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CN101454559B - Heat exchanger - Google Patents

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Publication number
CN101454559B
CN101454559B CN2007800197639A CN200780019763A CN101454559B CN 101454559 B CN101454559 B CN 101454559B CN 2007800197639 A CN2007800197639 A CN 2007800197639A CN 200780019763 A CN200780019763 A CN 200780019763A CN 101454559 B CN101454559 B CN 101454559B
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Prior art keywords
heat exchanger
heat exchange
heat
exchanger according
tube
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CN101454559A (en
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彼得·格斯克斯
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Mahle Behr GmbH and Co KG
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Behr GmbH and Co KG
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/053Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight
    • F28D1/0535Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being straight the conduits having a non-circular cross-section
    • F28D1/05366Assemblies of conduits connected to common headers, e.g. core type radiators
    • F28D1/05383Assemblies of conduits connected to common headers, e.g. core type radiators with multiple rows of conduits or with multi-channel conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/11Manufacture or assembly of EGR systems; Materials or coatings specially adapted for EGR systems
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/23Layout, e.g. schematics
    • F02M26/25Layout, e.g. schematics with coolers having bypasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/22Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories with coolers in the recirculation passage
    • F02M26/29Constructional details of the coolers, e.g. pipes, plates, ribs, insulation or materials
    • F02M26/31Air-cooled heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F1/00Tubular elements; Assemblies of tubular elements
    • F28F1/02Tubular elements of cross-section which is non-circular
    • F28F1/04Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
    • F28F1/045Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular with assemblies of stacked elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/05High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/02EGR systems specially adapted for supercharged engines
    • F02M26/04EGR systems specially adapted for supercharged engines with a single turbocharger
    • F02M26/06Low pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust downstream of the turbocharger turbine and reintroduced into the intake system upstream of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/50Arrangements or methods for preventing or reducing deposits, corrosion or wear caused by impurities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2255/00Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
    • F28F2255/16Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Thermal Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention relates to a heat exchanger, in particular for a motor vehicle, comprising at least one heat exchanger tube (4) for conducting a gaseous fluid. The fluid contains at least an internal combustion engine exhaust gas mixture, wherein the heat exchange tubes (4) cool the gas stream by means of a coolant loop. The heat exchanger tube (4) is formed from an aluminium based alloy extrusion.

Description

热交换器heat exchanger

技术领域 technical field

本发明涉及一种热交换器,特别适用于汽车。The invention relates to a heat exchanger, especially suitable for automobiles.

背景技术 Background technique

目前,开发出了对废气再循环中的气流进行冷却的热交换器,所述气流至少包含部分内燃机废气(也可混有增压空气)。为了减少有害物质排放,冷却后的废气从进口侧再次返回到内燃机中。这种待冷却的流体不仅温度高,而且酸性强。视运行情况不同,会出现PH值为1到3的冷凝液的沉积,这就对热交换器的高温抗腐蚀性有很高的要求。因此这种热交换器一般由不锈钢或类似材料制造。At present, heat exchangers are developed for cooling the gas flow in the exhaust gas recirculation, which gas flow contains at least part of the exhaust gas of the internal combustion engine (possibly also mixed with charge air). To reduce harmful emissions, the cooled exhaust gas is returned to the combustion engine from the intake side. The fluid to be cooled is not only hot, but also highly acidic. Depending on the operating conditions, deposits of condensate with a pH value of 1 to 3 can occur, which places high demands on the high-temperature corrosion resistance of the heat exchanger. Such heat exchangers are therefore generally manufactured from stainless steel or similar materials.

发明内容 Contents of the invention

本发明的目的在于,提供一种用于冷却至少含有部分废气的气体的热交换器,它具有轻型的结构并且制造成本低。The object of the present invention is to provide a heat exchanger for cooling a gas which at least partially contains exhaust gas, which has a lightweight construction and is inexpensive to produce.

前文所提的一种热交换器实现了该目的,该热交换器用于汽车,包括至少一个换热管,用于引导气态流体,其中流体至少含有内燃机排气混合物,其中换热管通过冷凝剂环流冷却气流,其特征在于,换热管为铝合金挤压成型件,且对换热管不进行完全的、超过制造换热管过程时挤压加工温度的热处理。通过采用铝合金挤压成型件制造换热管,可以生产出低成本的轻型结构热交换器,其在给定尺寸下具有较高的抗压强度和良好的换热性能。实验已经意外表明,在一般条件下铝合金挤压成型件对废气的抗腐蚀性,明显好于之前的设想。This object is achieved by a heat exchanger mentioned above, which is used in a motor vehicle and comprises at least one heat exchange tube for conducting a gaseous fluid, wherein the fluid contains at least an exhaust gas mixture of an internal combustion engine, wherein the heat exchange tube passes a condensing agent The circulating cooling airflow is characterized in that the heat exchange tube is an extruded aluminum alloy, and the heat exchange tube is not subjected to complete heat treatment that exceeds the extrusion processing temperature during the process of manufacturing the heat exchange tube. By manufacturing heat exchange tubes from aluminum alloy extrusions, it is possible to produce low-cost lightweight structural heat exchangers with high compressive strength and good heat transfer performance for a given size. Experiments have unexpectedly shown that the corrosion resistance of aluminum alloy extrusions to exhaust gases under normal conditions is significantly better than previously thought.

在优选的实施例中,换热管拥有多个独立的管道。这使得热交换器具有大表面积的同时,换热管具有良好的机械稳定性,而且由于采用挤压型材,这种换热管的制造成本,相对于只有一个通道的传统换热管来说,并没有提高很多。In a preferred embodiment, the heat exchange tubes have multiple independent tubes. This allows the heat exchanger to have a large surface area while the heat exchange tube has good mechanical stability, and due to the use of extruded profiles, the manufacturing cost of this heat exchange tube is lower than that of traditional heat exchange tubes with only one channel. Didn't improve much.

热交换器的另一个优选实施例的特征在于,通道通过隔片分开,其为挤压成型件的一部分。隔片最好在挤压成型件制造时挤压生成。A further preferred embodiment of the heat exchanger is characterized in that the channels are separated by webs, which are part of the extrusion. The spacers are preferably extruded during the manufacture of the extruded part.

