CN101227812A - cooling device - Google Patents
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Abstract
本发明提供一种冷却装置,解决液晶显示设备中由于光透过而产生的特有的杂物、尘埃的问题,实现液晶面板等的冷却。其构成为:对于由于光源而使液晶面板和偏光板产生的发热,通过第一冷却模块,将与外部隔绝流通的液晶显示装置内的空气作为冷却风,对作为发热体的液晶面板或偏光板进行冷却,由第二冷却模块喷射发热体并吸热,冷却发热体。
The present invention provides a cooling device, which solves the problem of specific sundries and dust generated by light transmission in liquid crystal display equipment, and realizes cooling of liquid crystal panels and the like. Its structure is: for the heat generated by the liquid crystal panel and the polarizer due to the light source, through the first cooling module, the air in the liquid crystal display device that is isolated from the outside and circulated is used as cooling wind, and the liquid crystal panel or the polarizer as a heat generating body is cooled. For cooling, the second cooling module sprays the heating element and absorbs heat to cool the heating element.
Description
技术领域technical field
本发明涉及电子设备中高温体的冷却,特别是液晶面板等使用光阀元件,在屏幕上放大投影而显示图像等信息的液晶显示设备等电子设备中的液晶面板和偏光板等的冷却技术。The invention relates to the cooling of high-temperature bodies in electronic equipment, especially the cooling technology of liquid crystal panels and polarizers in electronic equipment such as liquid crystal display equipment that use light valve elements to enlarge and project information on the screen to display information such as images.
背景技术Background technique
作为液晶显示设备的一种的液晶投影仪,具有作为光阀的液晶面板,调制来自光源的光,将液晶面板上的图像信息投射到屏幕上并显示。由于是这样的结构,在液晶投影仪中,用于投射图像信息的来自光源的光由于通过液晶面板的液晶层而被光吸收,并且在屏蔽不需要的光源的黑膜(Blackmask)等之中也被光吸收,由于这样的光吸收,液晶面板温度上升。此外,来自光源的光中不具有规定偏光轴的光被配置在液晶面板前后的偏光板吸收。蓄积在偏光板中的热传递到液晶面板,引起液晶面板的温度上升。A liquid crystal projector, which is a type of liquid crystal display device, has a liquid crystal panel as a light valve, modulates light from a light source, and projects and displays image information on the liquid crystal panel on a screen. Due to such a structure, in a liquid crystal projector, the light from the light source used to project image information is absorbed by light as it passes through the liquid crystal layer of the liquid crystal panel, and in the black mask (Blackmask) or the like that shields unnecessary light sources It is also absorbed by light, and the temperature of the liquid crystal panel rises due to such light absorption. In addition, light from the light source that does not have a predetermined polarization axis is absorbed by polarizing plates disposed before and after the liquid crystal panel. The heat accumulated in the polarizing plate is transferred to the liquid crystal panel, causing the temperature of the liquid crystal panel to rise.
过度的液晶面板的温度上升导致液晶面板的可靠性降低,所以与其它电子设备中所进行的同样地,在液晶投影仪中,运用设置在设备内的风扇取得外部空气而进行送风的空冷方法,进行液晶面板和偏光板的冷却。Excessive temperature rise of the liquid crystal panel lowers the reliability of the liquid crystal panel, so in the same way as in other electronic equipment, in the liquid crystal projector, the air cooling method that uses the fan installed in the equipment to obtain external air and blow air , to cool the liquid crystal panel and polarizer.
近年,由于液晶显示设备的使用状况的多样化而要求显示画面的高亮度化,从而照射到该液晶显示设备的液晶面板的光更强。另一方面,市场上产品更廉价的要求也更强烈,使用的液晶面板越来越小型化。综合这些因素,成为液晶面板的加热密度非常大的状况。这样液晶面板的温度上升,使得液晶面板的品质劣化也加速,成为液晶显示设备的产品寿命的问题,冷却装置也被要求提高与温度上升相应的冷却能力。In recent years, due to the diversification of usage conditions of liquid crystal display devices, higher luminance of display screens has been demanded, and the light irradiated on the liquid crystal panels of the liquid crystal display devices has become stronger. On the other hand, the demand for cheaper products on the market is also stronger, and the LCD panels used are becoming smaller and smaller. When these factors are combined, the heating density of the liquid crystal panel becomes very high. Such an increase in the temperature of the liquid crystal panel accelerates the deterioration of the quality of the liquid crystal panel, which becomes a problem in the product life of the liquid crystal display device, and the cooling device is also required to increase the cooling capacity corresponding to the temperature increase.
此外,照射液晶显示设备等的光并放大投射的显示设备,如果在设备内吸引而保留有杂物和尘埃,则由于投射光而使它们被显示,导致画面质量劣化,所以期望发热体的冷却方法是不与外部的空气相流通的冷却方法。In addition, if a display device such as a liquid crystal display device is irradiated with light and the projection is enlarged, if debris and dust remain in the device, they will be displayed due to the projected light, resulting in deterioration of the picture quality, so it is desirable to cool the heat generating body The method is a cooling method that does not communicate with outside air.
