CN101284603A - Roller unit for conveying sheet-like material and sheet-like material conveying device - Google Patents
Roller unit for conveying sheet-like material and sheet-like material conveying device Download PDFInfo
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- CN101284603A CN101284603A CNA2007101809348A CN200710180934A CN101284603A CN 101284603 A CN101284603 A CN 101284603A CN A2007101809348 A CNA2007101809348 A CN A2007101809348A CN 200710180934 A CN200710180934 A CN 200710180934A CN 101284603 A CN101284603 A CN 101284603A
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G49/00—Conveying systems characterised by their application for specified purposes not otherwise provided for
- B65G49/05—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
- B65G49/06—Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
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Abstract
提供一种薄板状材料输送装置,通过气动输送器输送玻璃基板等薄板状材料,并且在将输送方向进行90°转换的情况下,可不使用导向辊地高速且可靠地进行方向转换。薄板状材料输送装置(10)在第1、第2直行气动输送器(14、18)之间具有将输送的玻璃基板(12)的输送方向进行90°变换的方向转换气动输送器(16),方向转换气动输送器(16)在气动台单元(20)之间具有多个方向转换辊单元(30),方向转换辊单元(30)通过吸引用管(32)利用负压来吸引玻璃基板(12)并将其与输送辊(34)接触,输送辊(34)的旋转轴(34A)能够在水平面内在一定的范围内变更姿态,并可将输送方向进行90°变换。
To provide a thin-plate-shaped material conveying device that conveys thin-plate-shaped materials such as glass substrates with an air conveyor, and when changing the conveying direction by 90°, can perform direction switching at high speed and reliably without using guide rollers. The sheet-shaped material conveying device (10) has a direction-changing pneumatic conveyer (16) for changing the conveying direction of the conveyed glass substrate (12) by 90° between the first and second straight air conveyers (14, 18) , the direction-changing pneumatic conveyor (16) has a plurality of direction-changing roller units (30) between the pneumatic table units (20), and the direction-changing roller unit (30) uses negative pressure to attract the glass substrate through the suction pipe (32) (12) and it is contacted with conveying roller (34), and the rotating shaft (34A) of conveying roller (34) can change posture in certain range in horizontal plane, and can carry out 90 ° conversion to conveying direction.
Description
技术领域 technical field
本发明涉及一种薄板状材料输送装置,在输送液晶显示器(LCD)、等离子显示器(PDP)等平板显示器(FPD)所使用的大型且薄的玻璃基板那样的薄板状材料时,能够直角地变更输送路径,以及用于该薄板状材料输送装置的优选的薄板状材料输送用辊单元。The present invention relates to a sheet-shaped material conveying device capable of changing the shape at right angles when conveying a sheet-shaped material such as a large and thin glass substrate used in a flat panel display (FPD) such as a liquid crystal display (LCD) or a plasma display (PDP). A conveying path, and a preferable roller unit for sheet-shaped material conveying used in the sheet-shaped material conveying device.
背景技术 Background technique
液晶显示器、等离子显示器等平板显示器的玻璃基板即使有很小的瑕疵或灰尘就会对品质产生很大影响,因此,在其输送时要求在表面上不产生瑕疵或者附着异物地将基板保持为接近平面的形状,并且沿规定的输送面顺畅地进行输送。Even small flaws or dust on the glass substrates of flat-panel displays such as liquid crystal displays and plasma displays will greatly affect the quality. Therefore, it is required to keep the substrates close to each other without flaws or foreign matter attached to the surface during transportation. Planar shape, and convey smoothly along the specified conveying surface.
作为这种输送方法之一存在辊输送机,在输送路径直角转弯的情况下,在2个直行辊输送机之间配置向直角方向前进的输送机,在将玻璃基板直角地进行方向转换时,使输送机上升,将玻璃基板的通行线(pass line)提高约20~50mm地输送。There is a roller conveyor as one of such transportation methods. When the transportation path turns at a right angle, a conveyor that advances in a right-angled direction is arranged between two straight roller conveyors. When changing the direction of the glass substrate at a right angle, The conveyor is raised, and the pass line of the glass substrate is raised by about 20 to 50 mm to convey it.
