Agitating device of multi-spindle combined moving planet type
The present invention relates to a kind of multiaxis, how fast, shaft is made the planet agitating device of multiple compound motion.Be specially adapted to stirring that solid particle is disperseed in thick liquid.
Be used for liquid agitation at present and be generally single fixed axis mixer.The liquid agitation that has changes single shaft into multiaxis, how fast mixer, though this device has improved stirring efficiency, but still the alr mode of genus fixed axis single movement formula, therefore there is stirring dead band in some position in groove.The product sample of shallow field Co., Ltd. of Japan and Singapore NISSEIENGINEERING CO.PTE LTD company has been introduced a kind of diaxon planetary stirring machine.
Accompanying drawing 4 is fundamental diagrams of this machine.
Accompanying drawing 5 is that the planet paddle is at the stirring track schematic diagram that stirs the plane.
As shown in Figure 4: this device is driven planet shaft 20 and is done the high speed rotation by gear on the solid shafting 11 12 and gear 13 engagements.The planet shaft is installed on the epicyclic gearbox 10 prejudicially.Epicyclic gearbox connects with hollow shaft 9, and hollow shaft 9 is driven does low speed rotation, drives epicyclic gearbox and slowly runs together.This motion drives when planet paddle 25 is done the high speed rotation planet shaft and revolves round the sun around central axis low speed again.In addition, central stirring shaft 14 is equipped with in the bottom of epicyclic gearbox, and it drives stirring arm 27 and make stirring at low speed near tank diameter 26 walls.This agitating device has changed the fixed axis alr mode, make paddle in stirring the plane, do rotation in again around the central shaft revolution, it stirs track as shown in Figure 5.Obviously, this alr mode has improved the mixing usefulness that stirs in the plane greatly, but because paddle only moves in same plane, near bottom land and liquid level, also exist and stir the dead band, and internal circulating load is less about the feed liquid, especially when stirring thick liquid, its alr mode is still waiting to improve.
Purpose of the present invention: be not only to do the high speed rotation but also on the planet shaft of central axis revolution, add reciprocating motion, the face that flattens stirs to the space stirring and makes paddle stir material on each space tracking that does not all overlap in groove, thereby eliminate near the dead band bottom land and the liquid level, increase the upper and lower internal circulating load of feed liquid, improve and mix usefulness.
To achieve these goals, the present invention adopts machinery or hydraulic mechanism to drive the planet shaft and does upper and lower reciprocating motion.Wherein the mechanical mechanism of Cai Yonging preferentially adopts space cam-guide rod-swing-bar mechanism.Essential implementation is:
A. do the bearing block outside (or on hollow shaft) of the hollow shaft that slowly runs at the drive epicyclic gearbox, by bearing one rotating space cam is installed, the upper end of this cam is the gear with certain number of teeth, with another driving gear engagement, cam is rotated with respect to hollow shaft.The rotating speed of its rotating speed and hollow shaft is controlled in certain difference range.
B. be equipped with on the epicyclic gearbox and can doing, the guide rod of following motion, its end contacts with the space cam working face that is rotating, done and drive, the following reciprocating motion, connect with a fork by bearing pin in appropriate location, guide rod stage casing, fork one end is hinged with the support that is fixed on the epicyclic gearbox, the other end is stirred the bearing pin that is fixed together with the outer ring support of thrust bearing, to go up by thrust bearing, following reciprocating motion reaches on the planet shaft that is rotating, reciprocating like this guide rod is swung fork, fork will be passed to the planet shaft by thrust bearing after will moving and amplifying.
C. the employing of planet shaft can be along the sliding axle of axle sleeve slip, and as spline housing and splined shaft, spline housing is installed on the epicyclic gearbox by bearing off-centre, and solid shafting is delivered to spline housing to high speed rotating, drives splined shaft and does the high speed rotation.Splined shaft with the revolution of planet gear-box, is driven certain rule by fork again and pumps in the high speed rotation.Guaranteed the space tracking of track that the paddle that installs its bottom is passed by for constantly shifting one's position.
D. the present invention does not overlap at the stirring track in space in order to make paddle, control the rotating ratio between rotating cam and epicyclic gearbox (or hollow shaft), the scope of its control is: planet paddle last time the highest (or minimum) point in tank diameter is spent with respect to the center differential seat angle between this highest (or minimum) point aliquant 360.
The present invention is done open in detail below in conjunction with accompanying drawing.
Accompanying drawing 1 is a structural representation of the present invention.
Accompanying drawing 2 is the structural representations that adopt cylinder plough groove type cam mechanism.
Accompanying drawing 3 is the structural representations that adopt the oil cylinder mechanism with reciprocating-piston.
