CN101161701A - A kind of polyester aqueous dispersion as paint in automobile and preparation method thereof - Google Patents
A kind of polyester aqueous dispersion as paint in automobile and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种低酸值,高分子量的可作为汽车中涂漆的聚酯水分散体,该分散体包含有(A)水可分散聚酯树脂、(B)中和剂和(C)水发明还公开了该聚酯分散体的制备方法;该聚酯水分散体具有优良的存储稳定性,与固化剂等其它组份配合而成的涂料组合物可用于多层涂膜,特别适于用作汽车中涂漆,固化后得到的涂膜具有优异的耐水、抗石击性能。The invention provides a low acid value, high molecular weight polyester aqueous dispersion that can be used as paint in automobiles, the dispersion comprises (A) water dispersible polyester resin, (B) neutralizing agent and (C ) water invention also discloses the preparation method of the polyester dispersion; the polyester aqueous dispersion has excellent storage stability, and the coating composition formed by cooperating with other components such as curing agent can be used for multi-layer coatings, especially It is suitable to be used as a paint for automobiles, and the coating film obtained after curing has excellent water resistance and stone chip resistance.
Description
技术领域 technical field
本发明涉及一种低酸值,高分子量的作为汽车中涂漆的聚酯水分散体,该聚酯水分散体形成的涂膜具有优异的综合性能,可广泛应用于各种汽车车身的涂装,本发明还涉及该聚酯水分散体的制备方法。The invention relates to a low acid value, high molecular weight polyester aqueous dispersion used as a paint for automobiles. The coating film formed by the polyester aqueous dispersion has excellent comprehensive properties and can be widely used in the coating of various automobile bodies. Packing, the present invention also relates to the preparation method of this aqueous polyester dispersion.
背景技术 Background technique
近年来随着环境保护的观念日益深入人心,限制可挥发性物排放量(VOC)已经在各国相继成为法规。市场上现有的溶剂型涂料产品及配套涂装工艺已经违背了可持续发展的要求。In recent years, as the concept of environmental protection has become more and more popular, restrictions on volatile emissions (VOC) have become laws and regulations in various countries. The existing solvent-based coating products and supporting coating processes on the market have violated the requirements of sustainable development.
聚酯树脂作为成膜物质具有良好的性能,对于各种基材的涂装,其漆膜具有耐候,耐溶剂,附着力强等特点。因此,从环境保护和限制VOC排放量的角度出发,水分散聚酯树脂涂料具有很好的发展前景。Polyester resin has good performance as a film-forming substance. For the coating of various substrates, its paint film has the characteristics of weather resistance, solvent resistance, and strong adhesion. Therefore, from the perspective of environmental protection and limiting VOC emissions, water-dispersed polyester resin coatings have good development prospects.
汽车车身涂层是多层体系,通常包括电泳沉积底漆层,中涂层,面漆层等,其中中涂漆可增加底漆与面漆的附着力,具备一定的硬度和柔韧性,提供涂膜抗石击性能。通常,为了提高抗石击性能,一种简单有效的方法就是提高树脂的分子量。然而,分子量的提高意味着树脂粘度的上升,从而需要使用更多的溶剂。Automobile body coating is a multi-layer system, usually including electrophoretic deposition primer layer, middle coat, top coat, etc., among which the middle coat can increase the adhesion between the primer and the top coat, and has a certain hardness and flexibility, providing Anti-stone chip performance of coating film. Usually, in order to improve the anti-stone chip performance, a simple and effective method is to increase the molecular weight of the resin. However, an increase in molecular weight means an increase in resin viscosity, which requires the use of more solvent.
现有的一般中涂漆工艺是,使用溶剂型涂料树脂和三聚氰胺甲醛树脂或其他固化剂作为成膜物质,烘烤固化后得到性能合适的涂膜。然而大量地使用有机溶剂,不符合限制VOC排放量的要求,存在火灾隐患、危害工人的身体健康,特别是对生态环境造成不可逆的破坏。The existing general coating process is to use solvent-based coating resin and melamine formaldehyde resin or other curing agents as film-forming substances, and obtain a coating film with suitable properties after baking and curing. However, the use of organic solvents in large quantities does not meet the requirements for limiting VOC emissions, and there are fire hazards, endangering the health of workers, and especially causing irreversible damage to the ecological environment.
欧洲专利EP 1285937A2公开了一种水分散聚酯树脂,采用封闭多异氰酸酯作为固化剂,固化后得到抗石击性能优良的涂膜,然而该聚酯分散液具有过高的酸值,残留的羧基对涂膜的耐水耐盐雾性能造成不利的影响。European patent EP 1285937A2 discloses a water-dispersed polyester resin, which uses blocked polyisocyanate as a curing agent to obtain a coating film with excellent stone chip resistance after curing. However, the polyester dispersion has an excessively high acid value and residual carboxyl groups It will adversely affect the water resistance and salt spray resistance of the coating film.
中国专利CN 1549849A公开了一种低粘度的耐碎石冲击水分散聚酯树脂涂料,有机溶剂含量小于5%,但酸值高达40-50,同样影响涂膜的耐水性能。Chinese patent CN 1549849A discloses a low-viscosity anti-gravel impact water-dispersed polyester resin coating, the organic solvent content is less than 5%, but the acid value is as high as 40-50, which also affects the water resistance of the coating film.
发明内容 Contents of the invention
本发明的一个目的是要提供一种低酸值、高分子量且具有优异存储稳定性的聚酯水分散体,并能与其他组合物一起配合,固化成膜后具有良好的耐水和耐溶剂性能,附着力和抗石击能力强。An object of the present invention is to provide a polyester aqueous dispersion with low acid value, high molecular weight and excellent storage stability, which can be combined with other compositions, and has good water resistance and solvent resistance after curing into a film , strong adhesion and anti-stone impact ability.