此外,存在的方法为,在正交配置的2个直行辊输送机的交点位置上设置将玻璃基板举起并使其旋转的机构,或者将直行辊输送机整体旋转,但无论哪种方法都存在的问题为,随着近年来的玻璃基板的大型化,结构也变大,用于运行的动力及制造成本也大幅度增大,并且生产节拍时间难以缩短。In addition, there are methods of providing a mechanism for lifting and rotating the glass substrate at the intersection of two straight roller conveyors arranged at right angles, or by rotating the whole straight roller conveyor. There is a problem that, along with the increase in size of glass substrates in recent years, the structure has also become larger, the power for operation and manufacturing costs have also increased significantly, and it has been difficult to shorten the tact time.
此外,已知一种输送装置,替代辊输送机而使用气动台使玻璃基板浮起并且通过空气的压力进行驱动、并非接触地进行输送(例如日本特开平10-139160号公报)In addition, there is known a conveying device that uses an air table instead of a roller conveyor to float a glass substrate and drives it by air pressure to convey it without contact (for example, Japanese Patent Application Laid-Open No. 10-139160).
在这种气动台的情况下,在使玻璃基板浮起的状态下变更其输送方向或使玻璃基板自身旋转,对这种在压力空气上的玻璃基板的举动进行控制较困难,虽然考虑由导向辊对浮起的玻璃基板的端缘进行导向,但玻璃基板在例如第8代中与W2200mm×L2500mm的面积相比,厚度为0.5~0.7mm左右、非常薄,在通过惯性使玻璃基板端缘与导向辊碰撞的情况下存在非常容易破裂的问题。因此,以往不能进行玻璃基板的高速输送或高速方向转换及高速旋转。In the case of this kind of pneumatic table, it is difficult to control the behavior of the glass substrate on the pressure air by changing the conveying direction or rotating the glass substrate itself while the glass substrate is floating. The roller guides the edge of the floating glass substrate. However, in the 8th generation, for example, the thickness of the glass substrate is about 0.5 to 0.7mm compared with the area of W2200mm×L2500mm, and the edge of the glass substrate is moved by inertia. There is a problem that it is very easy to break in the case of collision with the guide roller. Therefore, conventionally, high-speed conveyance, high-speed direction change, and high-speed rotation of glass substrates have not been possible.
发明内容 Contents of the invention
本发明的目的是提供一种薄板状材料输送装置、以及其所使用的薄板状材料输送辊单元,该薄板状材料输送装置使用气动台单元非接触地支持并输送薄板状材料,并且能够不使用导向辊等地进行薄板状材料的输送方向的高速转换或高速旋转。The object of the present invention is to provide a sheet-shaped material conveying device, and a sheet-shaped material conveying roller unit used therefor, which supports and conveys a sheet-shaped material in a non-contact manner using an air table unit, and can be used without Guide rollers and the like perform high-speed switching or high-speed rotation of the conveying direction of the sheet-shaped material.
通过以下的各实施例能够解决上述的问题。The above-mentioned problems can be solved by the following embodiments.
(1)一种薄板状材料输送用辊单元,其特征在于,具有:由在上端具备开口的筒状体构成的吸引用管;输送辊,围绕水平面内的旋转轴自由旋转地支持在该吸引用管的内侧,并且能够使上端比上述吸引用管的上端的开口稍微突出;以及向上述吸引用管施加负压的负压源。(1) A roller unit for conveying a sheet-shaped material, characterized in that it has: a suction pipe composed of a cylindrical body having an opening at the upper end; The inside of the pipe is used, and the upper end can be slightly protruded from the opening of the upper end of the above-mentioned suction pipe; and a negative pressure source that applies negative pressure to the above-mentioned suction pipe.
(2)根据(1)所述的薄板状材料输送用辊单元,其特征在于,设置输送方向转换装置,该输送方向转换装置对上述输送辊进行支持,以便使其旋转轴在上述水平面内、围绕通过该输送辊的顶点的垂直轴线、在至少90°的范围内自由地角位移。(2) The roller unit for conveying a sheet-shaped material according to (1), wherein a conveying direction changing device is provided, and the conveying direction changing device supports the conveying roller so that its rotation axis is within the horizontal plane, Angular displacements are free over a range of at least 90° about a vertical axis passing through the apex of the conveyor roller.