作为谋求应对杂物和尘埃,并提高冷却能力的方法,对专利文献1所记载的设置液体冷却介质的液冷方式在进行各种探讨。这样的冷却装置,将封入有液体冷却介质的受热部件密接配置在液晶面板与偏光板之间,使蓄积在液晶面板与偏光板上的热传递到流通有液体冷却介质的受热部件,通过液体泵将受热后的液体冷却介质移送至配置在离开的位置上的散热器,通过该散热器进行散热。该液体冷却介质通过液体泵而在受热部件与散热器之间循环,通过设定热移送的最佳热交换状态而提高冷却能力。Various studies have been made on a liquid cooling method in which a liquid cooling medium is provided as described in
此外,在专利文献2记载的冷却装置中,配置具有流通冷却冷却介质的流路的受热部件,使其仅与除光源照射的液晶面板组件的光透过区域之外的周边区域密接。液晶面板所蓄积的热传递到在液晶面板周边循环的冷却冷却介质,通过泵将受热后的冷却冷却介质移送至配置在离开的位置上的散热单元,由散热单元进行散热,冷却冷却介质不直接接受光的照射,避免了对投射画面质量的影响。In addition, in the cooling device described in
进而,作为遮断混入液晶显示设备的杂物和尘埃的同时,冷却液晶面板等的高温体的方法,有专利文献3所记载的冷却装置。该冷却装置,通过框体使得液晶显示装置处于气密状态,将框体内的空气暂时压缩后,通过喷嘴向着高温体喷射。通过来自该喷嘴的由于绝热膨胀而温度降低的空气流冷却高温体。此时,压缩时引起的温度上升由设置在压缩装置的外部并与外部接触的散热片向外部空气中散热。Furthermore, there is a cooling device described in Patent Document 3 as a method for cooling a high-temperature body such as a liquid crystal panel while blocking foreign matter and dust mixed into a liquid crystal display device. The cooling device makes the liquid crystal display device in an airtight state through the frame, temporarily compresses the air in the frame, and sprays it toward the high-temperature body through the nozzle. The high temperature body is cooled by the air flow from the nozzle whose temperature is lowered due to the adiabatic expansion. At this time, the temperature rise caused by the compression is dissipated to the outside air by the cooling fins provided outside the compression device and in contact with the outside.
这里,专利文献4所记载的冷却模块不是涉及液晶显示装置的冷却装置的例子,是并用两个不同的冷却模块进行冷却的冷却装置。该冷却装置设置有通过冷却介质接受发热体的热并进行热移送的冷却循环系统、和使通过压缩机压缩后,绝热膨胀而温度降低的冷却介质循环的冷却循环系统,是由前者的冷却系统接受发热体的热并进行热移送,由后者的另一冷却系统热连接并吸收该冷却介质的热,在后者的循环系统中进行散热的冷却系统。Here, the cooling module described in Patent Document 4 is not an example of a cooling device related to a liquid crystal display device, but is a cooling device that performs cooling using two different cooling modules in combination. This cooling device is provided with a cooling circulation system that receives heat from a heating element through a cooling medium and transfers the heat, and a cooling circulation system that circulates a cooling medium that is compressed by a compressor and adiabatically expanded to lower its temperature. A cooling system that receives heat from a heating element and transfers it, is thermally connected to another cooling system of the latter and absorbs the heat of the cooling medium, and dissipates heat in the latter's circulation system.
在上述列举的专利文献中存在以下必须解决的问题。In the patent documents listed above, there are the following problems that must be solved.
在专利文献1记载的冷却装置中,由于从光源照射的光透过液体冷却介质,如果液体冷却介质混入气泡或尘埃,则产生在图像中投射有气泡或尘埃的图像的新问题。此外,如果液体冷却介质中产生温度差,则由于液体冷却介质内的对流等引起发生图像抖动的问题,而且,液体冷却介质因从光源照射的光而变质,引起品质的劣化,造成光对液晶面板的透过率降低,图像的照度降低的问题。In the cooling device described in
在专利文献2记载的冷却装置中,在避开从光源照射的光所透过的区域的区域中,使液晶面板等的冷却冷却介质循环而进行冷却,所以能够避免由于光的影响而在冷却冷却介质中产生专利文献1的问题,但是冷却冷却介质必须高效地将从光源照射的光产生的液晶面板和偏光板的热向周边传递。由此,在热传递方面,要使用光透过率良好、导热率(coefficient of thermal conductivity)高的高透光、高热传导材料。但现实是,这样的高透光、高热导材料是被限定的材料,价格高,这成为商业产品成本方面的问题。此外,由于散热单元吸入的空气带入杂物和尘埃,所以有的液晶显示装置要在高热传导材料和液晶面板的表面部设置防尘玻璃等。In the cooling device described in
在专利文献3记载的冷却装置中,喷射出的空气的压力和温度可通过控制压缩机的压缩状态而且进行控制,但需要压缩机这样的大型装置。而且,绝热膨胀引起的空气急冷使得设备内的空气中的水份液化,如果这些水滴附着在液晶面板等之上,则造成图像的劣化。此外,压缩机的空气流喷射周期等造成温度的周期变动,该周期也可能对图像产生影响。In the cooling device described in Patent Document 3, the pressure and temperature of the injected air can be controlled by controlling the compression state of the compressor, but a large-scale device such as a compressor is required. Furthermore, the rapid cooling of the air caused by the adiabatic expansion liquefies the moisture in the air inside the device, and if these water droplets adhere to the liquid crystal panel, etc., it will cause image degradation. In addition, the air flow injection cycle of the compressor and the like cause periodic fluctuations in temperature, and this cycle may also affect the image.
为了向电子设备上装卸冷却装置,专利文献4记载的冷却装置将电子设备与冷却装置独立设置,提高装卸的可操作性。但是,在不能装卸冷却装置的要求密封性的的电子设备等之中,要使任何一者成为可以一种冷却方法进行冷却的状态,都要设置独立的两个冷却循环系统,使冷却循环系统相互热连接,只能是间接地进行热传递的组合,存在冷却装置冗长性。In order to attach and detach the cooling device to the electronic device, the cooling device described in Patent Document 4 is provided independently of the electronic device and the cooling device, thereby improving the operability of attachment and detachment. However, in order to make any one of the electronic equipment that requires airtightness that cannot be attached and detached from the cooling device to be cooled by a cooling method, two independent cooling circulation systems must be installed, so that the cooling circulation system Mutual thermal connection can only be a combination of indirect heat transfer, and there is redundancy in the cooling device.
