CN101293414B - Automatic plastering method and equipment for sheet material - Google Patents
Automatic plastering method and equipment for sheet material Download PDFInfo
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- CN101293414B CN101293414B CN200710040178A CN200710040178A CN101293414B CN 101293414 B CN101293414 B CN 101293414B CN 200710040178 A CN200710040178 A CN 200710040178A CN 200710040178 A CN200710040178 A CN 200710040178A CN 101293414 B CN101293414 B CN 101293414B
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Abstract
本发明提供一种片材自动粘贴方法及其设备,包含:(a)以步进方式提供片材载带;(b)提供待贴片材的支架;(c)检测片材载带上的片材位置,输出片材定位信号;(d)检测该待贴片材的支架的位置,输出支架定位信号;(e)根据该片材定位信号和该支架定位信号,在X轴向和Y轴向移动调整该片材带的位置,绕Z轴旋转调整该片材载带的位置,将支架输送到粘贴位置;(f)将片材从片材载带上剥离,将剥离后的片材粘贴到该支架上;(g)在进行上述剥离和粘贴的同时进行步骤(c)和(d),输出片材定位信号和支架定位信号;在粘贴完成之后,进行步骤(e)至(f),如此重复。在本发明方法中片材定位动作和粘贴动作是并联进行的,改变了已有技术中的串联的动作过程,降低的粘贴周期,提高了生产效率。
The invention provides a sheet material automatic pasting method and its equipment, comprising: (a) providing a sheet material carrier tape in a step-by-step manner; (b) providing a support for the sheet material to be pasted; (c) detecting the Sheet position, output sheet positioning signal; (d) detect the position of the bracket of the sheet to be attached, output bracket positioning signal; (e) according to the sheet positioning signal and the bracket positioning signal, in the X axis and Y Move axially to adjust the position of the sheet tape, rotate around the Z axis to adjust the position of the sheet carrier tape, and transport the bracket to the pasting position; (f) peel the sheet from the sheet carrier tape, and place the peeled sheet (g) carry out step (c) and (d) while carrying out above-mentioned stripping and sticking, output sheet material positioning signal and support positioning signal; After pasting is finished, carry out step (e) to ( f), and so on. In the method of the invention, the sheet material positioning action and the sticking action are carried out in parallel, which changes the series action process in the prior art, reduces the sticking cycle, and improves the production efficiency.
Description
技术领域 technical field
本发明涉及一种片材自动粘贴方法及其设备,具体地说,该方法和设备在步进过程中就能完成精确定位及确保片材剥离载带时的位置精度。The invention relates to a sheet automatic pasting method and its equipment. Specifically, the method and equipment can complete precise positioning and ensure the position accuracy when the sheet is peeled off the carrier tape during the stepping process.
背景技术 Background technique
目前,已知的片材自动精密粘贴设备都使用机械装置或机械手的方式对片材进行定位校准。采用先把片材从载带上剥离,然后检测被剥离片材的位置,再进行位置调整和片材粘贴的工作方式。其大致步骤是:先将卷料片材以步进方式输送到片材剥离工作位置,再由机械装置或机械手抓取和剥离片材,用摄像技术检测片材当前位置,然后用机械装置或机械手调整片材到与支架相对位置一致,最后由该机械装置或机械手进行片材粘贴。这种粘贴方式由于各个动作是串联的,所以粘贴周期较长,生产效率较差。At present, the known automatic precision pasting equipment for sheets all uses a mechanical device or a manipulator to position and calibrate the sheets. It adopts the working method of peeling the sheet from the carrier tape first, then detecting the position of the peeled sheet, and then adjusting the position and sticking the sheet. The general steps are: firstly transport the coiled sheet to the sheet peeling working position in a step-by-step manner, then grab and peel the sheet by a mechanical device or manipulator, use camera technology to detect the current position of the sheet, and then use a mechanical device or The manipulator adjusts the sheet to be consistent with the relative position of the bracket, and finally the mechanical device or the manipulator sticks the sheet. Since each action is connected in series in this pasting method, the pasting cycle is longer and the production efficiency is poor.
发明内容 Contents of the invention
为了克服现有片材的自动粘贴设备,工作周期长,生产效率差的问题,本发明的目的在于提供一种片材自动粘贴方法,该方法能大大降低粘贴周期,提高生产效率。In order to overcome the problems of long working cycle and poor production efficiency of the existing sheet automatic pasting equipment, the purpose of the present invention is to provide a sheet automatic pasting method, which can greatly reduce the pasting cycle and improve production efficiency.