(3)根据(1)或(2)所述的薄板状材料输送用辊单元,其特征在于,设置有:上下移动装置,对上述输送辊进行支持,使其上端可在到达上述薄板状材料的通行线的输送位置、以及比上述通行线靠下的待机位置之间位移;和将从上述负压源向上述吸引用管施加的负压开启、关闭的负压控制装置。(3) The roller unit for conveying a sheet-shaped material according to (1) or (2), which is characterized in that a vertical movement device is provided to support the conveying roller so that its upper end can reach the sheet-shaped material. Displacement between the delivery position of the passing line and the standby position lower than the passing line; and a negative pressure control device that turns on and off the negative pressure applied from the negative pressure source to the suction tube.
(4)根据(1)所述的薄板状材料输送用辊单元,其特征在于,上述负压源为排气鼓风机,该排气鼓风机的吸气口与上述吸引用管的下端开口连接,在上述吸引用管内,在驱动装置、输送方向转换装置中至少配置有电动机,该驱动装置包括用于驱动上述输送辊的电动机;该输送方向转换装置为,对上述输送辊进行支持,使其上端可在到达上述薄板状材料的通行线的输送位置、及比上述通行线靠下的待机位置之间位移,以及,对上述输送辊进行支持,以便使其旋转轴在上述水平面内、围绕通过该输送辊的顶点的垂直轴线、在至少90°的范围内自由地角位移。(4) The roller unit for conveying a sheet-shaped material according to (1), wherein the negative pressure source is an exhaust blower, and the suction port of the exhaust blower is connected to the lower end opening of the suction pipe. In the above-mentioned suction pipe, at least a motor is arranged in the driving device and the conveying direction changing device. The driving device includes a motor for driving the above-mentioned conveying roller; Displacing between a conveying position that reaches the passing line of the sheet-shaped material and a standby position below the passing line, and supporting the conveying roller so that its rotation axis is within the horizontal plane and passes through the conveying The vertical axis of the apex of the roller is free to angularly displace within a range of at least 90°.
(5)一种薄板状材料输送装置,其特征在于,具有:直行气动输送器,将薄板状材料以通过气体使其浮起的状态直行地进行输送;以及方向转换气动输送器,面对该直行气动输送器的输送方向的端部地配置,接收通过该直行气动输送器输送来的薄板状材料、并且使接收的薄板状材料的行进方向在水平面内转换;上述方向转换气动输送器构成为,包括:在平坦的上面上具有多个供气孔的多个气动台单元;以及配置在该多个气动台单元之间的多个上述(2)至(4)之一所述的薄板状材料输送用辊单元;上述薄板状材料输送用辊单元围绕上述方向转换气动输送器的中心点地配置。(5) A thin-plate-shaped material conveying device, characterized in that it includes: a straight-moving pneumatic conveyer for conveying the thin-plate-shaped material in a straight line in a state of being floated by air; and a direction-changing pneumatic conveyer facing the The end of the conveying direction of the straight pneumatic conveyor is arranged to receive the thin plate-shaped material conveyed by the straight pneumatic conveyer, and to convert the traveling direction of the received thin plate-shaped material in the horizontal plane; the above-mentioned direction-changing pneumatic conveyer is constituted as , including: a plurality of pneumatic table units having a plurality of air supply holes on a flat surface; and a plurality of sheet-shaped materials described in one of the above (2) to (4) arranged between the plurality of pneumatic table units Roller unit for conveyance: The roller unit for sheet material conveyance is arranged around the center point of the direction changing air conveyer.
(6)根据(5)所述的薄板状材料输送装置,其特征在于,上述方向转换气动输送器具有转换中心支杆,该转换中心支杆围绕垂直轴自由旋转地设置在上述中心点位置上,并且在上端具有能够载放上述薄板状材料的载放盘,上述载放盘的高度被设定为,在向上述多个薄板状材料输送用辊单元的上述吸引用管施加负压、并且薄板状材料被向下方吸引时,上述载放盘与该薄板状材料的下面接触,并且在负压被释放时,成为非接触。(6) The thin-plate-shaped material conveying device according to (5), wherein the direction-changing pneumatic conveyer has a conversion center pole provided at the position of the center point so as to be freely rotatable around a vertical axis , and at the upper end, there is a placing tray capable of placing the above-mentioned sheet-shaped material, and the height of the above-mentioned placing tray is set so that a negative pressure is applied to the above-mentioned suction pipe of the above-mentioned plurality of sheet-shaped material conveying roller units, and the sheet-shaped material When the material is sucked downward, the above-mentioned placing plate is in contact with the lower surface of the sheet-shaped material, and becomes non-contact when the negative pressure is released.
