CN1008894B - Disposable polishers with integrally mounted hubs - Google Patents
Disposable polishers with integrally mounted hubsInfo
- Publication number
- CN1008894B CN1008894B CN 87102592 CN87102592A CN1008894B CN 1008894 B CN1008894 B CN 1008894B CN 87102592 CN87102592 CN 87102592 CN 87102592 A CN87102592 A CN 87102592A CN 1008894 B CN1008894 B CN 1008894B
- Authority
- CN
- China
- Prior art keywords
- disposable use
- utensil according
- support lugn
- polishing utensil
- grinding wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
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- 210000004907 gland Anatomy 0.000 claims description 22
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D5/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting only by their periphery; Bushings or mountings therefor
- B24D5/16—Bushings; Mountings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D7/00—Bonded abrasive wheels, or wheels with inserted abrasive blocks, designed for acting otherwise than only by their periphery, e.g. by the front face; Bushings or mountings therefor
- B24D7/16—Bushings; Mountings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
Description
本发明涉及磨料加工制品,特别涉及具有永久性固定的安装轮毂的磨光器具,其复合件适宜于安装到适当的轻便型动力机具上。更具体地说,本发明应用于一次性使用的中凹磨轮上。This invention relates to abrasive working articles, and more particularly to polishing implements having permanently fixed mounting hubs, the composite of which is adapted to be mounted to a suitable portable power tool. More specifically, the invention applies to single-use concave grinding wheels.
可旋转驱动的磨光器具在工业界的应用是普遍和众所熟悉的。在这种器具的应用中,所遇到的非常严重问题之一是提供有效的装置,用以防止磨轮等磨光器具从其安装的轴、主轴或其它可转动的传动装置上意外地脱开。当磨光器具与其驱动轴之间的连接要求可以拆卸以便快速拆换磨光器具时,上述问题就更加尖锐。大量的装置属于这种类型,例如,轻便的动力研磨机,其所使用的磨轮要求可从动力驱动轴上拆卸,以便易于更换。为了把磨轮正确地安装到主轴上,必须要有措施以提供足够的夹紧力,并把磨轮以可旋转的方式固定住。The use of rotatably driven buffing implements in the industry is common and well known. One of the very serious problems encountered in the use of such appliances is that of providing effective means for preventing accidental disengagement of polishing appliances such as grinding wheels from the shafts, spindles, or other rotatable transmissions on which they are mounted. . This problem is all the more acute when the connection between the polisher and its drive shaft is required to be detachable for quick exchange of the polisher. A large number of devices are of this type, for example, portable power grinders, which use grinding wheels which are required to be detachable from the power drive shaft for easy replacement. In order to properly install the grinding wheel on the spindle, means must be provided to provide sufficient clamping force and to hold the grinding wheel in a rotatable manner.
一种把磨轮固定到驱动轴上的装置,设置了一个适当的支撑凸缘,其上有一个与磨料磨轮上的孔对中的中心孔。一个螺栓或螺母(取决于驱动轴的构造,即,它是外螺纹还是内螺纹)从磨轮前侧穿入并拧紧在位。按这种方式把多个零件装成一个完整的组件,以备应用。在使用磨轮时,应能提供适当的夹紧力,把磨轮牢固固定到驱动轴上。但是,这种装配一般都需要搬手等适当的工具来把磨轮从驱动轴上卸下。这种装置叙述于美国专利US-3,596,415;US-1,998,919;US-566,883;US-507,223;US-1,162,970;US-791,159;US-489,149;US-3,210,892中。A means for securing a grinding wheel to a drive shaft, provided with a suitable support flange having a central hole aligned with the hole in the abrasive wheel. A bolt or nut (depending on the construction of the drive shaft, i.e. whether it is externally or internally threaded) is threaded through the front of the grinding wheel and tightened in place. In this way multiple parts are assembled into a complete assembly ready for application. When using grinding wheels, it should be able to provide proper clamping force to firmly fix the grinding wheel to the drive shaft. However, such assembly generally requires suitable tools such as wrench to remove the grinding wheel from the drive shaft. This device is described in US-3,596,415; US-1,998,919; US-566,883; US-507,223; US-1,162,970; US-791,159; -489, 149; US-3, 210, 892.
