CN101260976B - A pipeline leak detection system - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及管道输送领域,特别是涉及一种检测管道泄漏的管道泄漏检测系统。The invention relates to the field of pipeline transportation, in particular to a pipeline leakage detection system for detecting pipeline leakage.
背景技术 Background technique
管道输送是与铁路、公路、水运、航运并列的五大运输行业之一,它作为一种特殊设备越来越广泛用于石油、化工、化肥、电力、冶金、轻工、医药等各工业领域和城市燃气、供热系统,几乎一切流体在其生产、加工、运输及使用过程中都使用压力管道。据1998年的报导,世界上目前共有长输管道230多万公里,美国有长输管道96万公里,城市内燃气管道196万公里。据2002年的统计,我国在用长输管道3万多公里,城市公用管道17万公里,工业管道43万公里。虽然我国压力管道量大面广,但与世界上主要工业化国家相比仍有很大差距,可以预计,随着我国经济的持续发展,以及西气东输和大中城市燃气工程的建设,我国管道拥有量必将大大增加,其安全问题至关重要。Pipeline transportation is one of the five major transportation industries alongside railways, highways, water transportation, and shipping. As a special equipment, it is more and more widely used in various industrial fields such as petroleum, chemical industry, fertilizer, electric power, metallurgy, light industry, and medicine. City gas, heating systems, and almost all fluids use pressure pipes in their production, processing, transportation and use. According to a report in 1998, there are currently more than 2.3 million kilometers of long-distance pipelines in the world. The United States has 960,000 kilometers of long-distance pipelines and 1.96 million kilometers of gas pipelines in cities. According to statistics in 2002, there are more than 30,000 kilometers of long-distance pipelines in use in my country, 170,000 kilometers of urban public pipelines, and 430,000 kilometers of industrial pipelines. Although my country has a large number of pressure pipelines and a wide range of areas, there is still a big gap compared with the world's major industrialized countries. It can be expected that with the continuous development of my country's economy, as well as the construction of the West-East Gas Pipeline and large and medium-sized city gas projects, my country's The number of pipelines will increase greatly, and its safety is of paramount importance.
在所有管道中,城市埋地燃气管道与人们的日常生活最紧密相关,又称之为城市生命线。由于城市埋地燃气管网输送介质具有易爆、易燃、有毒等危险特性,一旦发生失效破坏,往往造成巨大经济损失,甚至导致灾难性事故,威胁人身安全和破坏生态环境。Among all pipelines, urban buried gas pipelines are most closely related to people's daily life, also known as urban lifelines. Due to the dangerous characteristics of explosive, flammable, and toxic transmission media in urban buried gas pipeline networks, once failure occurs, it often causes huge economic losses and even catastrophic accidents, threatening personal safety and destroying the ecological environment.
我国现有13万多公里的城市埋地燃气输送管道,其中有40%已运行20年左右,不少管道已进入事故高发阶段。由于管线的老化,不可避免的腐蚀、自然或人为损坏等因素,管道泄漏事故频频发生,曾多次发生由泄漏引发的恶性事故。城市燃气管道常埋在地下,因此使泄漏检测变得困难。如果泄漏得不到及时发现并加以制止,不仅造成能源浪费、经济损失,而且可产生爆炸、火灾、环境污染等灾难性事故,造成巨大的生命和财产损失。然而目前我国在城市埋地燃气管道检测监测技术方面非常落后,在泄漏检测方面,没有能够快速确定埋地管道泄漏的部位的技术和仪器,有些管道一旦发生泄漏,往往需要花费大量的物力、人力和时间来寻找泄漏点,为管道的安全运行带来事故隐患。There are more than 130,000 kilometers of urban buried gas transmission pipelines in my country, 40% of which have been in operation for about 20 years, and many pipelines have entered the stage of high incidence of accidents. Due to the aging of pipelines, inevitable corrosion, natural or man-made damage and other factors, pipeline leakage accidents occur frequently, and there have been many vicious accidents caused by leakage. City gas pipes are often buried underground, making leak detection difficult. If the leakage is not detected and stopped in time, it will not only cause energy waste and economic loss, but also cause catastrophic accidents such as explosion, fire, and environmental pollution, resulting in huge loss of life and property. However, at present, our country is very backward in the detection and monitoring technology of urban buried gas pipelines. In terms of leak detection, there is no technology and equipment that can quickly determine the leaking position of buried pipelines. Once some pipelines leak, it often takes a lot of material and manpower. and time to find the leak point, which will bring accident hazards to the safe operation of the pipeline.
发明内容 Contents of the invention
本发明的目的是针对城市埋地燃气管道泄漏检测的现状、存在问题和市场需求,提出城市埋地燃气管道连续泄漏声信号相关分析定位技术,研制便携式埋地燃气管道泄漏点定位检测装置,以提高埋地燃气管道检测技术水平,特别是提供一种检测管道泄漏的管道泄漏检测系统。The purpose of the present invention is to propose the urban buried gas pipeline continuous leakage acoustic signal correlation analysis and positioning technology for the current situation, existing problems and market demand of urban buried gas pipeline leakage detection, and to develop a portable buried gas pipeline leakage point location detection device. Improve the technical level of buried gas pipeline detection, especially provide a pipeline leakage detection system for detecting pipeline leakage.