[专利文献1]日本专利特开平1-159684号公报[Patent Document 1] Japanese Patent Laid-Open No. 1-159684
[专利文献2]日本专利特开2005-275189号公报[Patent Document 2] Japanese Patent Laid-Open No. 2005-275189
[专利文献3]日本专利特开2005-148624号公报[Patent Document 3] Japanese Patent Laid-Open No. 2005-148624
[专利文献4]日本专利特开2004-319628号公报[Patent Document 4] Japanese Patent Laid-Open No. 2004-319628
发明内容Contents of the invention
本发明的冷却装置构成为,具备:通过循环的第一冷却介质冷却电子设备的高温体的第一冷却模块;通过循环的第二冷却介质冷却上述第一冷却介质的第二冷却模块;和驱动上述第一冷却介质与上述第二冷却介质循环的一个冷却介质驱动模块。The cooling device of the present invention is configured to include: a first cooling module that cools the high-temperature body of the electronic device through a circulating first cooling medium; a second cooling module that cools the first cooling medium through a circulating second cooling medium; and a drive A cooling medium drive module for circulating the first cooling medium and the second cooling medium.
此外,本发明的冷却装置构成为,具备:冷却介质驱动部,包括吸入和排出空气的第一泵室与吸入和排出冷却液的第二泵室,第一泵室与第二泵室联动动作;空冷模块,包括:向液晶面板或偏光板喷出冷却空气的喷嘴、和流入通过上述第一泵室吸入和排出的上述冷却空气并冷却上述冷却空气,同时向上述喷嘴流出已冷却的冷却空气的热交换部,该空冷模块设置于内置有液晶面板和偏光板的电子设备的气密部的内部;和液冷模块,包括:通过由上述第二泵室吸入和排出的冷却液冷却上述热交换部的受热部;进行由上述受热部吸热后的冷却液的散热,同时设置于上述气密部的外部的散热部;和以使冷却液在上述第二泵室、上述受热部和上述散热部中循环的方式连接并流通上述冷却液的管路。In addition, the cooling device of the present invention is configured to include: a cooling medium drive unit including a first pump chamber for sucking in and discharging air and a second pump chamber for sucking in and discharging cooling liquid, and the first pump chamber and the second pump chamber operate in conjunction with each other. The air cooling module includes: a nozzle for ejecting cooling air to a liquid crystal panel or a polarizer, and the above-mentioned cooling air that flows into and is sucked and discharged through the above-mentioned first pump chamber and cools the above-mentioned cooling air, and at the same time flows out the cooled cooling air to the above-mentioned nozzle The heat exchange part, the air cooling module is arranged inside the airtight part of the electronic equipment with built-in liquid crystal panel and polarizing plate; The heat receiving part of the exchange part; the heat dissipation part is arranged outside the above-mentioned airtight part to dissipate heat from the coolant absorbed by the above-mentioned heat-receiving part; The cooling fluid pipeline is connected and circulated in the cooling part.
根据本发明的冷却装置,能够提供内部部件没有温度劣化、可靠性和画面质量高的液晶显示设备等电子设备。According to the cooling device of the present invention, it is possible to provide an electronic device such as a liquid crystal display device having high reliability and high screen quality without temperature degradation of internal components.
附图说明Description of drawings
图1是使用本发明的实施例的冷却装置的液晶显示设备的概略构成图。FIG. 1 is a schematic configuration diagram of a liquid crystal display device using a cooling device according to an embodiment of the present invention.
图2是本发明的实施例的冷却装置的冷却的温度状态的说明图。FIG. 2 is an explanatory diagram of cooling temperature states of the cooling device according to the embodiment of the present invention.
图3是表示冷却介质的流量与冷却介质的吸热量的关系的示意图。Fig. 3 is a schematic diagram showing the relationship between the flow rate of the cooling medium and the amount of heat absorbed by the cooling medium.
图4是说明本发明的实施例的冷却的热交换状态的示意图。Fig. 4 is a schematic diagram illustrating a cooling heat exchange state of an embodiment of the present invention.
图5是表示空气与水的物理特性值的示意图。Fig. 5 is a schematic diagram showing physical property values of air and water.
具体实施方式Detailed ways
以下参照附图详细说明本发明的实施方式。Embodiments of the present invention will be described in detail below with reference to the drawings.
图1是以模型表示使用本发明的实施例的冷却装置的液晶显示设备的概略构成图。液晶显示装置的被冷却部件是被光照射的液晶面板等,本发明的实施例的冷却装置优选解决透光的液晶面板特有的冷却问题。此外,不限于液晶显示装置,在要求与外部空气隔绝的其它电子设备中也有效。FIG. 1 is a schematic configuration diagram showing a model of a liquid crystal display device using a cooling device according to an embodiment of the present invention. The component to be cooled of the liquid crystal display device is a liquid crystal panel irradiated by light, etc., and the cooling device in the embodiment of the present invention preferably solves the unique cooling problem of the light-transmitting liquid crystal panel. In addition, not limited to liquid crystal display devices, it is also effective in other electronic devices that require isolation from the outside air.
液晶显示设备1调制从光源照射的光,形成图像信息,将形成的图像信息投射在屏幕上,进行放大显示。该液晶显示装置1在框体2内具有光学单元3,投射透镜4将通过光学单元3形成的图像信息投射在屏幕(未图示)上。本发明的实施例具备用于冷却该光学单元3的冷却装置5。The liquid
首先,参照图1说明形成图像信息的光学单元3的功能和构成的概要。光学单元3是用于对从光源射出的光进行光学处理,在光学图像中形成图像信息的结构物,由照明光学系统31、色分离光学系统32、光学变换元件33、色合成光学系统34等构成。First, an outline of the function and configuration of the optical unit 3 that forms image information will be described with reference to FIG. 1 . The optical unit 3 is a structure for performing optical processing on the light emitted from the light source and forming image information in an optical image. constitute.
