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CN101424262A - Sawtooth shape flow passage one-way piezoelectric micropump - Google Patents

Sawtooth shape flow passage one-way piezoelectric micropump Download PDF

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CN101424262A
CN101424262A CNA2008102039621A CN200810203962A CN101424262A CN 101424262 A CN101424262 A CN 101424262A CN A2008102039621 A CNA2008102039621 A CN A2008102039621A CN 200810203962 A CN200810203962 A CN 200810203962A CN 101424262 A CN101424262 A CN 101424262A
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pump
outlet
zigzag
inlet
micropump
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张国贤
关炎芳
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University of Shanghai for Science and Technology
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Abstract

本发明提供的是一种锯齿形流道单向压电微泵。它包括泵体、泵盖和驱动装置,泵盖上开有泵腔、流体进、出口锯齿形流道等结构,泵盖上开有进口与出口,泵体与泵盖键合在一起,驱动装置由PDMS压电薄膜和压电陶瓷片粘结在一起,PDMS薄膜与泵体采用不可逆粘结法粘结在一起。本发明的微泵体积小、结构简单、操作方便,适合批量化生产,并且由于没有移动部件,微泵寿命相对较长。本发明的产品可广泛用于仪器仪表、医疗器械、化学分析、药物食品以及航空航天等领域。

Figure 200810203962

The invention provides a unidirectional piezoelectric micropump with a zigzag channel. It includes a pump body, a pump cover and a driving device. The pump cover is provided with structures such as a pump cavity, fluid inlet and outlet zigzag flow channels, and the pump cover is provided with an inlet and an outlet. The pump body and the pump cover are bonded together to drive the pump. The device is bonded together by a PDMS piezoelectric film and a piezoelectric ceramic sheet, and the PDMS film and the pump body are bonded together by an irreversible bonding method. The micropump of the present invention is small in volume, simple in structure and convenient in operation, and is suitable for mass production, and has a relatively long service life because there are no moving parts. The product of the invention can be widely used in the fields of instrumentation, medical equipment, chemical analysis, medicine, food, aerospace and the like.

Figure 200810203962

Description

一种锯齿形流道单向压电微泵 A unidirectional piezoelectric micropump with zigzag channel

技术领域 technical field

本发明涉及的是一种锯齿型流道单向压电微型泵。The invention relates to a one-way piezoelectric micropump with sawtooth flow channel.

背景技术 Background technique

微泵和微阀是微流体系统的关键执行部件,其中无阀微泵由于减少了有阀微泵中可动部件的摩擦磨损、疲劳破坏及阀门阻塞,因此近年来得到越来越广泛的研究和应用,成为微流体系统研究中最为活跃的一个分支。无阀微泵的研究最早始于1993年,瑞典E.Stemme等人成功地采用锥形扩张/收缩微阀结构制作第一个微泵,随后又有很多学者分别采用不同加工方法、驱动方式、泵体材料、及封装方法制作类似微泵,其工作原理即靠扩张管/收缩管结构的不对称性,对流体产生的阻力的不同,从而扩张/收缩管压力损失不同的原理来工作,瑞典Olsson等人已对锥形扩散/收缩微阀结构及性能已经做了较为详细的研究,此种结构微泵由于流体的同时从两个微阀流入和流出泵腔,导致流量损失较大,效率较低。Micropumps and microvalves are the key executive components of microfluidic systems. Among them, valveless micropumps have been more and more widely studied in recent years because they reduce the friction and wear, fatigue damage and valve blockage of movable parts in valved micropumps. And application, become the most active branch in the research of microfluidic system. The research on valveless micropumps began in 1993. E.Stemme et al. in Sweden successfully used the conical expansion/contraction microvalve structure to make the first micropump. Subsequently, many scholars adopted different processing methods, driving methods, The pump body material and packaging method are similar to micropumps. Its working principle is based on the asymmetry of the expansion tube/contraction tube structure, the difference in resistance to the fluid, and the principle of different pressure losses in the expansion/contraction tube. Sweden Olsson et al. have done a detailed study on the structure and performance of the conical diffusion/contraction microvalve. Due to the simultaneous flow of fluid into and out of the pump chamber from the two microvalves, the micropump with this structure has a large flow loss and low efficiency. lower.

发明内容 Contents of the invention

本发明的目的在于针对已有技术存在的缺陷提供一种锯齿形流道单向压电微泵,工作稳定、效率高、便于批量生产。The object of the present invention is to provide a unidirectional piezoelectric micropump with a zigzag channel, which is stable in operation, high in efficiency and convenient for mass production.