为达到上述目的,本发明的技术方案提供一种管道泄漏检测系统,包括控制器和管道泄漏检测仪,所述控制器通过无线技术对所述管道泄漏检测仪进行控制,具体为对数据进行采集设置和对数据进行处理、存储及传输;所述管道泄漏检测仪还包括:传感器,安装在待测管道上,用于检测所述待测管道的声波信号,并将所述声波信号转换成模拟信号;放大器,与所述传感器连接,用于将所述模拟信号放大为放大模拟信号;模数转换模块,与所述放大器连接,用于将所述放大模拟信号转换为数字信号;主处理器,与所述模数转换模块连接,用于对所述数字信号进行数据的处理和命令的发送;全球定位系统时钟同步控制模块,与所述主处理器连接,用于高时间精度的数据采集的控制和实现;无线通讯模块,与所述主处理器连接,用于无线接收所述控制器的指令并传送给所述主处理器执行和将所述主处理器处理完的数据发送给控制器;供电模块,与所述主处理器连接,用于为所述主处理器提供电源。In order to achieve the above object, the technical solution of the present invention provides a pipeline leakage detection system, including a controller and a pipeline leakage detector. The controller controls the pipeline leakage detector through wireless technology, specifically collecting data Set and process, store and transmit data; the pipeline leak detector also includes: a sensor installed on the pipeline to be tested for detecting the acoustic signal of the pipeline to be tested, and converting the acoustic signal into an analog signal; an amplifier, connected to the sensor, for amplifying the analog signal into an amplified analog signal; an analog-to-digital conversion module, connected to the amplifier, for converting the amplified analog signal into a digital signal; the main processor , connected with the analog-to-digital conversion module, used for data processing and command sending of the digital signal; global positioning system clock synchronization control module, connected with the main processor, used for high-time precision data acquisition control and implementation; the wireless communication module is connected with the main processor, used to wirelessly receive the instructions of the controller and transmit them to the main processor for execution and send the data processed by the main processor to the control a power supply module, connected to the main processor, and used to provide power for the main processor.
其中,所述传感器为微小位移-电信号的声学传感器。Wherein, the sensor is a small displacement-electric signal acoustic sensor.
其中,所述放大器的频带宽度在1千赫到250千赫范围内,在通频带内增益的变动量不超过3分贝。Wherein, the frequency bandwidth of the amplifier is within the range of 1 kHz to 250 kHz, and the variation of the gain within the passband is not more than 3 decibels.
其中,所述主处理器包括中央处理器CPU和复杂可编程逻辑器件CPLD,其中,所述CPLD与所述模数转换模块连接,所述CPU分别与所述全球定位系统时钟同步控制模块、无线通讯模块、供电模块连接。Wherein, the main processor includes a central processing unit CPU and a complex programmable logic device CPLD, wherein the CPLD is connected to the analog-to-digital conversion module, and the CPU is respectively connected to the global positioning system clock synchronization control module, wireless Communication module, power supply module connection.
其中,所述全球定位系统时钟同步控制模块包括;全球定位模块,与所述CPU连接,用于检测前对时钟进行同步;实时时钟芯片,与所述CPU连接,用于检测中对时钟进行同步。Wherein, the global positioning system clock synchronization control module includes; a global positioning module, connected to the CPU, for synchronizing the clock before detection; a real-time clock chip, connected to the CPU, for synchronizing the clock during detection .
其中,所述无线通讯模块采用码分多址CDMA无线技术与所述主处理器进行无线连接。Wherein, the wireless communication module uses CDMA wireless technology to wirelessly connect with the main processor.
其中,所述无线通讯模块通用无线分组业务GPRS无线技术与所述主处理器进行无线连接。Wherein, the wireless communication module GPRS wireless technology is wirelessly connected with the main processor.
其中,所述无线通讯模块采用第三代数字通信3G无线技术与所述主处理器进行无线连接。Wherein, the wireless communication module adopts the third generation digital communication 3G wireless technology to wirelessly connect with the main processor.
其中,所述供电模块为锂电池。Wherein, the power supply module is a lithium battery.
其中,所述管道泄漏检测仪还包括通用串行总线USB接口模块,与所述主处理器连接,用于连线接收所述控制器的指令并传送给所述主处理器执行和将所述主处理器处理完的数据发送给所述控制器。Wherein, the pipeline leak detector also includes a universal serial bus USB interface module, which is connected with the main processor, and is used to receive instructions from the controller and send them to the main processor to execute and transfer the The data processed by the main processor is sent to the controller.