照明光学系统31构成为,由光源311照射的光被反射器312反射而作为平行光射出,通过由小透镜组构成的透镜阵列313分离成多个部分的光,由重叠透镜314在后述的液晶面板上成像。The illumination optical system 31 is configured such that the light irradiated by the
色分离光学系统32具有以下功能:使从照明光学系统31射出的多个部分的光透过·反射的分色镜321(蓝分离)、322(绿、红分离)、和反射部分光的反射镜323、324、325将光分离成红、绿、蓝三色的色光。The color separation optical system 32 has the following functions: dichroic mirrors 321 (blue separation) and 322 (green and red separation) that transmit and reflect the light emitted from the illumination optical system 31, and reflection of the reflected light. The
由色分离光学系统32分离的红、绿、蓝三色光投射到各光学变换元件33的后述各色光用的液晶面板。The red, green, and blue light separated by the color separation optical system 32 is projected onto a liquid crystal panel for each color light of each
入射侧偏光板331R(G、B)与射出侧偏光板333R(G、B)在夹着液晶面板332R(G、B)的位置配置,这三组部件构成光学变换元件33。偏光方向对齐为大致同一方向的各色光入射到各入射偏光板331(R、G、B),但仅与光的偏光轴大致同一方向的偏振光通过,其它光被吸收。从液晶面板332(R、G、B)射出的光中,仅具有与通过入射侧偏光板331(R、G、B)的光的透过轴平行的偏光轴的光透过各出射侧偏光板333(R、G、B),其它光被吸收。因此,入射侧偏光板331(R、G、B)和射出侧偏光板333(R、G、B)因该吸收光而温度上升。特别是射出侧偏光板蓄热量大。The incident-
用于对由各液晶面板332(R、G、B)调制,从各射出侧偏光板333(R、G、B)射出的各色光的图像信息进行合成,形成彩色图像的四个直角棱镜,拼合成色合成光学系统34。Four right-angle prisms for synthesizing the image information of each color light modulated by each liquid crystal panel 332 (R, G, B) and emitted from each output side polarizer 333 (R, G, B) to form a color image, Combining color synthesis optical system 34.
投射透镜4由多个透镜组合而成,将由色合成光学系统34形成的彩色图像放大投射到屏幕上。The projection lens 4 is composed of a plurality of lenses, and enlarges and projects the color image formed by the color synthesis optical system 34 onto the screen.
在上述的液晶显示设备1中,例如,具有对因光源的光引起温度上升的偏光板331(R、G、B)、333(R、G、B)和液晶面板332(R、G、B)进行冷却的冷却装置5。In the above-mentioned liquid
参照图1说明该液晶显示设备1的冷却装置5的基本构成。The basic configuration of the
首先,本发明的实施例中与现有的电子设备的冷却装置相比大的不同的特征是,驱动两种冷却介质的泵的使用,和通过该泵驱动的两种冷却介质的被冷却体。泵51作为涡流式泵,将一个涡流泵51的泵室分割成第一泵室511和第二泵室512,并构成为两个独立的泵流路。第一泵室511和第二泵室512中分别设置有冷却介质的第一流入路口513与第二流入路口514、冷却介质的第一流出路口515与第二流出路口516。First of all, in the embodiments of the present invention, the features that are greatly different from the existing cooling devices for electronic equipment are the use of pumps that drive two types of cooling media, and the cooling of the two types of cooling media driven by the pump. . The
两个冷却模块的冷却介质由各自的泵室驱动。由涡流泵51的第一泵室511使冷却介质循环的冷却系统是由多个配管551循环连接受热部件52、散热部件53和液槽54而构成的第一冷却模块。此外,由涡流泵51的第二泵室512移送冷却介质的冷却系统是第二冷却模块,由通过配管552连接的空气热交换部件56与具有喷嘴组57的喷射模块构成,其中喷嘴组57包括喷射被移送的冷却介质的控制部件。The cooling medium of the two cooling modules is driven by the respective pump chamber. The cooling system in which the cooling medium is circulated by the
本发明的实施例的液晶显示设备1的被冷却体是透光的三组液晶面板332(R、G、B)和偏光板331(R、G、B)、333(R、G、B)部分。冷却该液晶面板等的冷却装置5采用直接对液晶面板和偏光板的平面喷射低温风的冷却方式,消除了液冷方式中冷却液晶面板等透光部分时产生的问题。The cooled body of the liquid
如图1所示,作为被冷却体由于具有三色光的液晶面板332(R、G、B)和偏光板331(R、G、B)、333(R、G、B),所以本发明的实施例的冷却装置5至少具有三组喷嘴57。进行液晶显示设备1内的其它发热电子部件的冷却时,根据需要,将喷嘴57与作为冷却对象的被冷却体相对配置,可同样冷却。As shown in Figure 1, as the cooled body, the liquid crystal panel 332 (R, G, B) and the polarizing plate 331 (R, G, B), 333 (R, G, B) with three colors of light, so the present invention The
这里,说明第一冷却模块和第二冷却模块的构成和动作内容。首先,参照图1说明作为对直接冷却对象的液晶面板332、偏光板331、333等进行冷却的第二冷却模块的构成和空气的喷射方法。Here, the configuration and operation of the first cooling module and the second cooling module will be described. First, the configuration of the second cooling module for cooling the liquid crystal panel 332 , the
通过涡流泵51的第二泵室512使喷射的空气冷却介质动作。即,从设置于第二泵室512的第二流入路口514,使隔绝与外部通风的密闭的液晶显示设备1内部的空气流入,通过涡流泵51的第二流出路口516将空气移送至由第二配管552连接的空气热交换部件56。在空气热交换部件56内部,为了在被移送的空气流通时确保与空气接触的面积大,谋求热交换,形成具有散热片形状等的流路(未图示)。被移送的空气在滞留于空气热交换部件56内后,被喷嘴57向被冷却体喷射。The sprayed air cooling medium is operated by the
这里,参照图1和图2说明冷却高温体332、331、333(温度:Th)时低温(T2)的喷射风的形成。图2是表示本发明的实施例的冷却装置的热变换状态的示意图。Here, the formation of the low-temperature (T2) jet wind when cooling the high-temperature bodies 332, 331, and 333 (temperature: Th) will be described with reference to FIGS. 1 and 2 . Fig. 2 is a schematic diagram showing a heat conversion state of the cooling device according to the embodiment of the present invention.
