - Surface acoustic wave device - Google Patents
Surface acoustic wave deviceInfo
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- CN1016032B CN1016032B CN 90102098 CN90102098A CN1016032B CN 1016032 B CN1016032 B CN 1016032B CN 90102098 CN90102098 CN 90102098 CN 90102098 A CN90102098 A CN 90102098A CN 1016032 B CN1016032 B CN 1016032B
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Images
Classifications
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- H—ELECTRICITY
- H03—ELECTRONIC CIRCUITRY
- H03H—IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS
- H03H9/00—Networks comprising electromechanical or electro-acoustic elements; Electromechanical resonators
- H03H9/02—Details
- H03H9/02535—Details of surface acoustic wave devices
- H03H9/02818—Means for compensation or elimination of undesirable effects
- H03H9/02929—Means for compensation or elimination of undesirable effects of ageing changes of characteristics, e.g. electro-acousto-migration
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- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Surface Acoustic Wave Elements And Circuit Networks Thereof (AREA)
Abstract
在压电基板2上用铝膜形成叉指换能器3,4及反射器5,6。铝膜在结晶方位方面取向在一定方向上。并因此而可以抑制铝膜的应力迁移。
The interdigital transducers 3, 4 and the reflectors 5, 6 are formed on the piezoelectric substrate 2 with an aluminum film. The aluminum film is oriented in a certain direction in terms of crystal orientation. And thus, the stress migration of the aluminum film can be suppressed.
Description
本发明涉及弹性表面波装置,特别涉及在压电基板上形成有由铝作成的电极的弹性表面波装置。The present invention relates to a surface acoustic wave device, and more particularly to a surface acoustic wave device in which electrodes made of aluminum are formed on a piezoelectric substrate.
近年来广泛使用的弹性表面波装置为使用弹性表面波(以下有时简称SAW)的滤波器、谐振子那样的弹性表面波装置。Surface acoustic wave devices widely used in recent years are surface acoustic wave devices such as filters and resonators using surface acoustic waves (hereinafter, may be abbreviated as SAW).
在这些弹性表面波装置中一般在具有压电性的基板的表面上形成叉指(interdigital)电极和/或由多个平行地排列的金属条组成的格栅(grating)电极。In these surface acoustic wave devices, interdigital electrodes and/or grating electrodes composed of a plurality of metal strips arranged in parallel are generally formed on the surface of a piezoelectric substrate.
用于压电基板的材料可用晶体、钽酸锂(LiTaO3)、铌酸锂(LiNbO3)、四硼酸锂(Li2B4O7)那样的单晶,或在蓝宝石(Al2O3)基板上形成氧化锌(ZnO)的ZnO/Al2O3等。The material used for the piezoelectric substrate can be crystal, single crystal such as lithium tantalate (LiTaO 3 ), lithium niobate (LiNbO 3 ), lithium tetraborate (Li 2 B 4 O 7 ), or sapphire (Al 2 O 3 ) ZnO/Al 2 O 3 etc. on which zinc oxide (ZnO) is formed on the substrate.
又,用于形成上述的叉指电极及格栅电极的金属一般使用铝。之所以这样地使用铝是因为其光刻容易,其比重小故电极负荷质量效果小,且其导电率高等。Also, aluminum is generally used as a metal for forming the above-mentioned interdigital electrodes and grid electrodes. The reason why aluminum is used in this way is that it is easy to photolithography, its specific gravity is small so that the electrode loading mass effect is small, and its electrical conductivity is high.
但是了解到如在SAW滤波器或SAW谐振子那样的弹性表面波装置上如加上高电压电平的信号,则由于弹性表面波装置的作用而使铝电极受到强应力,而发生迁移。此迁移由于是应力引起的,为了和电迁移相区别而称之为应力迁移(Stress migration)。如发生此现象,则会造成电气短路、插入损失增大,谐振子的Q值降低等。又由于应力迁移是频率越高越容易发生,故特别在高频率下使用的弹性表面波装置中这成为一大问题。However, it has been found that when a signal of a high voltage level is applied to a surface acoustic wave device such as a SAW filter or a SAW resonator, the aluminum electrode is subjected to strong stress due to the action of the surface acoustic wave device and migration occurs. Since this migration is caused by stress, it is called stress migration in order to distinguish it from electromigration. If this phenomenon occurs, it will cause an electrical short circuit, an increase in insertion loss, and a decrease in the Q value of the resonator. Furthermore, since stress migration occurs more easily at higher frequencies, it becomes a serious problem especially in surface acoustic wave devices used at high frequencies.