本发明的第二个目的是要提供一种该聚酯水分散体的制备方法。The second object of the present invention is to provide a method for preparing the aqueous polyester dispersion.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种作为汽车中涂漆的聚酯水分散体,其特征在于该分散体包含有(A)水可分散聚酯树脂、(B)中和剂和(C)水,所述聚酯树酯是将一种或多种多元酸与一种或多种多元醇混合均匀,进行熔融缩聚反应,在反应后期引入亲水基团到聚酯分子链上,反应结束后加入一种或多种有机溶剂溶解所得的聚合物,其分子量介于4000~8000,羟值低于60mg KOH/g,酸值介于15~35mg KOH/g,平均粒度小于500nm。A kind of polyester aqueous dispersion as paint in automobile, it is characterized in that this dispersion contains (A) water dispersible polyester resin, (B) neutralizing agent and (C) water, described polyester resin It is to mix one or more polybasic acids and one or more polyols evenly, and carry out melt polycondensation reaction. In the late stage of the reaction, hydrophilic groups are introduced into the polyester molecular chain. After the reaction, one or more organic polyols are added. The polymer obtained by solvent dissolution has a molecular weight of 4000-8000, a hydroxyl value of less than 60mg KOH/g, an acid value of 15-35mg KOH/g, and an average particle size of less than 500nm.
该分散体40℃下粘度低于20mPa·S,有机溶剂的含量小于5%。The viscosity of the dispersion is lower than 20mPa·S at 40°C, and the content of organic solvent is less than 5%.
本发明的多元羧酸可以是对苯二甲酸、间苯二甲酸、邻苯二甲酸、苯酐、偏苯三酸、偏苯三酸酐中的一种或多种,或脂肪族羧酸中的1,4-环己烷二羧酸、丁二酸、己二酸、壬二酸、癸二酸、富马酸中的一种或几种;多元醇多元醇是乙二醇、丙二醇、1,3-丁二醇、二甘醇、二丙二醇、1,4-环己烷二甲醇、1,3-丙二醇、1,6-己二醇、新戊二醇中的一种或几种。The polycarboxylic acid of the present invention can be one or more in terephthalic acid, isophthalic acid, phthalic acid, phthalic anhydride, trimellitic acid, trimellitic anhydride, or 1,4- One or more of cyclohexanedicarboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, and fumaric acid; polyol polyol is ethylene glycol, propylene glycol, 1,3-butane One or more of diol, diethylene glycol, dipropylene glycol, 1,4-cyclohexanedimethanol, 1,3-propanediol, 1,6-hexanediol, and neopentyl glycol.
上述多元酸组分中以摩尔计含有至少50%的芳香族多元羧酸,多元醇组分中以摩尔计含有至少60%的乙二醇和/或新戊二醇。The polybasic acid component contains at least 50% of aromatic polycarboxylic acid by mole, and the polyol component contains at least 60% of ethylene glycol and/or neopentyl glycol by mole.
本发明采用的水可分散聚酯树脂具有足够的可被中和形成水分散盐的-COOH基团。The water-dispersible polyester resins employed in the present invention have sufficient -COOH groups to be neutralized to form water-dispersible salts.
中和剂的物质为NaOH、KOH、氨水、二乙胺、三乙胺、二乙醇胺或二甲基乙醇胺。The neutralizing agent is NaOH, KOH, ammonia water, diethylamine, triethylamine, diethanolamine or dimethylethanolamine.
该分散体中还包含有固化剂,所述的固化剂为封端异氰酸酯或氨基树脂。The dispersion also contains a curing agent, which is blocked isocyanate or amino resin.
上述作为汽车中涂漆的聚酯水分散体的制备方法,包括有如下步骤:采用逐步聚合的方法,制备高分子量的具有足够-COOH基团的聚酯树脂,该聚酯分子量介于4000~8000,酸值介于15~35mgKOH/g,羟值低于60mg KOH/g;将聚酯(A)溶解在有机溶剂中,加入中和剂中和至必要的中和度;将得到的聚酯溶液与水混合,形成聚酯/溶剂/水三元共混物,进行相反转自乳化过程,并在低于60℃的温度下抽除有机溶剂。The above-mentioned preparation method of the polyester aqueous dispersion used as the paint in the automobile includes the following steps: adopting the method of step-by-step polymerization to prepare a high molecular weight polyester resin with sufficient -COOH groups, the polyester molecular weight is between 4000 ~ 8000, the acid value is between 15~35mgKOH/g, and the hydroxyl value is lower than 60mgKOH/g; the polyester (A) is dissolved in an organic solvent, and neutralized by adding a neutralizing agent to the necessary degree of neutralization; the resulting poly The ester solution is mixed with water to form a polyester/solvent/water ternary blend, undergoes a phase inversion self-emulsification process, and pumps out the organic solvent at a temperature below 60°C.
在聚合反应过程中,必要时可使用缩聚反应催化剂,所述催化剂为有机锡类、钛酸酯类或氧化锑类化合物。During the polymerization reaction, a polycondensation reaction catalyst may be used if necessary, and the catalyst is an organotin type, titanate type or antimony oxide type compound.
以下是本发明采用的最优技术方案:Below is the optimum technical scheme that the present invention adopts:
聚酯树脂(A)可分散在水(C)介质中,不需要使用表面活性剂。本发明的聚酯树脂的酸值大于或等于15mg KOH/g小于35mgKOH/g,如果酸值大于35mg KOH/g,涂膜耐水性能下降。当酸值低于15mg KOH/g,很难形成均一的水分散体。聚酯树脂包含一定量的羟基官能团,为不至于影响涂膜耐水性,羟值应低于60mg KOH/g,优选为30~50mg KOH/g。The polyester resin (A) can be dispersed in the water (C) medium without using a surfactant. The acid value of the polyester resin of the present invention is greater than or equal to 15mgKOH/g and less than 35mgKOH/g, if the acid value is greater than 35mgKOH/g, the water resistance of the coating film will decrease. When the acid value is lower than 15mg KOH/g, it is difficult to form a uniform aqueous dispersion. The polyester resin contains a certain amount of hydroxyl functional groups. In order not to affect the water resistance of the coating film, the hydroxyl value should be lower than 60mg KOH/g, preferably 30-50mg KOH/g.
聚酯树脂数均分子量在4000~8000之间,优选为5000~7000,当分子量低于4000时,不易得到较好的综合性能,分子量大于8000或更大时,不容易获得优良存储稳定性的水分散体。对于玻璃化温度没有特别的限制,但从汽车涂料应用要求出发,介于-20℃~80℃为佳。The number average molecular weight of the polyester resin is between 4000 and 8000, preferably 5000 to 7000. When the molecular weight is lower than 4000, it is difficult to obtain better comprehensive performance. When the molecular weight is greater than 8000 or greater, it is not easy to obtain excellent storage stability. water dispersion. There is no particular limitation on the glass transition temperature, but it is preferably between -20°C and 80°C in view of the application requirements of automotive coatings.