本发明的目的是这样实现的:一种锯齿形流道单向压电微泵,包括泵体、泵盖和驱动装置,其特征在于:The object of the present invention is achieved like this: a kind of zigzag channel one-way piezoelectric micropump, comprises pump body, pump cover and driving device, is characterized in that:

所述泵体上开有一个进口腔、一个泵腔和一个出口腔,所述泵腔与进口腔和出口腔之间分别由一条进口锯齿形流道5和出口锯齿形流道沟通;The pump body is provided with an inlet cavity, a pump chamber and an outlet cavity, and the pump cavity communicates with the inlet cavity and the outlet cavity by an inlet zigzag flow channel 5 and an outlet zigzag flow channel respectively;

所述泵体与泵盖键合成一体,泵盖上有进口和出口分别接通泵体的进口腔和出口腔;The pump body is integrated with the pump cover, and the pump cover has an inlet and an outlet respectively connected to the inlet and outlet of the pump body;

所述驱动装置的结构是:一片柔性薄膜粘贴在所述泵体的下面,所述柔性薄膜的下面正对准所述泵腔的下方,粘贴一片压电陶瓷片。The structure of the driving device is as follows: a piece of flexible film is pasted on the bottom of the pump body, the bottom of the flexible film is aligned with the bottom of the pump chamber, and a piece of piezoelectric ceramic is pasted.

微流道采用特殊的锯齿形流道,该锯齿形流道的深度、最小截面宽、锥角、扩张角以及长度(节距)等结构参数存在一个最佳组合。The micro-channel adopts a special zigzag flow channel, and there is an optimal combination of structural parameters such as depth, minimum cross-sectional width, cone angle, expansion angle, and length (pitch) of the zigzag flow channel.

泵盖材料为Pyrex7740玻璃或厚膜光阻SU-8;The pump cover material is Pyrex7740 glass or thick film photoresist SU-8;

泵体材料为硅片或厚膜光阻SU-8;The material of the pump body is silicon wafer or thick film photoresist SU-8;

柔性薄膜为聚二甲基硅氧烷(PDMS)柔性薄膜。The flexible film is a polydimethylsiloxane (PDMS) flexible film.

本发明具有如下显而易见的突出实质性特性和显著优点:The present invention has the following obvious outstanding substantive characteristics and significant advantages:

本发明所提供的锯齿形无阀微泵结构简单,可采用MEMS技术批量化生产,易于在微流体系统中集成;与有阀微泵相比,无阀微泵由于没有可动的阀片部分,减少了阻塞现象发生,可适用于各种液体和带有固体微粒的液体等,比有阀微泵更加耐用、可靠。与传统锥形扩散/收缩流道结构相比,锯齿形流道结构能使微泵性能有很大提高。工作电压可为对称或不对称正弦波、方波、三角波等。本发明体积小,结构简单,操作方便,没有移动部件,寿命长,可广泛用于仪器仪表,医疗器械、化学分析、药物食品及航天航空等领域。The zigzag valveless micropump provided by the present invention has a simple structure, can be produced in batches using MEMS technology, and is easy to integrate in a microfluidic system; compared with a valved micropump, a valveless micropump has no movable valve part , which reduces the occurrence of clogging, is applicable to various liquids and liquids with solid particles, etc., and is more durable and reliable than valved micropumps. Compared with the traditional conical diffusion/constriction flow channel structure, the zigzag flow channel structure can greatly improve the performance of the micropump. The working voltage can be symmetrical or asymmetrical sine wave, square wave, triangular wave, etc. The invention has the advantages of small volume, simple structure, convenient operation, no moving parts and long service life, and can be widely used in the fields of instrumentation, medical equipment, chemical analysis, medicine, food and aerospace.

附图说明 Description of drawings

图1是本发明的微泵结构示意图;Fig. 1 is a micropump structural representation of the present invention;

图2是图1中A-A处剖面图;Fig. 2 is a sectional view at A-A place in Fig. 1;

图3和图4是本发明的工作原理示意图。Figure 3 and Figure 4 are schematic diagrams of the working principle of the present invention.

图5是本发明的锯齿形流道结构图;Fig. 5 is a structural diagram of a zigzag flow channel of the present invention;

图6是本发明的锯齿形流道三维结构图。Fig. 6 is a three-dimensional structure diagram of the zigzag flow channel of the present invention.