因此,要求把安装轮毂永久地固定到磨轮上,使整个单元可以简单快速地安装到驱动轴上,或磨轮磨损时将其拆下并扔掉。这些类型的装 置,在支撑凸缘和磨轮背面之间习惯使用环氧树脂之类的粘结剂,保持安装轮毂和磨轮的整体性,使磨轮以可转动方式固定。Therefore, it is desirable to permanently fix the mounting hub to the grinding wheel so that the entire unit can be simply and quickly mounted to the drive shaft, or the grinding wheel can be removed and thrown away when worn. These types of outfits It is customary to use an adhesive such as epoxy resin between the support flange and the back of the grinding wheel to maintain the integrity of the mounting hub and the grinding wheel, so that the grinding wheel is fixed in a rotatable manner.
尽管在大多数应用中,粘结剂工作良好,但是有人发现,在一些情况下,粘结剂变松,从而磨轮相对安装轮毂转动,特别是下面这种情况更是如此,轮毂是单个零件并具有内螺纹,靠在其上镦出一个突起而和磨轮固定在位,以此提供固定夹紧力来固定住磨轮。在磨轮使用过程中,轮的进一步转动没有被施加附加的夹紧力,这和上述的用传统螺母从前面固定的情况相同。结果,在磨轮和安装轮毂之间研制了各种销槽和相应的销子结构,再和粘结剂联合使用,以排除安装轮毂和磨轮之间的转动。这种装置的实例见美国专利US-3,136,100;US-4,015,371;US-2,278,301;US-3,081,584;US-3,500,592;US-3,800,483;US-4,240,230及US-4,541,205。Although the bond works well in most applications, it has been found that in some cases the bond becomes loose and the grinding wheel rotates relative to the mounting hub, especially in the case where the hub is a single part and It has an internal thread against which a protrusion is upset and fixed in place with the grinding wheel, thus providing a fixed clamping force to hold the grinding wheel in place. During use of the grinding wheel, no additional clamping force is applied to the further rotation of the wheel, as described above for securing from the front with conventional nuts. As a result, various pin slots and corresponding pin configurations have been developed between the grinding wheel and mounting hub and used in combination with adhesives to preclude rotation between the mounting hub and grinding wheel. Examples of such devices are seen in U.S. Patents US-3,136,100; US-4,015,371; US-2,278,301; US-3,081,584; US-3,500,592; 3,800,483; US-4,240,230 and US-4,541,205.
申请人所知的其它先有技术有美国专利US-3,041,797;US-3,879,178;US-1,724,742;US-3,912,411;US-3,879,178;US-3,960,516;US-4,026,074;US-4,054,425;US-4,088,729;US-4,601,661;US-791,791US-872,932;US-2,567,782;US-3,136,100;US-3,218,892;US-3,621,621。Other prior art known to the applicant has U.S. Patent US-3,041,797; US-3,879,178; US-1,724,742; US-3,912,411; US-3,879, 178; US-3,960,516; US-4,026,074; US-4,054,425; US-4,088,729; US-4,601,661; 932; US-2,567,782; US-3,136,100; US-3,218,892; US-3,621,621.
先有技术装置中的一次性使用磨轮组件,包括永久性固定的安装轮毂,它们通常都可按要求运转。各种装置中发现有某些固有的缺点,在制造时使用粘结剂要另外增加材料和劳力等制造成本。某些装置中,零件必须销在一起并准确对中,以便运转良好。另外,使用模铸安装轮毂这种整体零件,当磨轮由动力工具转动时,支撑凸缘不会对磨轮施加附加的夹紧力。此外,这种模铸安装轮毂比较笨重,占有大量空间,大大增加产品的重量和附加成本。Disposable grinding wheel assemblies in prior art devices, including permanently affixed mounting hubs, generally perform as desired. Certain inherent disadvantages are found in the various devices, and the use of adhesives during manufacture adds additional manufacturing costs such as materials and labor. In some installations, parts must be pinned together and accurately aligned in order to function well. Additionally, with the integral part of the die-cast mounting hub, the support flanges do not exert additional clamping force on the grinding wheel as it is turned by the power tool. In addition, such die-cast mounting hubs are bulky and occupy a lot of space, which greatly increases the weight and additional cost of the product.