空气热交换部件56内吸引的空气是密闭的液晶显示设备1内的空气,在隔绝外部的杂物和尘埃方面优选,是对高温体332、331、333(温度:Th)进行喷射并吸热后(温度:Tc)的空气。该吸热后的空气的热(温度:Tc)在液晶显示设备1内部浮游时被框体2等热扩散而散热,成为稍低温度(T1),但液晶显示设备1的内部也保有其它发热体等,若吸收的空气热没有完全放出,则空气还是与吸热后的温度(Tc)相近的温度状态。该吸热后的状态的空气(温度:Tc)即使被喷射到被冷却体331、332、333(温度Th),由于被冷却体的高温状态不能被充分冷却,所以必须使喷射的空气成为低温(温度:T2)的喷射风。The air sucked in the air
说明喷射的低温(T2)空气的形成。空气热交换部件56与后述的第一冷却模块的受热部件52热连接。框体2内的空气被吸入该空气热交换部件56,流通的空气的热(温度:T1)被在受热部件52内部流通的液态冷却介质受热,从而形成低温(T2)风。滞留在空气热交换部件56中、冷却的低温(T2)的空气被喷射控制机构从喷嘴57连续地或以具有规定周期的间歇地向高温体332、331、333(温度:Th)喷射,从而冷却液晶面板332和偏光板331、333等(温度:Tc)。重复以下循环:从高温体332、331、333吸热后(温度:Tc)的空气再次在液晶显示设备1内浮游,通过液晶显示设备1的框体2等散热(温度:T1),同时再次被涡流泵51的第二流入路口514吸入,被在第一冷却模块的受热部件52中流通的的冷却介质液受热,成为低温(T2)风,由喷嘴57喷射。The formation of injected low temperature (T2) air is illustrated. The air
这里,首先顺次说明从与被冷却体近的部分开始的热变换。液晶面板332和偏光板331、332的冷却通过空气与从被冷却体的界面的热传递、和空气冷却介质的热转移所进行的热交换而进行。为说明这些热交换,在图5中表示涉及本发明的热交换的空气的物理性质的特性与作为一般的液态冷却介质的水作比较。Here, first, the heat conversion from the portion close to the object to be cooled will be sequentially described. The cooling of the liquid crystal panel 332 and the polarizing plates 331 and 332 is performed by heat exchange between the interface between the air and the object to be cooled and the heat transfer of the air cooling medium. To illustrate these heat exchanges, the characteristics of the physical properties of air involved in the heat exchange of the present invention are shown in FIG. 5 in comparison with water as a general liquid cooling medium.
首先,被冷却体与空气的界面的空气冷却介质的受热量Ws以下式表示:First, the amount of heat Ws received by the air cooling medium at the interface between the object to be cooled and the air is expressed by the following formula:
Ws=(传热率)×(温度差)×(接触面积) ……(1)Ws=(heat transfer rate)×(temperature difference)×(contact area) ……(1)
这里,传热率(heat transfer coefficient)是与普朗特常数和导热率相关的函数,并根据冷却介质的流速而变化,一般地,液体冷却介质与空气冷却介质的比率大约为20倍左右。即,要使空气冷却介质得到与液体冷却介质冷却的相同温度的冷却结果,至少必须将液晶面板和偏光板等与空气的接触面积扩大约20倍左右。Here, the heat transfer coefficient is a function related to Prandtl's constant and thermal conductivity, and varies according to the flow rate of the cooling medium. Generally, the ratio of the liquid cooling medium to the air cooling medium is about 20 times. That is, in order to obtain the cooling effect of the air cooling medium at the same temperature as that of the liquid cooling medium, the contact area of the liquid crystal panel, the polarizer, and the like with the air must be enlarged by at least about 20 times.
液晶面板和偏光板在光学上配置成最佳状态,难以配置成各自的整个面与流通有液体冷却介质的受热部件接触,所以液晶面板332与射出侧偏光板333之间必须配置受热部件。因此,在利用液体冷却介质的冷却方式中,只在有限的接触面积上进行热传递。The liquid crystal panel and the polarizing plate are arranged in an optimal state optically, and it is difficult to arrange the entire surface of each in contact with the heat-receiving member through which the liquid cooling medium flows. Therefore, the heat-receiving member must be arranged between the liquid crystal panel 332 and the output-side
与此相对,在喷射空气冷却介质的冷却方法中,液晶面板332和偏光板331、333各自的配置要设置可流通空气的间隙,使得在各自的两平面喷射空气冷却介质。这意味着容易增加与冷却介质的接触面积,作为一例,可扩大约6倍左右。进而,构成为液晶面板332和偏光板331、333的安装部件上设置具有3~4倍左右的接触面积的散热片部件。In contrast, in the cooling method of spraying air cooling medium, liquid crystal panel 332 and
由以上可知,容易实现使与空气冷却介质的接触面积扩大到与水冷方式的受热部件的接触面积的约20倍左右,空气冷却介质也能确保与向液体冷却介质的热传递相同的传递热量。From the above, it is easy to expand the contact area with the air cooling medium to about 20 times the contact area with the water-cooled heat receiving member, and the air cooling medium can also ensure the same transfer heat as the heat transfer to the liquid cooling medium.
接着说明热移送的吸热量Wt。空气冷却介质的热传送的吸热量Wt以下式表不Next, the heat absorption amount Wt of heat transfer will be described. The heat absorption Wt of the heat transfer of the air cooling medium is expressed in the following formula
Wt=(密度)×(比热)×(流量)×(温度差) ……(2)Wt=(density)×(specific heat)×(flow rate)×(temperature difference) ……(2)
这里,如图5所示,液体冷却介质与空气冷却介质的密度为1∶0.00129,比热为1∶0.24,所以若利用液体冷却介质的冷却驱动性能的泵来驱动的空气冷却介质的流量与温度差相同时,则空气冷却介质的热移送性能为液体冷却介质的吸热量Wt的约1/3200。Here, as shown in Figure 5, the density of the liquid cooling medium and the air cooling medium is 1:0.00129, and the specific heat is 1:0.24. When the temperature difference is the same, the heat transfer performance of the air cooling medium is about 1/3200 of the heat absorption Wt of the liquid cooling medium.