热交换器的另一个优选实施例的特征在于,在挤压成型的管中的隔片至少部分中断。所有或若干隔片可为连续。作为可选的方案,所有或若干隔片也可中断。根据本发明的一个实施例,隔片交替为中断的和连续的。A further preferred embodiment of the heat exchanger is characterized in that the webs in the extruded tube are at least partially interrupted. All or several spacers may be continuous. As an option, all or several spacers can also be interrupted. According to one embodiment of the invention, the spacers are alternately interrupted and continuous.

热交换器的另一个优选实施例的特征在于,换热管的外壁厚度最好为0.4~2mm。向外的管的壁厚被称为换热管的外壁厚。Another preferred embodiment of the heat exchanger is characterized in that the thickness of the outer wall of the heat exchange tube is preferably 0.4-2 mm. The wall thickness of the outward tube is referred to as the outer wall thickness of the heat exchange tube.

热交换器的另一个优选实施例的特征在于,换热管具有厚度小于或等于换热管的外壁厚度的隔片。根据本发明,这个区域被证明是非常有利的。Another preferred embodiment of the heat exchanger is characterized in that the heat exchange tubes have spacers with a thickness which is less than or equal to the thickness of the outer wall of the heat exchange tubes. According to the invention, this area proves to be very advantageous.

热交换器的另一个优选实施例的特征在于,独立的通道通过插入到换热管中并钎接的肋板形成。通过插入的肋板即可形成换热管的所有通道。但是,在已带有通过例如挤压加工成型的独立通道的换热管中,也可形成另外的独立的通道。A further preferred embodiment of the heat exchanger is characterized in that the individual channels are formed by ribs inserted into the heat exchange tubes and brazed. All channels of the heat exchange tubes are formed by the inserted ribs. However, it is also possible to form additional individual channels in heat exchange tubes which already have individual channels formed by eg extrusion.

冷却介质一般优选空气。特别有利的是,该热交换器作为在液冷的第一级废气热交换器之后的第二冷却级。原则上根据本发明所述的热交换器亦可为液冷的热交换器,其中铝挤压成型件的高抗腐蚀性是有利的。重要的是,流体温度不超过铝挤压成型件所适用的范围。The cooling medium is generally preferably air. It is particularly advantageous if the heat exchanger is used as a second cooling stage after the liquid-cooled first-stage exhaust gas heat exchanger. In principle, the heat exchanger according to the invention can also be a liquid-cooled heat exchanger, wherein the high corrosion resistance of the aluminum extrusions is advantageous. It is important that the fluid temperature does not exceed the range for which aluminum extrusions are suitable.

本发明不仅适用于冷却纯废气,也可用于冷却纯增压空气或废气和增压空气的混合气体。The invention is not only suitable for cooling pure exhaust gas, but also can be used for cooling pure charge air or the mixed gas of exhaust gas and charge air.

热交换器一般优选的结构形式包括管板,其中换热管的端部插入到管板中,并与管板固定连接。原则上这就是众所周知的管束热交换器的结构形式。而且换热管可通过感应钎焊、热焊、激光焊接或熔焊与管板固定连接。此处重要的是,换热管挤压成型件与管板的连接只在局部并根据可能性只在外部并尽可能少地经过加热。有人推测,换热管挤压成型件极好的抗腐蚀性是由于其特别精致的晶体结构,这种结构尤其是在铝合金挤压过程中形成。在换热管挤压成型件受热后可能导致材料晶粒粗化,从而降低抗腐蚀性。A generally preferred design of the heat exchanger comprises a tube sheet, wherein the ends of the heat exchange tubes are inserted into the tube sheet and are fixedly connected to the tube sheet. In principle, this is the design of the well-known tube-bundle heat exchanger. Moreover, the heat exchange tube can be fixedly connected with the tube sheet by induction brazing, heat welding, laser welding or welding. It is important here that the heat exchange tube extruded part is connected to the tube sheet only locally and if possible only externally and with as little heating as possible. It has been speculated that the excellent corrosion resistance of heat exchange tube extrusions is due to their particularly fine crystal structure, which is formed especially during the extrusion of aluminum alloys. After the heat exchange tube extruded parts are heated, the material grains may be coarsened, thereby reducing the corrosion resistance.

如果可允许略微降低抗腐蚀性,那么则可对整个冷却器进行热处理。虽然对冷却器芯体的整体热处理会导致铝材料的晶粒结构粗化,但是挤压管由于材料杂质少,并且表面平整仍然具有良好的抗腐蚀性。在整体热处理过程中,肋板和管被钎接在一起,并且管和管板也被钎接在一起。钎接可以采用真空钎焊法或诺科罗克钎焊法(Nocolok-Verfahren)。在这种整体钎接的情况下也可考虑,不仅在管外部设置肋板,也可在管内部设置肋板。然后,这些肋板(例如隔片肋板或涡流发生器)在换热管内部与换热管钎接。这些肋板也可带有另外的防腐蚀保护。If a slight reduction in corrosion resistance can be tolerated, the entire cooler can be heat treated. Although the overall heat treatment of the cooler core will cause the grain structure of the aluminum material to coarsen, the extruded tube still has good corrosion resistance due to the low material impurities and flat surface. During the bulk heat treatment, the ribs and tubes are brazed together, and the tubes and tube sheets are also brazed together. Brazing can be done by vacuum brazing or Nocolok-Verfahren. In the case of such integral brazing, it is also conceivable to provide ribs not only on the outside of the tube, but also on the inside of the tube. These ribs (for example spacer ribs or vortex generators) are then brazed to the heat exchange tubes inside the heat exchange tubes. These ribs can also be provided with additional corrosion protection.

根据前面所述的意图,作为替代或补充的方案,换热管也可通过粘合剂与管板固定连接。这种固定方式在装配过程中不需要局部加热换热管。另一种作为替代或补充的、不需要加热的固定方式就是通过与密封相关的机械方法进行固定。According to the purpose mentioned above, as an alternative or supplementary solution, the heat exchange tubes can also be fixedly connected to the tube sheet by an adhesive. This fixing method does not require local heating of the heat exchange tubes during assembly. An alternative or supplementary fixation that does not require heating is by mechanical means associated with sealing.