按照本发明,磨光器具上固定有不可拆卸的传动部件,用以安装到动力机具的可旋转主轴上。该传动部件具有一个在磨光器具一侧的支撑凸缘,还有一个安放在器具上与支撑凸缘相反的另一侧的固定螺母。固 定螺母从器具前面向着后面穿过器具的一个孔,固定螺母一端的径向凸缘安放在器具的前面上,由其另一端伸出的突起装置,用以把固定螺母和支撑凸缘不可拆卸地一起固定到器具上,这里不需要使用粘结剂。According to the present invention, a non-removable transmission member is fixed to the polishing implement for mounting on the rotatable spindle of the power tool. The drive member has a support flange on one side of the polishing tool and a retaining nut placed on the tool on the opposite side of the support flange. solid The fixed nut passes through a hole in the appliance from the front to the rear, the radial flange at one end of the fixed nut is placed on the front of the appliance, and the protrusion protruding from the other end is used to fix the fixed nut and the supporting flange. ground together to the appliance, no adhesive is required here.
一个底座件松弛地夹持在动力机具主轴上,它与支撑凸缘的外表面相接,在磨光器具运转时可对支撑凸缘施加压力。A base member is loosely retained on the power tool spindle and engages the outer surface of the support flange for exerting pressure on the support flange when the polisher is in operation.
另一方面,一个压盖可以固定到突起装置上。压盖有一个中心通孔,动力机具主轴通过该中心孔与固定螺母啮合。Alternatively, a gland can be secured to the protruding means. The gland has a central through hole through which the power tool spindle engages the retaining nut.
更具体地说,采用固定装置和底座件,或者采用压盖,当器具可运转地固定到动力工具主轴上时,都可使固定螺母和支撑凸缘使器具在它们中间处于受压状态。More specifically, the fixture and base member, or the gland, allow the retaining nut and support flange to hold the implement in compression therebetween when the implement is operatively secured to the power tool spindle.
附图的图面说明如下:The descriptions of the attached drawings are as follows:
图1是依照本发明原理制作的一次性使用的磨轮组件的横剖视图,该组件安装在动力工具的主轴的运转位置上;Fig. 1 is a cross-sectional view of a disposable grinding wheel assembly made in accordance with the principles of the present invention, which assembly is installed in the operating position of the main shaft of a power tool;
图2是图1所示结构的分解视图;Figure 2 is an exploded view of the structure shown in Figure 1;
图3是依照本发明制作的支撑凸缘的横剖视图;Figure 3 is a cross-sectional view of a support flange made in accordance with the present invention;
图4是依照本发明原理制作的固定螺母的横剖视图;Fig. 4 is a cross-sectional view of a fixing nut made according to the principles of the present invention;
图5是图4所示固定螺母顶镦之后的横剖视图;Fig. 5 is a cross-sectional view after the fixing nut shown in Fig. 4 is upset;
图6是依照本发明制作的用于小型磨轮的主轴底座组件的另一种结构;Fig. 6 is another structure of the main shaft base assembly for the small grinding wheel made according to the present invention;
图7是依照本发明原理制作的磨轮组件的另一实施例的横剖视图,该组件具有压盖并按照运转位置安装在动力工具的主轴上;Figure 7 is a cross-sectional view of another embodiment of a grinding wheel assembly made in accordance with the principles of the present invention, the assembly having a gland and mounted on the spindle of a power tool in an operating position;
图8是依照本发明制作的压盖的横剖视图,表示压盖的构造;Fig. 8 is a cross-sectional view of the gland made according to the present invention, showing the structure of the gland;
图9是依照本发明原理制作的一次性使用的磨轮组件另一种实施例的横剖视图;Figure 9 is a cross-sectional view of another embodiment of a disposable grinding wheel assembly made according to the principles of the present invention;
图10是依照本发明制作的杯形件的横剖视图;Figure 10 is a cross-sectional view of a cup made in accordance with the present invention;
图11是依照本发明原理制作的支撑凸缘的横剖视图;Figure 11 is a cross-sectional view of a support flange made in accordance with the principles of the present invention;
图12是依照本发明制作的复合支撑凸缘一杯形件的横剖视图;Figure 12 is a cross-sectional view of a composite support flange cup made in accordance with the present invention;
图13是依照本发明制作的固定螺母的横剖视图。Fig. 13 is a cross-sectional view of a fixing nut made according to the present invention.