本发明的聚酯树脂(A)由如下必要的组分合成:多元酸(a1),多元醇(a2),其他多元酸和多元醇(a3)。The polyester resin (A) of the present invention is synthesized from the following essential components: polyacid (a 1 ), polyol (a 2 ), other polybasic acid and polyol (a 3 ).
多元酸(a1)可以是芳香族多元羧酸如对苯二甲酸、间苯二甲酸、邻苯二甲酸、苯酐、四氢苯酐、六氢苯酐中的一种或几种;可以是脂肪族羧酸1,4-环己烷二羧酸、丁二酸、己二酸、壬二酸、癸二酸、富马酸中的一种或几种。The polybasic acid (a 1 ) can be one or more of aromatic polybasic carboxylic acids such as terephthalic acid, isophthalic acid, phthalic acid, phthalic anhydride, tetrahydrophthalic anhydride, and hexahydrophthalic anhydride; it can be aliphatic Carboxylic acid One or more of 1,4-cyclohexanedicarboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, and fumaric acid.
多元醇(a2)可以是乙二醇、丙二醇、1,3-丁二醇、二甘醇、二丙二醇、1,4-环己烷二甲醇、1,3-丙二醇、1,6-己二醇、新戊二醇中的一种或几种。Polyol (a 2 ) can be ethylene glycol, propylene glycol, 1,3-butanediol, diethylene glycol, dipropylene glycol, 1,4-cyclohexanedimethanol, 1,3-propanediol, 1,6-hexane One or more of diol and neopentyl glycol.
其他多元酸和多元醇(a3)包括偏苯三酸酐、二羟甲基丙酸、二羟甲基丁酸、三羟甲基丙烷、ε-己内酯等。Other polyacids and polyols (a 3 ) include trimellitic anhydride, dimethylolpropionic acid, dimethylolbutyric acid, trimethylolpropane, ε-caprolactone, and the like.
特别的,多元酸(a1)中芳香族多元酸的摩尔百分比至少50%,低于50%会降低硬度和耐划伤性能。多元醇(a2)中乙二醇和新戊二醇的摩尔百分比至少为60%,低于60%会降低耐水和耐化学性能。根据性价比,芳香族多元酸中优选使用对苯二甲酸和间苯二甲酸,并且所占芳香族多元酸的摩尔百分比大于60%为宜。In particular, the molar percentage of the aromatic polybasic acid in the polybasic acid (a 1 ) is at least 50%, and less than 50% will reduce the hardness and scratch resistance. The mole percentage of ethylene glycol and neopentyl glycol in the polyol (a 2 ) is at least 60%, and less than 60% will reduce the water resistance and chemical resistance. According to the cost performance, terephthalic acid and isophthalic acid are preferably used in the aromatic polybasic acid, and the mole percentage of the aromatic polybasic acid is more than 60%.
还可能包括一种摩尔含量不超过5%的三官能度或更高官能度的多元醇,例如丙三醇、三羟甲基丙烷、季戊四醇等。It is also possible to include a trifunctional or higher functional polyol such as glycerol, trimethylolpropane, pentaerythritol, etc. in a molar content not to exceed 5%.
聚酯树脂可在熟知的工艺条件下通过一种或多种多元酸和一种或多种多元醇进行缩聚反应制备,本发明采用的工艺为:氮气保护,在180~260℃下,进行酯化反应3~7h,随后投入缩聚反应催化剂,使用抽真空设备抽除体系内空气、水等小分子物质,进行缩聚反应,直到聚合物达到所需的分子量。Polyester resin can be prepared by polycondensation reaction of one or more polybasic acids and one or more polyols under well-known process conditions. The chemical reaction lasted for 3-7 hours, and then the polycondensation reaction catalyst was put into it, and small molecular substances such as air and water in the system were removed by vacuum equipment, and the polycondensation reaction was carried out until the polymer reached the required molecular weight.
根据情况,可能需要使用缩聚反应催化剂,常用的催化剂包括有机锡类、钛酸类、锑类化合物等。Depending on the situation, it may be necessary to use a polycondensation reaction catalyst, and commonly used catalysts include organotin, titanic acid, antimony compounds, etc.
在缩聚反应后期,加入一种多元酸或多元醇组分在氮气保护下进行解聚反应以获得所需要的酸值或羟值。In the later stage of the polycondensation reaction, a polyacid or polyol component is added to carry out depolymerization reaction under the protection of nitrogen to obtain the required acid value or hydroxyl value.
用于解聚反应的多元酸优选为芳香族多元酸,例如芳香族二元酸(对苯二甲酸、间苯二甲酸,苯酐)和芳香族多元酸偏苯三酸(酐)。The polybasic acid used in the depolymerization reaction is preferably an aromatic polybasic acid, such as an aromatic dibasic acid (terephthalic acid, isophthalic acid, phthalic anhydride) and an aromatic polybasic acid trimellitic acid (anhydride).
用于解聚反应的多元醇优选为新戊二醇、乙二醇等。The polyhydric alcohol used for the depolymerization reaction is preferably neopentyl glycol, ethylene glycol, or the like.
在抽除体系内空气、水等小分子物质时,体系内压力控制在1000Pa或更低。When removing small molecular substances such as air and water in the system, the pressure in the system is controlled at 1000Pa or lower.
“解聚”法是一种有效控制聚酯树脂分子量和调节聚酯官能团的聚合手段,例如,若要合成分子量较高的聚酯树脂,在聚合度较高的情况下,分子量不易得到有效控制,因此,在聚合后期加入适量对苯二甲酸,可以引发同步的解聚和缩聚反应,从而为最后得到的聚酯树脂提供一个合适的酸值和分子量。The "depolymerization" method is a polymerization method to effectively control the molecular weight of polyester resin and adjust the polyester functional group. For example, if you want to synthesize polyester resin with higher molecular weight, the molecular weight is not easy to be effectively controlled under the condition of high degree of polymerization. , Therefore, adding an appropriate amount of terephthalic acid in the late stage of polymerization can initiate synchronous depolymerization and polycondensation reactions, thereby providing a suitable acid value and molecular weight for the final polyester resin.