上述技术方案仅是本发明的一个优选技术方案,具有如下优点:在管道外壁每隔一定距离安装传感器,在GPS授时误差小于200nS的同步条件下接收管道上的泄漏点产生的声波,从而实现管道泄漏高灵敏度检测和高精度泄漏源的定位。仪器可程控设置任意时刻自动检测,巡检人员可定期从泄漏定位仪中读取数据到通用计算机以直观图形和数字的形式确定管道是否存在泄漏和漏点的准确位置。可组成任意多通道测点对复杂大规模管道系统进行泄漏检测与定位。另外还具有成本低、体积小、重量轻、易于携带、操作简便的特点。The above-mentioned technical solution is only a preferred technical solution of the present invention, and has the following advantages: sensors are installed at certain distances on the outer wall of the pipeline, and the sound waves generated by the leak point on the pipeline are received under the synchronous condition that the GPS timing error is less than 200nS, thereby realizing pipeline monitoring. High-sensitivity detection of leaks and location of leak sources with high precision. The instrument can be programmed to automatically detect at any time, and inspection personnel can regularly read data from the leak locator to a general-purpose computer to determine whether there is a leak in the pipeline and the exact location of the leak in the form of intuitive graphics and numbers. Any multi-channel measuring points can be formed to detect and locate leaks in complex large-scale pipeline systems. In addition, it has the characteristics of low cost, small size, light weight, easy to carry and easy to operate.
附图说明 Description of drawings
图1是本发明实施例的一种管道泄漏检测系统结构示意图Fig. 1 is a schematic structural diagram of a pipeline leak detection system according to an embodiment of the present invention
图2是本发明实施例的另一种管道泄漏检测系统结构示意图。Fig. 2 is a schematic structural diagram of another pipeline leak detection system according to an embodiment of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
图1是本发明实施例的一种管道泄漏检测系统结构示意图,图2是对图1中的管道泄漏检测系统进行进一步细化的结构示意图,结合图1、图2,本实施例的管道泄漏检测系统包括:控制器和管道泄漏检测仪,控制器通过无线技术对管道泄漏检测仪内的数据进行处理和存储。管道泄漏检测仪还包括:用于检测管道泄漏的传感器,传感器依次与预放大器、主放大器、模数转换模块(ADC,Analog to DigitalConverter)连接,模数转换模块将生成的数字信号传送给CPLD(Complex PLD(Programmable Logic Device,可编程逻辑器件),复杂可编程逻辑器件),其中,CPLD与预放大器、主放大器分别连接,对其进行增益控制;CPLD与CPU(Central Processing Unit,中央处理器)通过地址总线和数据总线连接(图1中两者之间的单箭头实线表示地址总线,双箭头实线表示数据总线);CPU通过地址总线和数据总线与FLASH存储器和RAM存储器连接,通过I2C总线与实时时钟RTC(Real-Time Clock,实时时钟芯片)连接,通过I/O线与供电模块连接,通过串口1与无线通讯模块连接,通过串口2与GPS(GlobalPositioning System,全球定位系统)模块连接。GPS模块上有GPS天线,用于收发信号。无线通讯模块上包含CDMA(Code DivisionMultiple Access,码分多址)天线,或其它无线技术的天线,用于收发无线信号,无线通讯模块通过CDMA天线与控制器进行数据交换(图中虚线表示无线连接)。Fig. 1 is a schematic structural diagram of a pipeline leakage detection system according to an embodiment of the present invention, and Fig. 2 is a schematic structural diagram of further refinement of the pipeline leakage detection system in Fig. The detection system includes: a controller and a pipeline leak detector, and the controller processes and stores the data in the pipeline leak detector through wireless technology. The pipeline leak detector also includes: a sensor for detecting pipeline leakage, the sensor is connected with a pre-amplifier, a main amplifier, and an analog-to-digital conversion module (ADC, Analog to Digital Converter) in turn, and the analog-to-digital conversion module transmits the generated digital signal to the CPLD ( Complex PLD (Programmable Logic Device, programmable logic device), complex programmable logic device), wherein, the CPLD is connected to the pre-amplifier and the main amplifier separately to control the gain; CPLD and CPU (Central Processing Unit, central processing unit) Through the address bus and data bus connection (the single arrow solid line between the two in Figure 1 represents the address bus, and the double arrow solid line represents the data bus); the CPU is connected to the FLASH memory and RAM memory through the address bus and data bus, and through I2C The bus is connected with the real-time clock RTC (Real-Time Clock, real-time clock chip), connected with the power supply module through the I/O line, connected with the wireless communication module through the serial port 1, and connected with the GPS (Global Positioning System, global positioning system) module through the serial port 2 connect. There is a GPS antenna on the GPS module for sending and receiving signals. The wireless communication module includes a CDMA (Code Division Multiple Access) antenna, or an antenna of other wireless technologies, which is used to send and receive wireless signals. The wireless communication module exchanges data with the controller through the CDMA antenna (the dotted line in the figure indicates the wireless connection ).
下面对本实施例的管道泄漏检测系统的各部分进行详细描述。Each part of the pipeline leak detection system of this embodiment will be described in detail below.
传感器(也称为探头)是将力、位移或速度转换为电压参数,由敏感元件、转换元件和转换电路组成。在实际的泄漏检测过程中,检测到的信号往往是经过多次反射和波形变换的复杂信号,信号由传感器接收并转换成电信号,探头根据特定的校准方法,给出频率—灵敏度曲线,据此可根据检测目的和环境选择不同类型、不同频率和灵敏度的传感器。Sensors (also known as probes) convert force, displacement or speed into voltage parameters, and are composed of sensitive elements, conversion elements and conversion circuits. In the actual leak detection process, the detected signal is often a complex signal after multiple reflections and waveform transformations. The signal is received by the sensor and converted into an electrical signal. The probe gives a frequency-sensitivity curve according to a specific calibration method. This can select sensors of different types, frequencies and sensitivities according to the detection purpose and environment.