根据前面所述的意图,一般来说有利的是,在热交换器装配过程中,对换热管不进行完全的、超过了制造换热管过程时挤压加工温度的热处理。如果在通过焊接或钎焊将换热管固定在管板时的温度将达到该温度时,必须将此温度限制在局部范围内。In view of the above-mentioned intentions, it is generally advantageous not to carry out a complete heat treatment of the heat exchange tubes during the assembly of the heat exchanger, which exceeds the extrusion processing temperature during the production of the heat exchange tubes. If this temperature is to be reached when the heat exchange tubes are fixed to the tube sheet by welding or brazing, this temperature must be limited locally.

在优选的实施例中,至少有一个肋板元件与换热管热接触。这可改善热换热效率,特别是风冷热交换器。这里优选地通过粘接方式连接肋板元件与换热管。通过这种方式避免了挤压加工换热管过程后再次受热,其可能降低换热管的抗腐蚀性。该粘接优选使用基于环氧树脂的粘合剂,其中特别在粘合剂中掺入金属粉末。金属粉末可以为铝粉或其它合适的金属粉末。该粘合剂是众所周知的,除具有高强度外,还具有高耐热性。特别有利的是,粘接的粘合剂具有至少180℃、最好至少200℃的耐热性。In a preferred embodiment, at least one rib element is in thermal contact with the heat exchange tubes. This improves heat transfer efficiency, especially for air-cooled heat exchangers. Here, the connection of the rib elements and the heat exchange tubes is preferably carried out by means of adhesive bonding. In this way, reheating after extrusion processing of the heat exchange tube is avoided, which may reduce the corrosion resistance of the heat exchange tube. The bonding preferably uses an epoxy-based adhesive, wherein in particular metal powder is incorporated into the adhesive. The metal powder can be aluminum powder or other suitable metal powder. This adhesive is well known and has high heat resistance in addition to high strength. It is particularly advantageous if the bonding adhesive has a heat resistance of at least 180°C, preferably at least 200°C.

作为替代或补充,肋板元件可以与换热管弹性压紧。原则上,弹性压紧时可以不用粘合剂。然而采用弹性压紧加上粘合剂是一种简易的热交换器装配方式。As an alternative or in addition, the rib elements can be elastically pressed against the heat exchange tubes. In principle, elastic compression can be done without adhesive. However, elastic compression plus adhesive is a simple heat exchanger assembly method.

此外作为替代或补充,换热管和肋板元件之间可使用导热膏。这种膏可以具有比已知粘合剂更高的耐热性,使得其适合与弹性压紧一起使用。根据热交换器的构造不同,可将一些换热管粘接,另一些换热管弹性压紧,在必要时还可使用导热膏。Furthermore, as an alternative or in addition, a thermally conductive paste can be used between the heat exchange tubes and the rib elements. Such a paste may have a higher heat resistance than known adhesives, making it suitable for use with elastic compression. Depending on the structure of the heat exchanger, some heat exchange tubes can be bonded, others can be compressed elastically, and thermal paste can also be used if necessary.

热交换器的另一个优选实施例的特征在于,肋板元件在外侧与换热管钎接。通过钎接实现了具有良好导热性能的材料锁合联接。A further preferred embodiment of the heat exchanger is characterized in that the rib elements are brazed to the heat exchange tubes on the outside. A material-fit connection with good thermal conductivity is achieved by soldering.

热交换器的另一个优选实施例的特征在于,钎接炉中的钎接采用真空钎焊法或诺科罗克钎焊法进行。在本发明中,该方法特别适用于肋板元件与换热管的钎接。A further preferred embodiment of the heat exchanger is characterized in that the brazing in the brazing furnace is carried out by vacuum brazing or Norko Rock brazing. In the present invention, this method is particularly suitable for brazing the rib plate element and the heat exchange tube.

在一个优选的实施形式中,肋板元件由布置在两个相邻换热管间的波浪形部件形成。这是一种简单的提高换热效率的方式,其中,波浪形板件特别易于弹性固定或粘接。In a preferred embodiment, the rib elements are formed by corrugated parts which are arranged between two adjacent heat exchange tubes. This is a simple way of increasing heat exchange efficiency, wherein the corrugated plate is particularly easy to elastically fix or glue.

作为替代或补充,肋板元件可由基本与换热管垂直的、并且由被换热管穿过的板件形成。这样,就可以通过简单的方式增大热交换器的表面积。As an alternative or in addition, the rib element can be formed by a plate which is substantially perpendicular to the heat exchange tubes and which is passed through by the heat exchange tubes. In this way, the surface area of the heat exchanger can be increased in a simple manner.

在一般优选的实施形式中,热交换器具有至少一个箱体,用于向至少一个换热管导入或导出流体。特别优选地,箱体基本上采用铝合金材料。但在温度较低的出口处,箱体也可采用塑料材料,如聚酰胺。原则上,可采用所有已知的热交换器箱体的实施形式,只要它们需满足废气热交换器的抗腐蚀性和耐热性要求。In a generally preferred embodiment, the heat exchanger has at least one housing for feeding or discharging fluid to at least one heat exchange tube. Particularly preferably, the box body is basically made of aluminum alloy. However, at the outlet with a lower temperature, the box body can also be made of plastic materials, such as polyamide. In principle, all known embodiments of the heat exchanger housing can be used as long as they meet the corrosion resistance and heat resistance requirements of the exhaust gas heat exchanger.

在优选的更详细的实施形式中设有旁路,其中,通过一个调节元件可选择性地将流体导向旁路或导向至少一个换热管。这种避开废气冷却的旁路是经常需要的,以适应内燃机不同运行状况。In a preferred more detailed embodiment, a bypass is provided, wherein the fluid can be selectively directed to the bypass or to the at least one heat exchange tube via an adjusting element. Such a bypass to the cooling of the exhaust gas is often required in order to adapt to different operating conditions of the internal combustion engine.

在改进的实施例中,热交换器可以具有至少一个用于输入和一个基本与其平行的用于回流的换热管,其在折流区互相连接。这样,热交换器就是U型流式的热交换器,它在给定尺寸下能够对废气进行迅速的冷却。In a modified embodiment, the heat exchanger can have at least one heat exchange tube for the feed and one heat exchange tube for the return essentially parallel thereto, which are connected to one another in the deflection zone. Thus, the heat exchanger is a U-flow heat exchanger capable of rapidly cooling the exhaust gas for a given size.