反应原理如下:The reaction principle is as follows:
(1)高温下发生酸解反应,引入了-COOH基团,同时导致聚合度降低。(1) Acidolysis reaction occurs at high temperature, and -COOH group is introduced, resulting in a decrease in the degree of polymerization.
(2)发生缩聚反应,维持聚酯相对分子量。(2) A polycondensation reaction occurs to maintain the relative molecular weight of the polyester.
中和剂(B)Neutralizer (B)
本发明的聚酯水分散体需要使用到一种中和剂,中和剂可以中和聚酯树脂的羧基官能团产生羧基负离子,这些离子之间的相互排斥使得聚酯树脂能保持一定的分散粒径,从而得到稳定的水分散体。The polyester aqueous dispersion of the present invention needs to use a kind of neutralizing agent, and the neutralizing agent can neutralize the carboxyl functional group of polyester resin to produce carboxyl anion, and the mutual repulsion between these ions makes polyester resin can keep certain dispersed particles. diameter, resulting in a stable aqueous dispersion.
可以用作中和剂的物质包括但不限于NaOH、KOH、氨水、二乙胺、三乙胺、二乙醇胺、二甲基乙醇胺等。Substances that can be used as neutralizers include, but are not limited to, NaOH, KOH, ammonia water, diethylamine, triethylamine, diethanolamine, dimethylethanolamine, and the like.
只要能保证本发明所述的水分散体可以具有符合要求的分散稳定性和存储稳定性,中和剂的用量没有特别的限制,加入中和剂的物质的量与聚酯所含羧基的比率为60%~100%。As long as it can ensure that the aqueous dispersion of the present invention can have satisfactory dispersion stability and storage stability, the amount of neutralizing agent is not particularly limited, and the ratio of the amount of substance added to neutralizing agent to the carboxyl group contained in polyester 60% to 100%.
分散体中包含的水(C)同样没有特别限制,蒸馏水,离子交换水,自来水,工业用水等都可以使用,水的用量占分散体的40%或更多,低于40%,可能难以形成水分散体。The water (C) contained in the dispersion is also not particularly limited, and distilled water, ion-exchanged water, tap water, industrial water, etc. can be used, and the amount of water used is 40% or more of the dispersion, and below 40%, it may be difficult to form water dispersion.
本发明的一个重要方面,在于体系进行了一个相反转自的过程,由W/O型转变为O/W型,形成稳定的低粘度乳液而不需要加入表面活性剂。An important aspect of the present invention is that the system has undergone a phase inversion process, from W/O type to O/W type, forming a stable low-viscosity emulsion without adding surfactants.
本发明的“相反转”是指一个在溶有聚酯树脂的有机溶液体系中加入超过该体系中有机溶剂量的水的过程,从而可以使体系从有机溶液相改变成O/W乳液分散相。"Phase inversion" of the present invention refers to a process of adding more water than the amount of organic solvent in the system in the organic solution system of polyester resin, so that the system can be changed from organic solution phase to O/W emulsion dispersed phase .
这个过程分为三步进行。第一步,聚酯树脂首先溶于一种或几种有机溶剂中,在这个步骤中,聚酯树脂在溶液中所占百分数为30~50%。第二步,加入一定量的中和剂和水,在一定的搅拌速率下,控制温度不超过40℃,进行相反转自乳化过程,加入的水的质量与有机溶剂质量比为2∶1~5∶1。第三步,控制温度不超过60℃,减压抽除有机溶剂,直到体系溶剂质量含量低于5%。This process is divided into three steps. In the first step, the polyester resin is dissolved in one or more organic solvents. In this step, the percentage of the polyester resin in the solution is 30-50%. In the second step, add a certain amount of neutralizer and water, and at a certain stirring rate, control the temperature not to exceed 40°C, and carry out the phase inversion self-emulsification process. The mass ratio of the added water to the organic solvent is 2:1-5 : 1. In the third step, the temperature is controlled not to exceed 60° C., and the organic solvent is removed under reduced pressure until the mass content of the solvent in the system is lower than 5%.
溶解聚酯所使用的有机溶剂可以是各种熟知的广泛使用的有机溶剂,包括酮类溶剂,芳香烃类溶剂,醚类溶剂,醇类溶剂,酯类溶剂等。典型的酮类溶剂包括丙酮、甲乙酮、3-戊酮、2-戊酮、4-甲基-2-戊酮、环己酮、环戊酮等。典型的芳香烃类溶剂包括苯、甲苯、二甲苯等。典型的醚类溶剂包括二氧六环、四氢呋喃等。典型的醇类溶剂包括甲醇、乙醇、异丙醇、正丁醇、异丁醇、己醇、环己醇等。典型的酯类溶剂包括乙酸乙酯、乙酸丙酯、乙酸异丙酯、乙酸丁酯、乙酸异丁酯、丙酸甲酯、丙酸乙酯等。The organic solvent used for dissolving the polyester can be various well-known and widely used organic solvents, including ketone solvents, aromatic hydrocarbon solvents, ether solvents, alcohol solvents, ester solvents, and the like. Typical ketone solvents include acetone, methyl ethyl ketone, 3-pentanone, 2-pentanone, 4-methyl-2-pentanone, cyclohexanone, cyclopentanone, and the like. Typical aromatic hydrocarbon solvents include benzene, toluene, xylene, and the like. Typical ether solvents include dioxane, tetrahydrofuran, and the like. Typical alcoholic solvents include methanol, ethanol, isopropanol, n-butanol, isobutanol, hexanol, cyclohexanol, and the like. Typical ester solvents include ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, isobutyl acetate, methyl propionate, ethyl propionate, and the like.
用于抽除有机溶剂的设备没有特别限制。在相反转自乳化过程后抽除有机溶剂的同时,可能会导致一部分水和未参与作用的中和剂同时被抽除。The equipment used to extract the organic solvent is not particularly limited. While pumping out the organic solvent after the phase inversion self-emulsification process, it may cause a part of the water and the neutralizing agent not participating in the action to be pumped out at the same time.