具体实施方式 Detailed ways

本发明的一个优选实施例,结合附图进一步说明本发明的工作原理及结构:参见图1,本锯齿形流道单向压电微泵的组成包括泵体1、上层泵盖8、下层驱动装置的PDMS柔性薄膜2和压电陶瓷片3,在泵体上开有泵腔4、进口腔6、出口腔10、进口锯齿形流道5和出口锯齿形流道11;泵盖8上开有进口7和出口9;泵体1与泵盖8键合在一起,泵体1与PDMS薄膜2采用不可逆粘贴法粘结在一起,压电陶瓷片3用粘结剂固定在PDMS圆形沉槽内,粘结剂为液态PDMS。泵盖8材料为Pyrex7740玻璃或厚膜光阻SU-8。泵体1材料为硅片或厚膜光阻SU-8。In a preferred embodiment of the present invention, the working principle and structure of the present invention are further described in conjunction with the accompanying drawings: Referring to Fig. 1, the composition of the zigzag channel unidirectional piezoelectric micropump includes a pump body 1, an upper pump cover 8, a lower drive The PDMS flexible film 2 and the piezoelectric ceramic sheet 3 of the device have a pump chamber 4, an inlet chamber 6, an outlet chamber 10, an inlet zigzag flow channel 5 and an outlet zigzag flow channel 11 on the pump body; There are inlet 7 and outlet 9; the pump body 1 and the pump cover 8 are bonded together, the pump body 1 and the PDMS film 2 are bonded together by an irreversible pasting method, and the piezoelectric ceramic sheet 3 is fixed on the PDMS circular sink with an adhesive. In the tank, the binder is liquid PDMS. The pump cover 8 is made of Pyrex7740 glass or thick film photoresist SU-8. The pump body 1 is made of silicon wafer or thick film photoresist SU-8.

参见图3、图5和图6,本实施例的锯齿形流道5、11主要结构参数包括:深度H、宽度B、锥角θ、扩散角α和长度L等,此锯齿形流道在扩张方向(横截面面积在流体流动方向上逐渐扩大)和收缩方向(横截面面积在流体流动方向上逐渐缩小)对流体阻力不同,造成压力损失不同,当将此锯齿形流道不对称置于微泵泵腔4两侧,通过具体试验证明,微泵能达到泵送目的。Referring to Fig. 3, Fig. 5 and Fig. 6, the main structural parameters of the zigzag flow channel 5, 11 in this embodiment include: depth H, width B, cone angle θ, diffusion angle α and length L, etc., the zigzag flow channel is in The expansion direction (the cross-sectional area gradually expands in the direction of fluid flow) and the contraction direction (the cross-sectional area gradually decreases in the direction of fluid flow) have different fluid resistances, resulting in different pressure losses. When the zigzag flow channel is placed asymmetrically The two sides of the pump cavity 4 of the micropump have been proved by specific tests that the micropump can achieve the purpose of pumping.

参见图3和图4,本实施例的工作原理:Referring to Fig. 3 and Fig. 4, the working principle of this embodiment:

当在压电陶瓷片导线两端施加一交流正弦波信号时,微泵能实现定向运送功能,可将微泵分为两个半周期进行分析。当压电陶瓷片3向下运动时,带动PDMS薄膜2向下运动,此时泵腔4体积增大,微泵进入“供给模式”,流体同时从锯齿形进、出口流道5、11流入泵腔,但是,由于锯齿形进、出口流道5、11在泵腔4两侧不对称设置,出口流道11对流体产生的阻力大些,因而通过进口流道5流入泵腔4的流量要大于通过出口流入的流量。当压电陶瓷片3向上运动时,带动PDMS薄膜2向上运动,此时泵腔4体积减小,微泵进入“泵模式”,流体同时从锯齿形进、出口流道5、11流出泵腔4,由于锯齿形进、出口流道5、11在泵腔4两侧不对称设置,进口流道5对流体产生的阻力大些,因而通过出口流道11流出泵腔4的流量要大于通过进口流出的流量。When an AC sine wave signal is applied to both ends of the piezoelectric ceramic sheet wire, the micropump can realize the function of directional delivery, and the micropump can be divided into two half-cycles for analysis. When the piezoelectric ceramic sheet 3 moves downward, it drives the PDMS film 2 to move downward. At this time, the volume of the pump chamber 4 increases, and the micropump enters the "supply mode", and the fluid flows in from the zigzag inlet and outlet channels 5 and 11 at the same time. However, since the sawtooth-shaped inlet and outlet channels 5 and 11 are asymmetrically arranged on both sides of the pump cavity 4, the outlet channel 11 has a greater resistance to the fluid, so the flow that flows into the pump cavity 4 through the inlet channel 5 be greater than the flow inflow through the outlet. When the piezoelectric ceramic sheet 3 moves upward, it drives the PDMS film 2 to move upward. At this time, the volume of the pump chamber 4 decreases, and the micropump enters the "pump mode", and the fluid flows out of the pump chamber from the zigzag inlet and outlet channels 5 and 11 at the same time. 4. Since the zigzag inlet and outlet channels 5 and 11 are asymmetrically arranged on both sides of the pump chamber 4, the inlet channel 5 has greater resistance to the fluid, so the flow out of the pump chamber 4 through the outlet channel 11 is greater than that through the pump chamber 4. Inlet and outflow traffic.