传感器是泄漏检测系统的重要部分。如果传感器设计不合理,或许使得接收到的信号和希望接收到的信号有较大差别,直接影响采集到的数据真实度和数据处理结果。在泄漏检测中,大多使用的是谐振式传感器和宽带响应的传感器。谐振式传感器基于两个基本假设:(1)泄漏是阻尼正弦波;(2)声波是以某一固定的速度传播的。它的假设意味着传播信号除了单纯衰减以外,它的声波形状是不变的。它是以不变的波形和不变的声速获取泄漏信号的参数。Sensors are an important part of a leak detection system. If the sensor design is unreasonable, there may be a big difference between the received signal and the expected signal, which will directly affect the authenticity of the collected data and the data processing results. In leak detection, resonant sensors and sensors with broadband response are mostly used. Resonant sensors are based on two basic assumptions: (1) the leak is a damped sine wave; (2) sound waves propagate at a fixed speed. Its assumptions imply that the shape of the acoustic wave of a propagating signal is constant beyond simple attenuation. It obtains the parameters of the leakage signal with a constant waveform and constant sound velocity.
传感器的选择应根据被测泄漏信号来确定。首先是了解被测泄露信号的频率范围和幅度范围,包括有可能存在的噪音信号。然后选择相对感兴趣的泄漏信号灵敏、对噪声信号不灵敏的传感器进行检测。就泄漏源定位而言,实际运用中大量遇到的是结构稳定的金属材料,这类材料的声向各向异性较小,声波衰减系数很小,频带范围大多是25KHz~750KHz,因此选用谐振式传感器比较合适,即微小位移-电信号的声学传感器。The choice of sensor should be determined according to the measured leakage signal. The first is to understand the frequency range and amplitude range of the leakage signal under test, including possible noise signals. Then select a sensor that is sensitive to the leakage signal of interest and insensitive to the noise signal for detection. As far as the location of the leakage source is concerned, a large number of metal materials with stable structures are encountered in practical applications. The acoustic anisotropy of this type of material is small, the sound wave attenuation coefficient is small, and the frequency band ranges mostly from 25KHz to 750KHz. Therefore, resonance is used. Type sensors are more suitable, that is, acoustic sensors for small displacement-electric signals.
放大器包括预放大器和主放大器。预放大器也叫前置放大器,传感器输出的信号的电压有时低至微伏数量级,这样微弱的信号,若经过长距离的传输,信躁比必然要降低。靠近传感器的预放大器将信号提高到一定程度,常用有30、40到60分贝,传输给信号的处理单元。预放大器的输入是传感器输出的模拟信号,输出是放大后的模拟信号。Amplifiers include preamplifiers and main amplifiers. The pre-amplifier is also called the pre-amplifier. The voltage of the signal output by the sensor is sometimes as low as the order of microvolts. If such a weak signal is transmitted over a long distance, the signal-to-noise ratio will inevitably decrease. A pre-amplifier close to the sensor boosts the signal to a certain level, usually 30, 40 to 60 decibels, which is transmitted to the signal processing unit. The input of the pre-amplifier is the analog signal output by the sensor, and the output is the amplified analog signal.
传感器的输出阻抗比较高,预放大器需要具有阻抗匹配和变换的功能,有时传感器输出信号过大,还需抗电冲击的保护能力和阻塞现象的恢复能力,并且具有较大的输出动态范围。The output impedance of the sensor is relatively high, and the pre-amplifier needs to have the function of impedance matching and transformation. Sometimes the output signal of the sensor is too large, and it also needs the protection ability against electric shock and the recovery ability of blocking phenomenon, and has a large output dynamic range.
预放大器的一个主要指标是噪声电平,一般应小于10微伏。有些特殊用途的预放大器,噪声电平应小于2微伏。预放大器一般采用宽频带放大电路,频带宽度可以在1千赫到250千赫范围内,在通频带内增益的变动量不超过3分贝。使用这种放大器往往插入高通或带通滤波器抑制噪声。这种电路结构的预放大器适应性强,应用比较普遍。但也有采用调谐或电荷放大电路结构的预放大器。One of the main indicators of the preamplifier is the noise level, which should generally be less than 10 microvolts. For some special-purpose preamplifiers, the noise level should be less than 2 microvolts. The pre-amplifier generally adopts a wide-band amplifying circuit, and the frequency bandwidth can be in the range of 1 kHz to 250 kHz, and the gain variation in the pass-band does not exceed 3 decibels. Use of such amplifiers often inserts high-pass or band-pass filters to suppress noise. The pre-amplifier of this circuit structure has strong adaptability and is widely used. But there are also pre-amplifiers with tuned or charge-amplified circuit structures.