固化剂(D)Curing agent (D)
固化剂为氨基树脂时,在高温下,其甲氧基与聚酯树脂分子链上的羟基反应而交联固化,固化剂为封端异氰酸酯时,-NCO基团与聚酯分子链上的羟基和羧基反应发生交联而固化。固化剂可采用三聚氰胺树脂如cmyel 303、cmyel350(请指明化学名称)等。也可采用封端异氰酸酯如异佛尔酮二异氰酸酯(IPDI)、三聚二异氰酸酯(HDI)等。When the curing agent is amino resin, at high temperature, its methoxy group reacts with the hydroxyl group on the polyester resin molecular chain to crosslink and cure; when the curing agent is blocked isocyanate, the -NCO group reacts with the hydroxyl group on the polyester molecular chain It reacts with carboxyl groups to cause crosslinking and curing. The curing agent can be melamine resin such as cmyel 303, cmyel350 (please specify the chemical name) and so on. Blocked isocyanates such as isophorone diisocyanate (IPDI), trimerized diisocyanate (HDI) and the like may also be used.
固化温度通常为100℃以上,特别优选在130~150℃的温度下固化。固化剂占总涂料树脂组分的质量百分率不超过50%,优选为10~30%。The curing temperature is generally 100°C or higher, and it is particularly preferable to cure at a temperature of 130 to 150°C. The mass percentage of the curing agent in the total coating resin components is not more than 50%, preferably 10-30%.
固化剂应在颜料和其他助剂添加之前加入,并使用高速分散机分散5~10min,调整转速为600~1000r/min。The curing agent should be added before adding the pigment and other additives, and disperse with a high-speed disperser for 5-10 minutes, and adjust the speed to 600-1000r/min.
聚酯水分散体的应用方法如下:The application method of polyester aqueous dispersion is as follows:
本发明的聚酯水分散体具有优异的成膜性能,可以在多种基材上形成均一连续的树脂涂膜,制膜可以采用熟知的各种方法。The polyester aqueous dispersion of the present invention has excellent film-forming properties, and can form uniform and continuous resin coating films on various substrates, and various well-known methods can be used for film formation.
本发明的聚酯水分散体可能需要包含一些助剂、胶体保护剂、颜料等,与适量的固化剂配合,配制水性汽车中间层涂料组合物。The polyester aqueous dispersion of the present invention may need to contain some auxiliary agents, colloidal protective agents, pigments, etc., and cooperate with an appropriate amount of curing agent to prepare a water-based automotive interlayer coating composition.
所需的助剂包括防沉剂、流平剂、消泡剂、防爆剂、流变控制剂、颜料分散剂、紫外光吸收剂、润湿剂等。The required additives include anti-settling agents, leveling agents, defoamers, anti-knocking agents, rheology control agents, pigment dispersants, UV absorbers, wetting agents, etc.
所需的胶体保护剂包括聚乙烯醇、羧基纤维素、羟乙基纤维素、羟丙基纤维素、改性淀粉、聚乙烯基吡咯烷酮、聚丙烯酸、一些乙烯基聚合物等。Colloidal protective agents required include polyvinyl alcohol, carboxylated cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, modified starch, polyvinylpyrrolidone, polyacrylic acid, some vinyl polymers, and the like.
聚酯水分散体与各种助剂,固化剂,颜料配合,使用熟知的配漆方法,得到的水性汽车中涂漆涂料组合物可以通过多种方式分别与底漆及面漆等形成性能优异的复合涂层。The aqueous polyester dispersion is combined with various additives, curing agents, and pigments, and the well-known paint mixing method is used to obtain a water-based automotive mid-coat coating composition that can be formed with primers and topcoats in various ways. Excellent performance composite coating.
传统汽车多层复合膜一般采用三喷三烘工艺(3C3B)进行,具体步骤为:Traditional automotive multi-layer composite film is generally carried out by three-spray and three-bake process (3C3B). The specific steps are:
在经过打磨,酸洗,磷化的金属底材上涂覆一层电泳底漆,烘烤固化;Coat a layer of electrophoretic primer on the polished, pickled and phosphated metal substrate, and bake and cure;
在底漆上涂覆一层本发明所述的水性聚酯中涂漆,烘烤固化;Coating one deck of water-based polyester intermediate paint of the present invention on the primer, bake and solidify;
再涂覆一层面漆,烘烤固化。Then apply a layer of topcoat and bake to cure.
本发明的水性汽车中间层涂料组合物可以采用三喷二烘(3C2B)工艺,具体步骤为:The water-based automobile interlayer paint composition of the present invention can adopt three sprays and two bake (3C2B) technology, and concrete steps are:
在经过打磨,酸洗,磷化的金属底材上涂覆一层电泳底漆,烘烤固化;Coat a layer of electrophoretic primer on the polished, pickled and phosphated metal substrate, and bake and cure;
在底漆上涂覆一层本发明所述的水性聚酯中涂漆,在80℃温度下闪蒸3min;Coat one layer of water-based polyester intermediate paint according to the present invention on the primer, flash at 80°C for 3min;
再涂覆一层面漆,烘烤固化。Then apply a layer of topcoat and bake to cure.
本发明的有益效果是:本发明的中涂漆涂料组分的一个特点,在于其中的聚酯树脂分子量较高,同时羟值较低,与普通较低分子量的聚酯树脂相比,可以在不影响涂膜性能情况下使用相对较少量的固化剂,这样也降低了交联反应中VOC的排放量;本发明的中涂漆涂料组分的另一个特点,在于其中的聚酯树脂具有较高的玻璃化温度,喷涂时,经过短暂的闪蒸步骤后,可以迅速形成较坚韧的薄膜,与之后涂覆的面漆层之间不容易发生“咬底”现象,这对于实现“湿加湿”喷涂工艺特别是当水性与溶剂型涂料配合使用时是有利的。所述“咬底”是指面漆中的溶剂很容易地将底层漆漆膜软化,甚至会影响底层漆与最下层或基材的附着力,这种涂覆面漆后,将底层漆咬起的现象称为“咬底”The beneficial effects of the present invention are: a feature of the coating composition of the intermediate paint of the present invention is that the polyester resin wherein has a higher molecular weight and a lower hydroxyl value, compared with common lower molecular weight polyester resins, it can be used in Use a relatively small amount of curing agent without affecting the performance of the coating film, which also reduces the discharge of VOC in the crosslinking reaction; another feature of the intermediate paint coating component of the present invention is that the polyester resin therein has Higher glass transition temperature, when spraying, after a short flashing step, can quickly form a tougher film, and it is not easy to "bite the bottom" between the topcoat layer coated later, which is very important for realizing "wet The "wet" spray process is advantageous especially when water-based and solvent-based coatings are used. The term "biting" means that the solvent in the topcoat can easily soften the paint film of the primer, and even affect the adhesion of the primer to the bottom layer or substrate. After the topcoat is applied, the primer will be bitten. The phenomenon is called "bottom biting"
下面结合实施例对本发明进一步说明。Below in conjunction with embodiment the present invention is further described.