本发明还提供一种实现上述方法的片材自动粘贴设备,该设备能大大降低粘贴周期,提高生产效率。The present invention also provides an automatic sheet pasting device for realizing the above method, which can greatly reduce the pasting cycle and improve production efficiency.
根据上述目的,本发明提供一种片材自动粘贴方法,该方法包含如下步骤:According to above-mentioned purpose, the present invention provides a kind of sheet material automatic pasting method, and this method comprises the following steps:
(a)以步进方式提供片材载带,在该片材载带上,附着有片材;(a) providing a sheet carrier tape on which a sheet is attached in a stepwise manner;
(b)提供待贴片材的支架;(b) Provide a support for the sheet to be attached;
(c)检测片材载带上的片材位置,输出片材定位信号;(c) detecting the position of the sheet on the sheet carrier tape, and outputting a sheet positioning signal;
(d)检测该待贴片材的支架的位置,输出支架定位信号;(d) detecting the position of the bracket of the sheet to be pasted, and outputting a bracket positioning signal;
(e)根据该片材定位信号和该支架定位信号调整该片材载带的位置,从而调整该片材与该支架的相对位置,并将支架输送到固定位置;(e) adjusting the position of the sheet carrier tape according to the sheet positioning signal and the bracket positioning signal, thereby adjusting the relative position of the sheet and the bracket, and transporting the bracket to a fixed position;
(f)将经位置调整的片材从片材载带上剥离;(f) peeling the adjusted sheet from the sheet carrier tape;
(g)将剥离后的片材粘贴到该支架上;(g) pasting the stripped sheet on the support;
(h)在进行上述剥离和粘贴的同时进行上述步骤(c)和(d),以输出片材定位信号和支架定位信号;在粘贴完成之后,进行步骤(e)至(g),如此重复。(h) performing the above-mentioned steps (c) and (d) while carrying out the above-mentioned peeling and sticking, to output the sheet positioning signal and the bracket positioning signal; after the pasting is completed, perform steps (e) to (g), and repeat .
上述的片材自动粘贴方法,其中,步骤(e)中,在X轴向和Y轴向至少移动调整一次该片材载带的位置,绕Z轴至少旋转调整一次该片材载带的位置。The above-mentioned sheet material automatic pasting method, wherein, in step (e), the position of the sheet material carrier tape is adjusted at least once in the X axis and the Y axis direction, and the position of the sheet material carrier tape is adjusted at least once around the Z axis .
上述的片材自动粘贴方法,其中,步骤(f)还包括:在剥离后根据该片材定位信号和该支架定位信号至少再调整一次该片材载带的位置。In the above method for automatically pasting sheets, step (f) further includes: after peeling off, adjusting the position of the sheet carrier tape at least once again according to the sheet positioning signal and the bracket positioning signal.
上述的片材自动粘贴方法,其中,步骤(e)包括在X轴向、Y轴向和绕Z轴这三维中任意取一维或二维或三维调整该片材载带的位置,同时步骤(f)也包括在X轴向、Y轴向和绕Z轴这三维中任意取一维或二维或三维调整该片材载带的位置,满足在两个步骤中的轴向调整中,X轴向、Y轴向和绕Z轴至少被调整过一次。In the above-mentioned sheet material automatic pasting method, wherein, step (e) includes arbitrarily taking one-dimensional or two-dimensional or three-dimensional adjustment of the position of the sheet carrier tape in the three dimensions of the X-axis, the Y-axis and around the Z-axis, and simultaneously step (f) It also includes arbitrarily taking one-dimensional or two-dimensional or three-dimensional adjustment of the position of the sheet carrier tape in the three dimensions of the X-axis, Y-axis and around the Z-axis, satisfying the axial adjustment in the two steps, The X-axis, the Y-axis and around the Z-axis are adjusted at least once.
上述的片材自动粘贴方法,其特征在于,所述片材包括软印刷电路板、标贴、泡绵、丝网。The above method for automatically pasting sheets is characterized in that the sheets include soft printed circuit boards, labels, foam, and silk screens.
