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CN101209535A - Combined jig for rounding equipment - Google Patents

Combined jig for rounding equipment Download PDF

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Publication number
CN101209535A
CN101209535A CNA2006100646048A CN200610064604A CN101209535A CN 101209535 A CN101209535 A CN 101209535A CN A2006100646048 A CNA2006100646048 A CN A2006100646048A CN 200610064604 A CN200610064604 A CN 200610064604A CN 101209535 A CN101209535 A CN 101209535A
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jig
pedestal
tool
storage tank
accommodating member
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CN100571972C (en
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颜士杰
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Hongfujin Precision Industry Shenzhen Co Ltd
Hon Hai Precision Industry Co Ltd
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Abstract

本发明提供一种滚圆设备用组合治具,其包括一第一治具及一第二治具。该第一治具上设置有第一容置槽,该第二治具上设置有第二容置槽,该第二容置槽的断面形状为半圆形。所述第二治具包括一导磁的基座及一可拆卸地设置在该基座上的容置件,所述第二容置槽设置在所述容置件的远离所述基座的一侧。所述滚圆设备用组合治具经由更换具有不同尺寸规格的第二容置槽的容置件即可实现滚圆得到多种规格的产品,而该容置件可无需采用导磁且耐蚀性材料,而改用一般的耐蚀性材料即可,因此其可大大节省治具开发成本。

Figure 200610064604

The invention provides a combined jig for rounding equipment, which includes a first jig and a second jig. The first jig is provided with a first accommodating groove, the second jig is provided with a second accommodating groove, and the cross-sectional shape of the second accommodating groove is a semicircle. The second jig includes a magnetically permeable base and a receptacle detachably arranged on the base, and the second accommodating groove is arranged on a part of the accommodating member away from the base. side. The combined jig for the spheronizing equipment can achieve spheronization to obtain products of various specifications by replacing the holders of the second storage tanks with different sizes and specifications, and the holders do not need to use magnetically conductive and corrosion-resistant materials. , and general corrosion-resistant materials can be used instead, so it can greatly save the cost of fixture development.

Figure 200610064604

Description

滚圆设备用组合治具 Combined jig for rounding equipment

技术领域 technical field

本发明涉及一种组合治具,尤其涉及一种用于滚圆设备的组合治具。The invention relates to a combined jig, in particular to a combined jig used for rounding equipment.

背景技术 Background technique

在光学领域中,通常需将光学元件,如照相机的滤光片等制成圆形。然而,工业加工过程中最初切割成型的工件一般为方形;因此,需要对该种方形工件进行滚圆处理,使其具有圆形边缘以满足光学应用的需求。In the field of optics, it is usually necessary to make optical components, such as optical filters of cameras, etc. into circular shapes. However, workpieces initially cut into shape during industrial processing are generally square; therefore, such square workpieces need to be rounded to have rounded edges for optical applications.