具体实施方式 Detailed ways
以下结合实施例对本发明作进一步的具体描述,但不局限于给出的实例,如未注明,实施例中的数量均为质量份。The present invention will be further described in detail below in conjunction with the examples, but not limited to the given examples. If not specified, the quantities in the examples are parts by mass.
具体实施例:Specific examples:
单体总量 100phrTotal amount of monomer 100phr
溶剂 100~200phrSolvent 100~200phr
中和剂 3~8phrNeutralizer 3~8phr
水 150~250phrWater 150~250phr
固化剂 10~30phrCuring agent 10~30phr
(1)数均分子量(1) Number average molecular weight
使用GPC来确定数均分子量,通过GPC分析,还能得到分子量分布情况。GPC is used to determine the number average molecular weight, and the molecular weight distribution can also be obtained through GPC analysis.
(2)酸值(2) acid value
根据国家标准GB 6743-86测试。Tested according to national standard GB 6743-86.
(3)羟值(3) Hydroxyl value
根据国家标准HG/T 2709-95测试。Tested according to national standard HG/T 2709-95.
(4)玻璃化转变温度(4) Glass transition temperature
使用DSC得出玻璃化转变温度(Tg),样品重量:10mg,Use DSC to draw glass transition temperature (Tg), sample weight: 10mg,
程序控制温度10℃/min。Program control temperature 10°C/min.
(5)固含量(5) Solid content
根据国家标准GB 1725-79测试Tested according to national standard GB 1725-79
(6)水分散体的存储稳定性(6) Storage stability of aqueous dispersion
取30ml聚酯水分散液放入一个50ml的玻璃容器内,25℃下放置60天,观察分散体外观是否发生可见变化。Take 30ml of polyester aqueous dispersion and put it into a 50ml glass container, and place it at 25°C for 60 days, and observe whether the appearance of the dispersion has any visible changes.
(7)水分散体的粘度(7) Viscosity of water dispersion
采用国产NDJ-79型旋转粘度计测定。The domestic NDJ-79 rotational viscometer was used for determination.
(8)涂膜附着力(8) Coating adhesion
根据国家标准GB 1720-1979测试。Tested according to national standard GB 1720-1979.
(9)涂膜耐水性(9) Water resistance of coating film
将涂覆了涂膜的标准板放入于恒温水箱中,40℃下放置120h,观察涂膜外表变化并分级。Put the standard plate coated with the coating film in a constant temperature water tank, place it at 40°C for 120h, observe the changes in the appearance of the coating film and grade it.
(10)涂膜耐溶剂性能(10) Solvent resistance of coating film
对涂覆了涂膜的标准板分别使用丙酮进行擦拭,统计至涂膜发生破损时的擦拭次数。The standard plate coated with the coating film was wiped with acetone, and the number of times of wiping until the coating film was damaged was counted.
(11)涂膜耐盐雾性能(11) Coating film salt spray resistance
使用盐雾实验机模拟各种环境进行测试。Use the salt spray test machine to simulate various environments for testing.
(12)涂膜抗冲击性能(12) Coating film impact resistance
根据国家标准GB/T 4893.9-1992测试。Tested according to the national standard GB/T 4893.9-1992.
1.自乳化聚酯树脂(A)的合成,实施配方如表1所示。1. The synthesis of self-emulsifying polyester resin (A), the implementation formula is as shown in table 1.
实例1合成聚酯树脂(A1)Example 1 synthetic polyester resin (A1)
在装有搅拌器、温度计、冷凝管、分水器及氮气保护装置的四口烧瓶中,按表1配方加入84.1g对苯二甲酸,21.0g 己二酸,14.0g乙二醇,54.9g新戊二醇,搅拌混合均匀,油浴加热,缓慢升温至160℃,此后每半小时升高10℃直至240℃,进行酯化过程,保温反应5h。加入0.18g三氧化二锑,用抽真空设备逐渐降低系统压力直至低于1000Pa,保持该压力,反应4h,撤去抽真空设备,加入6g新戊二醇,在该温度下反应2h,降低温度到100℃,用180g丁酮溶解所述聚合物,得到聚酯溶液。In the four-necked flask equipped with stirrer, thermometer, condenser, water separator and nitrogen protection device, add 84.1g terephthalic acid according to the formula in Table 1, 21.0g adipic acid, 14.0g ethylene glycol, 54.9g Neopentyl glycol, stir and mix evenly, heat in an oil bath, slowly raise the temperature to 160°C, then raise the temperature by 10°C every half hour until 240°C, carry out the esterification process, and keep the temperature for 5 hours. Add 0.18g of antimony trioxide, use vacuum equipment to gradually reduce the system pressure until it is lower than 1000Pa, keep the pressure, react for 4h, remove the vacuum equipment, add 6g of neopentyl glycol, react at this temperature for 2h, lower the temperature to At 100° C., the polymer was dissolved with 180 g of butanone to obtain a polyester solution.
将300g该聚酯溶液和3.2g N,N-二甲基乙醇胺加入到装有冷凝管和接收器的烧瓶中,在搅拌的条件下升温至30℃,加入250g去离子水,采用抽真空装置抽除有机溶剂,得到聚酯水分散体。Add 300g of the polyester solution and 3.2g of N,N-dimethylethanolamine into a flask equipped with a condenser tube and a receiver, raise the temperature to 30°C under stirring, add 250g of deionized water, and use a vacuum device to The organic solvent was removed to obtain a polyester aqueous dispersion.