综上所述,微泵经过一个工作周期,流体自进口流道5流入泵腔4,从出口流道11流出泵腔4,实现了定向泵送。In summary, after a working cycle of the micropump, the fluid flows into the pump chamber 4 from the inlet channel 5 and flows out of the pump chamber 4 from the outlet channel 11, realizing directional pumping.

Claims (5)

1.一种锯齿形流道单向压电微泵,包括泵体(1)、泵盖(8)和驱动装置,其特征在于:1. A zigzag flow channel unidirectional piezoelectric micropump, comprising a pump body (1), a pump cover (8) and a drive unit, is characterized in that: a.所述泵体(1)上开有一个进口腔(6)、一个泵腔(4)和一个出口腔(10),所述泵腔(4)与进口腔(6)和出口腔(10)之间分别由一条进口锯齿形流道(5)和出口锯齿形流道(11)沟通;a. The pump body (1) has an inlet cavity (6), a pump chamber (4) and an outlet cavity (10), and the pump cavity (4) is connected with the inlet cavity (6) and the outlet cavity ( 10) are respectively communicated by an inlet zigzag flow channel (5) and an outlet zigzag flow channel (11); b.所述泵体(1)与泵盖(8)键合成一体,泵盖(8)上有进口(7)和出口(9)分别接通泵体(1)的进口腔(6)和出口腔(10);b. The pump body (1) is integrated with the pump cover (8), and the inlet (7) and outlet (9) on the pump cover (8) are respectively connected to the inlet (6) and Outlet mouth (10); c.所述驱动装置的结构是:一片柔性薄膜(2)粘贴在所述泵体(1)的下面,所述柔性薄膜(2)的下面正对准所述泵腔(4)的下方,粘贴一片压电陶瓷片(3)。c. The structure of the driving device is: a piece of flexible film (2) is pasted on the bottom of the pump body (1), and the bottom of the flexible film (2) is directly aligned with the bottom of the pump chamber (4), Paste a piezoelectric ceramic sheet (3). 2.根据权利要求1所述的锯齿形流道单向压电微泵,其特征在于所述进口锯齿形流道(5)沿进口腔(6)至泵腔(4)方向呈扩散形状,而所述出口锯齿形流道(11)沿泵腔(4)至出口腔(10)方向呈扩散形状。2. The unidirectional piezoelectric micropump with zigzag channel according to claim 1, characterized in that the inlet zigzag channel (5) is in a diffuse shape along the direction from the inlet cavity (6) to the pump cavity (4), The outlet zigzag flow channel (11) is in a diffuse shape along the direction from the pump chamber (4) to the outlet chamber (10). 3.根据权利要求1所述的锯齿形流道单向压电微泵,其特征在于所述柔性薄膜(2)采用聚二甲基硅氧烷薄膜。3. The unidirectional piezoelectric micropump with zigzag flow channel according to claim 1, characterized in that said flexible film (2) adopts polydimethylsiloxane film. 4.根据权利要求1所述的锯齿形流道单向压电微泵,其特征在于所述泵盖(8)的材料为Pyrex7740玻璃或厚膜光阻SU-8。4. The unidirectional piezoelectric micropump with zigzag channel according to claim 1, characterized in that the material of the pump cover (8) is Pyrex7740 glass or thick film photoresist SU-8. 5.根据权利要求1所述的锯齿形流道单向压电微泵,其特征在于所述泵体(1)的材料为硅片或厚膜光阻SU-8。5. The unidirectional piezoelectric micropump with zigzag channel according to claim 1, characterized in that the material of the pump body (1) is silicon wafer or thick film photoresist SU-8.
CNA2008102039621A 2008-12-04 2008-12-04 Sawtooth shape flow passage one-way piezoelectric micropump Pending CN101424262A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
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CN102312822A (en) * 2011-03-24 2012-01-11 南京航空航天大学 Rotary traveling wave valveless piezoelectric driving pump
CN102539617A (en) * 2010-12-27 2012-07-04 中国科学院大连化学物理研究所 Micro-fluidic driving pump and application thereof
CN102678526A (en) * 2011-03-14 2012-09-19 南开大学 Travelling-wave valveless piezoelectric micropump of multistage diffusion micro-flow pipeline
CN103170265A (en) * 2012-12-21 2013-06-26 江苏大学 Piezoelectric micro-mixer
CN104832404A (en) * 2015-05-13 2015-08-12 长春工业大学 Piezoelectric micropump based on PDMS (Polydimethylsiloxane)
CN105736330A (en) * 2016-02-02 2016-07-06 河南工业大学 Medical micro-injection parallel micro-pump
CN105864004A (en) * 2016-02-03 2016-08-17 河南工业大学 Micro-injection series micropump
CN111677655A (en) * 2020-06-23 2020-09-18 东北电力大学 A unidirectional microfluidic pump powered by polyurethane material
CN112040723A (en) * 2020-08-17 2020-12-04 武汉第二船舶设计研究所(中国船舶重工集团公司第七一九研究所) Integrated micro radiator and radiating system
CN114260033A (en) * 2021-12-20 2022-04-01 大连理工大学 Multifunctional and integrated micro-fluid oscillatory flow generating device based on micro-fluidic chip
CN116116474A (en) * 2023-03-23 2023-05-16 京东方科技集团股份有限公司 Micropump array device and method of manufacturing the same
CN120193983A (en) * 2025-05-27 2025-06-24 湖南大学 Valveless piezoelectric micropump based on lead-free piezoelectric ceramics