外圆磨床是一种常用于将各种形状的工件进行滚圆处理的设备,其工作原理是利用高速旋转的砂轮磨削经由一固定装置所固定的工件,以完成对工件的滚圆处理。所述固定装置通常为一组合治具,如图1及图2所示,该组合治具包括一第一治具10及一第二治具20,该第一治具10及第二治具20分别具有一容置槽12及22。该容置槽12的断面形状为V形,用于容置待滚圆的棱柱体工件30,该棱柱体工件30可为若干方形薄片工件32经由紫外胶等胶合剂粘合而成。所述容置槽22的断面形状为半圆形,且该半圆形的尺寸与最终所需圆形产品的半圆形的尺寸相吻合。工作时通常是先将所述棱柱体工件30固定在第一治具10的容置槽12中,利用砂轮研磨该棱柱体工件30,由于该砂轮的圆周表面上通常开设有研磨凹槽,该研磨凹槽的断面形状为半圆形,且该半圆形的尺寸与最终所需圆形产品的半圆形的尺寸也相吻合,因此,该棱柱体工件30露出容置槽12的部分可被研磨成一半圆柱体34,即完成了该棱柱体工件30的一面滚圆;之后将完成了一面滚圆的棱柱体工件30从第一治具10取出,并将其半圆柱体34部分固定在第二治具20的容置槽22中,再利用砂轮研磨该棱柱体工件30露出该容置槽22的部分,以将该棱柱体工件30磨成一完整的圆柱体,最后将磨得的圆柱体取下拆解开即可得到若干所需的圆形产品。Cylindrical grinding machine is a kind of equipment commonly used for rounding workpieces of various shapes. Its working principle is to use a high-speed rotating grinding wheel to grind the workpiece fixed by a fixing device to complete the rounding treatment of the workpiece. Described fixing device is generally a combination fixture, as shown in Figure 1 and Figure 2, this combination fixture comprises a first fixture 10 and a second fixture 20, and this first fixture 10 and the second fixture 20 has a receiving groove 12 and 22 respectively. The accommodating groove 12 has a V-shaped cross-section and is used for accommodating a prism workpiece 30 to be rounded. The prism workpiece 30 can be formed by bonding a plurality of square sheet workpieces 32 with an adhesive such as ultraviolet glue. The section shape of the accommodating groove 22 is a semicircle, and the size of the semicircle matches the size of the semicircle of the final desired circular product. Usually during work, the prism workpiece 30 is first fixed in the accommodating groove 12 of the first jig 10, and the prism workpiece 30 is ground by a grinding wheel. The cross-sectional shape of the grinding groove is a semicircle, and the size of the semicircle matches the size of the semicircle of the final desired circular product. Therefore, the part of the prism workpiece 30 that exposes the accommodating groove 12 can be Be ground into half cylinder 34, promptly finished one side rounding of this prism workpiece 30; Afterwards the prism workpiece 30 that has finished one side rounding is taken out from the first jig 10, and its half cylinder 34 part is fixed on the second In the accommodation groove 22 of the second fixture 20, utilize emery wheel grinding again this prism workpiece 30 to expose the part of this accommodation groove 22, to grind this prism workpiece 30 into a complete cylinder, finally the cylinder that will grind Take it off and disassemble it to get some desired round products.

由于在滚圆过程中需要将固定工件的固定装置稳定地固定在外圆磨床等滚圆设备上,因此,所述第一治具10及第二治具20通常采用导磁材料,而在滚圆设备上通常设置一磁座,以使该第一治具10及第二治具20在工作时能够稳固在所述滚圆设备上。但是,采用此种组合治具基本上只能获得单一规格的滚圆产品,若要获得其他规格的滚圆产品,通常需要重新开发治具,使得生产周期变长,而治具所用的导磁且耐蚀性材料一般较昂贵,因而也增大了治具开发成本。Since the fixing device for fixing the workpiece needs to be stably fixed on the rounding equipment such as the cylindrical grinder during the rounding process, the first jig 10 and the second jig 20 usually use magnetically conductive materials, while the rounding equipment usually A magnetic base is provided so that the first jig 10 and the second jig 20 can be fixed on the rounding equipment during operation. However, using this combined jig can basically only obtain rounded products of a single specification. If you want to obtain rounded products with other specifications, you usually need to redevelop the jig, which makes the production cycle longer. Corrosive materials are generally more expensive, which also increases the cost of fixture development.

发明内容 Contents of the invention

有鉴于此,有必要提供一种滚圆设备用组合治具,其可滚圆得到多种规格的产品且可达成较低的治具开发成本。In view of this, it is necessary to provide a combined jig for rounding equipment, which can be rounded to obtain products of various specifications and can achieve lower jig development costs.

一种滚圆设备用组合治具,其包括一第一治具及一第二治具。该第一治具上设置有第一容置槽,该第二治具上设置有第二容置槽,该第二容置槽的断面形状为半圆形。所述第二治具包括一导磁的基座及一可拆卸地设置在该基座上的容置件,所述第二容置槽设置在所述容置件的远离所述基座的一侧。A combined jig for rounding equipment includes a first jig and a second jig. The first jig is provided with a first accommodating groove, the second jig is provided with a second accommodating groove, and the cross-sectional shape of the second accommodating groove is a semicircle. The second jig includes a magnetically permeable base and a receptacle detachably arranged on the base, and the second accommodating groove is arranged on a part of the accommodating member away from the base. side.