实例2合成聚酯树脂(A2)Example 2 synthetic polyester resin (A2)
在装有搅拌器、温度计、冷凝管、分水器及氮气保护装置的四口烧瓶中,按表1配方加入80.9g对苯二甲酸,35.2g间苯二甲酸,17.3g乙二醇,39.3g新戊二醇,搅拌混合均匀,油浴加热,缓慢升温至160℃,此后每半小时升高10℃直至240℃,进行酯化过程,保温反应5h。加入0.38g钛酸四丁酯,使用抽真空设备逐渐降低系统压力直至低于1000Pa,保持该压力,反应4h,撤去抽真空设备,加入7.3g偏苯三酸酐,在该温度下反应2h,降低温度到100℃,用180g丁酮溶解所述聚合物,得到聚酯溶液。In the four-necked flask equipped with stirrer, thermometer, condenser, water separator and nitrogen protection device, add 80.9g terephthalic acid according to the formula in Table 1, 35.2g isophthalic acid, 17.3g ethylene glycol, 39.3 g of neopentyl glycol, stir and mix evenly, heat in an oil bath, slowly raise the temperature to 160°C, and then raise the temperature by 10°C every half hour until 240°C, carry out the esterification process, and keep the temperature for 5 hours. Add 0.38g tetrabutyl titanate, use vacuum equipment to gradually reduce the system pressure until it is lower than 1000Pa, keep the pressure, react for 4h, remove the vacuum equipment, add 7.3g trimellitic anhydride, react at this temperature for 2h, reduce the temperature to 100 °C, the polymer was dissolved with 180 g of butanone to obtain a polyester solution.
将300g该聚酯溶液和4.2g N,N-二甲基乙醇胺加入到装有冷凝管和接收器的烧瓶中,在搅拌的条件下升温至30℃,加入250g去离子水,采用抽真空装置抽除有机溶剂,得到聚酯水分散体。Add 300g of the polyester solution and 4.2g of N,N-dimethylethanolamine into a flask equipped with a condenser tube and a receiver, raise the temperature to 30°C under stirring, add 250g of deionized water, and use a vacuum device to The organic solvent was removed to obtain a polyester aqueous dispersion.
实例3合成聚酯树脂(A3)Example 3 synthetic polyester resin (A3)
在装有搅拌器、温度计、冷凝管、分水器及氮气保护装置的四口烧瓶中,按表1配方加入82.4g对苯二甲酸,34.9g间苯二甲酸,18.6g乙二醇,40.1g新戊二醇,搅拌混合均匀,油浴加热,缓慢升温至160℃,此后每半小时升高10℃直至240℃,进行酯化过程,保温反应5h。加入0.18g三氧化二锑,使用抽真空设备逐渐降低系统压力直至低于1000Pa,保持该压力,反应4h,撤去抽真空设备,加入4.0g偏苯三酸酐,在该温度下反应2h,降低温度到100℃,用180g二甲苯溶解所述聚合物,得到聚酯溶液。In the four-necked flask equipped with stirrer, thermometer, condenser, water separator and nitrogen protection device, add 82.4g terephthalic acid, 34.9g isophthalic acid, 18.6g ethylene glycol, 40.1 g of neopentyl glycol, stir and mix evenly, heat in an oil bath, slowly raise the temperature to 160°C, and then raise the temperature by 10°C every half hour until 240°C, carry out the esterification process, and keep the temperature for 5 hours. Add 0.18g of antimony trioxide, use vacuum equipment to gradually reduce the system pressure until it is lower than 1000Pa, maintain the pressure, react for 4 hours, remove the vacuum equipment, add 4.0g of trimellitic anhydride, react at this temperature for 2 hours, and lower the temperature to 100°C , Dissolve the polymer with 180 g of xylene to obtain a polyester solution.
将300g该聚酯溶液和4.7g N,N-二甲基乙醇胺加入到装有冷凝管和接收器的烧瓶中,在搅拌的条件下升温至30℃,加入250g去离子水,采用抽真空装置抽除有机溶剂,得到聚酯水分散体。Add 300g of the polyester solution and 4.7g of N,N-dimethylethanolamine into a flask equipped with a condenser tube and a receiver, raise the temperature to 30°C under stirring, add 250g of deionized water, and use a vacuum device to The organic solvent was removed to obtain a polyester aqueous dispersion.
实例4合成聚酯树脂(A4)Example 4 synthetic polyester resin (A4)
在装有搅拌器、温度计、冷凝管、分水器及氮气保护装置的四口烧瓶中,按表1配方加入98.6g对苯二甲酸,17.3g间苯二甲酸,16.3g乙二醇,41.2g新戊二醇,搅拌混合均匀,油浴加热,缓慢升温至160℃,此后每半小时升高10℃直至240℃,进行酯化过程,保温反应3h。加入0.18g三氧化二锑,使用抽真空设备逐渐降低系统压力直至低于1000Pa,保持该压力,反应4h,撤去抽真空设备,加入6.6g间苯三甲酸,在该温度下反应2h,降低温度到100℃,用180g二甲苯溶解所述聚合物,得到聚酯溶液。In the four-necked flask equipped with stirrer, thermometer, condenser, water separator and nitrogen protection device, add 98.6g terephthalic acid, 17.3g isophthalic acid, 16.3g ethylene glycol, 41.2 g of neopentyl glycol, stir and mix evenly, heat in an oil bath, slowly raise the temperature to 160°C, then raise the temperature by 10°C every half hour until 240°C, carry out the esterification process, and keep the temperature for 3h. Add 0.18g of antimony trioxide, use vacuum equipment to gradually reduce the system pressure until it is lower than 1000Pa, keep the pressure, react for 4 hours, remove the vacuum equipment, add 6.6g of isophthalic acid, react at this temperature for 2h, lower the temperature The polymer was dissolved with 180 g of xylene at 100° C. to obtain a polyester solution.
将300g该聚酯溶液和5.9g N,N-二甲基乙醇胺加入到装有冷凝管和接收器的烧瓶中,在搅拌的条件下升温至30℃,加入250g去离子水,采用抽真空装置抽除有机溶剂,得到聚酯水分散体。Add 300g of the polyester solution and 5.9g of N,N-dimethylethanolamine into a flask equipped with a condenser tube and a receiver, raise the temperature to 30°C under stirring, add 250g of deionized water, and use a vacuum device to The organic solvent was removed to obtain a polyester aqueous dispersion.