根据上述目的,本发明还提供一种片材自动粘贴设备,包括:According to the above-mentioned purpose, the present invention also provides a kind of sheet material automatic pasting equipment, comprising:
片材载带料卷,以卷绕的方式储存片材载带;Sheet carrier tape rolls, which store sheet carrier tape in a coiled manner;
第一调整装置,位于该片材载带料卷的出口端,调整该片材载带的位置;The first adjustment device is located at the exit end of the sheet material carrier tape, and adjusts the position of the sheet material carrier tape;
片材定位摄像头,位于该第一调整装置的后方和片材载带的上方,对位于片材载带上的片材进行位置检测,并输出片材定位信号;The sheet positioning camera is located behind the first adjustment device and above the sheet carrier belt, detects the position of the sheet on the sheet carrier belt, and outputs a sheet positioning signal;
吸料机构,位于该片材定位摄像头的后方,用于吸取片材载带上的片材;The suction mechanism is located behind the sheet positioning camera and is used to suck the sheet on the sheet carrier belt;
剥离机构,位于该吸料机构的下方,用于把片材从载带上剥离;A peeling mechanism, located below the suction mechanism, is used to peel the sheet from the carrier tape;
支架输送带,用于输送待贴片材的支架;The bracket conveyor belt is used to transport the bracket of the sheet to be pasted;
支架定位摄像头,位于该支架输送带的上方,对该支架输送带上的支架进行位置检测,并输出支架定位信号;The bracket positioning camera is located above the bracket conveyor belt, detects the position of the bracket on the bracket conveyor belt, and outputs a bracket positioning signal;
执行机构,与该片材定位摄像头和该支架定位摄像头相连,接收该片材定位信号和支架定位信号,该执行机构还与该第一调整装置相连,根据该片材定位信号和支架定位信号控制该第一调整装置以调整片材的位置;以及The executive mechanism is connected with the sheet positioning camera and the bracket positioning camera, receives the sheet positioning signal and the bracket positioning signal, and is also connected with the first adjustment device, and controls according to the sheet positioning signal and the bracket positioning signal the first adjusting device to adjust the position of the sheet; and
粘贴机构,与该吸料机构相连,将吸料机构上吸取的片材粘贴到位于该支架输送带上的支架上。The pasting mechanism is connected with the material suction mechanism, and pastes the sheets sucked by the material suction mechanism to the bracket located on the bracket conveyor belt.
上述的片材自动粘贴设备,其中,该第一调整装置进一步包括:The above-mentioned sheet material automatic sticking equipment, wherein, the first adjusting device further includes:
至少一个第一X轴向调整机构,在X轴的方向上移动该片材料卷提供的片材载带;at least one first X-axis adjustment mechanism for moving the sheet carrier tape provided by the roll of sheet material in the direction of the X-axis;
至少一个第一Y轴向调整机构,该第一X轴向调整机构位于该第一Y轴向调整机构上,在Y轴的方向上移动该第一X轴向调整机构,从而移动该片材载带;at least one first Y-axis adjustment mechanism, the first X-axis adjustment mechanism is located on the first Y-axis adjustment mechanism, the first X-axis adjustment mechanism is moved in the direction of the Y-axis, thereby moving the sheet Carrier tape;
至少一个第一Z轴旋转机构,该第一Y轴向调整机构位于该第一Z轴旋转机构上,绕Z轴旋转该第一Y轴向调整机构,从而绕Z轴方向旋转该片材载带。At least one first Z-axis rotation mechanism, the first Y-axis adjustment mechanism is located on the first Z-axis rotation mechanism, and the first Y-axis adjustment mechanism is rotated around the Z axis, thereby rotating the sheet carrier around the Z-axis direction bring.
上述的片材自动粘贴设备,其中,该第一调整装置至少包括以下机构其中之一:The above-mentioned sheet material automatic pasting equipment, wherein, the first adjusting device includes at least one of the following mechanisms:
至少一个第一X轴向调整机构,在X轴的方向上调整移动该片材料卷提供的片材载带;at least one first X-axis adjustment mechanism, which adjusts and moves the sheet carrier tape provided by the sheet material roll in the direction of the X-axis;
至少一个第一Y轴向调整机构,在Y轴的方向上调整移动该片材料卷提供的片材载带;at least one first Y-axis adjustment mechanism, which adjusts and moves the sheet material carrier tape provided by the sheet material roll in the Y-axis direction;
至少一个第一Z轴旋转机构,在Z轴的方向上旋转移动该片材料卷提供的片材载带;At least one first Z-axis rotation mechanism rotates and moves the sheet material carrier tape provided by the sheet material roll in the direction of the Z axis;
该片材自动粘贴设备还包括一第二调整装置,该执行机构连接该第二调整装置,根据该片材定位信号和支架定位信号控制该第二调整装置以调整片材的位置,该第二调整装置至少包括以下机构其中之一:The sheet automatic pasting equipment also includes a second adjustment device, the actuator is connected to the second adjustment device, controls the second adjustment device according to the sheet positioning signal and the bracket positioning signal to adjust the position of the sheet, the second The adjustment device includes at least one of the following mechanisms:
至少一个第二X轴向调整机构,在X轴的方向上调整移动该片材料卷提供的片材载带;at least one second X-axis adjustment mechanism, which adjusts and moves the sheet material carrier tape provided by the sheet material roll in the direction of the X axis;
至少一个第二Y轴向调整机构,在Y轴的方向上调整移动该片材料卷提供的片材载带;at least one second Y-axis adjustment mechanism, which adjusts and moves the sheet material carrier tape provided by the sheet material roll in the Y-axis direction;
至少一个第二Z轴旋转机构,在Z轴的方向上旋转移动该片材料卷提供的片材载带;At least one second Z-axis rotation mechanism rotates the sheet material carrier tape provided by the sheet material roll in the direction of the Z axis;
在每个轴向调整上都需要至少一个第一调整装置或第二调整装置中的相应轴向的机构。A corresponding axial mechanism in at least one first or second adjusting device is required for each axial adjustment.