与现有技术相比,所述滚圆设备用组合治具,其第二治具设置为具有一基座及一可拆卸地设置在该基座上的容置件,所述第二容置槽设置在该容置件上;因此,经由更换具有不同尺寸规格的第二容置槽的容置件即可实现滚圆得到多种规格的产品,而该容置件可无需采用导磁且耐蚀性材料,而改用一般的耐蚀性材料即可,因此其可大大节省治具开发成本。Compared with the prior art, the combined jig for rounding equipment has a second jig set to have a base and a receptacle detachably arranged on the base, and the second accommodating groove It is arranged on the container; therefore, by replacing the container with the second container of different sizes and specifications, the products of various specifications can be obtained by spheronizing, and the container does not need to use magnetic permeability and corrosion resistance It is enough to use general corrosion-resistant materials instead of non-resistant materials, so it can greatly save the cost of fixture development.

附图说明 Description of drawings

图1是一种典型的组合治具的第一治具的使用状态示意图。Fig. 1 is a schematic diagram of the use state of the first jig of a typical combined jig.

图2是一种典型的组合治具的第二治具的使用状态示意图。Fig. 2 is a schematic view of the use state of the second jig of a typical combined jig.

图3是本发明实施例所提供的组合治具的第一治具的立体结构示意图。Fig. 3 is a schematic perspective view of the first jig of the combined jig provided by the embodiment of the present invention.

图4是本发明实施例所提供的组合治具的第二治具的立体分解示意图。FIG. 4 is an exploded perspective view of the second jig of the combined jig provided by the embodiment of the present invention.

图5是本发明实施例所提供的组合治具的第二治具的立体组装示意图。Fig. 5 is a schematic perspective view of the assembly of the second jig of the combined jig provided by the embodiment of the present invention.

图6是本发明另一实施例所提供的组合治具的第一治具的立体分解示意图。FIG. 6 is an exploded perspective view of the first jig of the combined jig provided by another embodiment of the present invention.

具体实施方式 Detailed ways

下面将结合附图对本发明实施例作进一步的详细说明。The embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.

请参见图3至图5,本发明实施例所提供的一种滚圆设备用组合治具,其包括一第一治具100及一第二治具200。该组合治具可装设在一滚圆设备,如外圆磨床上,用以对待滚圆工件进行固定。Referring to FIG. 3 to FIG. 5 , a combined jig for rounding equipment provided by an embodiment of the present invention includes a first jig 100 and a second jig 200 . The combined jig can be installed on a rounding device, such as an outer cylindrical grinder, to fix the workpiece to be rounded.

如图3所示,所述第一治具100上设有容置槽110。该容置槽110用于放置待滚圆工件,其断面形状通常设置为V形。本实施例中,该容置槽110的V形开口角度约为90度,其可用于放置方形工件。As shown in FIG. 3 , the first jig 100 is provided with a receiving groove 110 . The accommodating groove 110 is used for placing the workpiece to be rounded, and its cross-sectional shape is generally set as a V shape. In this embodiment, the V-shaped opening angle of the accommodating groove 110 is about 90 degrees, which can be used to place a square workpiece.

请参见图4及图5,所述第二治具200包括一基座210及一可拆卸地设置在该基座210上的容置件220。该基座210及容置件220上具有至少一对相互对应的通孔212及222,经由将至少一个可锁紧和脱开的连接件300,如活动插销等插入该至少一对相互对应的通孔212及222中,可将该容置件220固设在所述基座210上。该容置件220的远离该基座210的一侧设有容置槽224,该容置槽224的断面形状通常设置为半圆形,且该半圆形的尺寸与最终所需圆形产品的半圆形尺寸相吻合;所述容置件220的另一侧可设置一收容槽226,当该容置件220固设在所述基座210上时,所述基座210可部分地收容在该收容槽226内。所述容置件220可从基座210上拆卸下来,并可更换成其他具有不同尺寸规格的容置槽224的容置件220,以满足最终所需圆形产品的不同尺寸规格的需求。Referring to FIG. 4 and FIG. 5 , the second jig 200 includes a base 210 and a receiving part 220 detachably disposed on the base 210 . There are at least one pair of through holes 212 and 222 corresponding to each other on the base 210 and the receiving part 220, through inserting at least one lockable and disengageable connector 300, such as a movable latch, into the at least one pair of corresponding through holes. The receiving part 220 can be fixed on the base 210 in the through holes 212 and 222 . The side of the housing part 220 away from the base 210 is provided with a housing groove 224, the cross-sectional shape of the housing groove 224 is generally set as a semicircle, and the size of the semicircle is consistent with the final desired circular product. The size of the semicircle coincides; the other side of the receiving part 220 can be provided with a receiving groove 226, when the receiving part 220 is fixed on the base 210, the base 210 can be partially It is accommodated in the accommodation groove 226 . The accommodating part 220 can be disassembled from the base 210 and can be replaced with other accommodating parts 220 having accommodating grooves 224 of different sizes, so as to meet the requirements of different sizes and specifications of the final desired circular products.