实例5合成聚酯树脂(A5)Example 5 synthetic polyester resin (A5)
合成步骤与配方同实例3,但加入9.6g偏苯三酸酐进行解聚。Synthetic steps and formula are the same as example 3, but add 9.6g trimellitic anhydride to carry out depolymerization.
表1聚酯树脂的合成配方实例和分析结果Synthetic formula example and analysis result of table 1 polyester resin
2.水性汽车聚酯中涂漆的配制2. Preparation of paint in water-based automotive polyester
实例1Example 1
将得到的树脂A1的分散液200g倒入1L不锈钢容器中,加入30g去离子水,157.5g TiO2,52.5g滑石粉,200g研磨用珠,高速分散1h,直到细度小于10μm。降低分散机转速,逐渐加入60g Cymel 350,并调节总固含量约55%。Pour 200g of the obtained dispersion of resin A1 into a 1L stainless steel container, add 30g of deionized water, 157.5g of TiO2, 52.5g of talcum powder, and 200g of grinding beads, and disperse at high speed for 1h until the fineness is less than 10μm. Reduce the speed of the disperser, gradually add 60g Cymel 350, and adjust the total solid content to about 55%.
实例2Example 2
将得到的树脂A2的分散液200g倒入1L不锈钢容器中,加入30g去离子水,157.5g TiO2,52.5g滑石粉,200g研磨用珠,高速分散1h,直到细度小于10μm。降低分散机转速,逐渐加入50g Cymel 350,并调节总固含量约55%。Pour 200g of the obtained dispersion of resin A2 into a 1L stainless steel container, add 30g of deionized water, 157.5g of TiO2, 52.5g of talcum powder, and 200g of grinding beads, and disperse at high speed for 1h until the fineness is less than 10μm. Reduce the speed of the disperser, gradually add 50g Cymel 350, and adjust the total solid content to about 55%.
实例3Example 3
将得到的树脂A3的分散液200g倒入1L不锈钢容器中,加入30g去离子水,157.5g TiO2,52.5g滑石粉,200g研磨用珠,高速分散1h,直到细度小于10μm。降低分散机转速,逐渐加入37.5g Cymel 350,并调节总固含量约55%。Pour 200g of the obtained dispersion of resin A3 into a 1L stainless steel container, add 30g of deionized water, 157.5g of TiO2, 52.5g of talcum powder, and 200g of grinding beads, and disperse at high speed for 1h until the fineness is less than 10μm. Reduce the speed of the disperser, gradually add 37.5g Cymel 350, and adjust the total solid content to about 55%.
实例4Example 4
将得到的树脂A4的分散液200g倒入1L不锈钢容器中,加入30g去离子水,157.5g TiO2,52.5g滑石粉,200g研磨用珠,高速分散1h,直到细度小于10μm。降低分散机转速,逐渐加入37.5g Cymel 350,并调节总固含量约55%。Pour 200g of the obtained dispersion of resin A4 into a 1L stainless steel container, add 30g of deionized water, 157.5g of TiO2, 52.5g of talcum powder, and 200g of grinding beads, and disperse at high speed for 1h until the fineness is less than 10μm. Reduce the speed of the disperser, gradually add 37.5g Cymel 350, and adjust the total solid content to about 55%.
实例5Example 5
将得到的树脂A5的分散液200g倒入1L不锈钢容器中,加入30g去离子水,157.5g TiO2,52.5g滑石粉,200g研磨用珠,高速分散1h,直到细度小于10μm。降低分散机转速,逐渐加入37.5g Cymel 350,并调节总固含量约55%。Pour 200g of the obtained dispersion of resin A5 into a 1L stainless steel container, add 30g of deionized water, 157.5g of TiO2, 52.5g of talcum powder, and 200g of grinding beads, and disperse at high speed for 1h until the fineness is less than 10μm. Reduce the speed of the disperser, gradually add 37.5g Cymel 350, and adjust the total solid content to about 55%.
(注:TiO2:钛白粉,商品名R706,杜邦生产。滑石粉:3000目,国产)(Note: TiO 2 : titanium dioxide, trade name R706, produced by DuPont. Talcum powder: 3000 mesh, domestic)
3.水性汽车中涂漆固化漆膜的性质3. Properties of paint cured film in waterborne automobiles
将上述实例得到的水性汽车中涂漆分别加入去离子水调节至喷涂粘度(涂4杯:20S~25S),放置12h。采用已涂覆电泳底漆的标准板,喷涂2~3道,流平10min,放入烘箱烘烤固化。烘烤条件:140℃×25min。Add deionized water to the water-based automotive mid-paint obtained in the above example to adjust the spray viscosity (4 cups: 20S-25S), and let it stand for 12 hours. Use the standard board that has been coated with electrophoretic primer, spray 2 to 3 coats, level it for 10 minutes, put it in an oven to bake and solidify. Baking conditions: 140℃×25min.
TPA:对苯二甲酸 IPA:间苯二甲酸 ADA:己二酸 EG:乙二醇TPA: Terephthalic acid IPA: Isophthalic acid ADA: Adipic acid EG: Ethylene glycol
NPG:新戊二醇NPG: Neopentyl glycol
PG:1,3丙二醇 TMA:偏苯三酸酐 DA*:指解聚剂PG: 1,3 Propylene Glycol TMA: Trimellitic Anhydride DA * : Depolymerizer
表2 聚酯水分散体性质Table 2 Polyester aqueous dispersion properties
表3 水性汽车聚酯中涂漆固化漆膜性能Table 3 Performance of cured paint film of water-based automotive polyester mid-coat
综上所述,实例1、例2和例3的漆膜的综合性能优良,达到汽车中涂漆使用要求。In summary, the paint films of Example 1, Example 2 and Example 3 have excellent comprehensive properties and meet the requirements for the use of paint in automobiles.
实例4因所合成的聚酯树脂的酸值偏大而导致漆膜的耐水性稍差。而实例5侧因在合成聚酯树脂时偏苯三酸酐的用量偏大而导致聚酯树脂的水分散体的粘度大,漆膜的耐水性差。In Example 4, the water resistance of the paint film is slightly poor due to the large acid value of the synthesized polyester resin. And example 5 side because the consumption of trimellitic anhydride is too large when synthesizing polyester resin, cause the viscosity of the water dispersion of polyester resin is big, the water resistance of paint film is poor.
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