特别是就谐振子来说,为了用其发生稳定的振荡,就必需提高振荡电路的增益,以加上电压电平 非常高的信号。又在换能器的两侧配置反射器的谐振子中表面波被关入到反射器之间,在换能器及反射器上加有驻波,因此在这些上面加有强应力。根据这样的理由在谐振子的场合,则处于特别容易发生应力迁移的状况。因而在现有的SAW谐振子中为了尽可能抑制产生应力迁移的现象不得已必须使之在低电压电平下工作,因而不能使C/N比(载波噪声比)提高或使SSB相位噪声抑低。Especially for the harmonic oscillator, in order to use it to generate stable oscillation, it is necessary to increase the gain of the oscillation circuit to increase the voltage level Very high signal. In the resonator with reflectors arranged on both sides of the transducer, the surface wave is trapped between the reflectors, and standing waves are added to the transducer and reflector, so strong stress is applied to them. For this reason, in the case of a resonator, stress migration is particularly likely to occur. Therefore, in the existing SAW resonator, in order to suppress the phenomenon of stress migration as much as possible, it is necessary to make it work at a low voltage level, so that the C/N ratio (carrier-to-noise ratio) cannot be improved or the SSB phase noise can be suppressed. .
又,如就SAW滤波器来说,特别是在发信用的滤波器中由于要加上高电压电平的信号,故很容易引起应力迁移。Also, for SAW filters, particularly in filters for transmission, since a signal of a high voltage level is applied, stress migration is likely to occur.
防止上述那样的应力迁移的对策是在电极材料的铝中添加微量的Cu、Ti、Ni、Mg、Pd等,但效果仍不理想。A countermeasure to prevent the above-mentioned stress migration is to add a small amount of Cu, Ti, Ni, Mg, Pd, etc. to the aluminum of the electrode material, but the effect is still not satisfactory.
又,最近作为温度特性良好的弹性表面波装置的基板已引人注意的是约105°旋转Y切割(LST切割)晶体基板。使用这样的LST切割晶体基板的弹性表面波装置是泄漏弹性表面波(LSAW)沿其基板的表面传播的装置,其特征是具有比用ST切割晶体基板的弹性表面波装置更好的温度特性。Also, recently, an approximately 105° rotation Y-cut (LST cut) crystal substrate has attracted attention as a substrate of a surface acoustic wave device having good temperature characteristics. A surface acoustic wave device using such an LST-cut crystal substrate is a device in which a leaky surface acoustic wave (LSAW) propagates along the surface of its substrate, and is characterized by having better temperature characteristics than a surface acoustic wave device with an ST-cut crystal substrate.
但是,在使用ST切割晶体基板的场合,即使令铝电极的厚度为弹性表面波的波长的2%左右,也没有特别发生问题,与此相反,在使用LST切割晶体板的场合人们已知如令铝电极的厚度高于波长的1%,则在例如谐振子中会引起Q值急剧降低,且特性恶化。在为了避免这样的特性恶化而使LST切割晶体基板上的铝电极的厚度减薄的场合,在现有的多晶铝中由于形成电极的铝的晶粒体积大,故视在电气电阻率变大,因此引起插入损失增大或Q值降低。特别是在波长会变短的高频领域中这样的缺点甚为显著。However, when an ST-cut crystal substrate is used, no particular problem occurs even if the thickness of the aluminum electrode is set to about 2% of the wavelength of the surface acoustic wave. On the contrary, when an LST-cut crystal plate is used, it is known that Making the aluminum electrode thicker than 1% of the wavelength causes a drastic drop in the Q value and deteriorates the characteristics in, for example, a resonator. When reducing the thickness of the aluminum electrode on the LST cut crystal substrate in order to avoid such deterioration of characteristics, in the conventional polycrystalline aluminum, the apparent electrical resistivity becomes large due to the large volume of aluminum crystal grains forming the electrode. Large, thus causing an increase in insertion loss or a decrease in Q value. Such disadvantages are particularly noticeable in the high-frequency range where the wavelength becomes shorter.
因此本发明的发明者再次提及上述的应力迁移的原因。其结果是为了解到要成为通过电子束蒸镀或溅射等而形成的电极的铝在结晶学方面不取向于一定方向,而是处于非结晶的多结晶状态。因此可认为在这样的铝电极中很容易发生由晶界扩散而引起的应力迁移。Therefore, the inventors of the present invention refer again to the cause of the stress migration mentioned above. As a result, it was found that aluminum to be an electrode formed by electron beam evaporation, sputtering, etc. is not oriented in a fixed direction crystallographically, but is in an amorphous polycrystalline state. Therefore, it is considered that stress migration due to grain boundary diffusion easily occurs in such an aluminum electrode.
故本发明的目的在于提供具备难以发生应力迁移的铝电极的弹性表面波装置。Therefore, an object of the present invention is to provide a surface acoustic wave device including an aluminum electrode that hardly causes stress migration.
本发明是针对具备压电基板及在压电基板上形成并构成例如换能器的电极的弹性表面波装置的发明,其特征是电极含有在结晶方位上取向于一定方向的铝膜。The present invention is directed to a surface acoustic wave device including a piezoelectric substrate and electrodes formed on the piezoelectric substrate to constitute, for example, a transducer, wherein the electrodes include an aluminum film oriented in a certain direction in crystal orientation.