上述的片材自动粘贴设备,其中,该第二调整装置是一个机械手,可在X轴向、Y轴向和绕Z轴这三维中任意取一维或二维或三维调整该片材载带的位置。The above-mentioned sheet material automatic sticking equipment, wherein, the second adjustment device is a manipulator, which can adjust the sheet material carrier tape in one, two or three dimensions in the three dimensions of the X axis, the Y axis and around the Z axis. s position.
上述的片材自动粘贴设备,其中,所述片材包括软印刷电路板、标贴、泡绵、丝网。The above automatic pasting equipment for sheet materials, wherein the sheet materials include soft printed circuit boards, labels, foam, and silk screens.
本发明的机构能在步进传输过程中完成精确的定位过程,因此,在确保片材粘贴精度的同时,大大降低粘贴周期,提高生产效率。The mechanism of the invention can complete the precise positioning process in the step-by-step transmission process, therefore, while ensuring the sheet material pasting accuracy, the pasting cycle is greatly reduced and the production efficiency is improved.
附图说明 Description of drawings
图1是本发明的自动粘贴设备的结构示意图,其中图1A示出了片材未从片材载带上剥离的情况,图1B示出了片材已从片材载带上剥离的情况;Fig. 1 is the structural representation of automatic pasting equipment of the present invention, and wherein Fig. 1A has shown the situation that sheet material is not peeled off from sheet material carrier tape, and Fig. 1 B has shown the situation that sheet material has been peeled off from sheet material carrier tape;
图2是本发明的自动粘贴设备的另一结构示意图;Fig. 2 is another structural representation of automatic pasting equipment of the present invention;
图3是本发明的自动粘贴设备的再一结构示意图;Fig. 3 is another schematic structural view of the automatic sticking device of the present invention;
图4是本发明的自动粘贴设备的又一结构示意图。Fig. 4 is another structural schematic diagram of the automatic pasting device of the present invention.
具体实施方式 Detailed ways
下面将结合附图详细描述本发明的片材自动粘贴设备的结构以及工作原理。The structure and working principle of the sheet automatic sticking device of the present invention will be described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明的片材自动粘贴设备包括如下的部件:As shown in Figure 1, sheet material automatic pasting equipment of the present invention comprises following parts:
片材载带料卷107,片材载带料卷107以卷绕的方式储存片材载带108,待粘贴的片材112以一定的间隔附在载带108上;The sheet carrier
X轴向调整机构109,位于片材载带料卷107的出口端,片材载带108绕过X轴向调整机构109,X轴向调整机构109能在X轴的方向上移动片材料卷107提供的片材载带8;The X
Y轴向调整机构111,X轴向调整机构109位于Y轴向调整机构111上。当Y轴向调整机构111在Y轴向移动时,可以带动X轴向调整机构109在Y轴向移动,从而通过X轴向调整机构109移动片材载带108在Y轴向的位置,起到Y轴向调整的作用;The Y-
Z轴旋转机构110,Y轴向调整机构111位于Z轴旋转机构110上。当Z轴旋转机构110绕Z轴转动时,可以带动Y轴向调整机构111转动,由于X轴向调整机构109以及片材载带108都位于Y轴向调整构机111上,因此,将同时带动这些部件以及片材载带108一起转动,从而起到Z轴向旋转调整的作用;The Z-
在本实施例中,上述的X轴向调整机构109、Y轴向调整机构111和Z轴旋转结构110构成第一调整装置,调整该片材载带的位置。In this embodiment, the above-mentioned
