Task of the present invention is to further develop known method, makes it easy to regulate equally distributed coarse-grain concentration in the nuclear fuel sintered matter micromechanism.
In order to solve this task, can adopt following creative method: be about to the urania material powder, urania-plutonium oxide raw material powder mixture, uranium-plutonium oxide mixed crystal material powder briquet, and under 1000 ℃ to 1400 ℃ sintering temperature, earlier in oxidizing atmosphere, then in reducing atmosphere, heat treatment contains in crystalline phase can survey U in the scope
4O
9Or (U, P
U)
4O
9The briquetting of crystalline phase just can be prepared the oxide fuel sintered body.It is characterized in that material powder and/or briquetting are being lower than under the sintering temperature of sintering temperature, then preroast in the oxidizing atmosphere of oxidability is arranged, to generate U
4O
9Or (U, P
U)
4O
9Crystalline phase in the cooling atmosphere of inertia or oxidisability, is keeping U then
4O
9Or (U, P
u)
4O
9Under the constant prerequisite of crystalline phase, be cooled to earlier be lower than the initial temperature of sintering temperature, under same prerequisite, in inertia or oxidisability heating atmosphere, be heated to sintering temperature again.
Thermal treatment and the thermal treatment of briquetting in the sintering process in later stage in the preroast process of material powder or briquetting is irrelevant.Like this, can be with the U in material powder or the briquetting by preroast
4O
9Or (U, P
U)
4O
9The concentration of crystalline phase is adjusted to desirable numerical value very accurately, thereby can correspondingly accurately regulate the concentration by coarse-grain in the prepared oxide-nuclear fuel sintered matter microstructure of sintering.Just can on purpose change its plasticity by the distribution ratio of regulating two kinds of grain sizes in the oxide-nuclear fuel sintered matter.When using by fuel rod that this sintered compact constituted in the reactor, its plasticity is significant for the mechanical interaction of rod and shell.Rise to sintering temperature from initial temperature during the briquetting heating and do not need one period special hold-up time.
Method of the present invention can adopt following method and measure to improve its flexibility and economy.
The preroast of material powder will reach the U that generates at least 20 weight %
4O
9Or (U, P
u)
4O
9Crystalline phase is converted into U fully
4O
9Or (U, P
u)
4O
9Crystalline phase is better.After the material powder of preroast is cooled to initial temperature, can mix mutually with an amount of material powder, mixed proportion is for making U in the mixture
4O
9Or (U, P
u)
4O
9The content of crystalline phase is at least 20 weight %, and material powder also can first briquet, and prebake burns the U that generates at least 20 weight % again
4O
9Or (U, P
u)
4O
9Crystalline phase preferably is converted into these crystalline phases fully.The atmosphere of material powder and/or briquetting preroast is the oxidizing atmosphere with oxidability, in this atmosphere, except generating U
4O
9Or (U, P
u)
4O
9Outside the crystalline phase, also generate crystalline phase and can survey the interior U of scope
3O
8Or (U, P
u)
3O
8Crystalline phase.Calcination atmosphere is the mixed gas of 1 atmospheric pressure carbon dioxide or nitrogen and oxygen, preferably selects air for use.The initial temperature of roasting is 20 ℃~30 ℃, is that initial temperature is better with the environment temperature.Optional 70~400 ℃ of sintering temperature, the preroast time elects 10 minutes as~6 hours, also optional 70 ℃~200 ℃ of sintering temperature, the preroast time is selected 10 minutes to 2 hours, also optional 200 ℃~400 ℃ of sintering temperature, the preroast time selects 10 minutes~and 30 minutes.
Urania and/or uranium, plutonium oxide mixed crystal material powder also can prepare being higher than under the sintering temperature, and cooling in an inert atmosphere earlier, and then preroast in the oxidisability calcination atmosphere is from reaching ceiling temperature, till reaching lower limit temperature.In cooling atmosphere, be cooled to initial temperature then.The ceiling temperature of preroast is elected 170 ℃~280 ℃ as, and 250 ℃ better, and lower limit temperature is elected 120 ℃~150 ℃ as, and 130 ℃ better.Material powder between the upper and lower limit temperature during preroast initial cooling velocity be 10 ℃/assign to 20 ℃/minute, stopping cooling velocity is 0.1 ℃/minute.In the calcination atmosphere of reactor, be fluidization during the material powder roasting, and by being cooled to lower limit temperature with the heat exchange of reacting the cooling agent (preferably selecting water) in the chuck from ceiling temperature.
The initial temperature of sending into the cooling medium of reactor jacket is 20 ℃ to 30 ℃, preferably environment temperature.Cooling atmosphere can adopt nitrogen, rare gas, and the mist of the mist of carbon dioxide and oxygen or nitrogen and oxygen selects air better.Pressure is 1 atmospheric pressure.Heating atmosphere adopts rare gas, and nitrogen and/or carbon dioxide, pressure are 1~1.5 crust.