(7)根据(5)或(6)所述的薄板状材料输送装置,其特征在于,上述直行气动输送器在上述方向转换气动输送器上、输送方向正交地配置一对,并使该一对直行气动输送器的通行线的宽度方向中心的延长线在上述中心点交叉。(7) The thin-plate-shaped material conveying device according to (5) or (6), wherein a pair of the straight-travel pneumatic conveyers are arranged on the direction-changing pneumatic conveyer so that the conveying direction is perpendicular to each other, and the conveying direction is perpendicular to each other. The extension lines of the widthwise centers of the passage lines of the pair of straight air conveyors intersect at the above-mentioned center point.
(8)根据(7)所述的薄板状材料输送装置,其特征在于,在距离上述中心点等距离的位置上,配置多台上述薄板状材料输送用单元。(8) The thin-plate-shaped material conveying device according to (7), wherein a plurality of the thin-plate-shaped material conveying units are arranged at positions equidistant from the center point.
(9)根据(7)所述的薄板状材料输送装置,其特征在于,配置1台上述薄板材料输送用单元。(9) The thin-plate-shaped material conveying device according to (7), wherein one unit for conveying the thin-plate material is disposed.
根据本发明,薄板状材料输送用辊单元通过对吸引用管施加的负压来吸引通过气动台单元等浮起并输送的薄板状材料,并能够使其与输送辊接触并进行薄板状材料的高速输送。并且,此时通过使输送辊的旋转轴在水平面内角位移,能够不设置导向辊地对与输送辊接触的薄板状材料进行输送方向的高速转换、或者使其旋转。According to the present invention, the sheet-like material conveying roller unit sucks the sheet-like material floated and conveyed by the air table unit or the like by the negative pressure applied to the suction pipe, and the sheet-like material can be brought into contact with the conveying roller to carry out the transportation of the sheet-shaped material. High speed delivery. At this time, by angularly displacing the rotation axis of the conveying roller in the horizontal plane, it is possible to switch the conveying direction or rotate the sheet-shaped material in contact with the conveying roller at high speed without providing guide rollers.
附图说明 Description of drawings
图1为表示本发明的实施方式的薄板状材料输送装置的概略平面图。FIG. 1 is a schematic plan view showing a sheet-shaped material conveying device according to an embodiment of the present invention.
图2为表示该薄板状材料输送装置的直行气动输送器的气动台单元的概略剖面图。Fig. 2 is a schematic cross-sectional view showing a pneumatic table unit of a straight air conveyer of the sheet material conveying apparatus.
图3为将该空气工作台单元放大表示的剖面图。Fig. 3 is an enlarged cross-sectional view of the air table unit.
图4为表示在该薄板状材料输送装置的方向转换气动输送器中使用的方向转换单元的部分剖面的立体图。Fig. 4 is a perspective view showing a partial cross section of a direction changing unit used in the direction changing air conveyer of the sheet material conveying apparatus.
图5为将该方向转换辊单元以去除吸引用管的状态表示的立体图。Fig. 5 is a perspective view showing the direction changing roller unit in a state where the suction tube is removed.
图6为模式地表示在该方向转换辊单元中输送辊与玻璃基板接触的输送位置的状态的剖面图。Fig. 6 is a cross-sectional view schematically showing a state of a conveyance position where a conveyance roller contacts a glass substrate in the direction changing roller unit.
图7为表示该输送辊的待机位置的状态的、与图6同样的剖面图。FIG. 7 is a cross-sectional view similar to FIG. 6 , showing the state of the transport roller in a standby position.