一般优选的是,输向热交换器的流体的最高运行温度低于300℃,优选地低于250℃。热交换器最好使用粘合剂粘接。特别有利的是,根据本发明所述的热交换器作为废气冷却的第二级,并且优选地布置在液冷的第一废气冷却器之后。原则上,根据本发明所述的热交换器可布置在一个高压废气再循环系统中,也可布置在一个低压废气再循环系统中。It is generally preferred that the maximum operating temperature of the fluid delivered to the heat exchanger is below 300°C, preferably below 250°C. The heat exchanger is preferably bonded using an adhesive. It is particularly advantageous if the heat exchanger according to the invention is used as a second stage of exhaust gas cooling and is preferably arranged downstream of the liquid-cooled first exhaust gas cooler. In principle, the heat exchanger according to the invention can be arranged in a high-pressure exhaust gas recirculation system as well as in a low-pressure exhaust gas recirculation system.

视实施例的不同,根据本发明所述的热交换器可导入纯增压空气、纯废气或增压空气和废气的混合气体。Depending on the embodiment, the heat exchanger according to the invention can introduce pure charge air, pure exhaust gas or a mixture of charge air and exhaust gas.

本发明还包括铝挤压成型件在热交换器上的作为换热管的应用。The invention also includes the application of the aluminum extrusions as heat exchange tubes in heat exchangers.

为了避免由于污物造成的阻塞,这些成型件可带有连续的隔片,或者可带有中断的隔片。在水力直径不是过小的情况下,即可避免低温时冷却器结冰。水力直径最好介于1.5至4毫米之间。In order to avoid clogging due to dirt, these profiles can have continuous webs or can have interrupted webs. Under the condition that the hydraulic diameter is not too small, freezing of the cooler at low temperatures can be avoided. The hydraulic diameter is preferably between 1.5 and 4 mm.

在气体不含有碳黑的情况下,隔片间的距离可小于1~3mm,在气体含有碳黑的情况下,隔片间距离最好大于1~3mm。管厚,即管的较短的一个长度,在理想情况下为4~10mm,而管宽为8~100mm。In the case that the gas does not contain carbon black, the distance between the spacers can be less than 1-3 mm, and in the case of the gas containing carbon black, the distance between the spacers is preferably greater than 1-3 mm. The tube thickness, ie the shorter length of the tube, is ideally 4-10 mm, while the tube width is 8-100 mm.

挤压成型的管的重要特征是,外壁的厚度大于正常下冷却器所采用的厚度。为保证足够抗腐蚀性,必须加大厚度。该厚度最好为0.4~2mm,理想状况下为0.7~1.2mm。厚度也被称之为壁厚。另外,隔片厚度最好小于或等于壁厚。这样就可以使系统在腐蚀、成本、压力损失和热力学上达到最优。An important feature of extruded tubes is that the outer wall thickness is greater than that used for normal undercoolers. In order to ensure sufficient corrosion resistance, the thickness must be increased. The thickness is preferably 0.4 to 2 mm, ideally 0.7 to 1.2 mm. Thickness is also called wall thickness. In addition, the spacer thickness is preferably less than or equal to the wall thickness. This allows the system to be optimized for corrosion, cost, pressure loss and thermodynamics.

挤压成型件边角区域的厚度可加大,例如通过使两个最外面的腔室的半径变大。另外,挤压成型的管也可以“骨架形式”在边角上设加强筋。这种加强具有明显的优点,因为它在出现压力波动和温度波动时可提高强度。The thickness of the extruded part in the corner regions can be increased, for example by making the radii of the two outermost chambers larger. In addition, the extruded tube can also be provided with reinforcement ribs at the corners in a "skeleton form". This reinforcement has clear advantages, since it increases strength in the event of pressure fluctuations and temperature fluctuations.

其他优点和特征由下面描述的实施例以及相关要求给出。Further advantages and characteristics are given by the embodiments described below and the associated requirements.

附图说明 Description of drawings

以下将描述6个优选的根据本发明所述的热交换器实施例,并根据所示图纸详细说明。其中:Six preferred embodiments of the heat exchanger according to the present invention will be described below, and detailed according to the drawings shown. in:

图1显示了第一个本发明实施例的俯视图;Figure 1 shows a top view of a first embodiment of the invention;

图2显示了第二个本发明实施例的截面图;Figure 2 shows a cross-sectional view of a second embodiment of the invention;

图3显示了第三个本发明实施例的截面图;Figure 3 shows a cross-sectional view of a third embodiment of the invention;

图4显示了第四个本发明实施例的截面图和侧视图;Figure 4 shows a cross-sectional view and a side view of a fourth embodiment of the invention;

图5显示了第五个本发明实施例的侧视图;Figure 5 shows a side view of a fifth embodiment of the invention;

图6显示了第六个本发明实施例的俯视图;Figure 6 shows a top view of a sixth embodiment of the invention;

图7至10显示了根据其他实施例带独立的通道的热交换器截面图。7 to 10 show cross-sectional views of heat exchangers with separate channels according to other embodiments.

具体实施方式 Detailed ways

在图1中所示的根据本发明所述的热交换器为一种风冷热交换器,用于冷却柴油发动机再循环废气的冷却。该热交换器在废气流中作为第二级布置在图未示的、已公知的第一级液冷热交换器之后。The heat exchanger according to the invention shown in FIG. 1 is an air-cooled heat exchanger for cooling recirculated exhaust gas from a diesel engine. This heat exchanger is arranged as a second stage in the exhaust gas flow downstream of a known first-stage liquid-cooled heat exchanger (not shown).

该热交换器包括进口侧的接口1,它接入到一个包括管板3的分流箱2中。The heat exchanger includes an inlet-side connection 1 , which leads into a distribution box 2 with a tube sheet 3 .

若干换热管4接入到管板3中,并且与其密封地固定连接。换热管4、管板3和箱体2均采用铝合金材料。Several heat exchange tubes 4 are inserted into the tube sheet 3 and fixedly connected thereto in a sealed manner. The heat exchange tube 4, the tube plate 3 and the box body 2 are all made of aluminum alloy.

在所示实施例中,出于视图的考虑只显示了4个换热管。在实际应用中通常会设置更多的换热管。In the illustrated embodiment, only 4 heat exchange tubes are shown for sake of illustration. In practical applications, more heat exchange tubes are usually provided.