In 1000 ℃ to 1400 ℃ sintering range, finish the heat treated oxidizing atmosphere of briquetting, can use the potpourri of carbon dioxide or carbon dioxide and oxygen, also available air, the pressure of oxidizing atmosphere is generally an atmospheric pressure.Next step reducing atmosphere of heat-treating in 1000 ℃ to 1400 ℃ temperature ranges can be used hydrogen, or the potpourri of hydrogen and a kind of inert gas (for example nitrogen or rare gas), and its pressure also is an atmospheric pressure.The processing time (sintering time) of briquetting in oxidizing atmosphere is generally 15 minutes to 2 hours in 1000 ℃ to 1400 ℃ sintering range, and the heat treatment time in reducing atmosphere (recovery time) is chosen as 15 minutes to 1 hour usually thereafter.
The U that obtains by preroast in material powder or the briquetting
4O
9Or (U, P
U)
4O
9Crystalline phase and U
3O
8-or (U, P
U)
3O
8The concentration of crystalline phase can (be seen " Solid State Communications " with roentgen's diffractometry method, the 5th volume, the 349-352 page or leaf, 1967) or the neutron diffraction measuring method (see " Le Journal de Physique ", the 25th volume, the 431-439 page or leaf, 1964) lattice paprmeter of measuring this briquetting is determined.
The present invention and advantage thereof can be illustrated in greater detail by following example: all example all adopts the UO that makes by so-called AUC process
2Make material powder.This AUC process is seen and is set forth in " Ge Meilin handbook of inorganic chemistry ", uranium, ancillary volume A3,1981,101 pages to 104 pages.In the material powder of example 1 to 8, its oxygen/uranium, namely the O/U ratio is 2.10, the O/U ratio is 2.0 in the example 9.
In example 1 and 2, material powder is preroast under an atmospheric calcination atmosphere in special roaster, is cooled to 20 ℃ of environment temperatures after the preroast in an atmospheric cooling atmosphere, then briquet.Briquetting is heated to sintering temperature in pressure is the heating atmosphere of 1 bar in sintering furnace, and in oxidizing atmosphere sintering, then in same stove, in reducing atmosphere, reduce, be cooled to again at last environment temperature.Table 1 has provided the process conditions of example 1 and 2, coarse-grain and thin brilliant concentration in crystalline phase concentration that preroast obtains and the oxide-nuclear fuel sintered matter that makes.
The table I
Example 1 example 2
140 ℃ 160 ℃ of sintering temperatures
Roasting time 20 minutes 1 hour
Calcination atmosphere air air
Cooling atmosphere air air
20 weight %, 100 weight % in the material powder of preroast
U
4O
9The concentration of crystalline phase
Heating atmosphere CO
2N
2
Oxidizing atmosphere CO during sintering
2CO
2
1100 ℃ 1100 ℃ of sintering temperatures
Sintering time 1 hour 1 hour
Reducing atmosphere H
2H
2
1100 ℃ 1100 ℃ of reduction temperatures
15 minutes 1 hour recovery time
Oxide nuclear fuel sintering 40% 100%
The concentration of coarse-grain in the body (25 microns)
(continuous table I) example 1 example 2
Oxide nuclear fuel sintering 60% 0%
The concentration of thin brilliant (3-5 micron) in the body
Example 3 and 4 material powder with contain U by the program of example 1 and 2 through what preroast made
4O
9The powder of crystalline phase mixes mutually.The mixed-powder briquet, and make oxide-nuclear fuel sintered matter by the program of example 1 and 2.The table II has provided U in the mixed composition
4O
9The concentration of crystalline phase, coarse-grain and thin brilliant concentration in the share of each mixed composition and the oxide-nuclear fuel sintered matter.
The table II
Example 3 examples 4
Powder 1(crosses 100% 80% through preroast
Material powder) in
U
4O
9The share of crystalline phase
Powder 2(is without preroast 0% 0%
The material powder of crossing) in
U
4O
9The share of crystalline phase
Powder 1 50% 70% in the mixed-powder
Share
Powder 2 50% 30% in the mixed-powder
Share
Oxide nuclear fuel sintering 60% 70%
Coarse-grain in the body (25 microns)
Concentration
Continuous table II example 3 examples 4
Oxide nuclear fuel sintering 40% 30%
Thin brilliant (3-5 in the body
Micron) concentration
Example 5 and 6 material powder elder generation briquet, briquetting is preroast under 1 atmospheric calcination atmosphere in calciner, then in 1 atmospheric cooling atmosphere, be cooled to 20 ℃ of the environment temperatures of initial temperature, then press program further processing in sintering furnace of example 1 and 2.The table III has provided the O/U ratio of briquetting in the example 5 and 6, the process conditions of briquetting preroast, U in the briquetting after the preroast
4O
9Coarse-grain and thin brilliant concentration in the concentration of crystalline phase and the oxide-nuclear fuel sintered matter.
Table III example 5 examples 6
Initial o/u is than 2.12 2.12 in the briquetting
150 ℃ 180 ℃ of sintering temperatures
Roasting time 30 minutes 1 hour 10 minutes
Calcination atmosphere air air
Cooling atmosphere air air
In the briquetting of preroast 20% 100%
U
4O
9The concentration of-crystalline phase
In the oxide-nuclear fuel sintered matter 40% 100%
The concentration of coarse-grain (25 microns)
In the oxide-nuclear fuel sintered matter 60% 0%
The concentration of thin brilliant (3-5 micron)
Can find out to showing III that from the table I coarse-grain and thin brilliant concentration can be adjusted to desirable numerical value in the oxide-nuclear fuel sintered matter in very wide scope.