图8为模式地表示将该方向转换辊单元的输送辊改变了90°姿势的状态的、与图6同样的剖面图。FIG. 8 is a cross-sectional view similar to FIG. 6 schematically showing a state in which the conveying rollers of the direction changing roller unit are changed by 90°.
图9为模式地表示在该实施方式的直行气动输送器中使用的直行辊单元的剖面图。Fig. 9 is a cross-sectional view schematically showing a straight roller unit used in the straight air conveyor of this embodiment.
图10为模式地表示通过该薄板状材料输送装置将玻璃基板的输送方向转换90°的第1过程的平面图。Fig. 10 is a plan view schematically showing a first process of switching the conveying direction of the glass substrate by 90° by the sheet material conveying device.
图11为模式地表示该第2过程的平面图。FIG. 11 is a plan view schematically showing the second process.
图12为模式地表示该第3过程的平面图。FIG. 12 is a plan view schematically showing the third process.
图13为模式地表示通过该薄板材料输送装置将玻璃基板在途中旋转90°并输送的第1过程的平面图。Fig. 13 is a plan view schematically showing a first process in which a glass substrate is rotated by 90° on the way and conveyed by the sheet material conveying device.
图14为模式地表示该第2过程的平面图。FIG. 14 is a plan view schematically showing the second process.
图15为模式地表示该第3过程的平面图。FIG. 15 is a plan view schematically showing the third process.
图16为表示该薄板状材料输送装置的方向转换输送机的其他实施方式的立体图。Fig. 16 is a perspective view showing another embodiment of the direction-changing conveyor of the sheet material conveying apparatus.
具体实施方式 Detailed ways
以下参照附图对本发明的优选实施方式进行详细说明。Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示,该实施方式的薄板状材料输送装置10包括:第1直行气动输送器14,在图1中沿从左到右方向、将例如大型的LCD用玻璃基板(薄板状材料)12沿直线状的水平的通行线(以宽度方向中心线P1表示)非接触地进行输送;方向转换气动输送器16,连接在该第1直行气动输送器14的、在图1中的右端;第2直行气动输送器18,连接在该方向转换气动输送器16的、在图1中的上侧端部,并且可沿着与第1直行气动输送器14的通行线P1正交的通行线P2直线地输送玻璃基板12。As shown in FIG. 1 , the sheet-shaped
在图1中,符号29表示,用于在玻璃基板12的输送中抑制向其宽度方向外侧的移动的、沿通行线P1、P2的宽度方向两侧配置的定位(alignment)辊,以及配置在方向转换气动输送器16的外侧的定位辊。In FIG. 1 ,
第1直行气动输送器14及第2直行气动输送器18分别由多个气动台单元20及直行辊单元22组合构成。并且,方向转换气动输送器16由与上述同样的多个气动台单元20和方向转换辊单元30组合构成。The first
如图2、图3所示,气动台单元20构成为,具有:气动台26,用于对玻璃基板12的下面供给空气(气体)并将玻璃基板12非接触地支持;和正压产生装置28,用于向气动台26供给正压空气,例如由鼓风机构成。As shown in FIGS. 2 and 3 , the
气动台26为上面部27大致平坦的大致长方体的箱形体,在上面部27上形成有用于对玻璃基板12的下面供给空气的多个供气孔27A。The air table 26 is a substantially rectangular parallelepiped box-shaped body whose