换热管4由挤压成型件形成。挤压加工过程在温度、压力和速度方面为公知的铝型材的标准加工过程。在所示实施例中采用按照欧洲标准EN-AW3103的合金作为铝合金。这种铝合金含有相对较少的硅和铜(分别占0.05重量百分比)。据推测,这可改善抗腐蚀性。The heat exchange tubes 4 are formed by extrusion. The extrusion process is a well-known standard process for aluminum profiles in terms of temperature, pressure and speed. In the exemplary embodiment shown, an alloy according to European standard EN-AW 3103 is used as the aluminum alloy. This aluminum alloy contains relatively small amounts of silicon and copper (0.05 weight percent each). Presumably, this improves corrosion resistance.

换热管和/或挤压成型件4在挤压成型后一般不进行特别的腐蚀防护。After extrusion, the heat exchange tubes and/or the extruded part 4 generally do not receive any special corrosion protection.

但原则上也可考虑对对挤压型材件进行腐蚀防护。In principle, however, corrosion protection of the extruded profile is also conceivable.

平行的换热管4沿着废气方向接入到出口侧的集流箱5中,它包括管板6,并与进口侧的箱体2基本相同。The parallel heat exchange tubes 4 are connected to the header box 5 on the outlet side along the exhaust gas direction, which includes a tube plate 6 and is basically the same as the box body 2 on the inlet side.

在挤压型材件4之间分别布置着肋板元件7。这排换热管4在端部分别与具有遮盖和保护功能的侧面部件8相连。在另一方面,在端部的肋板7与一个位于外部的换热管4相连。Rib elements 7 are respectively arranged between the extruded profile parts 4 . The ends of the row of heat exchange tubes 4 are respectively connected with side parts 8 having covering and protecting functions. On the other hand, the ribs 7 at the ends are connected to an outer heat exchange tube 4 .

肋板元件7在接触位置与换热管4粘接。此处粘合材料采用混有大量铝粉、以环氧树脂为基的粘合剂。其具有200℃左右的耐热性。The rib elements 7 are bonded to the heat exchange tubes 4 at the contact points. The adhesive material here is an epoxy resin-based adhesive mixed with a large amount of aluminum powder. It has heat resistance around 200°C.

在进口侧,已经过预冷却的废气的温度低于250℃。通过冷却空气围绕换热管4和肋板元件7的环流可以保证,肋板元件7与换热管4的粘接9不会被高温破坏。On the inlet side, the temperature of the pre-cooled exhaust gas is below 250°C. The circulation of the cooling air around the heat exchange tubes 4 and the rib elements 7 ensures that the bond 9 of the rib elements 7 to the heat exchange tubes 4 is not damaged by high temperatures.

在换热管4进入管板元件3的过渡处,换热管4通过局部的钎接固定,例如热焊、感应焊等等。重要的是,换热管4在挤压加工后不再经受完全的加热,从而不会达到或超过挤压加工时的温度。这样将保证,通过挤压加工形成的换热管4的微晶体结构得到保持。根据现有的知识,这点对换热管4的良好抗腐蚀性很重要。换热管4在管板3、6上优选地进行局部钎接时,应使至少换热管的朝向废气的表面的晶体结构以及抗腐蚀性不因高温而出现变化。At the transition point where the heat exchange tube 4 enters the tube sheet element 3 , the heat exchange tube 4 is fixed by partial brazing, such as heat welding, induction welding and the like. What is important is that the heat exchange tube 4 is no longer subjected to complete heating after the extrusion process, so that the temperature during the extrusion process will not be reached or exceeded. This will ensure that the microcrystalline structure of the heat exchange tube 4 formed by the extrusion process is maintained. According to current knowledge, this is important for a good corrosion resistance of the heat exchange tubes 4 . When the heat exchange tubes 4 are preferably locally brazed on the tube sheets 3 , 6 , at least the crystal structure and the corrosion resistance of the surfaces of the heat exchange tubes facing the exhaust gas should not be altered by the high temperature.

根据图2描述的第二个实施例显示了换热管4的截面图,其与第一个实施例的截面相同。从图中可以看出,每个挤压成型的换热管4分别具有4个独立的通道4a,其中,内部的间壁10将独立的通道4a相互隔开。除了改善换热管4的导热性能外,间壁10还提高了机械稳定性和抗压强度,即使在采用较软的铝合金和壁厚相对较薄的情况下。The second embodiment described according to FIG. 2 shows a cross-sectional view of the heat exchange tube 4 , which is the same as the cross-section of the first embodiment. It can be seen from the figure that each extruded heat exchange tube 4 has four independent channels 4a, wherein the inner partition wall 10 separates the independent channels 4a from each other. In addition to improving the thermal conductivity of the heat exchange tubes 4, the partition walls 10 also increase the mechanical stability and compressive strength, even when softer aluminum alloys are used and the wall thickness is relatively thin.

与图1的实施例的区别在于,肋板元件7’的构造。肋板元件7’在这里为板件,它垂直于换热管4,并具有使表面积增大的鱼鳞板11。肋板元件7’可单纯地通过机械方式固定在换热管4之间,例如通过弹性力。作为替代或补充,肋板元件7可粘接在换热管4上。也可在肋板元件7’和换热管4间使用导热膏。The difference from the embodiment of Fig. 1 lies in the configuration of the rib elements 7'. The rib element 7' is here a plate, which is perpendicular to the heat exchange tubes 4 and has scales 11 which increase the surface area. The rib elements 7' can be fixed between the heat exchange tubes 4 purely mechanically, for example by elastic force. As an alternative or in addition, the rib elements 7 can be glued to the heat exchange tubes 4 . It is also possible to use thermal paste between the rib plate element 7' and the heat exchange tube 4.

如图3所示的第三个实施例,相对于如图2所示的实施例有所改变,其中,换热管4的每个角部设有侧面隔片12,从而使肋板元件7’形状锁合地固定在换热管4之间。特别是根据图3所示的实施例中,肋板元件7’可以通过特别可靠地通过弹性压紧的方式实现固定。图中未显示的元件保证了沿换热管方向相互叠置的肋板元件之间保持着确定的间距。The third embodiment shown in FIG. 3 has been changed with respect to the embodiment shown in FIG. 'Fixed between the heat exchange tubes 4 in a form-locking manner. In particular according to the embodiment shown in FIG. 3, the rib element 7' can be fastened in a particularly reliable manner by means of elastic compression. Elements not shown in the figure ensure that a certain distance is maintained between the rib elements stacked on top of each other in the direction of the heat exchange tubes.

