CN101406957A - Batting faceplate of golf club head with double-layer powder metallurgy structure and manufacturing method thereof - Google Patents
Batting faceplate of golf club head with double-layer powder metallurgy structure and manufacturing method thereof Download PDFInfo
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- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 17
- 238000004519 manufacturing process Methods 0.000 title abstract description 10
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 70
- 239000000956 alloy Substances 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000000843 powder Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
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- 238000005469 granulation Methods 0.000 claims description 4
- 230000003179 granulation Effects 0.000 claims description 4
- 238000005245 sintering Methods 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 238000005275 alloying Methods 0.000 claims 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000005520 cutting process Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 229910002065 alloy metal Inorganic materials 0.000 abstract description 7
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- 238000000926 separation method Methods 0.000 abstract description 5
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000035939 shock Effects 0.000 abstract description 3
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明是一种设有双层粉末冶金结构的高尔夫球杆头的击球面板及其制法,是指一种能维持击球时应有强度及反弹力,又有吸震功能且可延长使用寿命的高尔夫球杆头。The present invention relates to a golf club head hitting face plate with a double-layer powder metallurgy structure and its manufacturing method. Longevity of golf club heads.
背景技术 Background technique
高尔夫球风行全世界,而且目前已逐渐成为一种普及的运动,由于高尔夫球的盛行,所以不仅是专业高尔夫球运动员,甚至一般将高尔夫球视为休闲活动的业余玩家对于高尔夫球用具的要求也愈来愈高,尤其对于高尔夫球杆的功能与质感则有更高的期望。Golf is popular all over the world, and has gradually become a popular sport at present. Due to the popularity of golf, not only professional golf players, but even amateur players who generally regard golf as leisure activities have the same requirements for golf equipment. Higher and higher, especially for the function and texture of golf clubs, there are higher expectations.
因此球杆头制造商无不针对使用者的需求进行研究开发,特别是球体碰撞的击球面板,当然也成为制造商研究与开发的对象,一般的击球面板由于直接与球碰撞,因此需要能承受击球瞬间与球之间产生的作用力与反弹力,让打击者容易掌握球飞行的方向与距离,然而,一般的击球面板通常是由一金属板材包括合金板材所制成,当打击面板碰撞到球体时,所产生的震动会传递到打击者的手部,而让打击者感到不适,有鉴于此,许多业者以期达到改良上述的缺点,不断的进行研发与设计,如台湾专利公告第550106号“高尔夫杆头的接合方法”与台湾专利公告第M315595号“高尔夫杆头的接合构造”,该两专利案的主要目的是利用相异的两种材质结合成为一击球面板,例如:合金不锈钢板材、钛合金板材,以达到其预设的效果,然而其两种相异材质的第一板材与第二板材主要是经由爆炸焊接方式将其接合而成一击球面板,然后再将击球面板以硬焊方式于真空焊接箱与高尔夫球杆头本体进行焊接固定完成球杆头成品;前述的硬焊接合固定方式,除接合成本高、量产性差外,当高尔夫球杆头的击球面板长时间与球体碰撞时,因受到应力的作用而使该击球面板产生变形,进而使该相异的两种板材容易因变形而从相接合处分离松动,使得高尔夫球杆头的使用寿命因此缩短,所以有进一步改良的必要。Therefore, club head manufacturers are all researching and developing according to the needs of users, especially the ball hitting panel that collides with the ball, of course, has also become the research and development object of the manufacturer. The general ball hitting panel needs to be able to directly collide with the ball. Bear the action force and rebound force generated between the moment of hitting the ball and the ball, so that the batter can easily grasp the direction and distance of the ball's flight. However, the general hitting panel is usually made of a metal plate including an alloy plate. When hitting When the panel collides with the sphere, the vibration generated will be transmitted to the batter's hand, making the batterer feel uncomfortable. In view of this, many companies continue to carry out research and development and design in order to improve the above shortcomings, such as the Taiwan patent announcement No. 550106 "Joint Method of Golf Club Head" and Taiwan Patent Publication No. M315595 "Joint Structure of Golf Club Head". : alloy stainless steel plate, titanium alloy plate, to achieve its preset effect, but the first plate and the second plate of the two different materials are mainly bonded by explosive welding to form a batting panel, and then The hitting face plate is welded and fixed in the vacuum welding box and the golf club head body by brazing to complete the finished club head; the aforementioned brazing and fixing method, in addition to high joint cost and poor mass production, is not suitable for golf club heads. When the batting panel collides with the ball for a long time, the batting panel is deformed due to the effect of stress, and then the two different plates are easily separated and loosened from the joint due to deformation, so that the golf club head Therefore, the service life is shortened, so there is a need for further improvement.