虽然在本实施例中,具体描述了一种X轴向调整机构109位于Y轴向调整机构111上以及Y轴向调整机构111位于Z轴旋转机构110上的连接方式,但应当理解,为了实现片材载带在X轴向、Y轴向和Z轴向的位置调整,这种连接方式并非是唯一,其它的连接方式,例如,将X轴向调整机构设置于Z轴旋转机构之上,再将Z轴旋转机构设置于Y轴向调整机构之上,同样也可以实现片材载带在X轴向、Y轴向和Z轴向的位置调整,因此,本实施例的这种连接结构并不能对本发明的保护范围形成限制;Although in this embodiment, a connection mode in which the
片材定位摄像头102,位于X轴向调整机构109X轴向的后方,并位于片材载带108的上方,其作用是对位于片材载带108上的片材112进行位置检测,并输出片材定位信号;The
吸料机构105,位于片材定位摄像头102的X轴向的后方,用于吸取片材载带108上的片材112。X轴向调整机构109、片材定位摄像头102和吸料机构105的位置在X轴向上由前向后排列;The
剥离机构113,位于吸料机构105的下方,在吸料机构105下探吸取片材载带108上的片材112之前或同时,剥离机构113将片材112剥离片材载带108,以便吸料构机105吸取片材112,图1A示出了片材112未剥离片材载带108的情况,图1B示出了片材112已剥离片材载带108的情况;The
支架输送带104,与X轴向垂直,用于输送待贴片材的支架106,将支架106输送到吸料机构105的下方;The
支架定位摄像头103,位于支架输送带104的上方,对该支架输送带104上的支架进行位置检测,并输出支架定位信号;The
执行机构(图中未示出),执行机构与片材定位摄像头102和支架定位摄像头103相连,接收片材定位信号和支架定位信号,执行机构还与X轴向调整机构109、Y轴向调整机构111和Z轴旋转机构110相连,根据片材定位信号和支架定位信号计算得到片材的位置、支架的位置以及它们的相对位置,从而控制X轴向调整机构109、Y轴向调整机构1011和Z轴旋转机构110的动作,以调整片材的位置,该执行机构通常采用数字电路或者微机的方式实现,本领域的技术人员根据上述要求可以具体实现,因此在此不再详细描述执行机构的内部实现方式;以及The actuator (not shown in the figure), the actuator is connected with the
粘贴机构101,与吸料机构105相连,在剥离机构113将片材112从片材载带108上剥离之后,粘贴机构101将带动吸料机构105向下,将其吸取的片材112粘贴到位于吸料机构105下方的支架输送带104上的支架106上。
本发明的片材自动粘贴设备的工作过程如下:The working process of sheet material automatic pasting equipment of the present invention is as follows:
开始时,将片材载带108从片材载带料卷107中拉出,卷绕在X轴向调整机构109上,X轴向调整构机109可以采用步进调整机构,将片材载带在X方向上移动一定的距离并停止。支架输送带104将待贴片材的支架106输送到支架定位摄像头103的下方。然后,片材定位摄像头102检测片材112的位置,并输出片材定位信号,同时支架定位摄像头103也检测支架106的位置,输出支架定位信号。At the beginning, the
然后,片材定位信号和支架定位信号分别输入到执行机构中,执行机构通过运算和分析输出控制信号给X轴向调整机构109、Y轴向调整机构111和Z轴旋转构机110,控制这些机构的动作,完成对片材位置的调整,片材位置的调整包括X向的移动,将片材移动至吸料机构105的下方;Y向的移动和Z向的旋转。同时由执行机构控制支架输出带104将支架106输送到其粘贴位置。Then, the sheet positioning signal and the bracket positioning signal are respectively input into the actuator, and the actuator outputs control signals to the
在片材位置调整结束之后,吸料机构105向下移动,吸住片材载带108上的片材112,配合剥离机构113的动作,将片材112剥离载带108,吸附在吸料机构105上。最后由粘贴机构101带动吸料机构105向下移动实现片材的粘贴动作。After the adjustment of the sheet position is completed, the
值得注意的是,在本发明的上述粘贴设备和粘贴方法中,在进行片材剥离和粘贴的同时,由于后续的待粘贴的片材和支架都已移动到片材定位摄像头和支架定位摄像头的位置,因此,定位动作和粘贴动作是并联进行的,改变了已有技术中的串联的动作过程,因此,降低的粘贴周期,提高了生产效率。It is worth noting that, in the above-mentioned pasting equipment and pasting method of the present invention, while peeling and pasting the sheets, since the subsequent sheets and supports to be pasted have all moved to the position of the sheet positioning camera and the support positioning camera, Therefore, the positioning action and the sticking action are carried out in parallel, which changes the series action process in the prior art. Therefore, the sticking cycle is reduced and the production efficiency is improved.