在如图4所示的第四个实施例中,肋板元件7”分别由在整个热交换器宽度上延伸的板组成,它们具有使表面积增大的鱼鳞板11。如这个侧视图所示,肋板元件7”通过适当方式相互间隔,形成了肋板元件7”的堆叠。每个肋板元件7”包括在数量上与换热管4数量相同的、相互对准的冲孔。在安装过程中,换热管4穿过肋板元件7”所组成的堆叠或者相互对准的冲孔。在以上实施例中,换热管4和所属的冲孔的横断面基本上是椭圆形。每个换热管具有8个独立的通道4a。In a fourth embodiment shown in FIG. 4, the rib elements 7" are each composed of plates extending over the entire width of the heat exchanger, which have scales 11 which increase the surface area. As shown in this side view , The rib elements 7" are spaced from each other in an appropriate manner to form a stack of rib elements 7". Each rib element 7" includes the same number of punching holes as the number of heat exchange tubes 4, which are aligned with each other. During installation, the heat exchange tubes 4 pass through the stack of rib elements 7" or the punched holes aligned with each other. In the above embodiment, the cross section of the heat exchange tubes 4 and the associated punched holes is substantially elliptical Shape. Each heat exchange tube has 8 independent channels 4a.

在这个实施例中,肋板元件7“和换热管4之间的机械固定和热接触可以在热交换器的预装配后,以简单的方式对换热管4进行扩径实现。扩径可以通过合适的扩径头实现,通过填满水然后使其结冰,通过加压或其它类似的方式实现。作为替代或补充,可以在肋板元件7“和换热管4之间的接触位使用导热膏和/或粘合剂。In this embodiment, the mechanical fixation and thermal contact between the rib elements 7" and the heat exchange tubes 4 can be achieved in a simple manner by expanding the diameter of the heat exchange tubes 4 after the pre-assembly of the heat exchanger. The diameter can be realized by a suitable expansion head, by filling with water and then freezing it, by pressurizing or other similar means. As an alternative or in addition, the Use thermal paste and/or adhesive on the contacts.

根据图5所示的实施例与图1所示的第一个实施例类似,其中,设置有横梁13,使得处于端部的侧面部件8之间的换热管4和肋板元件7受到机械夹紧。采用这种夹紧方式,就可以放弃将肋板元件7粘接在换热管4上。但是在肋板元件7和换热管4粘接的情况下,根据图5所示的夹紧可以在整体上提高热交换器的机械稳定性。The embodiment according to FIG. 5 is similar to the first embodiment shown in FIG. 1 , wherein a beam 13 is provided so that the heat exchange tubes 4 and the rib elements 7 between the side parts 8 at the ends are subjected to mechanical stress. Clamp. With this clamping method, it is possible to dispense with bonding the rib element 7 to the heat exchange tube 4 . However, the clamping according to FIG. 5 can increase the mechanical stability of the heat exchanger as a whole in the case of adhesive bonding of the rib elements 7 and the heat exchange tubes 4 .

根据图6所示的实施例中,热交换器的换热管4和肋板元件7与第一个实施例相同。与第一个实施例区别在于热交换器的箱体。第一个箱体14不仅具有进口侧的接管15,还具有出口侧的接管16。与换热管4相对的箱体17是封闭的,其作用只是将换热管4相互连接。在第一个箱体14中的调节元件18视其位置不同将进口接管15与出口接管16(虚线)直接相连或将接管15、16相互隔开。在第一种情况下,箱体14形成绕开换热管4的旁路通道。在第二种情况下(调节元件18为实线),热交换器按照U型流式热交换器的原理工作。废气进入第一个接管,流过根据图6所示的下部两个换热管4,然后在第二个箱体17中折流,沿相反方向流过上部两个换热管4,然后从出口接管16流出。In the embodiment shown in FIG. 6, the heat exchange tubes 4 and the rib elements 7 of the heat exchanger are the same as in the first embodiment. The difference from the first embodiment lies in the casing of the heat exchanger. The first tank 14 not only has an inlet-side connection 15 but also an outlet-side connection 16 . The box body 17 opposite to the heat exchange tubes 4 is closed, and its function is only to connect the heat exchange tubes 4 to each other. Depending on its position, the adjusting element 18 in the first housing 14 directly connects the inlet connection 15 to the outlet connection 16 (broken line) or separates the connections 15 , 16 from each other. In the first case, the tank 14 forms a bypass channel bypassing the heat exchange tubes 4 . In the second case (regulating element 18 in solid line), the heat exchanger works according to the principle of a U-flow heat exchanger. The exhaust gas enters the first connecting pipe, flows through the lower two heat exchange tubes 4 shown in Figure 6, and then deflects in the second box 17, flows through the upper two heat exchange tubes 4 in the opposite direction, and then flows from the The outlet connection 16 flows out.

图7至10显示了根据其他实施例的热交换器管的截面。所示的换热管4由具有封闭的矩形截面40的挤压成型件形成。在矩形截面40的内部,一个整体上基本为矩形的空腔41被分成若干通道4a或腔室。若干的通道4a通过隔片43、44相互分开。7 to 10 show sections of heat exchanger tubes according to other embodiments. The shown heat exchange tube 4 is formed from an extruded part with a closed rectangular cross-section 40 . Inside the rectangular section 40, a generally substantially rectangular cavity 41 is divided into several channels 4a or chambers. Several channels 4a are separated from each other by partitions 43,44.