因此,为了在喷射低温(T2)风并冷却到在工作冷却温度(Tc)中得到必须的热量(Wt),必须大幅增加喷射的空气流量。Therefore, in order to obtain the necessary heat (Wt) while spraying low-temperature (T2) air and cooling it to the working cooling temperature (Tc), it is necessary to greatly increase the flow rate of sprayed air.
这里,由于能够实现温度差(ΔT)越大吸收的热量越多,所以通过喷嘴57喷射的空气,与由框体2等的热扩散所散热后的温度(T1)状态的空气相比,通过由第一冷却模块的液体冷却介质进行冷却并喷射成为低温(T2)的空气,如上述,使从高温体吸收的热量增多。下面说明,用于在该空气交换部件56中使要喷射的空气成为低温(T2)的第一冷却模块。Here, since the larger the temperature difference (ΔT), the larger the heat absorbed, the more the air jetted through the
利用第一配管组551使涡流泵51的第一泵室511、受热部件52、散热部件53和液槽54成为闭循环流路而构成第一冷却模块,其是在闭循环流路内移送液体冷却介质并通过两个热交换器(受热部件52、散热部件53)进行热交换的装置。如上所述,受热部件52具有内部流通液体冷却介质的流通路,与空气热交换部件56热连接。Using the
空气热交换部件56内移送的空气在滞留于液晶显示设备1内的期间虽然散热,但没有被完全放出的热使在受热部件52中流通的液体冷却介质受热,成为低温风(T2)。另一方面,受热的液体冷却介质(温度:T2)通过与涡流泵51的第一泵室511连接的配管551而被移送,并移送到散热部件53。The air transferred in the air
这里,散热部件53安装在液晶显示设备1的框体2的外部,受热后的液体冷却介质的热(T2)通过安装在框体外部的风扇(未图示)等,在框体2的外部与外部空气(温度:Ta)通风而冷却,在框体2之外进行散热。散热后的冷却介质液(温度:Ta)在配管551中流通,向受热部件52循环。Here, the
即,通过作为一个冷却介质驱动部件的涡流泵51,在两个系统的冷却模块中循环驱动各自的冷却介质。此外,通过进行组合,发挥各冷却模块双方的长处,由此实现用于液晶显示装置1的特有的冷却被冷却体的冷却装置5。That is, the respective cooling media are circulated and driven in the cooling modules of the two systems by the
接下来,参照图3和图4说明本发明的实施例的冷却的状态。图3是以模型表示冷却介质的流量与冷却介质的吸热量的关系的示意图。图3所示的特性曲线只不过表示是定性表示,同时,如上述(2式)所示,冷却介质的流量(Q)与吸热量(W)的关系为比例关系。Next, the state of cooling in the embodiment of the present invention will be described with reference to FIG. 3 and FIG. 4 . Fig. 3 is a schematic diagram showing the relationship between the flow rate of the cooling medium and the heat absorption amount of the cooling medium in a model. The characteristic curve shown in FIG. 3 is merely a qualitative representation, and the relationship between the flow rate (Q) of the cooling medium and the heat absorption amount (W) is a proportional relationship as shown in the above-mentioned (2 formula).
此外,作为驱动本发明的实施例的冷却介质的泵54,由于被二分割为第一泵室511与第二泵室512,当泵形状为相等时,相对于原来泵室未被分割的一条流路的涡流泵的流量(Q1),各泵室内被驱动的冷却介质液的流量约减半为(1/2·Q1)In addition, as the
因此,在仅有一个泵室流通的冷却介质量(1/2·Q1)从被冷却体(液晶面板或空气)吸热而冷却的情况下,能够吸收的热量成为冷却介量减少的W1=1/2W1(b点)。不能得到将被冷却体温度(Th)冷却到规定的工作冷却温度(Tc)所必须的吸热量W1(a点)。为了使被冷却体(Th)成为工作冷却温度(Tc),通过由另一泵室驱动的冷却介质吸收与吸热量(W1)的差量((W1)-(W1’)),得到期望的冷却性能。Therefore, in the case where the amount of cooling medium (1/2·Q1) circulating in only one pump chamber absorbs heat from the object to be cooled (liquid crystal panel or air) and cools it, the amount of heat that can be absorbed becomes W1= 1/2W1 (point b). The heat absorption W1 (point a) necessary for cooling the temperature of the object to be cooled (Th) to the predetermined operating cooling temperature (Tc) cannot be obtained. In order to make the object to be cooled (Th) reach the working cooling temperature (Tc), the difference ((W1)-(W1')) between the absorption of the cooling medium driven by another pump chamber and the heat absorption (W1') is obtained to obtain the desired cooling performance.
即,本发明的实施例中的冷却装置,在对透光的液晶面板等进行冷却时避免不合适的液体冷却介质,利用空气冷却介质进行冷却,通过由第一泵室511驱动的液体冷却介质的吸热量(“b”)与由第二泵室5 12驱动的空气冷却介质的吸热量(“c”),实现使液晶面板等发热体温度(Th)冷却(温度:Tc)的方法。That is, the cooling device in the embodiment of the present invention avoids inappropriate liquid cooling medium when cooling the light-transmitting liquid crystal panel, etc., and uses air cooling medium for cooling, and the liquid cooling medium driven by the
但是,如果空气冷却介质的吸热量与液体冷却介质为同一流量,则如上所述,吸热仅为约1/3200,在将一个驱动泵51二分割为泵室的实施例中,液体冷却介质与空气冷却介质的驱动流量必然相同,所以如图2所示,停留在增加吸热量(“c”),不能得到期望的吸热量W1。因此,有必要蓄积并流通约3200倍的空气冷却介质。However, if the heat absorption of the air cooling medium is at the same flow rate as that of the liquid cooling medium, as described above, the heat absorption is only about 1/3200. In the embodiment in which one
参照图4说明本发明的实施例的冷却方式的热交换状态。The heat exchange state of the cooling system according to the embodiment of the present invention will be described with reference to FIG. 4 .