所以在泄漏系统中,预放大器占有重大的地位,整个系统的噪声由预放大器性能决定,它在整个系统中作用是要提高信噪比,要有高增益和低噪声的性能。此外还要具有调节方便,一致性好,体积小等优点,由于检测t通常在强的机械噪声(频带通常低于50KHz)、液体噪声(通常100KHz~1MHz)和电气噪声的环境中,因此预放大器还应具有一定的强抗干扰能力和排除噪声的能力。Therefore, in the leakage system, the pre-amplifier occupies an important position, and the noise of the whole system is determined by the performance of the pre-amplifier. Its function in the whole system is to improve the signal-to-noise ratio, and it must have high gain and low noise performance. In addition, it should have the advantages of convenient adjustment, good consistency, small size, etc. Since the detection t is usually in the environment of strong mechanical noise (frequency band is usually lower than 50KHz), liquid noise (usually 100KHz ~ 1MHz) and electrical noise environment, so pre-installation The amplifier should also have a certain strong anti-interference ability and the ability to exclude noise.
泄漏信号经预放大器放大后,通常需要进行二级主放大以提高系统的动态范围。主放大器的输入信号是预放大器输出的模拟信号,输出是放大后的模拟信号,因此主放大器是模拟信号。After the leakage signal is amplified by the pre-amplifier, a secondary main amplification is usually required to improve the dynamic range of the system. The input signal of the main amplifier is the analog signal output by the pre-amplifier, and the output is the amplified analog signal, so the main amplifier is an analog signal.
系统要求主放大器具有一定的增益,与预放大器一样,要具有1千赫~250千赫的频带宽度,在频带宽度范围内增益变化量不超过3分贝。另外还要具有一定的负载能力和较大的动态范围。The system requires the main amplifier to have a certain gain. Like the pre-amplifier, it must have a frequency bandwidth of 1 kHz to 250 kHz, and the gain variation within the frequency bandwidth range shall not exceed 3 decibels. In addition, it must have a certain load capacity and a large dynamic range.
通常主放大器提供给预放大器的直流工作电流。为了更好的适用不同信号幅度大小、不同频带的泄漏信号,主放大器往往具有放大倍数调整、频带范围调节等功能。Usually the main amplifier supplies the DC operating current to the pre-amplifier. In order to better adapt to leakage signals of different signal amplitudes and different frequency bands, the main amplifier often has functions such as magnification adjustment and frequency band range adjustment.
由于微机系统运算、传输、存储数据都是数字式信号,即通常说的逻辑1、0。而在自然界中往往都是呈现连续的模拟信号,因此欲将外界物理量的变化量传入微机中运算或微机输出指令都要将信号进行转换处理。所以信号通过主放大器的放大后,需要进行模数转换成数字信号传入CPLD中处理。模数转换模块就是将连接变化的模拟量转换为离散的数字量,是一个滤波、采样、保持电路和量化、编码电路的过程,其中量化、编码电路是最核心的部件。模拟信号经带限滤波,采样保持电路,变为阶梯形状信号,然后通过编码器,使得阶梯状信号中的各个电平变为二进制码。通常的模数转换器是将一个输入电压信号转换为一个输出的数字信号。由于数字信号本身不具有实际意义,仅仅表示一个相对大小。故任何一个模数转换器都需要一个参考模拟量作为转换的标准,比较常见的参考标准为最大的可转换信号大小。而输出的数字量则表示输入信号相对于参考信号的大小。模数转换器最重要的参数是转换的精度,通常用输出的数字信号的位数的多少表示。转换器能够准确输出的数字信号的位数越多,表示转换器能够分辨输入信号的能力越强,转换器的性能也就越好。Because the computing, transmission, and storage data of the microcomputer system are all digital signals, that is, logic 1 and 0 are usually said. However, in nature, continuous analog signals are often presented, so if the change of external physical quantities is to be transferred to the microcomputer for calculation or the microcomputer output instructions, the signal must be converted and processed. Therefore, after the signal is amplified by the main amplifier, it needs to be converted into a digital signal and sent to the CPLD for processing. The analog-to-digital conversion module is to convert the connected analog quantity into a discrete digital quantity. It is a process of filtering, sampling, holding circuit and quantization and encoding circuit, of which the quantization and encoding circuit is the core component. The analog signal is band-limited filtered, sample-and-hold circuit, and becomes a ladder-shaped signal, and then passes through the encoder, so that each level in the ladder-shaped signal becomes a binary code. A common analog-to-digital converter converts an input voltage signal into an output digital signal. Since the digital signal itself has no practical significance, it only represents a relative size. Therefore, any analog-to-digital converter needs a reference analog quantity as a conversion standard, and the more common reference standard is the largest convertible signal size. The output digital quantity represents the magnitude of the input signal relative to the reference signal. The most important parameter of the analog-to-digital converter is the precision of the conversion, which is usually expressed by the number of digits of the output digital signal. The more digits the converter can accurately output the digital signal, the stronger the ability of the converter to distinguish the input signal, and the better the performance of the converter.