第1及第2直行气动输送器14、18构成为,将2~4台的气动台26沿其长度方向排列为1列,并且在横向并排排列5列(CV-1A~CV-1E、CV-2A~CV2E)。并且,在5列中宽度方向两外侧的列CV-1A、CV-1E、CV-2A、CV-2E的各气动台单元20之间,配置有直行辊单元22。The first and second
方向转换气动输送器16,与第1直行气动输送器14的输送方向的宽度方向两侧的气动台单元20的列CV-1A、CV-1E连接,并设置有2列(CV-3A、CV-3E)的气动台单元20。其列CV-3A、CV-3E分别具有2台气动台单元20、和分别设置在该气动台单元20之间的方向转换辊单元30。The direction conversion
并且,在该2列CV-3A、CV-3E之间,与第2直行气动输送器18的气动台单元20的列平行地配置有6列的气动台单元20A~20F,在图1的左侧(第1直行气动输送器14侧)的第1列和第2列气动台单元20A与20B之间、以及第5列和第6列气动台单元20E与20F之间,配置有方向转换辊单元30。另外,在气动台单元20的列CV-3E的外侧(在图1中为下侧)也配置有气动台单元20,在玻璃基板12旋转时能够使其浮起。And between the two rows of CV-3A and CV-3E, six rows of pneumatic table units 20A to 20F are arranged in parallel with the row of the
该方向转换气动输送器16的4台方向转换辊单元30被配置为,以第1及第2直行气动输送器14、18的通行线P1、P2的延长线的交点为中心点CR,并距离该中心点CR等距离、即在同一圆周上。The four direction-changing
以下,对方向转换单元30的详细结构进行说明。Hereinafter, the detailed configuration of the
如图4、图5所示,方向转换辊单元30构成为,具有:在上端具备开口33A的垂直方向的吸引用管32;输送辊34,通过水平面内的旋转轴34A被自由旋转地支持在该吸引用管32的内侧,且能够使上端比吸引用管32的上端的开口33A稍微突出;以及作为向吸引用管32施加负压的负压源的鼓风机36。As shown in FIGS. 4 and 5 , the direction changing
吸引用管32包括:包围在输送辊34附近的小直径部32A;以及连接在该小直径部32A的下端上,从此处到达鼓风机36的上端面为止的大直径部32B。并且,在吸引用管32的大直径部32B的上部一体地形成有4根托架32C,该托架32C的前端被固定在比包含玻璃基板12的通行线P1、P2的输送面靠下方的位置上(省略图示)。The
方向转换辊单元30具有输送辊上下移动装置38。该输送辊上下移动装置38支持输送辊34,使其可在其上端到达上述通行线P1、P2的输送位置(参照图5、图6)、以及比其靠下并与通行线P1、P2上的玻璃基板12非接触的待机位置(参照图4、图7)之间进行位移。The direction changing
输送辊上下移动装置38被配置在吸引用管32的大直径部32B内,并由在固定在鼓风机36的上面的基板40上设置的螺线管装置构成。The transport roller
该作为螺线管装置的输送辊上下移动装置38的可动部38A,能够相对于基板40在一定范围内上下移动,在该可动部38A的上端支持有支持板39,在该支持板39的下侧与辊上下移动装置38邻接地支持有输送辊姿态控制装置42。The
输送辊姿态控制装置42具有通过输送辊34的顶点的垂直方向的中心轴线32CL上的姿态控制轴43,并内置有例如由凸轮机构(省略图示)构成的装置,在图4、图5中能够使垂直方向的姿态控制轴43保持垂直状态、在至少90°的范围内围绕中心轴线32CL摆动。The conveying roller
姿态控制轴43贯通上述支持板39的中心并向上方突出,在其上端支持有辊支持体44及驱动电动机46。The
辊支持体44具有设置在比驱动电动机46高的位置上的圆盘状的支持台45,在该支持台45上水平地支持有输送辊34的旋转轴34A。The
输送辊34为磁性辊,通过在该输送辊34的前面位置上被自由旋转地支持在支持台45上的驱动磁性辊35,以非接触状态驱动。The conveying
磁性辊35的旋转轴35A与驱动电动机46的驱动轴46A直接连接,并通过该驱动电动机46旋转驱动。The
该方向转换辊单元30通过输送辊上下移动装置38,使输送辊34可在从吸引用管32的上端面33B稍微突出的输送位置(参照图5、图6)、与如图4、图7所示的上端落下到比上端面33B靠下方的待机位置之间上下移动。This direction changing
并且,通过输送辊姿态控制装置42,能够使玻璃基板12围绕中心轴线32CL在至少90°的角度范围内调整位置,以便使其成为如图7所示的在与通行线P1平行的面内进行旋转的姿态、以及如图8所示的在与通行线P2平行的面内进行旋转的姿态。In addition, the position of the