虽然本发明适用于任何一种一次性使用的动力传动磨光器具,本文仅就中心凹入磨轮的使用情况进行说明。如附图中所示,中凹磨轮10上永久性地固定有一组一次性使用的传动部件12,使磨轮能固定到适当动力工具16的主轴14上。依照本发明的原理,一次性使用的安装轮毂或传动部件的制作应当这样考虑,即磨轮安放在主轴14的运转位置上时,磨轮处于受压状态,而且磨轮使用时所受的力愈大,产生的操作压力也愈大。磨轮处于这种受压状态的结果,使磨轮保持在主轴上不致飞出,同时,由于作用有挤压或夹紧力,磨轮10不会相对传动部件即轮毂12转动。然而,这种传动部件的结构使得磨损的磨轮可以轻易地从主轴上卸下和扔掉,不需要使用手工工具及其它工具。Although the present invention is applicable to any type of single-use power transmission polishing implement, only the use of concave center grinding wheels is described herein. As shown in the drawings, a
从图中可清楚地看到,磨轮10具有背面18和前面20,从前面看去,磨轮内凹,如22所示,其背面有相应的中心升起部分24。磨轮10的中凹部分有中心孔26。磨轮10的中凹部分保证传动部件或主轴不会伸出磨轮10的平面部分20之外,从而在使用磨轮10时,不致妨碍工件。It can be clearly seen from the figure that the
设有支撑凸缘28,紧贴在磨轮10的背面18上面的升起部分24上。凸缘28的直径小于磨轮10的直径。支撑凸缘28有一个第二中心通孔30,与磨轮10的孔26对中。支撑凸缘28上成形有与孔30同心的加强肋32和34。支撑凸缘28最好由金属薄板冲压而成,需要时当然也可以用硬的模制塑料或模铸金属等其它材料制造出来。A support flange 28 is provided which abuts against the raised portion 24 above the rear face 18 of the grinding
图3更具体显示出,支撑凸缘28具有内表面36和外表面38。内表面36的配置使其朝向磨轮的10的背面18。内表面36上有一对平面40和42。平面40通常成形在支撑凸缘28的外周部分。而平面42安排在离开平面40并向内移向孔30的地方。平面40在远离中凹的地方和磨轮的背面18贴合。随着磨轮大小和磨轮及凸缘制造公差的变化,平面42可以贴合在磨轮10
同中凹部分22相对的背面上。As shown in more detail in FIG. 3 , the support flange 28 has an inner surface 36 and an outer surface 38 . The inner surface 36 is configured to face the back 18 of the
从附图,特别是图3中可见,在支撑凸缘28的外表面38上的肋32和34是连续成形的。连续肋32配置在平面40和42之间,并且处在磨轮10的中凹部分和其余部分之间的过渡区域之外。而连续肋34配置在孔30和平面42的中间。As can be seen from the drawings, particularly FIG. 3, the ribs 32 and 34 on the outer surface 38 of the support flange 28 are continuously formed. Continuous rib 32 is disposed between planes 40 and 42 and outside the transition region between the concave portion and the remainder of grinding
固定螺母44有中空的本体部分46,其第一端50有一个沿径向向外伸出的凸缘48。在螺母体的相对端,即第二端52稍微内移的位置上开有凹槽,如连续槽54,它是组装时在螺母体46被插入磨轮10和支撑凸缘的孔之后成形出来的。沿螺母体46的内表面成形有螺纹56,以便固定到动力工具的螺纹主轴14上。螺母44从磨轮10的前面20向着后面18穿过磨轮孔26和凸缘28的孔30。螺母44的端部52由凸缘28的孔30伸出一段距离,但不超过肋34的顶面。The retaining
螺母44穿过磨轮10和凸缘28上的孔之后,对其端部52进行打桩操作之类的顶镦,形成连续槽54,具体如图5所示。顶镦操作使螺母体46向外伸出一个突起55,以便和凸缘28的外表面38在通孔30附近相接合,它是把凸缘28及螺母44固定到磨轮10上的唯一装置。所述突起55同槽54一样是连续的,必要时当然也可以做成间断的。熟悉本专业的人员很容易理解,凸缘28和螺母44利用机械方式在凸缘48和突起55之间与磨轮10固定在一起,这里不需使用粘接剂。After the
螺母44最好用铝轧材制作,切削出凸缘48和螺纹56,另外可以用铝棒或钢棒毛坯,或者金属模铸来制成。
在所述的一个实施例中,为了把报废磨轮正确的拆下,设置了一个底座组件60,包含一个圆盘62,有第一表面64,至少该表面的一部分适宜与凸缘28的外表面38相接合。圆盘62用一个固定件66保持在主轴14上。在图1所示的最佳实施例中,固定件可以是尼龙环,可拧到带螺纹的主轴14上。这样,尼龙环66始终把圆盘62松松地保持在主轴14上,不管磨