当然,可以理解的是,所述第一治具100上可平行设置若干容置槽110,该第二治具200的容置件220上也可相应地设置若干容置槽224,从而可一次滚圆更多的工件,以提高产量。Of course, it can be understood that a plurality of accommodating grooves 110 can be arranged in parallel on the first jig 100, and a plurality of accommodating grooves 224 can be correspondingly arranged on the accommodating part 220 of the second jig 200, so that Round more workpieces to increase throughput.

该组合治具的第一治具100通常由导磁且耐蚀性的材料,如耐蚀性不锈钢(如Stavax不锈钢)等制成;对于其第二治具200,可以是仅仅其基座210由导磁且耐蚀性的材料制成,而其容置件220可由一般的耐蚀性材料,如热处理钢或铝等制成即可,而无需采用导磁材料。当该组合治具应用于滚圆设备上时,其第一治具100可经由磁吸引力而被固持在滚圆设备的磁座上,其第二治具200可经由磁座对基座210的磁吸引力而被固持在滚圆设备的磁座上。The first jig 100 of this combined jig is usually made of magnetically permeable and corrosion-resistant materials, such as corrosion-resistant stainless steel (such as Stavax stainless steel); for its second jig 200, it can be only its base 210 It is made of magnetically permeable and corrosion-resistant materials, and the accommodating part 220 can be made of general corrosion-resistant materials, such as heat-treated steel or aluminum, without using magnetically permeable materials. When the combined jig is applied to the spheronizing equipment, its first jig 100 can be held on the magnetic seat of the spheronizing equipment via magnetic attraction force, and its second jig 200 can be held on the magnetic base 210 by the magnetic base. It is held on the magnetic base of the rounding device by the attractive force.

本发明实施例提供的滚圆设备用组合治具,其可经由更换无需导磁材料制成的容置件220即可实现滚圆得到多种规格的产品,因此,其可大大节约治具的开发成本。The combined jig for rounding equipment provided by the embodiment of the present invention can achieve rounding to obtain products of various specifications by replacing the accommodating part 220 that does not need to be made of magnetic conductive material, so it can greatly save the development cost of the jig .

当然,可以理解的是,所述第一治具100也可采用与第二治具200类似的结构,以适应待滚圆工件的不同形状等的需求。例如,如图6所示,所述第一治具100包括一基座120及一可拆卸地设置在该基座120上的容置件130。该基座120及容置件130上具有至少一对相互对应的通孔122及132,经由将至少一个可锁紧和脱开的连接件400,如活动插销等插入该至少一对相互对应的通孔122及132中,可将该容置件130固设在所述基座120上。该容置件130的远离该基座120的一侧设有容置槽110,其相邻该基座120的一侧可设置一收容槽134,当该容置件130固设在所述基座120上时,所述基座120可部分地收容在该收容槽134内。所述容置件130可从基座120上拆卸下来,并可更换成其他具有不同尺寸规格的容置槽110的容置件130,以适应待滚圆工件的不同形状的需求。Of course, it can be understood that the first jig 100 may also adopt a structure similar to that of the second jig 200 to meet requirements such as different shapes of workpieces to be rounded. For example, as shown in FIG. 6 , the first jig 100 includes a base 120 and an accommodating part 130 detachably disposed on the base 120 . There are at least one pair of through holes 122 and 132 corresponding to each other on the base 120 and the receiving part 130, through inserting at least one lockable and disengageable connector 400, such as a movable bolt, into the at least one pair of corresponding through holes. The receiving part 130 can be fixed on the base 120 in the through holes 122 and 132 . The side of the receiving part 130 away from the base 120 is provided with a receiving groove 110, and the side adjacent to the base 120 can be provided with a receiving groove 134, when the receiving part 130 is fixed on the base When the seat 120 is on, the base 120 can be partially accommodated in the receiving groove 134 . The accommodating part 130 can be disassembled from the base 120, and can be replaced with other accommodating parts 130 having different sizes and specifications of the accommodating grooves 110, so as to meet the requirements of different shapes of workpieces to be rounded.