在上述的描述中,以片材为例,但应当理解,这里的片材可以是诸如标贴、保护膜、丝网,也可以软印刷电路板(PCB)等。In the above description, the sheet is taken as an example, but it should be understood that the sheet here may be, for example, a label, a protective film, a silk screen, or a flexible printed circuit board (PCB).
下面请参见图2所示,图2示出了本发明的自动粘贴设备的另一实施例。如图2所示,本发明的另一实施例的片材自动粘贴设备包括如下的部件:Referring to Fig. 2 below, Fig. 2 shows another embodiment of the automatic pasting device of the present invention. As shown in Figure 2, the sheet material automatic pasting equipment of another embodiment of the present invention comprises following parts:
片材载带料卷207,片材载带料卷207以卷绕的方式储存片材载带208,待粘贴的片材212以一定的间隔附在载带208上;The sheet carrier
X轴向调整机构209,位于片材载带料卷207的出口端,片材载带208绕过X轴向调整机构209,因此,X轴向调整机构209能在X轴的方向上移动片材料卷207提供的片材载带208;在本实施例中,该X轴向调整机构209构成第一调整装置,调整该片材载带的位置。The
片材定位摄像头202,位于X轴向调整机构209X轴向的后方,并位于片材载带208的上方,其作用是对位于片材载带208上的片材212进行位置检测,并输出片材定位信号;The
机械手205,位于片材定位摄像头202的X轴向的后方,用于吸取片材载带208上的片材212。X轴向调整机构209、片材定位摄像头202和机械手205的位置在X轴向上由前向后排列;在本实施例中,机械手205采用了多轴机械手,在从片材载带208上吸取了片材212之后,可以根据需要调整片材212在Y轴向的位置和旋转调整在Z轴向上的位置;本实施例中,机械手205是第二调整装置,可在Y轴向和Z轴向上调整片材载带的位置。The
剥离机构213,位于机械手205的下方,在机械手205下探吸取片材载带208上的片材212同时,剥离机构213将片材212剥离片材载带208,以便机械手205吸取片材212;The
支架输送带204,与X轴向垂直,用于输送待贴片材的支架206,将支架206输送到机械手205的下方;The
支架定位摄像头203,位于支架输送带204的上方,对该支架输送带204上的支架206进行位置检测,并输出支架定位信号;The
执行机构(图中未示出),执行机构与片材定位摄像头202和支架定位摄像头203相连,接收片材定位信号和支架定位信号,执行机构还与X轴向调整机构209相连,根据片材定位信号和支架定位信号控制X轴向调整机构209的动作,以调整片材212的位置,该执行机构还与机械手205相连,根据片材定位信号和支架定位信号计算得到片材的位置、支架的位置以及它们的相对位置,从而控制机械手205的动作,以调整片材212在Y轴向的位置和旋转调整片材212在Z轴向上的位置,该执行机构通常采用数字电路或者微机的方式实现,本领域的技术人员根据上述要求可以具体实现,因此在此不再详细描述执行机构的内部实现方式。The actuator (not shown in the figure), the actuator is connected with the
本发明的片材自动粘贴设备的工作过程如下:The working process of sheet material automatic pasting equipment of the present invention is as follows:
开始时,将片材载带208从片材载带料卷207中拉出,卷绕在X轴向调整机构209上,X轴向调整构机209可以采用步进调整机构,将片材载带在X方向上移动一定的距离并停止在固定位置。支架输送带204将待贴片材的支架206输送到支架定位摄像头203的下方。然后,片材定位摄像头202检测片材212的位置,并输出片材定位信号,同时支架定位摄像头203也检测支架206的位置,输出支架定位信号。At the beginning, the sheet
然后,片材定位信号和支架定位信号分别输入到执行机构中,执行机构通过运算和分析输出控制信号给X轴向调整机构209,在X轴向移动片材载带208的位置,从而调整片材212与该支架的相对位置,并将支架输送到粘贴位置,即第一次调整;Then, the sheet positioning signal and the bracket positioning signal are respectively input into the actuator, and the actuator outputs a control signal to the
然后,机械手205将经X轴向位置调整的片材从片材载带上吸取并剥离;Then, the
然后执行机构根据片材定位信号和支架定位信号,控制机械手在Y轴向调整被剥离的片材212的位置,在Z轴向旋转调整片材212的位置,即剥离之后的再调整,同时将剥了后的片材212粘贴到支架206上。Then the executive mechanism controls the manipulator to adjust the position of the stripped
或者,在上述过程中,X轴向调整机构209仅提供将片材载带往前输送至一个固定位置。由定位信号控制机械手移动至该固定位置上方,剥离片材后再根据定位信号在三个轴向上做调整,在调整完成后将片材212粘贴到支架206上。Alternatively, in the above process, the
图3示出了本发明的自动粘贴设备的再一个实施例。如图3所示,图3的实施例是在图2的基础上作了如下的变化:Fig. 3 shows yet another embodiment of the automatic pasting device of the present invention. As shown in Figure 3, the embodiment of Figure 3 has made the following changes on the basis of Figure 2:
除了图2所示的结构之外,图3实施例的自动粘贴设备还包括:In addition to the structure shown in Figure 2, the automatic pasting device of Figure 3 embodiment also includes:
片材位置调整机构311,X轴向调整机构309位于片材位置调整机构311上。该片材位置调整机构311可以是Y轴向调整机构,带动X轴向调整机构309在Y轴向上移动,从而通过X轴向调整机构309移动片材载带在Y轴向的位置;也可以是Z轴旋转机构,带动X轴向调整机构309绕Z轴转动,从而带动片材载带308一起绕Z轴转动,从而起到Z轴向旋转调整的作用;该片材位置调整机构311和X轴向调整机构309一起组成第一调整装置。The sheet position adjustment mechanism 311 and the X-axis adjustment mechanism 309 are located on the sheet position adjustment mechanism 311 . The sheet position adjustment mechanism 311 can be a Y-axis adjustment mechanism, which drives the X-axis adjustment mechanism 309 to move in the Y-axis direction, thereby moving the sheet carrier tape in the Y-axis position through the X-axis adjustment mechanism 309; It may be a Z-axis rotation mechanism, which drives the X-axis adjustment mechanism 309 to rotate around the Z-axis, thereby driving the sheet material carrier tape 308 to rotate around the Z-axis together, thereby playing the role of Z-axis rotation adjustment; the sheet position adjustment mechanism 311 Together with the X-axis adjusting mechanism 309, it forms the first adjusting device.
如果片材位置调整机构311采用Y轴向调整机构,则作为第二调整装置的机械手305采用多轴机械手,提供旋转调整在Z轴向上的位置,而不提供Y轴向的调整动作;如果片材位置调整构311采用Z轴旋转机构,则机构手305提供Y轴向的调整动作,而不提供Z轴的旋转调整动作;If the sheet position adjustment mechanism 311 adopts the Y-axis adjustment mechanism, then the manipulator 305 as the second adjustment device adopts a multi-axis manipulator, which provides rotation to adjust the position in the Z-axis, but does not provide an adjustment action in the Y-axis; if The sheet position adjustment mechanism 311 adopts a Z-axis rotation mechanism, and the mechanism hand 305 provides Y-axis adjustment action instead of Z-axis rotation adjustment action;
执行机构(图中未示出),执行机构与片材定位摄像头302和支架定位摄像头303相连,接收片材定位信号和支架定位信号,执行机构还与X轴向调整机构309相连,根据片材定位信号和支架定位信号控制X轴向调整机构309的动作,以调整片材312的位置;执行机构还与片材位置调整机构311相连,根据片材定位信号和支架定位信号,控制片材位置调整机构311的动作,即如果片材位置调整机构311采用Y轴向调整机构,则控制片材位置调整机构311在Y轴上移动,同时根据片材定位信号和支架定位信号计算得到片材的位置、支架的位置以及它们的相对位置,控制机械手305的动作,以旋转调整片材312在Z轴向上的位置;如果片材位置调整机构311采用Z轴旋转调整机构,则控制片材位置调整机构311在Z轴上的旋转,同时根据片材定位信号和支架定位信号计算得到片材的位置、支架的位置以及它们的相对位置,控制机械手305的动作,以调整片材312在Y轴向上的位置。The actuator (not shown in the figure), the actuator is connected with the sheet positioning camera 302 and the bracket positioning camera 303, and receives the sheet positioning signal and the bracket positioning signal. The positioning signal and the bracket positioning signal control the action of the X-axis adjustment mechanism 309 to adjust the position of the sheet 312; the actuator is also connected to the sheet position adjustment mechanism 311, and controls the position of the sheet according to the sheet positioning signal and the bracket positioning signal The action of the adjustment mechanism 311, that is, if the sheet position adjustment mechanism 311 adopts the Y-axis adjustment mechanism, the sheet position adjustment mechanism 311 is controlled to move on the Y-axis, and at the same time, the position of the sheet is calculated according to the sheet positioning signal and the bracket positioning signal. position, the position of the support and their relative positions, control the action of the manipulator 305 to rotate and adjust the position of the sheet 312 in the Z-axis; if the sheet position adjustment mechanism 311 adopts a Z-axis rotation adjustment mechanism, then control the position Adjusting the rotation of the mechanism 311 on the Z axis, at the same time calculating the position of the sheet, the position of the bracket and their relative positions according to the sheet positioning signal and the bracket positioning signal, and controlling the action of the manipulator 305 to adjust the position of the sheet 312 on the Y axis up position.