这样,可认为使结晶轴取向于一定方向的铝膜显示有与单晶膜相近的性质。因而这样的铝膜很难引起应力迁移。因而根据此发明,可防止因应力迁移而引起的电气短路及插入损失的增大。又在本发明适用于谐振子的场合,可防止因应力迁移而使其Q值降低。因而通过抑制应力迁移的发生可使弹性表面波装置的寿命变长。In this way, it is considered that an aluminum film whose crystal axes are oriented in a certain direction exhibits properties similar to those of a single crystal film. Therefore, such an aluminum film hardly causes stress migration. Therefore, according to this invention, an electrical short circuit and an increase in insertion loss due to stress migration can be prevented. Also, when the present invention is applied to a harmonic oscillator, it can prevent its Q value from decreasing due to stress migration. Therefore, the lifetime of the surface acoustic wave device can be extended by suppressing the occurrence of stress migration.
又,一般说来,产生的应力迁移频率越高越为显著。但是根据本发明由于可抑制这样的应力迁移的发生,故可很好地维持弹性表面波装置的高频特性。Also, in general, the higher the frequency of stress migration, the more prominent it is. However, according to the present invention, since the occurrence of such stress migration can be suppressed, the high-frequency characteristics of the surface acoustic wave device can be well maintained.
又,根据本发明,在加上高电压电平的信号时也能抑制应力迁移的发生。因而即使在信号电平高的电路中在实用上也能使用根据本发明的弹性表面波装置。因而在本发明适用于弹性表面波谐振子时由于可以没有任何问题地加上高电压电平的信号,故可使C/N比增大且SSB相位噪声减低。又由于可在增益大且过激励的状态下使用谐振子,故可使谐振子稳定地振荡。又本发明即使在加高电压信号的发信用滤波器中也能很好地适用。Also, according to the present invention, the occurrence of stress migration can be suppressed even when a signal of a high voltage level is applied. Therefore, the surface acoustic wave device according to the present invention can be practically used even in a circuit with a high signal level. Therefore, when the present invention is applied to a surface acoustic wave resonator, since a signal of a high voltage level can be applied without any problem, the C/N ratio can be increased and the SSB phase noise can be reduced. Furthermore, since the resonator can be used in a state where the gain is large and overexcited, the resonator can be stably oscillated. In addition, the present invention can be suitably applied to a filter for transmitting a high-voltage signal.
作为压电基板以使用晶体基板、钽酸锂LiTaO3基板、铌酸锂LiNbO3基板、四硼酸锂Li2B4O7基板那样的单晶基板,或用在蓝宝石(Al2O3)基板上外延生长有ZnO薄膜的ZnO/Al2O3基板较好。As piezoelectric substrates, single crystal substrates such as crystal substrates, lithium tantalate LiTaO 3 substrates, lithium niobate LiNbO 3 substrates, lithium tetraborate Li 2 B 4 O 7 substrates, or sapphire (Al 2 O 3 ) substrates are used. A ZnO/Al 2 O 3 substrate with a ZnO thin film epitaxially grown on it is better.
作为压电基板在使用晶体基板的场合中以使用旋转Y切割晶体基板较好,在这样使用晶体基板作为压电基板的场合,铝膜可以是(311)取向膜。When using a crystal substrate as the piezoelectric substrate, it is preferable to use a rotary Y-cut crystal substrate. When using a crystal substrate as the piezoelectric substrate in this way, the aluminum film may be a (311) oriented film.
在以用旋转Y切割晶体基板的场合较好的实施例是可在25°-39°的范围中选取旋转Y切割晶体的旋转角。In the case of cutting the crystal substrate with the rotation Y, a better embodiment is that the rotation angle of the rotation Y-cut crystal can be selected in the range of 25°-39°.
另一较好的实施例是可在103°-107°的范围内选择用于基板的旋转Y切割晶体的旋转角。因此可提供泄漏弹性表面波在基板上传播的弹性表面波装置。此时晶轴指向一定方向的铝膜显示接近单晶膜的性质,由于不是晶粒的集合,故即使在其厚度很薄时也能维持电气上导通良好。因而使用LST切割晶体基板的弹性表面波装置有可能发挥其本来有的良好的温度特性。特别是在高频领域中其意义很大并可实现使用LST切割晶体基板的且用于高频领域的弹性表面波装置。Another preferred embodiment is that the rotation angle of the rotated Y-cut crystal for the substrate can be selected in the range of 103°-107°. It is therefore possible to provide a surface acoustic wave device in which a leaky surface acoustic wave propagates on a substrate. At this time, the aluminum film whose crystal axis points to a certain direction exhibits properties close to that of a single crystal film, and since it is not a collection of crystal grains, it can maintain good electrical conduction even when its thickness is very thin. Therefore, it is possible for a surface acoustic wave device using an LST-cut crystal substrate to exhibit its inherently good temperature characteristics. In particular, it is significant in the high-frequency field, and a surface acoustic wave device using an LST-cut crystal substrate and used in the high-frequency field can be realized.
在使用Li2B4O7基板作为压电基板时以使用45°旋转X切割基板较好。When using a Li 2 B 4 O 7 substrate as a piezoelectric substrate, it is better to use a 45° rotation X to cut the substrate.
如在铝膜中添加微量的Cu、Ti、Ni、Mg、Pd等的添加物,则对进一步抑制迁移是有效的。这种添加物的添加量可在0.1重量%-10重量%的范围内进行选择。Adding a trace amount of additives such as Cu, Ti, Ni, Mg, and Pd to the aluminum film is effective for further suppressing migration. The amount of this additive can be selected within the range of 0.1% by weight to 10% by weight.