主处理器由CPU、CPLD或FPGA(Field Programmable Gate Array,现场可编程门阵列)或DSP(Digtal Signal Processor,数字信号处理器)以及存储器等电子器件和写入的软件程序组成。主处理器主要进行采入数据的处理和命令的发送。比如发送什么时间采集信号的指令,发出操作指令,信号数据的处理等等。由于该泄漏检测仪是靠电池充电,并且使用周期比较长。所以为了省电就需要优选功耗低的CPU和CPLD。The main processor is composed of CPU, CPLD or FPGA (Field Programmable Gate Array, field programmable gate array) or DSP (Digtal Signal Processor, digital signal processor), memory and other electronic devices and written software programs. The main processor is mainly used for data processing and command sending. For example, when to send the command to collect the signal, to issue the operation command, to process the signal data, and so on. Since the leak detector is charged by batteries, and has a relatively long service life. Therefore, in order to save power, it is necessary to choose CPU and CPLD with low power consumption.
GPS时钟同步控制模块包括GPS模块和RTC实时时钟模块。GPS向全球范围内提供定时和定位的功能,全球任何地点的GPS用户通过低成本的GPS接收机接受卫星发出的信号,获取准确的空间位置信息、同步时标及标准时间。泄漏检测按照检测长度划分为若干区段,在区段两端安置传感器,各个传感器之间相距几百米,每个探头均连着GPS同步时钟,GPS天线接受GPS时钟同步信号,做相应的处理得到时钟同步信号和绝对时间戳并发送给采集设备,采集设备接收处理后的GPS同步信号,达到同步整个分布式采集系统。The GPS clock synchronization control module includes a GPS module and an RTC real-time clock module. GPS provides timing and positioning functions to the world. GPS users anywhere in the world receive signals from satellites through low-cost GPS receivers to obtain accurate spatial location information, synchronized time scales and standard time. Leakage detection is divided into several sections according to the detection length. Sensors are placed at both ends of the section. The distance between each sensor is several hundred meters. Each probe is connected to a GPS synchronous clock. The GPS antenna receives the GPS clock synchronization signal and performs corresponding processing. The clock synchronization signal and absolute time stamp are obtained and sent to the acquisition device, and the acquisition device receives the processed GPS synchronization signal to synchronize the entire distributed acquisition system.
这里说的时钟同步有2方面含义:数据采样频率的同步,包括采样时钟信号的脉冲同步以及相位同步。时间轴上的同步,即采样点时间标签的同步。只有2方面都达到同步,才能称为真正的同步采集。The clock synchronization mentioned here has two meanings: the synchronization of the data sampling frequency, including the pulse synchronization and phase synchronization of the sampling clock signal. Synchronization on the time axis, that is, synchronization of sampling point time labels. Only when both aspects are synchronized can it be called real synchronous acquisition.
同步技术由于电缆的局限性,距离过长会导致信号衰减,很难做到公里级数的时钟同步采集,所以在本系统中GPS技术都采用卫星来作为同步时钟信号传输的载体,可以做到无地域限制的同步采集,符合本系统的同步需求。采用主从时钟模块同步的方式,以一个时钟模块的内部时钟作为其余时钟模块的参考时钟,虽然理论上同步的准确性可以保证,但是由于信号通过电缆作为载体发送,长时间运行后,电缆的自身老化以及外部的突发事件是否会对信号的造成干扰。而时钟信号的传输采用卫星无线发送,极少会受到信号干扰。GPS能够精确定时,确保漏点的高精度定位,而且GPS同步技术经过多年的发展以及大量应用,现在已经有了比较成熟的开发方案,与现有的NI采集系统相结合开发,对于大型分布式采集系统,有着得天独厚的优势,不仅打破了原有时钟同步技术的地域局限,并且在完成相同功能的情况下,降低了GPS技术的开发成本。Due to the limitation of the cable, the signal attenuation will be caused by the long distance of the synchronization technology, so it is difficult to achieve the synchronous acquisition of the clock in the order of kilometers. Therefore, in this system, the GPS technology uses satellites as the carrier of the synchronous clock signal transmission, which can be achieved Synchronous acquisition without geographical restrictions meets the synchronization requirements of this system. The master-slave clock module synchronization method is adopted, and the internal clock of one clock module is used as the reference clock of the other clock modules. Although the accuracy of synchronization can be guaranteed in theory, since the signal is sent through the cable as the carrier, after a long run, the cable's Whether self-aging and external emergencies will interfere with the signal. The transmission of the clock signal is sent wirelessly by satellite, which is rarely interfered by the signal. GPS can accurately time and ensure high-precision positioning of leakage points. After years of development and a large number of applications, GPS synchronization technology now has a relatively mature development plan, which is developed in combination with the existing NI acquisition system. For large-scale distributed The acquisition system has unique advantages, not only breaking the geographical limitations of the original clock synchronization technology, but also reducing the development cost of GPS technology while completing the same function.