轮是否保持在位。可以看出,圆盘62的第一表面64形成连续脊68和70,分别和凸缘28上的肋34和32相接合。如图所示,这些脊向下设置,使圆盘构成一个腔,在使用时,螺母44可以部分缩回其内。肋脊之间的接触基本上是线接触。由于线接触,一般使磨轮10比较容易从动力机具16上卸下。但是,在磨光过程中,由于圆盘62可以施加巨大的力,有时废轮难于取下。In the illustrated embodiment, in order to properly remove the scrap grinding wheel, a base assembly 60 is provided, comprising a disc 62 having a first surface 64 at least a portion of which is adapted to be in contact with the outer surface of the flange 28. 38 are engaged. Disk 62 is held on spindle 14 by a mount 66 . In the preferred embodiment shown in FIG. 1, the fixing member may be a nylon ring threaded onto the threaded spindle 14. As shown in FIG. Like this, nylon ring 66 keeps disc 62 loosely on the spindle 14 all the time, no matter grinding
Whether the wheel stays in place. It can be seen that the first surface 64 of the disc 62 forms continuous ridges 68 and 70 which engage the ribs 34 and 32 on the flange 28, respectively. As shown, these ridges are set downwardly so that the disc defines a cavity into which the
塑料垫圈67置于圆盘62的相对面65和动力工具16的肩部69之间,垫圈67最好用自润滑塑料制成。垫圈67起两个作用。第一个作用是适应各种尺寸形状的动力工具16。也就是说,主轴14有各种长度,需要间隔件以保证主轴端部不致高出螺母44的端部。第二个作用是有助于废轮10从动力工具16上卸下。由于磨光过程中产生巨大的力,金属对金属,特别是同种金属表面之间趋向粘接或咬住,因此,需要用较大的力才能把废轮卸下。垫圈67与肩部69及垫圈69与表面65之间的自润滑异种表面,在对磨轮10施加最小的力时,就可使其迅速分开。据此,上面涉及到的线接触使磨轮易于从底座组件60上分离。A plastic washer 67 is interposed between the facing face 65 of the disc 62 and the shoulder 69 of the power tool 16. The washer 67 is preferably made of self-lubricating plastic. The washer 67 serves two functions. The first function is to accommodate power tools 16 of various sizes and shapes. That is, the spindle 14 comes in various lengths, requiring spacers to ensure that the end of the spindle does not protrude beyond the end of the
使磨轮10处于受压状态所需的力是靠主轴14和螺母44的螺纹56之间的连接获得的。参考图1,应该注意到,当磨轮拧到主轴14上时,脊68及70以线性方式与凸缘上的肋34及32相接合。由于此种接合,凸缘受到向下的力。与此同时,主轴螺纹14和螺母螺纹56之间的啮合把螺母向上推向凸缘28,使磨轮处于受压状态。观察附图,特别是图1,将会揭示出,磨轮运转时,从动力工具16沿着向下方向,向垫圈67、圆盘62和凸缘28的平面40传递力。同时,由螺母44上的凸缘48向上施加力。这些力的产生是由于主轴14和螺母44的内螺纹56之间的螺纹啮合以及磨轮和工件接触时后者对转动轮施加扭矩引起的。熟悉本专业的人员将会理解,当使用中的磨轮10和工件接触时,附加的扭矩作用到磨轮上,使其更加拧紧到主轴14上。也就是说,当磨轮与工件接触而转动时,螺母与磨轮
中心之间的摩擦使螺母向更加拧紧的方向转动。螺母的转动使螺母进一步推向凸缘并对凸缘进一步施加力。磨轮愈被拧紧,产生的操作压力就愈大,而磨轮10在支撑凸缘28和螺母44凸缘48之间的夹紧就更加牢固。这种强有力夹紧或挤压的结果,使磨轮10不能相对轮毂或传动部件12移动,同时排除了磨轮与主轴的脱开。还应该注意,圆盘62的内表面64在螺母44顶端52的上方提供了空腔71。该空腔71为螺母提供了空间,在其运转时可以不受动力工具或底座组件的约束而自由地向上移动。The force required to place the grinding