发明内容Contents of the invention
本发明人有鉴于前述高尔夫球杆头与击球面板的相异两板材接合成本高、量产性差,且容易因与球体碰撞而变形,因而造成该接合处分离松动的缺点。因此,本发明的主要目的在提供一种以低成本将击球面板焊固于球头本体上,例如:氩焊、电离子焊接PLASMA等,即可完成一种能维持应有击球时的强度及反弹力,且又能增加吸震功能且不会因与球体碰撞而造成分离松动,进而延长高尔夫球杆头的使用寿命的高尔夫球杆头的击球面板。The present inventors have faced the disadvantages of high cost, poor mass production, and easy deformation due to collision with the ball, resulting in loose separation of the joint between the golf club head and the ball striking face plate. Therefore, the main purpose of the present invention is to provide a low-cost welding of the hitting panel on the ball head body, for example: argon welding, ion welding PLASMA, etc., can complete a kind of ball that can maintain the proper hitting time. Strength and resilience, and can increase the shock absorption function and will not cause separation and loosening due to collision with the ball, thereby prolonging the service life of the golf club head.
基于上述目的,本发明的主要技术手段是提供一种设有双层粉末冶金结构的高尔夫球杆头的击球面板制法,其步骤包括:Based on the above-mentioned purpose, the main technical means of the present invention is to provide a method for manufacturing a ball striking face plate of a golf club head with a double-layer powder metallurgy structure, the steps of which include:
A.将刚性较强合金金属粉末与刚性较弱合金金属粉末分别混加塑料粒经捏合机加热,均匀混合完成造粒的两种射出材料;A. The alloy metal powder with stronger rigidity and the alloy metal powder with weaker rigidity are respectively mixed with plastic pellets, heated by a kneader, and evenly mixed to complete the two injection materials of granulation;
B.同时将该两种不同的射出材料以双模具及双螺杆射出成型专用机,完成一硬质合金层与软质合金层的双层合金生密件;B. Simultaneously use the two different injection materials with a special double-mold and twin-screw injection molding machine to complete a double-layer alloy raw material with a hard alloy layer and a soft alloy layer;
C.将硬质合金层与软质合金层的双层合金生密件,经由1100℃至1400℃高温烧结与脱胶的程序,成型出一双层结构的击球面板;C. Forming a double-layer batting faceplate by sintering and degumming at a high temperature of 1100°C to 1400°C for the double-layer alloy raw material of the hard alloy layer and the soft alloy layer;
D.将击球面板与高尔夫球杆头本体接合并进行下一步加工的作业。D. Joining the ball striking panel with the golf club head body and performing the next step of processing.
此外,本发明又提供一种设有双层粉末冶金结构的高尔夫球杆头的击球面板,其是由刚性较强合金粉末所形成硬质合金层以及一刚性较弱合金金属粉末所形成软质合金层所形成的双层结构的击球面板。In addition, the present invention also provides a ball striking faceplate of a golf club head with a double-layer powder metallurgy structure, which is a hard alloy layer formed by a stronger alloy powder and a soft alloy layer formed by a weaker alloy metal powder. Hitting panels with a double-layer structure formed of high-quality alloy layers.
实施上述技术手段以后,本发明可达到的具体效果为:After implementing above-mentioned technical means, the concrete effect that the present invention can reach is:
1.当击球面板与球头本体接合时,可以低成本、量产性佳的焊接方式焊固。1. When the batting panel is joined to the ball head body, it can be welded in a low-cost, mass-producible welding method.
2.当该击球面板与球体碰撞时,硬质合金层可提供该击球面板击球时应有的强度与反弹力,增加球体飞行的距离,而软质合金层,可吸收击球时产生的震动能量,并可减少打击者的不适感,提升挥杆击球时的实用性与及耐用度。2. When the batting panel collides with the ball, the hard alloy layer can provide the strength and rebound force that the batting panel should have when hitting the ball, increasing the flying distance of the ball, while the soft alloy layer can absorb the impact when hitting the ball. The vibration energy generated can reduce the discomfort of the striker, and improve the practicality and durability of the swing.