实时时钟芯片RTC是PC主板上的晶振及相关电路组成的时钟电路的生成脉冲,RTC经过8254电路的频产生一个频率较低一点的OS(系统)时钟TSC,系统时钟每一个cpu周期加一,每次系统时钟在系统初起时通过RTC初始化。8254本身工作也需要有自己的驱动时钟(PIT)。它的主要作用就是提供稳定的时钟信号给后续电路用。主要功能有:时钟、日历,闹钟,周期性中断输出,32KHz时钟输出。RTC的主要性能指标有:(1)控制方式:二线制,三线制,四线制。(2)晶振:分内置晶振和外置晶振。(3)耗流,时间微调范围,时间精度以及是否有TTF功能。The real-time clock chip RTC is the generated pulse of the clock circuit composed of the crystal oscillator and related circuits on the PC motherboard. The RTC generates a lower frequency OS (system) clock TSC through the frequency of the 8254 circuit. The system clock is incremented by one for each cpu cycle. Each time the system clock is initialized by the RTC at system startup. The 8254 also needs its own drive clock (PIT) to work. Its main function is to provide a stable clock signal for subsequent circuits. The main functions are: clock, calendar, alarm clock, periodic interrupt output, 32KHz clock output. The main performance indicators of RTC are: (1) Control mode: two-wire system, three-wire system, four-wire system. (2) Crystal oscillator: There are built-in crystal oscillator and external crystal oscillator. (3) Current consumption, time fine-tuning range, time accuracy and whether there is a TTF function.
通过GPS天线同步时钟,实现无线和离线多通道异步同时钟数据采集的技术。相关性定位的核心就是时间同步,GPS天线很好的解决可这个问题。同样为了节省电源应该搭配使用GPS模块和RTC实时时钟模块。由于GPS模块比较耗电,所以该仪器在检测过程中,每次检测前都由GPS模块同步时钟,在采集过程中就由RTC实时时钟模块来控制采集的时间,以达到省电的效果。Synchronize the clock through the GPS antenna to realize the technology of wireless and offline multi-channel asynchronous and simultaneous clock data acquisition. The core of correlation positioning is time synchronization, and the GPS antenna can solve this problem very well. Also in order to save power, GPS module and RTC real-time clock module should be used together. Because the GPS module consumes more power, the instrument uses the GPS module to synchronize the clock before each detection during the detection process. During the collection process, the RTC real-time clock module controls the collection time to achieve the effect of power saving.
无线通讯模块采用CDMA无线技术、GPRS(General Packet RadioService,通用无线分组业务)或3G(3rd Generation,第三代数字通信)无线技术实现无线通讯。可以根据不同的具体情况选择不同的无线技术来实现本发明的目的。对于只有GPRS覆盖的郊区或偏远山区,可以采用GPRS无线通讯技术。随着3G无线通讯技术的成熟,成本的降低,也可以选择服务质量较好的3G无线技术来实现无线通讯。对于城市内的铺设的管道,则可以优选速度较快的CDMA无线技术来实现无线通讯。The wireless communication module adopts CDMA wireless technology, GPRS (General Packet Radio Service, general wireless packet service) or 3G (3rd Generation, third-generation digital communication) wireless technology to realize wireless communication. Different wireless technologies can be selected according to different specific situations to realize the object of the present invention. For suburbs or remote mountainous areas covered only by GPRS, GPRS wireless communication technology can be used. With the maturity of 3G wireless communication technology and the reduction of cost, 3G wireless technology with better service quality can also be selected to realize wireless communication. For the pipelines laid in the city, the faster CDMA wireless technology can be preferred to realize wireless communication.
泄漏检测管道环境是非常恶劣的,由于探头要接触管道壁,所以需要两能探测的距离足够的长,例如某些城市开挖一个坑就要50万人民币。而且探头布置好后很长一段时间都不取出,所以需要电源足够充足,电路足够省电。Zigbee无线技术虽然省钱、操作简单,但是由于是局域网络、可测距离偏近所以受到一定限制,效率低下,传输数据量小;GPRS的传输速度太慢了,导致传输时间增长,非常费电;CDMA技术传输速度块、并且传输数据量大、相比GPRS的成本还很低。能在艰苦环境下工作,不需人工采集,只需要通过网络接受实验数据,可跨省、跨国操作,因此优先CDMA无线传输技术。但本发明的无线通讯模块并不是仅仅局限于CDMA无线传输技术,其它可以实现数据传输的无线技术均可以应用到本模块中。The pipeline environment for leak detection is very harsh. Since the probe needs to touch the pipeline wall, the detection distance needs to be long enough. For example, it costs 500,000 RMB to dig a hole in some cities. Moreover, after the probe is arranged, it will not be taken out for a long time, so the power supply must be sufficient and the circuit should be sufficiently power-saving. Although Zigbee wireless technology saves money and is easy to operate, it is limited due to its local area network and short measurable distance, low efficiency, and small amount of transmitted data; the transmission speed of GPRS is too slow, which increases the transmission time and consumes a lot of power. ; CDMA technology transmits speed blocks, and transmits a large amount of data, and the cost is still very low compared to GPRS. It can work in a harsh environment without manual collection, only needs to receive experimental data through the network, and can operate across provinces and countries, so CDMA wireless transmission technology is preferred. However, the wireless communication module of the present invention is not limited to the CDMA wireless transmission technology, and other wireless technologies that can realize data transmission can be applied to this module.