As shown in Figure 1: the present invention implements like this.Spline housing 24 is driven do rotation at a high speed by solid shafting 11 through gear 12 and gear 13, and spline housing drives splined shaft 20 again and does the high speed rotation.Spline housing is installed on the epicyclic gearbox 10 prejudicially by bearing.Epicyclic gearbox is connected with hollow shaft 9.Motor 2 drives hollow shaft and epicyclic gearbox low speed rotation by gear 3.This motion makes the splined shaft of doing rotation do the low speed revolution with the planet gear-box around central axis again.In addition, epicyclic gearbox drives paddle 27, near stirring at low speed tank diameter 26 walls by axle 14.For additional again reciprocating motion the on splined shaft, by bearing 16 a rotating space cam 4 is installed in bearing block 21 outsides (or on hollow shaft) of hollow shaft.What the present invention adopted is single stope, the space cam of double wave shape.Have the gear teeth on the cam, driven the rotation of doing with respect to hollow shaft with being contained in gear 17 engagements on the motor 2.Its working face contacts with the roller 23 of push rod 5 ends, and push rod 5 can be in the 22 li slips of guide rail that are installed on the epicyclic gearbox, and have back-moving spring 8.Space cam drives push rod 5 and does upper and lower reciprocating motion according to certain rules.Appropriate location, push rod middle part connects with fork 7 with bearing pin 6, make the fork swing, fork also is contained on the epicyclic gearbox, its end is hinged with the support that is fixed on the epicyclic gearbox, the other end is stirred the bearing pin 18 that is fixed together with thrust bearing 19 outer ring supports, thrust bearing is contained in planet and stirs on the spindle nose, and like this, fork is passed to upper and lower reciprocating motion on the splined shaft 20 that is rotating by thrust bearing moving back and forth the amplification back.
In the splined shaft lower end toothed disc type paddle 25 is housed, when it does the high speed rotation with splined shaft,, also in tank diameter, move reciprocatingly, so it stirs the space tracking of track for constantly shifting one's position along spline housing around the central axis revolution.In order to make every to stir track and do not overlap, strengthen and mix usefulness, the number of teeth of the present invention by control gear 17 and the gear on cam 4 tops be the method for gear 15 and the gear ratio of gear 3 when, makes rotating cam and epicyclic gearbox that certain differential be arranged.The alternative condition of the gear ratio of these two pairs of gears is: make paddle in groove this highest (or minimum) point relatively with last time the highest (or minimum) point between center differential seat angle aliquant 360 spend.
Above-described space cam can also replace with the cylinder plough groove type cam mechanism of double face, as shown in Figure 2, the groove and the guide rod 28 of cylinder plough groove type cam 29 match, and move reciprocatingly according to certain rules in the guide rail 22 of guide rod on being fixed in epicyclic gearbox.Guide rod connects with fork 7 with bearing pin 6, and the reciprocating motion that fork will amplify is passed on the splined shaft 20.
Above-described two kinds of cams can be monophasic waveform, also can be many waveforms.
When the present invention had the oil cylinder mechanism enforcement of reciprocating-piston as if employing, its main points were: (as shown in Figure 3).
On frame 1, adorn an oil cylinder 30 with reciprocating-piston, piston rod 31 ends of the oil cylinder cross bar 32 that is fixedly connected.Piston rod drives the upper and lower reciprocating motion of bearing 33 outer seats by cross bar, reciprocating force reaches bearing inner race by ball, bearing inner race cooperates with axle sleeve 34 on being contained in hollow shaft 9, between axle sleeve and the hollow shaft feather key is housed, therefore axle sleeve not only rotates with speed with hollow shaft, also can move reciprocatingly along hollow shaft.Axle sleeve one side is stretched out a cantilever 35, and its outer end is by two-direction thrust bearing 19 and planet shaft 20(splined shaft) connect, drive it and move reciprocatingly.
In order to make paddle on the space tracking that does not overlap, mix motion, can control reciprocating speed by flow speed control valve and make the revolution speed of itself and planetary reduction box that suitable ratio be arranged, its adjusting range is: make paddle the highest .(or minimum last time in groove) point spends with the center differential seat angle of this highest (or minimum) point aliquant 360 relatively.
Can also control the stroke of reciprocating oil cylinder by the way of adjusting the travel switch position, reach the purpose of regulating the splined shaft stroke.
Effect of the present invention:
The present invention adopts machinery or hydraulic mechanism to add reciprocating motion in not only rotation but also the planet stirring axle that revolves round the sun, making the stirring of in the past making the single movement form become the space multi-direction movement stirs, and guaranteed that the track of paddle in the space all do not overlap at every turn, make the stirring dead band in the tank diameter reduce to minimum degree, shortened the time of stirring and evenly mixing. The stirring power consumption of the required consumption of unit mass material mixing is reduced, and product quality improves. (20000~40000cp) liquid (such as pencil lacquer etc.) have good mixing effect to the coating industry medium-high viscosity.