3.当该击球面板长时间与球体碰撞时,该硬质合金层与软质合金层在制造成型时就已经透过烧解程序结合为一,所以不会分离松动,可延长高尔夫球杆头的使用寿命。3. When the hitting panel collides with the ball for a long time, the cemented carbide layer and the soft alloy layer have been combined into one through the burning process during manufacturing and molding, so they will not be separated and loosened, and the golf club can be extended life of the head.
附图说明 Description of drawings
图1是本发明的立体图。Fig. 1 is a perspective view of the present invention.
图2是本发明的侧面剖视图。Figure 2 is a side sectional view of the present invention.
图3是本发明的一实施例侧面剖视图。Fig. 3 is a side sectional view of an embodiment of the present invention.
图4是本发明与高尔夫球杆头接合的剖视图。Figure 4 is a cross-sectional view of the present invention engaged with a golf club head.
图5是本发明一实施例的硬质合金层外表面的平面图。Fig. 5 is a plan view of the outer surface of the cemented carbide layer according to an embodiment of the present invention.
图6是本发明一实施例的硬质合金层内表面的平面图。Fig. 6 is a plan view of the inner surface of the cemented carbide layer according to an embodiment of the present invention.
图7是本发明一实施例的软质合金层外表面的平面图。Fig. 7 is a plan view of the outer surface of the soft alloy layer according to an embodiment of the present invention.
图8是本发明一实施例的软质合金层内表面的平面图。Fig. 8 is a plan view of the inner surface of the soft alloy layer according to an embodiment of the present invention.
图9是本发明另一实施例的一角度的立体分解图。Fig. 9 is a perspective exploded view of another embodiment of the present invention.
图10是本发明另一实施例的另一角度的立体分解图。Fig. 10 is an exploded perspective view from another angle of another embodiment of the present invention.
图11是本发明与另一高尔夫球杆头接合的剖视图。11 is a cross-sectional view of the present invention engaged with another golf club head.
【主要组件符号说明】[Description of main component symbols]
10--硬质合金层 11--外表面10--
12--内表面 121--凸肋12--
20--软质合金层 21--外表面20--
211--刻槽 22--内表面211--
具体实施方式 Detailed ways
请参看图1至图4所示,本发明所提供的设有双层粉末冶金结构的高尔夫球杆头的击球面板,其具有由一硬质合金层10以及一软质合金层20所组成的双层结构,该双层结构可以不同形状及不同厚度分布的合金层所组成,并可运用在各种不同材质的球头本体上,当球头本体为不锈钢材质时,该硬质合金层10,较佳的材质,例如:17-4PH合金粉末所组成,而该软质合金层20,较佳的材质,例如:304合金粉末所组成,前述软质合金层20的比重较硬质合金层10的低。Please refer to Fig. 1 to Fig. 4, the ball striking faceplate of the golf club head provided by the present invention is provided with a double-layer powder metallurgy structure, which has a
该双层结构的硬质合金层10与软质合金层20是以刚性较强的合金粉末与刚性较弱的合金粉末分别混加塑料粒经捏合机加热,均匀混合完成造粒的两种射出材料所制成;同时将两种不同的射出材料以双模具及双螺杆射出成型专用机完成一硬质合金层与软质合金层的双层合金生密件,再经由烧结与脱胶的程序,成型出一双层结构的击球面板,然后击球面板与高尔夫球杆头本体焊固接合;该硬质合金层10可提供该击球面板应有击球时强度与反弹力,而软质合金层20可吸收击球时产生的震动能量,使得击球面板达到吸震的效果,此外,该双层结构的击球面板在长时间与球体碰撞也不会造成分离松动,延长高尔夫球杆头的使用寿命。The
请参看图5及图6所示,其是本发明的一实施例硬质金合层10结构,其中图5是显示该硬质合金层10的外表面11是呈现粗糙状;而图6是显示该硬质合金层10的内表面12为光滑状。Please refer to Fig. 5 and Fig. 6, which is the structure of the
请附加参看图7及8所示,其是本发明的一实施例软质合金层20结构,其中图7显示该软质合金层20的外表面21具有与球头本体焊接加工完成的数条刻槽211,以在击球时增加软质合金层20的外表面21与球体之间的摩擦力,使得打击者更容易掌握并控制击球方向;而图8显示该软质合金层20的内表面22亦具有与该硬质合金层10的外表面11相同的粗糙结构,以使得该硬质合金层10与软质合金层20在成型时能够更紧密地结合。Please also refer to Figures 7 and 8, which are the structure of the
请参看图9及图10所示,其是本发明的另一实施例,本实施例大致与上述实施例相同,其不同之处在于该硬质合金层10的内表面12设有数条凸肋121,而该凸肋121可呈环状或直线状,藉由该凸肋121的设置可增加高尔夫球杆头碰撞球体的反弹系数。Please refer to FIG. 9 and FIG. 10 , which is another embodiment of the present invention. This embodiment is roughly the same as the above embodiment, except that the
上述本发明提供一种设有双层粉末冶金结构的高尔夫球杆头的击球面板制法,其步骤包括:The above-mentioned present invention provides a method for manufacturing a ball striking faceplate of a golf club head with a double-layer powder metallurgy structure, the steps of which include:
A.将刚性较强合金金属粉末与刚性较弱合金金属粉末分别混加塑料粒经捏合机加热,均匀混合完成造粒的两种射出材料;A. The alloy metal powder with stronger rigidity and the alloy metal powder with weaker rigidity are respectively mixed with plastic pellets, heated by a kneader, and evenly mixed to complete the two injection materials of granulation;
B.同时将该两种不同的射出材料以双模具及双螺杆射出成型专用机,完成一硬质合金层与软质合金层的双层合金生密件;B. Simultaneously use the two different injection materials with a special double-mold and twin-screw injection molding machine to complete a double-layer alloy raw material with a hard alloy layer and a soft alloy layer;
C.将硬质合金层与软质合金层的双层合金生密件,经由1100℃至1400℃高温烧结与脱胶的程序,成型出一双层结构的击球面板;C. Forming a double-layer batting faceplate by sintering and degumming at a high temperature of 1100°C to 1400°C for the double-layer alloy raw material of the hard alloy layer and the soft alloy layer;
D.将击球面板与高尔夫球杆头本体接合并进行下一步加工的作业。D. Joining the ball striking panel with the golf club head body and performing the next step of processing.
请参看图11所示,本发明亦可运用于木杆头的击球面板,或者是其它高尔夫球杆头的击球面板。Please refer to FIG. 11 , the present invention can also be applied to the ball striking faceplate of the wood club head, or the ball striking faceplate of other golf club heads.
综上所述,本发明是藉由该软质合金层增加吸震效果,提高打击者击球时的舒适度,再者,藉由硬质合金层以维持原有强度与反弹力,此外,该双层结构的击球面板在长时间与球体碰撞下也不会造成分离松动,延长高尔夫球杆头的使用寿命,因此,可大幅提升高尔夫球杆头的实用性及耐用度,再者,该双层结构合金层的母质皆与球头本体材质相同,易于低成本焊接并且量产性佳,所以本发明具有显著且具体的功效增进,故已具备产业实用性、新颖性及创造性,并符合专利法要求,因此特此提出申请。In summary, the present invention uses the soft alloy layer to increase the shock-absorbing effect and improve the batter's comfort when hitting the ball. Moreover, the hard alloy layer maintains the original strength and rebound force. In addition, the The double-layer structure of the hitting panel will not cause separation and loosening under long-term collision with the ball, prolonging the service life of the golf club head. Therefore, the practicability and durability of the golf club head can be greatly improved. Furthermore, the The parent material of the double-layer structure alloy layer is the same as the material of the ball head body, which is easy to weld at low cost and has good mass production. Therefore, the present invention has significant and specific effect enhancement, so it has industrial applicability, novelty and creativity, and meets the requirements of The patent law requires that an application is hereby filed.
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| US10343034B2 (en) | 2016-12-19 | 2019-07-09 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US10857430B2 (en) | 2016-12-19 | 2020-12-08 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US11161020B2 (en) | 2016-12-19 | 2021-11-02 | Karsten Manufacturing Corporation | Localized milled golf club face |
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| US10596423B2 (en) | 2016-12-19 | 2020-03-24 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US10857430B2 (en) | 2016-12-19 | 2020-12-08 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US10905924B2 (en) | 2016-12-19 | 2021-02-02 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US11161020B2 (en) | 2016-12-19 | 2021-11-02 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US11278774B2 (en) | 2016-12-19 | 2022-03-22 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US11541285B2 (en) | 2016-12-19 | 2023-01-03 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US11717731B2 (en) | 2016-12-19 | 2023-08-08 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US12083394B2 (en) | 2016-12-19 | 2024-09-10 | Karsten Manufacturing Corporation | Localized milled golf club face |
| US12179071B2 (en) | 2016-12-19 | 2024-12-31 | Karsten Manufacturing Corporation | Localized milled golf club face |
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