由于泄漏检测是长时间检测,所以电源模块显得尤为重要,在节约电源的同时,也应当配置一款能充电,容量大的电池。考虑到体积、容量、使用年限、价格等因素,供电模块由充电电源,锂电池组组成。锂电池无记忆效应,重量较轻。通过可充电的锂电池供给±5V或±15V的电流,允许锂电池电压波动50%,支持10分钟数据采集,一年待机的功耗。Since the leak detection is a long-term detection, the power module is particularly important. While saving power, it should also be equipped with a rechargeable battery with a large capacity. Considering factors such as size, capacity, service life, and price, the power supply module is composed of a charging power supply and a lithium battery pack. Lithium batteries have no memory effect and are light in weight. The rechargeable lithium battery supplies ±5V or ±15V current, allowing the lithium battery voltage to fluctuate by 50%, supporting 10-minute data collection, and one-year standby power consumption.
另外,本发明实施例管道泄漏检测系统中的控制器可以为个人电脑、服务器等能够进行数据采集、处理和对处理器进行设置及控制的设备,由于受工作环境的限制,优选为笔记本电脑。本发明实施例管道泄漏检测仪还包括USB(Universal Serial Bus,通用串行总线)接口模块,与主处理器连接,当将埋入地下管道中管道泄漏检测仪取出后,可以通过USB连接线主处理器与控制器连接,此时不需要无线通讯模块工作,就可以实现对处理器数据的采集和处理,另外也可以对处理器进行设置,另外,无线通讯模块出现异常时,也可以通过USB接口模块与控制器通讯。本发明实施例管道泄漏检测系统中还包括大容量的FLASH存储器,至少可存储100次超长采样波形,保证数据的及时、安全的储存。In addition, the controller in the pipeline leakage detection system in the embodiment of the present invention can be a personal computer, a server, and other equipment capable of data collection, processing, and setting and control of the processor. Due to the limitation of the working environment, it is preferably a notebook computer. The pipeline leakage detector in the embodiment of the present invention also includes a USB (Universal Serial Bus, universal serial bus) interface module, which is connected with the main processor. The processor is connected to the controller. At this time, the data collection and processing of the processor can be realized without the work of the wireless communication module. In addition, the processor can also be set. In addition, when the wireless communication module is abnormal, it can also be connected through the USB The interface module communicates with the controller. The pipeline leakage detection system in the embodiment of the present invention also includes a large-capacity FLASH memory, which can store at least 100 ultra-long sampling waveforms to ensure timely and safe storage of data.
本发明实施例管道泄漏检测系统采用声学方法进行埋地管道泄漏检测,其原理为:流体穿过管壁漏孔外泄时,会激发沿管道壁传输的声信号,贴装在管道外壁的声波传感器监测泄漏信号的大小和位置。没有泄漏发生时,声波传感器获得的是背景噪声信号,当有泄漏发生时,可产生传感器可探测的低频泄漏声信号,如采用两个以上的传感器进行探测,通过相关分析即可以得到泄漏源的位置。The pipeline leakage detection system of the embodiment of the present invention adopts the acoustic method to detect the leakage of the buried pipeline. Sensors monitor the size and location of the leak signal. When no leakage occurs, the acoustic wave sensor obtains the background noise signal. When a leakage occurs, a low-frequency leakage acoustic signal detectable by the sensor can be generated. If more than two sensors are used for detection, the leakage source can be obtained through correlation analysis. Location.
由以上实施例可以看出,本发明实施例管道泄漏检测系统在管道外壁(材质不限)每隔一定距离(通常10-800米)安装高灵敏度泄漏定位仪专用传感器,在GPS授时误差小于200nS的同步条件下接收管道上的泄漏点产生的声波,从而实现管道泄漏高灵敏度检测和高精度泄漏源定位的目的。仪器可程控设置任意时刻自动检测,巡检人员可定期从泄漏定位仪中读取数据到通用计算机以直观图形和数字的形式确定管道是否存在泄漏和漏点的准确位置。可组成任意多通道测点对复杂大规模管道系统进行泄漏检测与定位。As can be seen from the above embodiments, the pipeline leakage detection system of the embodiment of the present invention installs special sensors for high-sensitivity leak locators at intervals (usually 10-800 meters) on the outer wall of the pipeline (material is not limited), and the GPS timing error is less than 200nS Receive the sound waves generated by the leak point on the pipeline under the synchronous condition, so as to achieve the purpose of high-sensitivity detection of pipeline leakage and high-precision leakage source location. The instrument can be programmed to automatically detect at any time, and inspection personnel can regularly read data from the leak locator to a general-purpose computer to determine whether there is a leak in the pipeline and the exact location of the leak in the form of intuitive graphics and numbers. Any multi-channel measuring points can be formed to detect and locate leaks in complex large-scale pipeline systems.
采集器可以在白天或夜间任意时段运行,可以设定在任何时段进行检测,确保把使用和泄漏区分开来。工作者在数字地图上部署探头安放位置,在办公室里就能获得泄漏探测结果分析。本发明实施例管道泄漏检测系统还具有可扩展的优点,可以将更多的采集器可加入系统,组成任意多通道测点。效率高,实现一次操作完成泄漏探测与漏点定位。The collector can run at any time during the day or night, and can be set to detect at any time to ensure the distinction between use and leakage. Workers deploy the probe placement locations on the digital map, and can obtain leak detection result analysis in the office. The pipeline leakage detection system in the embodiment of the present invention also has the advantage of being scalable, and more collectors can be added to the system to form arbitrary multi-channel measuring points. High efficiency, realize leak detection and leak location in one operation.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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