图4是基于一般的冷却方式的考虑,说明本发明的实施例的冷却方式的冷却的热交换状态的示意图。图4(a)以模型表示基本的一般冷却状况。图4(b)以模型说明本发明的实施例的冷却状况。横方向(轴)表示假定与热交换相关的流量的时间上的概念,纵方向(轴)表示与热交换相关的温度上的概念。FIG. 4 is a schematic diagram illustrating a cooling heat exchange state of a cooling method according to an embodiment of the present invention based on consideration of a general cooling method. Figure 4(a) models the basic general cooling conditions. Fig. 4(b) illustrates the cooling condition of the embodiment of the present invention in a model. The horizontal direction (axis) represents the time concept of the flow rate related to the heat exchange, and the vertical direction (axis) represents the temperature concept related to the heat exchange.
如图4(a)所示,一般地,电子设备的发热体的冷却装置为了将被冷却体的发热温度(Th)冷却至被冷却体的允许温度(T0)以下的冷却工作温度(Tc),通过温度(Ta)的冷却介质进行热交换,被冷却体的发热温度(Th)由水冷方式的受热部件的液体冷却介质或空冷方式的流通空气受热,得到冷却温度(Tc)所需要的热量(温度变化:(Th-Tc)),即冷却介质吸收的热量(W1)为通过散热部件对冷却介质的受热温度(Tc)进行散热,而成为受热前的冷却介质温度(Ta)的热量(温度:(Ta-Tc)),即等于冷却介质放出的热量(W2)。这样,在这样的冷却装置中,吸热和散热引起的热量转移均衡。As shown in Figure 4(a), in general, the cooling device of the heat generating body of electronic equipment is used to cool the heat generation temperature (Th) of the cooled body to the cooling working temperature (Tc) below the allowable temperature (T0) of the cooled body , through the cooling medium of temperature (Ta) for heat exchange, the heating temperature (Th) of the object to be cooled is heated by the liquid cooling medium of the heating part of the water-cooling method or the circulating air of the air-cooling method, and the heat required for the cooling temperature (Tc) is obtained (Temperature change: (Th-Tc)), that is, the heat (W1) absorbed by the cooling medium is the amount of heat ( Temperature: (Ta-Tc)), which is equal to the heat released by the cooling medium (W2). Thus, in such a cooling device, heat transfer due to heat absorption and heat dissipation is balanced.
在本发明的实施例的冷却装置中,根据吸热量(W1)与散热量(W2)的关系,利用图4(b)说明为了得到规定的热量(W1)的冷却状态,包括以上已述的内容再次说明。In the cooling device of the embodiment of the present invention, according to the relationship between the heat absorption (W1) and the heat dissipation (W2), use Fig. 4 (b) to illustrate the cooling state in order to obtain the prescribed heat (W1), including the above-mentioned The content is explained again.
液晶显示设备1内的向发热体喷射并吸热后的空气的温度(Tc),在框体2内滞留的期间通过框体2等进行热扩散而散热,假定空气成为温度(T1)。温度(T1)的空气通过第二冷却模块的第二流入路口514被吸入,进入泵室512,通过第二流出路口516,流通配管552,移送到空气热交换部件56。The temperature (Tc) of the air in the liquid
假设,温度(T1)的空气从喷嘴57喷射到被冷却体(温度:Th),被吸入泵室512的空气(温度:T1)从被冷却体的温度(Th)吸热,框体2的自然散热量大,从空气温度降低的空气冷却性能的观点看优选。但是,现实中,仅该自然散热难以使空气温度(T1)大幅下降,所以成为难以冷却至规定的冷却温度(Tc)的状况。Assuming that the air at the temperature (T1) is sprayed from the
这里,通过降低(温度:T2)喷射的空气的温度(T1),由此增加从被冷却体的温度(Th)的吸热量,在第二冷却模块的空气热交换部件56中流通,以第一冷却模块对贮存的空气(温度:T1)进行冷却(温度:T2)。第一冷却模块的热变换状态与上述相同。Here, by lowering (temperature: T2) the temperature (T1) of the injected air, thereby increasing the heat absorption from the temperature (Th) of the object to be cooled, circulating in the air
这里,在与该涡流泵51的被二分割的两个泵室的容积相等的状态下,假定通过泵室512驱动的冷却介质为空气的实施例的情况并说明。使用将泵室二分割后的泵,泵个数少,容易实现组装性和安装性的效果,相反,使冷却介质量减半但不降低冷却能力,对此后述。Here, an example will be described assuming that the cooling medium driven by the
空气冷却介质和液体冷却介质的热移动量约有1∶3200的不同,所以在相同构成的冷却装置中,空气冷却介质进行的冷却相对于液体冷却介质进行的冷却,只要不以该比率量增加空气的流量,就不能进行与液体冷却介质受热时同样性能的冷却。换言之,喷嘴57喷射的空气的喷射方法如果是连续的,则在一个涡流泵51驱动各冷却介质的本发明的实施例中,吸入的空气的流量与液体冷却介质的流量为相同量,不能进行高温体的规定的冷却。为了补充该热移动量的不足量,通过控制空气的喷射方法而进行。The amount of heat transfer between the air cooling medium and the liquid cooling medium is about 1:3200 different, so in cooling devices with the same configuration, the cooling performed by the air cooling medium is compared to the cooling performed by the liquid cooling medium, as long as the amount is not increased by this ratio If the flow rate of the air is lower, the cooling with the same performance as that of the liquid cooling medium cannot be performed when heated. In other words, if the injection method of the air sprayed by the
来自用于冷却高温体的喷嘴57的空气的喷射,驱动涡流泵51并将规定量的空气送入空气热交换器56中后,由喷射控制模块以规定的周期进行控制并喷射。利用规定的周期开放喷嘴57,因而假定空气在喷射周期的期间,成为在空气热交换部件56中将空气以一定压缩状态进行贮存的状态,而不是有意识地进行绝热压缩。此外,喷射通过未图示的喷射装置由喷嘴57,由于具有喷嘴的压力阻抗而由喷嘴开放,所以期待因一定的空气的绝热膨胀产生的喷射空气的温度下降,但该绝热膨胀所产生的温度下降不是有意进行,而是由适当的压缩、膨胀决定的。喷射的目的是,为了进行空气和被冷却体的热移送,而确保瞬间的空气流量的方法。The injection of air from the
这里,只要泵流量不变,则流通的空气流量为连续的空气流,或周期性地间歇喷射,空气冷却介质的流量在规定的时间内为一定,所以总的吸热量为一定,但是由于吸热量与流速成比例,所以与使流通的空气冷却介质的流量增加相比,谋求喷射流速的增加能够更有效地应对。Here, as long as the flow rate of the pump is constant, the flow rate of the circulating air is a continuous air flow, or periodic intermittent injection, and the flow rate of the air cooling medium is constant within a specified time, so the total heat absorption is constant, but due to Since the amount of heat absorbed is proportional to the flow velocity, it is more effective to increase the jet flow velocity than to increase the flow velocity of the air cooling medium flowing.