如图9所示,第1及第2直行气动输送器14、18所使用的直行辊单元22构成为,具有:能够在与各通行线P1、P2平行的垂直面内旋转的直行输送辊22A;上端面比直行输送辊22A的上端稍低地配置的垂直方向的吸引用管22B;在该吸引用管22B的下端连接供气孔地配置的鼓风机22C;用于非接触地驱动作为磁性辊的直行输送辊22A的磁性驱动辊22D;用于驱动磁性驱动辊22D的电动机22E。As shown in FIG. 9 , the
以下,对如下的过程进行说明,该过程为通过上述薄板状材料输送装置10将玻璃基板12从第1直行气动输送器14经过方向转换气动输送器16,且在此处不使其旋转地输送到第2气动输送器18。Hereinafter, the process of transporting the
首先,如图1、图10所示,预先使方向转换气动输送器16的方向转换辊单元30成为输送辊34的旋转面与第1直行输送机14的通行线P1平行。通过从气动台26喷出的正压的空气使第1直行气动输送器14上的玻璃基板12浮起,并且,此时当驱动直行辊单元22的鼓风机22C时,从吸引用管22B向玻璃基板12的下面作用负压,吸引玻璃基板12以便使其与位于输送位置的直行输送辊22A的上端接触。First, as shown in FIGS. 1 and 10 , the direction-changing
因此,如果通过磁性驱动辊22D驱动直行输送辊22A,则玻璃基板12能够以在气动台26上浮起的状态、在图1中沿从左侧到右方向可靠且高速地输送。Therefore, if the
如果从方向转换气动输送器16的气动台26预先供给正压的空气,则玻璃基板12在方向转换气动输送器16上顺畅地移动。此时,当从鼓风机36向方向转换辊单元30的吸引用管32施加负压时,玻璃基板12被朝向通过驱动磁性辊35旋转的输送辊34吸引,并通过其接触压被可靠地输送。When positive-pressure air is supplied in advance from the air table 26 of the direction changing
另外,在方向转换辊单元30中,通过输送辊上下移动装置38预先设置输送辊34,以便使其上端成为比吸引用管32的上端面33B稍微突出的输送位置。In addition, in the direction changing
当玻璃基板12移动到方向转换辊输送机16上时,停止输送辊34的输送,然后,停止施加负压,并且通过输送辊上下移动装置38使输送辊34下降到待机位置。When the
在该待机位置的状态下,在方向转换辊单元30中,使输送辊姿态控制装置42动作,通过姿态控制轴43使输送辊34的旋转轴34A围绕中心轴线32CL旋转90°,并如图11所示,使输送辊34的旋转面与第2直行气动输送器18的直行输送辊22A的旋转面及通行线P2平行。In the state of this standby position, in the direction changing
另外,在此时或前后,通过定位辊19使玻璃基板12的中心与第1及第2直行气动输送器14、18的宽度方向中心(通行线P1、P2)、以及方向转换气动输送器16的中心点CR匹配。In addition, at this time or before and after, the center of the
然后,通过输送辊上下移动装置38使输送辊34上升至输送位置,同时,起动鼓风机36,向玻璃基板12施加负压,并使该玻璃基板12与输送辊34的上端接触。在该状态下,驱动输送辊34以便使玻璃基板12沿第2直行气动输送器18方向移动。Then, the conveying
第2直行气动输送器18预先使直行输送辊22A处于输送位置、且沿输送方向进行驱动,并且通过鼓风机22C向吸引用管22B施加负压。The second
通过输送辊34的驱动,玻璃基板12从方向转换气动输送器16上移动到第2直行气动输送器18上,并且,通过该第2直行气动输送器18沿通行线P2向图1、图11中的上方移动,并如图12所示地结束输送。Driven by the conveying
上述玻璃基板12的输送过程不旋转玻璃基板12地将输送方向变换90°,以下,对在方向转换气动输送器16上使玻璃基板12旋转90°并输送的过程进行说明。The conveying process of the
由于该玻璃基板输送过程从图1所示的状态到图10所示的状态与上述相同,因此省略说明。Since the process of conveying the glass substrate from the state shown in FIG. 1 to the state shown in FIG. 10 is the same as described above, description thereof will be omitted.