另外,本领域技术人员还可在本发明精神内做其它变化,如适当变更容置槽110与224的形状及数量,基座210与容置件220的材质及连接方式等,只要其不偏离本发明的技术效果均可。这些依据本发明精神所做的变化,都应包含在本发明所要求保护的范围之内。In addition, those skilled in the art can also make other changes within the spirit of the present invention, such as appropriately changing the shape and quantity of the housing grooves 110 and 224, the material and connection method of the base 210 and the housing part 220, etc., as long as they do not deviate from The technical effect of the present invention is all all can. These changes made according to the spirit of the present invention should be included in the scope of protection of the present invention.

Claims (10)

1. combined tools for rolling circle equipment, it comprises one first tool and one second tool, and this first tool is provided with first storage tank, and this second tool is provided with second storage tank, and the section configuration of this second storage tank is semicircle; It is characterized in that described second tool comprises that first pedestal and of a magnetic conduction is removably disposed in first accommodating member on this first pedestal, described second storage tank is arranged on the side away from described first pedestal of described first accommodating member.
2. combined tools for rolling circle equipment as claimed in claim 1 is characterized in that, the material of described first pedestal is the corrosion resistance stainless steel.
3. combined tools for rolling circle equipment as claimed in claim 1 is characterized in that, the material of described first accommodating member is heat-treated steel or heat treatment aluminium.
4. combined tools for rolling circle equipment as claimed in claim 1, it is characterized in that, described second tool also comprises latch, and the opposite side relative with its second storage tank of described first accommodating member is provided with an accepting groove, and the sidewall of this accepting groove is provided with first through hole; Described first pedestal is provided with second through hole; Be housed in this accepting groove described first base part and insert this first through hole and second through hole is installed in described first accommodating member on this first pedestal via described latch.
5. combined tools for rolling circle equipment as claimed in claim 1 is characterized in that, the section configuration of described first storage tank is a V-arrangement.
6. combined tools for rolling circle equipment as claimed in claim 1, it is characterized in that, described first tool comprises that second pedestal and of a magnetic conduction is removably disposed in second accommodating member on this second pedestal, and described first storage tank is arranged on the side away from described second pedestal of described second accommodating member.
7. combined tools for rolling circle equipment as claimed in claim 6 is characterized in that, the material of described second pedestal is the corrosion resistance stainless steel.
8. combined tools for rolling circle equipment as claimed in claim 6 is characterized in that, the material of described second accommodating member is heat-treated steel or heat treatment aluminium.
9. combined tools for rolling circle equipment as claimed in claim 6, it is characterized in that, described first tool also comprises latch, and the opposite side relative with its first storage tank of described second accommodating member is provided with an accepting groove, and the sidewall of this accepting groove is provided with first through hole; Described second pedestal is provided with second through hole; Be housed in this accepting groove described second base part and insert this first through hole and second through hole is installed in described second accommodating member on this second pedestal via described latch.
10. combined tools for rolling circle equipment, it comprises one first tool and one second tool, and this first tool is provided with first storage tank, and this second tool is provided with second storage tank, and the section configuration of this first storage tank is a V-arrangement; It is characterized in that described first tool comprises that the pedestal and of a magnetic conduction is removably disposed in the accommodating member on this pedestal, described first storage tank is arranged on the side away from described pedestal of described accommodating member.
CNB2006100646048A 2006-12-29 2006-12-29 Combined jig for rounding equipment Expired - Fee Related CN100571972C (en)

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CN103337655A (en) * 2013-06-28 2013-10-02 无锡麻德克斯精机有限公司 Row fixture for battery pieces

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CN2413842Y (en) * 2000-02-22 2001-01-10 蓝光裕 Six-sided precision plane and right-angle processing fixture
CN2693404Y (en) * 2004-03-26 2005-04-20 星加电机工业有限公司 persistent disk

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922347A (en) * 2011-08-12 2013-02-13 昆山广禾电子科技有限公司 Magnetic fixture
CN102922347B (en) * 2011-08-12 2015-09-30 昆山广禾电子科技有限公司 Magnetic treatment tool
CN103337655A (en) * 2013-06-28 2013-10-02 无锡麻德克斯精机有限公司 Row fixture for battery pieces
CN103337655B (en) * 2013-06-28 2016-01-20 无锡麻德克斯精机有限公司 A kind of townhouse tool for battery part

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