但是,在不改变冷却介质驱动流量的泵中,空气的驱动总量不变,所以为了吸收规定的热量,而在规定时间蓄积以得到空气的总量。进行该规定的时间蓄积的循环,即周期性地进行驱动。However, in a pump that does not change the driving flow rate of the cooling medium, the total amount of air driven does not change, so the total amount of air is accumulated for a predetermined time in order to absorb a predetermined amount of heat. This predetermined time accumulation cycle is performed, that is, the driving is performed periodically.
通过周期性地喷射冷却空气而进行发热体的吸热,因此,在喷射时冷却的状态之后,被冷却体的发热温度上升。被冷却体的温度上升期间若长时间持续,则可能对液晶面板产生影响,但在液晶面板的温度上升过程中断续地喷射低温风,进行冷却,从而可以平均地确保发热体的允许温度(T0)。Since the heat absorption of the heat generating body progresses by periodically spraying the cooling air, the heat generation temperature of the object to be cooled rises after the cooling state at the time of spraying. If the temperature rise of the object to be cooled lasts for a long time, it may affect the liquid crystal panel. However, during the temperature rise of the liquid crystal panel, low-temperature wind is sprayed intermittently to cool it, so that the allowable temperature of the heat generating body can be ensured on average (T0 ).
另一方面,通过周期性地喷射空气进行冷却,伴随着喷射的周期,被冷却体的冷却温度变动。为了应对此问题,对被冷却体的冷却空气的喷射周期,优选为形成图像信息场频,或场频的整约数。On the other hand, cooling is carried out by spraying air periodically, and the cooling temperature of the object to be cooled fluctuates according to the period of spraying. In order to deal with this problem, the injection period of the cooling air to the object to be cooled is preferably the field frequency for forming image information, or an integral submultiple of the field frequency.
液晶显示设备等,顺次扫描构成图像的像素,由场频构成1幅图像。若与场频同步喷射冷却风,则在冷却风的喷射定时,被扫描的画面上的像素位置总是为一定的扫描位置,所以在画面上相同的场所的扫描时刻被冷却,画面上的温度变化产生的图像的亮度变化的状态具有同样的周期,所以可使视觉上的变化为一定。In liquid crystal display devices, etc., the pixels constituting an image are sequentially scanned, and one image is formed by the field frequency. If the cooling air is injected synchronously with the field frequency, the pixel position on the scanned screen is always a certain scanning position at the injection timing of the cooling air, so the scanning time of the same place on the screen is cooled, and the temperature on the screen The state of the brightness change of the image caused by the change has the same period, so the visual change can be made constant.
场频例如在NTSC的TV方式中为1/60秒,因此在蓄积上述1/3200的60倍后再喷射。即,在喷射空气冷却介质时需要充足约1/50的吸热量。形成喷嘴口径,使得喷嘴的流速相比现有的液体冷却介质的流速为50倍。Since the field frequency is, for example, 1/60 second in the NTSC TV system, it is ejected after accumulating 60 times the above-mentioned 1/3200. That is, about 1/50 of the amount of absorbed heat needs to be sufficient when spraying the air cooling medium. The diameter of the nozzle is formed so that the flow velocity of the nozzle is 50 times that of the conventional liquid cooling medium.
本发明的实施例使用以下控制方法:不使喷嘴57喷射的空气流增加总的涡流泵51的流量,且抑制冷却装置的大型化,为此在时间上间歇喷射喷射空气流,但最重视谋求电子设备的防尘的目的,并且为了谋求液晶面板等的冷却,连续地使冷却风通风,在想要得到规定的冷却温度的情况下,也可以是空气的喷射用泵和冷却空气的液体冷却介质驱动用泵两个专用而独立设置。Embodiments of the present invention use the following control method: do not increase the flow rate of the
此外,根据泵的驱动流量,提高冷却性能可与现有技术的冷却方法同样。In addition, according to the driving flow rate of the pump, cooling performance can be improved in the same way as the prior art cooling method.
即使被冷却体为液晶面板以外的发热部件,也可在被冷却体的附近增设配置同样的喷嘴。Even if the object to be cooled is a heat-generating component other than the liquid crystal panel, the same nozzle can be added and arranged near the object to be cooled.
进而,也适用于要求密闭的液晶显示设备以外的其它电子设备中。Furthermore, it is also applicable to electronic devices other than liquid crystal display devices requiring airtightness.
根据上述的构成的本发明的实施例的冷却装置,涉及投射光的液晶显示设备的高温体的冷却,不会从外部吸引杂物和尘埃到液晶显示设备内,可以高效的冷却由于投射光源而使液晶面板或偏光板所产生的热,冷却对画面质量也没有影响,能够提供投射的画面质量在视觉上获得均匀感的最佳液晶显示设备。According to the cooling device of the embodiment of the present invention with the above-mentioned structure, it relates to the cooling of the high-temperature body of the liquid crystal display device that projects light. The heat and cooling generated by the liquid crystal panel or polarizing plate will not affect the picture quality, and the best liquid crystal display device that can provide the projected picture quality with a sense of visual uniformity.
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| JP5023711B2 (en) | 2012-09-12 |
| CN101227812B (en) | 2012-10-03 |
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