图6所示为类似于图1的另一种结构,它被专门设计用于较小的磨轮,例如那些直径为5英寸(12.7厘米)或更小的磨轮,其唯一区别是底座组件的圆盘有较小的直径,只与支撑凸缘的通孔附近的第一肋相接合。如图所示,圆盘80的周边表面82与支撑凸缘28上连续肋34的顶面相接合。据发现,小磨轮不需要大的支撑凸缘就能满意的运转,当然应该理解,小磨轮带有大支撑凸缘会运转得更理想。Figure 6 shows an alternative construction similar to Figure 1 that is specifically designed for use with smaller grinding wheels, such as those 5 inches (12.7 cm) in diameter or smaller, the only difference being the circle of the base assembly The disk has a smaller diameter and only engages with the first rib near the through hole of the support flange. As shown, the peripheral surface 82 of the disc 80 engages the top surface of the continuous rib 34 on the support flange 28 . It has been found that small grinding wheels can operate satisfactorily without large support flanges, although it will be understood that small grinding wheels will perform more preferably with large support flanges.
另一方面,如图7和图8所示,为了对废磨轮提供上述的适当操作挤压力,把一个压盖90扣入轮毂组件12并锁住。在这种情况下,上述的底座组件60可以省去。压盖90具有第一后表面92,在磨轮处于动力工具16的运转位置时,该后表面与动力工具的主轴表面69接合。压盖90上的第二表面,即前表面96接触连续肋34的顶面。压盖90由夹持肋98保持在轮毂组件12上,该夹持肋由压盖90的压盖体84的前表面96上的下悬罩裙84沿径向向内伸展。夹持肋98扣住突起55并接合在固定螺母44端部52上的唇边57上。与此同时,支撑凸缘28的连续加强肋34的表面74施加一个沿径向向内的力,把夹持肋98固定在唇边57与围绕孔30的支撑凸缘周边之间的位置上。压盖90最好由聚丙烯、聚酰胺、乙缩醛等模压塑料制成。夹持肋98可以是连续的,需要时可以象虚线99所示那样是间断的。一个重要的特点是,需要时压盖可以在使用前由批发商或使用者象图1所示那样很容易地扣入其锁住位置,或者组装时在工厂内进行。这种能力可
以节省运输空间,因为不带压盖的组装磨轮在包装箱内包装时,可以把压盖放置在磨轮之间或者轮与箱之间的空隙内。这样,大量的磨轮可以彼此叠放并包装在同一个包装箱里。On the other hand, as shown in FIGS. 7 and 8, in order to provide the above-mentioned proper operating pressure on the spent grinding wheel, a gland 90 is snapped into the hub assembly 12 and locked. In this case, the above-mentioned base assembly 60 can be omitted. The gland 90 has a first rear surface 92 that engages the spindle surface 69 of the power tool when the grinding wheel is in the operative position of the power tool 16 . A second, front surface 96 on gland 90 contacts the top surface of continuous rib 34 . Gland 90 is retained on hub assembly 12 by gripping ribs 98 that extend radially inwardly from underhanging shroud 84 on front surface 96 of gland body 84 of gland 90 . Clamping rib 98 catches projection 55 and engages lip 57 on end 52 of retaining
还可以理解,压盖90一旦安装之后,就保留在磨轮上,并且随着废轮一起处理掉。It is also understood that the gland 90, once installed, remains on the grinding wheel and is disposed of with the spent wheel.