图1为本发明的一实施例的弹性表面波装置的平面图。FIG. 1 is a plan view of a surface acoustic wave device according to an embodiment of the present invention.
图2表示图1所示的弹性表面波装置的50Ω系统的传输特性。FIG. 2 shows the transmission characteristics of the 50Ω system of the surface acoustic wave device shown in FIG. 1 .
图3是为了评价弹性表面波装置的耐电力特性而使用的装置的电路图。FIG. 3 is a circuit diagram of a device used to evaluate the electric resistance characteristic of a surface acoustic wave device.
图4为表示为了判定由应力迁移造成的寿命的终止而使用的曲线。FIG. 4 is a graph showing a graph used to determine the end of life due to stress migration.
图5A为本发明的实施例的铝膜通过反射高速电子衍射(reflection high-enery electron diffraction)而得到的照片。FIG. 5A is a photo obtained by reflection high-enery electron diffraction of an aluminum film according to an embodiment of the present invention.
图5B为图5A的说明图。FIG. 5B is an explanatory view of FIG. 5A.
图6A为根据比较例的铝膜,通过反射高速电子衍射而得到的照片。6A is a photograph obtained by reflection high-speed electron diffraction of an aluminum film according to a comparative example.
图6B为图6A的说明图。FIG. 6B is an explanatory view of FIG. 6A.
图7A为根据本发明的另一实施例的铝膜通过反射高速电子衍射而得到的照片。FIG. 7A is a photograph obtained by reflective high-speed electron diffraction of an aluminum film according to another embodiment of the present invention.
图7B为图7A的说明图。FIG. 7B is an explanatory view of FIG. 7A.
图8为表示在图7A中所示的实施例中的铝电极的膜厚和其电阻率的关系的曲线图。Fig. 8 is a graph showing the relationship between the film thickness of the aluminum electrode and its resistivity in the example shown in Fig. 7A.
参照图1,弹性表面波装置1备有压电基板2。在压电基板2的表面上,形成有例如两个叉指换能器3和4、以及其位置似夹住这些换能器3,4的2个反射器5和6。叉指换能器3备有成对的叉指电极7和8。备于叉指电极7上的电极指相对于备于叉指电极8上的电极指在一部分上对置。另一方面叉指换能器4备有成对的叉指电极9和10。备于叉指电极9上的电极指相对于备于叉指电极10上的电极指在一部分上对置。叉指电极7、8、9和10分别与引线端子11、12、13及14相连。Referring to FIG. 1 , a surface acoustic wave device 1 includes a
反射器5和6由分别备有多个平行并例的金属条15和16的格栅电极形成。The
这样的弹性表面波装置1既可当2端口SAW谐振子用,又可当2端口SAW滤波器用。在SAW谐振子的场合,可省略换能器3和4的任一方面成为1端口SAW谐振器。又反射器5和6可以不是由金属条形成的,而是由在压电基板上所形成的多个沟槽给出的。在SAW滤波器的场合,可用换能器3和4的任一方为输入换能器而其另一方则为输出换能器。在滤波器的场合,也可以不用反射器5和6。且也可用3个以上的换能器构成。Such a surface acoustic wave device 1 can be used not only as a 2-port SAW resonator, but also as a 2-port SAW filter. In the case of a SAW resonator, either one of the
下面按其制造顺序对图1所示的弹性表面波装置1的详细情况进行说明。Next, details of the surface acoustic wave device 1 shown in FIG. 1 will be described in the order of its manufacture.
使用镜面研磨后的33.5°旋转Y切割晶体基板作为压电基板2。A 33.5°-rotated Y-cut crystal substrate after mirror grinding was used as the
在该压电基板2的表面上,通过电子束蒸镀以约1000
的厚度形成铝膜。On the surface of the
在形成上述铝膜时,以前通常将蒸镀速度和基板2的温度分别选成10
/秒及+160℃,通过与这样的条件相比,使蒸镀速度更高且基板2的温度更低,发现了将铝膜在结晶方位方面指向于一定方向的可能性。根据本发明者所进行的实验在蒸镀速度设定为40
/秒且基板2的温度设定为80℃时,得到了(311)取向的铝膜。When forming the above-mentioned aluminum film, the evaporation rate and the temperature of the
此铝膜的(311)面作外延生长的情况已用反射高速电子衍射(RHEED)法得到了证实。图5A为用这样的RHEED法所得到的照片。图5B为图5A的说明图。The epitaxial growth of the (311) plane of the aluminum film has been confirmed by the reflection high-speed electron diffraction (RHEED) method. Fig. 5A is a photograph obtained by such a RHEED method. FIG. 5B is an explanatory view of FIG. 5A.