在图7所示的实施例中,矩形截面40中的空腔41被总共7个连续的隔片43、44分成8个通道或腔室4a。隔片43、44与矩形截面40的短边平行且与长边垂直。矩形截面在沿着短边方向上的延伸在图7中标识为rd。延伸rd也被称为厚度。矩形截面40在沿着长边方向上的延伸在图7中标识为rb。延伸rb也可被称为管宽。矩形截面40的外壁厚度在图7中标识为d,也可称为壁厚。隔片43、44的厚度在图7中标识为s,也可称为隔片厚度s。In the embodiment shown in Figure 7, the cavity 41 in the rectangular section 40 is divided into 8 channels or chambers 4a by a total of 7 consecutive partitions 43,44. The spacers 43, 44 are parallel to the short sides of the rectangular section 40 and perpendicular to the long sides. The extension of the rectangular section in the direction along the short sides is denoted rd in FIG. 7 . The extension rd is also called thickness. The extension of the rectangular section 40 in the direction along the long sides is denoted rb in FIG. 7 . The extension rb may also be referred to as the tube width. The outer wall thickness of the rectangular section 40 is marked as d in FIG. 7 and may also be referred to as wall thickness. The thickness of the spacers 43 , 44 is marked as s in FIG. 7 , and may also be referred to as spacer thickness s.

为了避免冷却器在低温情况下出现不应有的结冰,通道4a的水力直径,即内部直径不应太小。通道4a的水力直径优选在1.5~4mm间。In order to avoid undesired freezing of the cooler at low temperatures, the hydraulic diameter, ie the inner diameter, of the channel 4a should not be too small. The hydraulic diameter of the channel 4a is preferably between 1.5mm and 4mm.

如图8所示,矩形截面40也可具有中断的隔片48。隔片48包括两个隔片段49、50,它们分别从矩形截面40的长边向内垂直延伸,但不接触。中断的隔片48用处在于,避免由炭黑造成的不希望出现的阻塞。图8中所示的实施例交替使用中断的隔片48和连续的隔片43、44。As shown in FIG. 8 , the rectangular section 40 may also have interrupted webs 48 . The spacer 48 includes two spacer pieces 49 , 50 which extend perpendicularly inwardly from the long sides of the rectangular section 40 , but do not touch. The interrupted webs 48 serve to avoid undesired clogging by carbon black. The embodiment shown in FIG. 8 uses interrupted spacers 48 and continuous spacers 43 , 44 alternately.

在图9所示的实施例中,挤压成型件在边角处特别加厚。这可通过使布置在边角处的通道54、55呈椭圆状来实现。这样使得外侧的通道54、55或腔室的半径大于图7和图8所示的实施例中的通道。In the embodiment shown in FIG. 9, the extrusion is particularly thickened at the corners. This is achieved by making the channels 54 , 55 arranged at the corners elliptical. This results in the outer channels 54 , 55 or chambers having a larger radius than the channels in the embodiment shown in FIGS. 7 and 8 .

图10所示的实施例中,外侧的通道或腔室64、65分别具有两个加强筋66、67,68、69,它们以骨架的形式延伸到所属的腔室64、65的边角中。加强筋66至68特别是出现压力波动和温度波动时提高了强度。In the embodiment shown in FIG. 10 , the outer channels or chambers 64 , 65 have two reinforcing ribs 66 , 67 , 68 , 69 respectively, which extend into the corners of the associated chambers 64 , 65 in the form of skeletons. . The ribs 66 to 68 increase the strength, especially in the event of pressure fluctuations and temperature fluctuations.

Claims (33)