在本发明上述图1至图3的实施例中,支架输送带都将支架输送到粘贴机构或机械手的正下方,因此,无论是粘贴机构还是机械手,都只需把吸取的片材垂直向下移动即可(除了机械手需要作了位置调整之外)。而在有些场合,可能不方便这种支架的传输方式,如图4所示,支架输送带404未把支架406传输到机械手405的正下方,因此,机械手405不能简单地把吸取的片材垂直向下移动进行粘贴的动作,而是需要根据片材与机械手405的相对位置,进行移位之后,再下移进行粘贴的动作。In the embodiments of the above-mentioned Fig. 1 to Fig. 3 of the present invention, the support conveyer belt all transports the support to the directly below the pasting mechanism or the manipulator, so no matter whether it is the pasting mechanism or the manipulator, it only needs to put the sucked sheet vertically downward. Just move (except that the manipulator needs to be adjusted in position). And in some occasions, it may be inconvenient for the transmission mode of this support. As shown in Figure 4, the
应理解,支架与片材的相对位置只由X轴向、Y轴向、绕Z轴三个方向决定,且在本发明上述图1~图3的实施例中,支架与片材的X轴向、Y轴向、绕Z轴这三维相对位置分别只进行一次调整就到达了粘贴位置,因此,通过重复调整的方式来实现支架与片材的X轴向、Y轴向和绕Z轴这三维相对位置调整的方法并不能对本发明的保护范围形成限制。It should be understood that the relative position of the bracket and the sheet is only determined by the three directions of the X axis, the Y axis, and the Z axis, and in the embodiments of the above-mentioned Figures 1 to 3 of the present invention, the X axis of the bracket and the sheet is The three-dimensional relative positions of the bracket and the sheet in the X-axis, Y-axis, and around the Z-axis are adjusted only once to reach the sticking position. The three-dimensional relative position adjustment method does not limit the protection scope of the present invention.
上述实施例是提供给本领域普通技术人员来实现或使用本发明的,本领域普通技术人员可在不脱离本发明的发明思想的情况下,对上述实施例做出种种修改或变化,因而本发明的保护范围并不被上述实施例所限,而应该是符合权利要求书提到的创新性特征的最大范围。The above-mentioned embodiments are provided for those of ordinary skill in the art to implement or use the present invention. Those of ordinary skill in the art can make various modifications or changes to the above-mentioned embodiments without departing from the inventive idea of the present invention. Therefore, the present invention The scope of protection of the invention is not limited by the above-mentioned embodiments, but should be the maximum scope consistent with the innovative features mentioned in the claims.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01247146A (en) | 1988-03-28 | 1989-10-03 | Shin Nippon Koki Kk | Apparatus for automatically bonding tape |
| US6032845A (en) * | 1998-10-15 | 2000-03-07 | Hover-Davis, Inc. | Variable pitch tape feeder and pitch selection switch therefor |
| TWM283739U (en) * | 2005-09-20 | 2005-12-21 | Hung-Yung Lin | Double-sided tape automatic adhering machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01247146A (en) | 1988-03-28 | 1989-10-03 | Shin Nippon Koki Kk | Apparatus for automatically bonding tape |
| US6032845A (en) * | 1998-10-15 | 2000-03-07 | Hover-Davis, Inc. | Variable pitch tape feeder and pitch selection switch therefor |
| TWM283739U (en) * | 2005-09-20 | 2005-12-21 | Hung-Yung Lin | Double-sided tape automatic adhering machine |
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Application publication date: 20081029 Assignee: SHANGHAI JINGYI ELECTRONIC TECHNOLOGY CO., LTD. Assignor: Shanghai Anfeinuoyongyi Communication Electronic Co., Ltd. Contract record no.: 2012310000230 Denomination of invention: Automatic plastering method and equipment for sheet material Granted publication date: 20121010 License type: Exclusive License Record date: 20121225 |
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