在图5B中17为电子射线的直射斑点,而在区域18内所见到的是反射图形。在反射图形中如图5A和图5B所示,之所以出现斑点是因为在结晶构造上存在周期性的缘故,从这一点可确认所得到的铝膜正进行外延生长。In FIG. 5B, 17 is a direct spot of electron beams, and what is seen in the
另一方面,已确认在上述蒸镀速度为10 /秒及基板温度为+160℃的条件下所蒸镀的铝膜没有在进行外延生长,而成为随机取向(非晶体)。关于此比较例的RHEED照片为图6A。图6B为图6A的说明图。On the other hand, it has been confirmed that at the above vapor deposition rate of 10 /s and the substrate temperature is +160°C, the aluminum film evaporated does not undergo epitaxial growth, but becomes random orientation (amorphous). The RHEED photo of this comparative example is Fig. 6A. FIG. 6B is an explanatory view of FIG. 6A.
在图6B中,19为电子射线的直射斑点,在区域20内所见到的是反射图形。在此反射图形上没有出现任何电子射线的斑点。区域20内的反射图形呈环状或晕状。在这样可得到环状或晕状的反射图形时,可评定为铝膜为多晶或非晶体。In FIG. 6B, 19 is a direct spot of the electron beam, and what is seen in the
下面,分别对本发明的各实施例和比较例进行了下述的加工。Next, each of the Examples and Comparative Examples of the present invention was subjected to the following processing.
即通过光刻法(photolithograph)加工铝膜,因而如图1所示在压电基板2的表面上形成2个叉指换能器3和4及由格栅电极构成的反射体5和6。That is, by processing the aluminum film by photolithography, two
在这样得到的SAW装置1中SAW的波长约4.7μm、电极指的宽度约1.17μm、开口(aperture)长约100波长。又在图1中虽图示得较简化,实际上在换能器3和4中所包含的叉指电极7、8、9及10分别备有50个电极指,又反射器5和6分别备有300个金
属条。In the SAW device 1 thus obtained, the wavelength of the SAW is about 4.7 μm, the width of the electrode fingers is about 1.17 μm, and the length of the aperture is about 100 wavelengths. In Fig. 1, although the illustration is simplified, actually the
这样得到的本实施例的2端口SAW谐振子1的50Ω系列传输特性如图2所示。从图2可看出衰减量的峰值出现在频率约为674MHZ处,在此峰值频率处的插入损失约为6分贝dB。在图2中的左面的纵轴表示相对衰减量,并以峰值频率处的插入损失为零分贝。比较例的SAW谐振子也表示了和图2所示大致相同的特性。The 50Ω series transmission characteristics of the 2-port SAW resonator 1 of this embodiment thus obtained are shown in FIG. 2 . It can be seen from Figure 2 that the peak value of the attenuation appears at a frequency of about 674 MHz, and the insertion loss at this peak frequency is about 6 decibels dB. The vertical axis on the left in Fig. 2 represents the relative attenuation, and the insertion loss at the peak frequency is zero dB. The SAW resonator of the comparative example also showed substantially the same characteristics as those shown in FIG. 2 .
下面用图3所示的装置来对各实施例及比较例中的耐电力特性即应力迁移抑制特性进行评价。在图3所示的装置中,由功率放大器22对振荡器21的输出进行功率放大,并将功率放大器22的输出加到SAW谐振子1上。将SAW谐振子1的输出P(t)输入到功率计23上,并在其中测定其输出电平。功率计23的输出经计算机24反馈到振荡器21,据此对振荡器21的频率进行控制,并使加到SAW1上的信号的频率始终为传输特性中的峰值频率。SAW谐振子1装入恒温槽25内因此令SAW谐振子1的周围温度高达85℃。这是为了将用以提高会使SAW谐振子1劣化的速度的条件加给SAW谐振子1。Next, using the apparatus shown in FIG. 3 , the withstand power characteristics, ie, the stress migration suppression characteristics in each of the Examples and Comparative Examples were evaluated. In the device shown in FIG. 3 , the output of the oscillator 21 is amplified by the power amplifier 22 , and the output of the power amplifier 22 is added to the SAW resonator 1 . The output P(t) of the SAW resonator 1 is input to the
这样令功率放大器22的输出为1W(50Ω系列),预先测定初期的输出电平Po,并以经过某一时间t后的输出P(t)成为P(t)≤Po-1(dB)之时为SAW谐振子1的寿命td。这是由于一般认为P(t)的曲线会成为如图4所示那样。故将初期的输出Po降低1dB的时间推定为寿命td是合适的。In this way, the output of the power amplifier 22 is 1W (50Ω series), the initial output level Po is measured in advance, and the output P(t) after a certain time t is P(t)≤Po-1(dB) is the lifetime td of the SAW resonator 1 . This is because it is generally considered that the curve of P(t) will be as shown in FIG. 4 . Therefore, it is appropriate to estimate the time when the initial output Po decreases by 1 dB as the life td.
评价过的试料A、B及C分别是以如下面所示的铝膜构成叉指换能器3和4及反射器5和6的试料。The evaluated samples A, B, and C are samples in which the
A:随机取向的纯铝A: Randomly oriented pure aluminum
B:随机取向的纯铝+1Wt%的铜B: Randomly oriented pure aluminum + 1Wt% copper
C:外延生长的纯铝C: epitaxially grown pure aluminum
试料A和B是相当于本发明的比较例的试料。在此处,试料B是添加了具有抑制迁移效果的铜的试料。另一方面,试料C是相当于本发明的实施例的试料。Samples A and B are samples corresponding to comparative examples of the present invention. Here, sample B is a sample to which copper having an effect of inhibiting migration was added. On the other hand, sample C is a sample corresponding to an example of the present invention.