1.热交换器,用于汽车,包括至少一个换热管(4),用于引导气态流体,其中流体至少含有内燃机排气混合物,其中换热管(4)通过冷凝剂环流冷却气流,其特征在于,换热管(4)为铝合金挤压成型件,且对换热管(4)不进行完全的、超过制造换热管过程时挤压加工温度的热处理。1. A heat exchanger for a motor vehicle, comprising at least one heat exchange tube (4) for conducting a gaseous fluid, wherein the fluid contains at least an exhaust gas mixture of an internal combustion engine, wherein the heat exchange tube (4) cools the gas flow by circulating a condensate, which It is characterized in that the heat exchange tube (4) is an extruded aluminum alloy, and the heat exchange tube (4) is not subjected to complete heat treatment exceeding the extrusion processing temperature during the process of manufacturing the heat exchange tube. 2.根据权利要求1所述的热交换器,其特征在于,换热管(4)具有多个独立的通道(4a)。2. The heat exchanger according to claim 1, characterized in that the heat exchange tube (4) has a plurality of independent channels (4a). 3.根据权利要求2所述的热交换器,其特征在于,独立的通道(4a)通过隔片(43、44、49)互相分开,且其为挤压成型件的一部分。3. Heat exchanger according to claim 2, characterized in that the individual channels (4a) are separated from each other by partitions (43, 44, 49) which are part of the extrusion. 4.根据权利要求3所述的热交换器,其特征在于,挤压管中的隔片(49)至少部分不连续。4. Heat exchanger according to claim 3, characterized in that the partitions (49) in the extruded tube are at least partially discontinuous. 5.根据权利要求3或4所述的热交换器,其特征在于,换热管(4)外壁厚度为0.4~2mm。5. The heat exchanger according to claim 3 or 4, characterized in that the thickness of the outer wall of the heat exchange tube (4) is 0.4-2 mm. 6.根据权利要求5所述的热交换器,其特征在于,换热管(4)隔片(43、44、49)厚度小于或等于换热管(4)外壁厚度。6. The heat exchanger according to claim 5, characterized in that the thickness of the spacer (43, 44, 49) of the heat exchange tube (4) is less than or equal to the thickness of the outer wall of the heat exchange tube (4). 7.根据权利要求2所述的热交换器,其特征在于,独立的通道(4a)通过换热管(4)内插入和焊接肋板构造而成。7. The heat exchanger according to claim 2, characterized in that the independent channels (4a) are constructed by inserting and welding ribs in the heat exchange tubes (4). 8.根据权利要求1所述的热交换器,其特征在于,冷凝剂为空气。8. The heat exchanger of claim 1, wherein the condensing agent is air. 9.根据权利要求1所述的热交换器,其特征在于,热交换器具有管板(3、6),其中换热管(4)终端通过管板(3、6),并与管板(3、6)固定连接。9. The heat exchanger according to claim 1, characterized in that the heat exchanger has a tube sheet (3, 6), wherein the terminal of the heat exchange tube (4) passes through the tube sheet (3, 6) and connects with the tube sheet (3,6) fixed connection. 10.根据权利要求9所述的热交换器,其特征在于,换热管(4)通过热焊与管板(3、6)固定连接。10. The heat exchanger according to claim 9, characterized in that the heat exchange tubes (4) are fixedly connected to the tube sheets (3, 6) by heat welding. 11.根据权利要求10所述的热交换器,其特征在于,换热管(4)通过感应钎焊、激光焊接或熔焊与管板(3、6)固定连接。11. The heat exchanger according to claim 10, characterized in that the heat exchange tubes (4) are fixedly connected to the tube sheets (3, 6) by induction brazing, laser welding or fusion welding. 12.根据权利要求9所述的热交换器,其特征在于,换热管(4)通过粘接与管板固定连接。12. The heat exchanger according to claim 9, characterized in that the heat exchange tubes (4) are fixedly connected to the tube sheet by bonding. 13.根据权利要求1所述的热交换器,其特征在于,至少有一个肋板元件(7、7’、7“)与换热管(4)有热接触。13. The heat exchanger according to claim 1, characterized in that at least one rib element (7, 7', 7") is in thermal contact with the heat exchange tubes (4). 14.根据权利要求13所述的热交换器,其特征在于,肋板元件(7、7’、7“)与换热管(4)粘接。14. The heat exchanger according to claim 13, characterized in that the rib elements (7, 7', 7") are bonded to the heat exchange tubes (4). 15.根据权利要求14所述的热交换器,其特征在于,粘接通过以环氧树脂为基的粘合剂实现,其中粘合剂掺入金属粉末。15. Heat exchanger according to claim 14, characterized in that the bonding is effected by an epoxy-based adhesive incorporating metal powder. 16.根据权利要求14或15所述的热交换器,其特征在于,粘接用的粘合剂具有至少180℃的耐热性。16. A heat exchanger according to claim 14 or 15, characterized in that the bonding adhesive has a heat resistance of at least 180°C. 17.根据权利要求16所述的热交换器,其特征在于,粘接用的粘合剂具有至少200℃的耐热性。17. The heat exchanger according to claim 16, wherein the bonding adhesive has a heat resistance of at least 200°C. 18.根据权利要求13所述的热交换器,其特征在于,肋板元件(7、7’、7“)与换热管弹性压紧连接。18. The heat exchanger according to claim 13, characterized in that the rib elements (7, 7', 7") are elastically connected to the heat exchange tubes. 19.根据权利要求13所述的热交换器,其特征在于,在换热管(4)和肋板元件(7、7’、7“)间设置有导热膏。19. The heat exchanger according to claim 13, characterized in that a thermally conductive paste is arranged between the heat exchange tubes (4) and the rib elements (7, 7', 7"). 20.根据权利要求13所述的热交换器,其特征在于,肋板元件(7、7’、7“)外面与换热管(4)焊接。20. The heat exchanger according to claim 13, characterized in that the outside of the rib elements (7, 7', 7") is welded to the heat exchange tubes (4). 21.根据权利要求13所述的热交换器,其特征在于,肋板元件(7)由相邻交换通道间的波浪形板件构成。21. The heat exchanger according to claim 13, characterized in that the rib elements (7) are formed by corrugated plates between adjacent exchange channels. 22.根据权利要求13所述的热交换器,其特征在于,肋板元件(7’、7“)由垂直于换热管(4)并且由被换热管(4)穿过的板件构成。22. The heat exchanger according to claim 13, characterized in that the rib elements (7', 7") consist of plates perpendicular to the heat exchange tubes (4) and passed through by the heat exchange tubes (4) constitute. 23.根据权利要求1所述的热交换器,其特征在于,热交换器具有一个箱体(2、5),用于使流体流入或流出至少一个换热管(4)。23. The heat exchanger according to claim 1, characterized in that the heat exchanger has a tank (2, 5) for the flow of fluid into or out of at least one heat exchange tube (4). 24.根据权利要求23所述的热交换器,其特征在于,箱体(2、5)采用铝合金材料。24. The heat exchanger according to claim 23, characterized in that the box body (2, 5) is made of aluminum alloy. 25.根据权利要求23所述的热交换器,其特征在于,箱体(2、5)采用塑料材料。25. The heat exchanger according to claim 23, characterized in that the tank (2, 5) is made of plastic material. 26.根据权利要求23所述的热交换器,其特征在于,箱体(2、5)采用聚酰胺。26. The heat exchanger according to claim 23, characterized in that the tank (2, 5) is made of polyamide. 27.根据权利要求1所述的热交换器,其特征在于,热交换器具有旁路(14),其中流体通过调节元件(18)可选择性地流过旁路(14)或至少一个换热管(4)。27. The heat exchanger according to claim 1, characterized in that the heat exchanger has a bypass (14), wherein the fluid can selectively flow through the bypass (14) or at least one of the exchangers via the regulating element (18). heat pipes (4). 28.根据权利要求1所述的热交换器,其特征在于,热交换器至少具有一个用于输入的换热管(4)和至少一个与之基本平行的用于回流的换热管(4),它们在折流区(17)相互连接。28. The heat exchanger according to claim 1, characterized in that the heat exchanger has at least one heat exchange tube (4) for input and at least one heat exchange tube (4) for return flow substantially parallel thereto. ), they are connected to each other in the baffle area (17). 29.根据权利要求1所述的热交换器,其特征在于,热交换器中流体的最高工作温度小于300℃。29. The heat exchanger of claim 1, wherein the maximum operating temperature of the fluid in the heat exchanger is less than 300°C. 30.根据权利要求1所述的热交换器,其特征在于,热交换器中流体的最高工作温度小于250℃。30. The heat exchanger of claim 1, wherein the maximum operating temperature of the fluid in the heat exchanger is less than 250°C. 31.根据权利要求1所述的热交换器,其特征在于,纯增压空气穿过热交换器。31. The heat exchanger of claim 1, wherein pure charge air is passed through the heat exchanger. 32.根据权利要求1所述的热交换器,其特征在于,纯废气穿过热交换器。32. The heat exchanger of claim 1, wherein pure exhaust gas is passed through the heat exchanger. 33.根据权利要求1所述的热交换器,其特征在于,增压空气和废气的混合气体穿过热交换器。33. The heat exchanger of claim 1, wherein a mixture of charge air and exhaust gas passes through the heat exchanger.
CN2007800197639A 2006-06-01 2007-06-01 Heat exchanger Expired - Fee Related CN101454559B (en)

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