在使玻璃基板12在方向转换气动输送器16上旋转的情况下,在图10所示的状态下,从玻璃基板12被移载到方向转换气动输送器16的输送辊34上的状态,如图13所示,通过输送辊姿态控制装置42,仅使方向转换气动输送器16上的通行线P1上的输送辊34的旋转面旋转90°(参照图14)。与上述同样,使上述被旋转90°的输送辊34处于待机位置,并且停止负压的施加。When the
在90°旋转后,开始负压的施加,且使输送辊34处于输送位置,在该状态下,如图14所示,使方向转换气动输送器16的4台输送辊34方向一致地驱动,以使玻璃基板12沿逆时针方向旋转。于是,玻璃基板12以方向转换气动输送器16的中心点CR为中心被旋转,并在沿逆时针方向旋转了90°时,停止玻璃基板12的旋转。After 90° of rotation, the application of negative pressure is started, and the conveying
然后,通过各输送辊姿态控制装置42,使方向转换气动输送器16的通行线P2上的一对输送辊34旋转,以便使旋转面成为与通行线P2平行的垂直面(参照图15)。此时,与上述同样,使输送辊34处于待机位置,并且停止负压的施加。Then, the pair of conveying
在90°旋转后,开始施加负压,且使输送辊34处于输送位置,当在该状态下使输送辊34旋转时,玻璃基板12被从方向转换气动输送器16上移载到第2直行气动输送器18上,并被直接地输送。After the 90° rotation, negative pressure is applied, and the conveying
另外,如图16所示,也可在方向转换辊16中,在其中心点CR的位置上绕垂直轴自由旋转地设置转换中心支杆48,且在该转换中心支杆48的上端设置可载放玻璃基板12的载放盘48A。In addition, as shown in FIG. 16 , in the
在该情况下,载放盘48A的高度设定为,在向多个方向转换辊单元30的吸引用管32施加负压,玻璃基板12被吸引且其下面与输送辊34接触的状态时,载放盘48A与玻璃基板12的下面接触,并且在负压被释放时,与玻璃基板12的下面不接触。In this case, the height of the mounting tray 48A is set so that when a negative pressure is applied to the
如此,通过方向转换气动输送器16,玻璃基板12以其中心点CR为中心进行旋转,并且不需要旋转后的定位。In this way, the
并且,在使用上述的转换中心支杆48的情况下,方向转换气动输送器16的方向转换辊单元30也可不是4台,而是3台或者2台、甚至1台。And, in the case of using the above-mentioned conversion center pole 48, the direction
在上述实施方式中,方向转换辊单元30构成为,其输送辊34相对于吸引用管32的上端面32B进行上下移动,但本发明并不限于此,也可使输送辊34与吸引用管32一起上下移动。In the above-described embodiment, the direction changing
同样,通过输送辊姿态控制装置42使输送辊34的旋转面围绕中心轴线32CL旋转,但本发明并不限于此,如果需要,则能够将输送辊34的旋转轴34A在水平面内旋转以便使其输送方向被90°转换即可,因此,也可使输送辊34及其旋转轴34A与吸引用管32一起旋转。Also, the rotating surface of the conveying
并且,输送辊姿态控制装置42的输送辊上下移动装置、输送辊姿态控制装置的结构并不限定于实施方式的例子,也可为其他的结构。例如也可使用凸轮机构、旋转式螺线管和空气压传动装置等。In addition, the configurations of the conveying roller vertical movement device and the conveying roller posture control device of the conveying roller
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| JP2007102108A JP4344755B2 (en) | 2007-04-09 | 2007-04-09 | Roller unit for thin plate material conveyance and thin plate material conveyance device |
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| KR200339636Y1 (en) | 2003-10-20 | 2004-01-24 | 주식회사 신성이엔지 | Transfer equipment rising air that be made flat panel materials |
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- 2007-06-27 TW TW096123342A patent/TW200840784A/en unknown
- 2007-07-18 KR KR1020070071561A patent/KR100861175B1/en active Active
- 2007-10-09 CN CN2007101809348A patent/CN101284603B/en active Active
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Also Published As
| Publication number | Publication date |
|---|---|
| TWI337166B (en) | 2011-02-11 |
| JP4344755B2 (en) | 2009-10-14 |
| JP2008254918A (en) | 2008-10-23 |
| CN101284603B (en) | 2012-08-22 |
| HK1122005A1 (en) | 2009-05-08 |
| TW200840784A (en) | 2008-10-16 |
| KR100861175B1 (en) | 2008-09-30 |
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