Cited By (16)

* Cited by examiner, † Cited by third party
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CN102539617A (en) * 2010-12-27 2012-07-04 中国科学院大连化学物理研究所 Micro-fluidic driving pump and application thereof
CN102539617B (en) * 2010-12-27 2015-04-15 中国科学院大连化学物理研究所 Micro-fluidic driving pump and application thereof
CN102678526A (en) * 2011-03-14 2012-09-19 南开大学 Travelling-wave valveless piezoelectric micropump of multistage diffusion micro-flow pipeline
CN102312822A (en) * 2011-03-24 2012-01-11 南京航空航天大学 Rotary traveling wave valveless piezoelectric driving pump
CN103170265A (en) * 2012-12-21 2013-06-26 江苏大学 Piezoelectric micro-mixer
CN103170265B (en) * 2012-12-21 2016-04-27 江苏大学 A kind of Piezoelectric micro-mixer
CN104832404A (en) * 2015-05-13 2015-08-12 长春工业大学 Piezoelectric micropump based on PDMS (Polydimethylsiloxane)
CN105736330A (en) * 2016-02-02 2016-07-06 河南工业大学 Medical micro-injection parallel micro-pump
CN105864004A (en) * 2016-02-03 2016-08-17 河南工业大学 Micro-injection series micropump
CN111677655A (en) * 2020-06-23 2020-09-18 东北电力大学 A unidirectional microfluidic pump powered by polyurethane material
CN112040723A (en) * 2020-08-17 2020-12-04 武汉第二船舶设计研究所(中国船舶重工集团公司第七一九研究所) Integrated micro radiator and radiating system
CN112040723B (en) * 2020-08-17 2022-10-28 武汉第二船舶设计研究所(中国船舶重工集团公司第七一九研究所) Integrated micro radiator and radiating system
CN114260033A (en) * 2021-12-20 2022-04-01 大连理工大学 Multifunctional and integrated micro-fluid oscillatory flow generating device based on micro-fluidic chip
CN116116474A (en) * 2023-03-23 2023-05-16 京东方科技集团股份有限公司 Micropump array device and method of manufacturing the same
CN120193983A (en) * 2025-05-27 2025-06-24 湖南大学 Valveless piezoelectric micropump based on lead-free piezoelectric ceramics
CN120193983B (en) * 2025-05-27 2025-09-23 湖南大学 Valveless piezoelectric micropump based on leadless piezoelectric ceramic wafer

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