又在试料A、B和C中用切割角相同的晶体基板作为压电基板,且换能器及反射器的图形也是相同。In Samples A, B, and C, crystal substrates with the same cut angle were used as piezoelectric substrates, and the patterns of transducers and reflectors were also the same.
在用图3所示的装置评价各试料的寿命td的场合,则得:When the life td of each sample is evaluated with the device shown in Fig. 3, then:
A:5分以下A: Below 5 points
B:约150分B: About 150 points
C:900分以上。C: More than 900 points.
在此处,如将试料A和B进行比较,则通过加铜可使寿命提高30倍以上,如将试料B和C进行比较,则通过使铝膜进行外延生长可使寿命再提高到6倍以上。换句话说,在将用纯铝的试料A和C进行比较时可看出试料C与试料A相比确实实现了超过180倍的寿命。Here, if samples A and B are compared, the service life can be increased by more than 30 times by adding copper, and if samples B and C are compared, the service life can be further improved by making the aluminum film epitaxial growth More than 6 times. In other words, when samples A and C using pure aluminum are compared, it can be seen that sample C indeed achieves a lifetime exceeding 180 times that of sample A.
下面,添加铜也适用于试料C,因通过试料B已确认这种加铜有抑制迁移的效果。即制作了除去形成添加了1Wt%的铜的铝外延生长膜外,均和试料C相同的试料。关于此试料由于已知加上1W的功率时寿命过长不适合于进行实验,故加2.5W的功率。据此已确认可达到8000分以上的寿命。一般,由功率引起的加速系数据说为3至4次方,故2.5W的场合的加速系数为1W的2.53至2.54倍,即约为15至39倍。因而2.5W时为8000分以上的寿命如换算到1W的场合,则寿命相当于约120,000至312,000分以上。Next, the addition of copper is also applicable to sample C, because it has been confirmed by sample B that such addition of copper has the effect of inhibiting migration. That is, a sample identical to sample C was produced except that an aluminum epitaxial growth film added with 1 wt % of copper was formed. With regard to this sample, since it is known that the life is too long when the power of 1W is applied, it is not suitable for the experiment, so the power of 2.5W is applied. Based on this, it has been confirmed that the life span of 8000 points or more can be achieved. Generally, the acceleration coefficient due to power is said to be 3 to 4 powers, so the acceleration coefficient in the case of 2.5W is 2.5 3 to 2.5 4 times that of 1W, that is, about 15 to 39 times. Therefore, if the lifetime of 8,000 minutes or more is converted to 1W at 2.5W, the lifetime is equivalent to about 120,000 to 312,000 minutes or more.
这样在铝外延生长膜上添加铜的场合与纯铝外延生长膜的场合相比可得到约130至340倍的寿命。已知除铜之外在添加钛Ti、镍Ni、镁Mg、钯Pd那样的添加物时也有同样延长寿命的效果。这样的添加物的添加量由于如过小则没有实质上的效果。故通常需加到0.1wt%以上,又如过多则由于铝膜的电阻率增大,故通常最好在10Wt%以下。In this way, when copper is added to the aluminum epitaxial growth film, it is possible to obtain a lifetime approximately 130 to 340 times that of the pure aluminum epitaxial growth film. It is known that adding additives such as titanium Ti, nickel Ni, magnesium Mg, and palladium Pd in addition to copper has the same effect of extending the life. If the addition amount of such an additive is too small, there will be no substantial effect. Therefore, it is usually necessary to add more than 0.1wt%, and if it is too much, the resistivity of the aluminum film will increase, so it is usually better to be below 10wt%.
还可以在压电基板上预先形成薄到不防碍其取向的非常薄的钛Ti膜或铬Cr膜等作为铝取向膜的衬底。It is also possible to form a very thin titanium Ti film or chromium Cr film on the piezoelectric substrate in advance as the substrate of the aluminum orientation film, which is so thin that it does not hinder its orientation.
铝外延生长膜在25°至39°旋转Y切割的晶体基板上成为(311)取向,并也可在此以外的切割角的晶体基板上进行取向。The aluminum epitaxial growth film has a (311) orientation on a 25° to 39° rotated Y-cut crystal substrate, and can also be oriented on crystal substrates with other cut angles.