Example 7 Raw powder in special roaster, preroast under an atmospheric calcination atmosphere, sintering temperature and roasting time are selected by this, namely except generating U
4O
9Crystalline phase also generates U outward
3O
8Crystalline phase.This powder is pressed the program cooling of example 1 and 2 again, briquet, and make oxide-nuclear fuel sintered matter by the method for example 1 and 2.
In the example 8, by the briquetting of material powder compacting, its O/U ratio is 2.12, and preroast under an atmospheric calcination atmosphere in special roaster is except generating U
4O
9Crystalline phase also generates U outward
3O
8Crystalline phase, the program by example 5 and 6 is processed into oxide-nuclear fuel sintered matter with briquetting then.
The table IV has provided the process conditions of material powder or briquetting preroast, U in powder that preroast obtains or briquetting
4O
9Crystalline phase and U
3O
8Coarse-grain and thin brilliant concentration in the concentration of crystalline phase and the oxide-nuclear fuel sintered matter that makes.
The table IV
Example 7 examples 8
150 ℃ 150 ℃ of sintering temperatures
Roasting time 2 hours 2 hours
Calcination atmosphere air air
U
4O
9The concentration of crystalline phase 85% 83%
(in the powder) (in briquetting)
U
3O
8The concentration of crystalline phase 15% 17%
Oxide nuclear fuel sintering 85% 85%
Coarse-grain in the body (25 microns)
Concentration
The continued IV
Example 7 examples 8
Oxide nuclear fuel sintering 15% 15%
Thin brilliant (3-5 in the body
Micron) concentration
The density of the oxide-nuclear fuel sintered matter that makes by example 7 and 8 is 10.26 gram/cubic centimetres, and percentage of open area is 0.85% of its volume.Percentage of open area is the share that can reach the hole on sintered body surface in the sintered body.Thus, ambient gas enters these holes easily on the one hand, and the opposing party aspect gas fission product also is easy to overflow from sintered body.
The density of the sintered body that makes by example 2 is 10.48 gram/cubic centimetres, and percentage of open area is 1.05% of its volume.Compare with this sintered body, the sintered body that makes by example 7 and 8 has lower density and lower percent opening, and its reason is that the sintered body that example 7 and 8 makes is by containing U
3O
8The briquetting processing of crystalline phase.Because percentage of open area is lower, so this sintered body sintered body that the energy force rate example 2 of moisture absorption makes from ambiance is low.In addition, the effusion rate of gas fission product is also low than the sintered body that example 2 makes in nuclear reactor.Therefore, the oxide-nuclear fuel sintered matter that makes by example 7 and 8 was easy to drying before the fuel rod clad of packing into.Moreover they can move the long time in nuclear reactor, and can not form owing to the effusion of gas fission product the pressure that surpasses feasible value in fuel rod.
The material powder that AUC process makes in the example 9 is without reoxidizing, but with temperature be 650 ℃ powder directly from the boiling pool furnace send into reactor, material powder carries out the fluidization cooling with the nitrogen of room temperature (promptly 25 ℃) in reactor, makes it reach a certain ceiling temperature.Reactor is provided with cooling jacket, can feed cooling medium, for example water.After material powder reached ceiling temperature, forming pressure in reactor was that 1.3 crust temperature are 25 ℃ calcination atmosphere, and makes material powder carry out fluidization preroast.Then, material powder is cooled to lower limit temperature by the initial cooling velocity of determining and termination cooling velocity from ceiling temperature.
Reach after the lower limit temperature, be that the nitrogen of 1.3 bar is made the calcination atmosphere in the cooling atmosphere metathesis reactor with pressure again, and make material powder be cooled to initial temperature fully by the water in the continuous replacing reactor jacket, be i.e. 25 ℃ environment temperature.
Be cooled to initial temperature through the material powder of preroast again by example 1 and 2 in through preroast and the such further processing of powder of cooling off.The table V has provided the process conditions of preroast in the reactor, through the U of preroast acquisition
4O
9Coarse-grain and thin brilliant concentration in crystalline phase concentration and the oxide-nuclear fuel sintered matter that makes.
The table V
Example 9
250 ℃ of the ceiling temperatures of material powder preroast
130 ℃ of the lower limit temperatures of material powder preroast
15 ℃/minute of cooling velocity initial values during material powder preroast
0.1 ℃/minute of final value
The calcination atmosphere air
U in the powder of preroast
4O
9100%
The concentration of crystalline phase
Coarse-grain 100% in the oxide-nuclear fuel sintered matter
The concentration of (25 microns)
Thin by brilliant 0% in the oxide-nuclear fuel sintered matter
The concentration of (3-5 micron)
According to example 9, preroast and its preparation process of material powder directly can be linked, that is to say, the preparation process of preroast and material powder can be connected together, thereby save to carrying out the required special heating process of preroast.