一般,为了铝膜作外延生长,在基板和铝膜之间晶格必须相互匹配。在旋转Y切割晶体基板和铝膜之间由于约30°旋转Y切割晶体基板和铝外延生长膜的(311)面在晶格上匹配,故在25°至35°旋转Y切割晶体基板上铝膜在(311)面上取向,并进行外延生长。但是铝外延生长膜的(311)面并不一定要和晶体基板的表面平行。当晶体基板的切割面从上述角度偏离时,铝外延生长膜的(311)面的取向随晶体基板的切割面而倾斜。因而在其他的旋转切割角的场合,也能决定与其相对应的铝膜的取向方 向,因此晶体基板并不特别限定于旋转Y切割。例如,在2次旋转切割晶体的场合,铝膜的(311)面在基本满足晶格的匹配条件的方向上可使铝膜进行外延生长。In general, for epitaxial growth of an aluminum film, the lattice between the substrate and the aluminum film must be matched to each other. Between the rotated Y-cut crystal substrate and the aluminum film, since the (311) plane of the about 30° rotated Y-cut crystal substrate and the aluminum epitaxial growth film matches on the lattice, the aluminum on the 25° to 35° rotated Y-cut crystal substrate The film is oriented on the (311) plane and grown epitaxially. However, the (311) plane of the aluminum epitaxial growth film is not necessarily parallel to the surface of the crystal substrate. When the cut plane of the crystal substrate deviates from the above angle, the orientation of the (311) plane of the aluminum epitaxial growth film is inclined with the cut plane of the crystal substrate. Therefore, in the case of other rotary cutting angles, the orientation of the corresponding aluminum film can also be determined. direction, and therefore the crystal substrate is not particularly limited to the rotational Y cut. For example, when the crystal is cut by two rotations, the (311) plane of the aluminum film can be epitaxially grown in a direction that basically satisfies the lattice matching condition.
与此相关连,用镜面研磨后的105°旋转切割(LST切割)晶体基板作为压电基板,并进行和上述实施例同样的处理,即可得到图1所示那样的SAW装置1。在此处使用的105°旋转切割晶体基板如上所述有着温度特性良好的长处的相反,在其上形成的铝电极的厚度成为SAW的波长的1%以上时也有发生谐振子的Q值降低的短处。In connection with this, a SAW device 1 as shown in FIG. 1 can be obtained by using a mirror-polished 105° rotation cut (LST cut) crystal substrate as a piezoelectric substrate and performing the same treatment as in the above-mentioned embodiment. On the contrary, the 105° rotary cut crystal substrate used here has the advantages of good temperature characteristics as mentioned above, but the Q value of the resonator may also decrease when the thickness of the aluminum electrode formed on it becomes 1% or more of the wavelength of the SAW. shortcoming.
将这样的晶体基板用作图1所示的压电基板2,通过和上述的实施例相同的电子束蒸镀条件在压电基板上形成厚度约400
(波长的约0.7%)的铝膜。并可用RHEED法确认,此铝膜正在外延生长。图7A为所得到的铝膜的RHEED照片。图7B为图7A的说明图。Such a crystal substrate is used as the
在图7B中26表示电子射线的直射斑点。在区域27上出现反射图形。在此反射图形中,可确认表示铝膜在进行外延生长的斑点。In Fig. 7B, 26 denotes a direct irradiation spot of an electron beam. A reflective pattern appears on the area 27 . In this reflection pattern, spots indicating epitaxial growth of the aluminum film can be confirmed.
下面用光刻法加工按上述那样所得到的铝膜,并制作如图1所示的2端口SAW谐振子1。此谐振子1除去SAW的波长为约5.9μm、电极指的宽度为1.47μm、构成各反射器5和6的格栅电极金属条的数目为500之外,都和上述实施例相同。Next, the aluminum film obtained as described above was processed by photolithography to fabricate a 2-port SAW resonator 1 as shown in FIG. 1 . This resonator 1 is the same as the above embodiment except that the wavelength of the SAW is about 5.9 μm, the width of the electrode fingers is 1.47 μm, and the number of grid electrode metal strips constituting the
此SAW谐振子1显示的特性和图2所示的特性实际上相同。The characteristics shown by this SAW resonator 1 are substantially the same as those shown in FIG. 2 .
下面用图3所示的装置并以和上述的实施例相同的方法对寿命进行评价。Next, using the apparatus shown in FIG. 3, the lifetime was evaluated in the same manner as in the above-mentioned examples.
首先,对用外延生长纯铝膜形成了换能器3和4及反射器5和6的试料来说,在加1W功率的情况下可得到800分以上的寿命。又就从加有1Wt%铜的外延生长铝膜形成了换能器3及4和反射器5及6的试料来说,由于在加1W功率时寿命太长而不适于进行实验,故加了2.5W的功率。据此此试料的寿命达到7000分以上。此寿命如按上述的加速系数、换算为1W的场合,则其寿命相当于约105,000至273,000分以上。First, for a sample in which
和上述的实施例相同,在铝外延生长膜上添加铜时,铜的添加量最好在0.1Wt%至10Wt%之间。又也可以添加Ti、Ni、Mg、Pd等来代替添加铜。Same as the above-mentioned embodiment, when adding copper to the aluminum epitaxial growth film, the amount of copper added is preferably between 0.1wt% and 10wt%. Furthermore, instead of adding copper, Ti, Ni, Mg, Pd, etc. may be added.
作为比较例,和用于上述实施例中者相同用LST切割晶体基板为压电基板,在其上以相同的400 厚度形成随机取向的铝膜,得到了同样2端口SAW谐振子。但是此谐振子的插入损失大且完全没能显示2端口SAW谐振子本来所具有的特性。As a comparative example, cut the crystal substrate as a piezoelectric substrate with the same LST as that used in the above-mentioned embodiments, and use the same 400 The thickness of the randomly oriented aluminum film is obtained, and the same 2-port SAW resonator is obtained. However, the insertion loss of this resonator is large, and the characteristics originally possessed by the 2-port SAW resonator cannot be exhibited at all.
因而,就铝外延生长膜和铝随机取向膜,研究了各膜的厚度和电阻率的关系后,其结果得到图8所示的结果。在图8中在横轴上表示膜厚( ),在纵轴上表示电阻率(Ω·cm)。又实线为铝外延生长膜的场合,虚线为铝随机取向膜的场合。Therefore, the relationship between the thickness of each film and the resistivity was studied for the aluminum epitaxial growth film and the aluminum random orientation film. As a result, the results shown in FIG. 8 were obtained. In Figure 8, the film thickness is represented on the horizontal axis ( ), and the resistivity (Ω cm) is represented on the vertical axis. Also, the solid line represents the case of an aluminum epitaxially grown film, and the dotted line represents the case of an aluminum randomly oriented film.
如图8所示,在铝外延生长膜(实线)的场合即使膜厚为400 ,也可保持低电阻率,与此相反,在铝随机取向膜(虚线)的场合,在膜厚为400 时,所示的电阻率已经非常地大。其理由可认为是由于铝随机取向膜由晶粒的集合构成,故在膜厚小时,膜成为岛状构造,而不能达到良好的导电。As shown in Figure 8, in the case of aluminum epitaxial growth film (solid line), even if the film thickness is 400 , can also maintain low resistivity. On the contrary, in the case of aluminum random orientation film (dotted line), at a film thickness of 400 , the resistivity shown is already very large. The reason for this is considered to be that since the aluminum random orientation film is composed of aggregates of crystal grains, when the film thickness is small, the film has an island-like structure and good electrical conductivity cannot be achieved.
在以上的说明中是用晶体基板作为压电基板。且也可以用LiTaO3基板,LiNbO3基板、LiB4O7基板、ZnO/Al2O3基板等作压电基板。即使在这些后者的压电基板上也可通过适当选择铝的成膜条件及/或成膜方法(例如离子束溅射,离子镀那样的方法)形成铝取向膜。在这些场合,也许是铝外延生长膜,也许不限于(311)取向膜。总之,铝外延生长膜的结晶方位被确定为可满足在铝膜和基板之间各晶格相匹配的条件。In the above description, a crystal substrate is used as the piezoelectric substrate. Moreover, LiTaO 3 substrates, LiNbO 3 substrates, LiB 4 O 7 substrates, ZnO/Al 2 O 3 substrates, etc. can also be used as piezoelectric substrates. Even on these latter piezoelectric substrates, an aluminum alignment film can be formed by appropriately selecting the film-forming conditions and/or film-forming methods (for example, methods such as ion beam sputtering and ion plating) of aluminum. In these cases, it may be an aluminum epitaxial growth film, and may not be limited to a (311) oriented film. In conclusion, the crystallographic orientation of the Al epitaxially grown film was determined to satisfy the conditions for each lattice match between the Al film and the substrate.
特别是如用电气机械结合系数大的LiT2O3基板、LiNb2O3基板或Li2B4O7基板,则和用晶体基板的场合相比。可以实现通频带宽且损失小的SAW滤波器及容量比小的谐振子。特别是如使用45°旋转切割Li2B4O7基板,则可实现温度系数为零的SAW装置。In particular, if a LiT2O3 substrate , LiNb2O3 substrate or Li2B4O7 substrate with a large electromechanical coupling coefficient is used, it is compared with the case of using a crystal substrate. A SAW filter with wide passband and low loss and a harmonic oscillator with small capacity ratio can be realized. Especially if the Li 2 B 4 O 7 substrate is cut with a 45° rotation, a SAW device with zero temperature coefficient can be realized.
Claims (15)
Applications Claiming Priority (12)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1-96166 | 1989-04-14 | ||
| JP9616689 | 1989-04-14 | ||
| JP96166/89 | 1989-04-14 | ||
| JP1-151045 | 1989-06-13 | ||
| JP1-151046 | 1989-06-13 | ||
| JP151045/89 | 1989-06-13 | ||
| JP151046/89 | 1989-06-13 | ||
| JP1-151044 | 1989-06-13 | ||
| JP151044/89 | 1989-06-13 | ||
| JP1157222A JP2545983B2 (en) | 1989-04-14 | 1989-06-20 | Surface acoustic wave device |
| JP1-157222 | 1989-06-20 | ||
| JP157222/89 | 1989-06-20 |
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| Publication Number | Publication Date |
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| CN1046420A CN1046420A (en) | 1990-10-24 |
| CN1016032B true CN1016032B (en) | 1992-03-25 |
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| JP5110091B2 (en) * | 2007-12-20 | 2012-12-26 | 株式会社村田製作所 | Surface acoustic wave device |
| CN109297840B (en) * | 2018-11-23 | 2021-09-17 | 辽宁工程技术大学 | Method and device for testing mechanical fatigue of pulse voltage induced thin film material |
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