使磨轮10处于受压状态所需的力是由主轴14与螺母44的螺纹56的连接而产生的。参考图7时将会注意到,把磨轮拧紧到主轴14上时,表面92和表面69相接合。这样,力就通过压盖90,通过表面96和加强肋34的接触而传递到支撑凸缘28上,使支撑凸缘受到向下的力。同时,主轴和螺母的螺纹14和56之间的相互啮合迫使螺母向上移向凸缘28,使磨轮处于受压状态。熟悉本专业的人员应该理解,使用磨轮使其放置到工件上时,和使用底座组件60的情况一样,施加的附加扭矩使磨轮进一步拧紧到主轴14上。The force required to place the grinding
现在更具体地参考图9-13,图中所示为依照本发明原理制作的一种一次性使用的磨轮-传动部件的另一个实施例。如图中所示,一个中凹磨轮10上永久性地固定有一个一次性使用的传动部件12,使该磨轮可以固定到一个用假想线16表示的适当动力工具的主轴14上。Referring now more specifically to FIGS. 9-13, there is shown another embodiment of a single-use grinding wheel-transmission assembly made in accordance with the principles of the present invention. As shown, a
从图中可清楚看出,磨轮10具有背面18和前面20。从磨轮前面看去,其中心部分向内凹入,如22所示,其背面上带有相应的中心升起部分24。磨轮10的中凹部分有中心孔26。As can be clearly seen from the figures, the grinding
设有支撑凸缘128,它适宜紧贴在磨轮10背面18上面的升起部分24上。凸缘128的直径小于磨轮10的直径。支撑凸缘128上有第二中心通孔130,与磨轮10上的孔26对中。支撑凸缘128上成形有与孔130同心的加强肋132,支撑凸缘128最好由金属薄板冲压出来,需要时当然也可以用硬的模制塑料等其它材料制造出来。A support flange 128 is provided which is adapted to abut against raised portion 24 above back 18 of grinding
固定螺母134有中空的本体部分136,其一端140有一个沿径向外
伸的凸缘138。在螺母体的另一端142稍微内移的位置上开有凹槽,如连续槽144。沿螺母体136的内表面成形有螺纹146,以便连接到动力工具的主轴14上。螺母134从磨轮10的前面20向后面18穿过磨轮孔26和凸缘128上的孔130。The retaining nut 134 has a hollow body portion 136 with a radially outward
Extended flange 138. A groove, such as a continuous groove 144 , is formed at the position where the other end 142 of the nut body moves slightly inward. Threads 146 are formed along the inner surface of the nut body 136 for connection to the spindle 14 of the power tool. A nut 134 passes through the wheel bore 26 and the hole 130 in the flange 128 from the front face 20 to the rear face 18 of the
一个中空的杯形件150罩在穿过凸缘28的固定螺母上部,并靠其一部分挤压入螺母上的槽144内而不可拆卸地固定住。如图所示,中空杯(主轴杯)有侧壁152,其一端156有一个沿径向向外伸展的凸缘154。侧壁152的相对端158向内弯曲,构成一个第三通孔160。侧壁152的向内弯曲部分还为动力工具16的主轴14起安放区的作用,使用者比较容易把磨轮安放到动力工具16上。杯150的侧壁152与槽144的固定可以用简单的打桩操作来完成,形成如图9中164和166所示的压痕。普通专业人员很清楚,压痕164和166可以是一个或多个,可以是独立的,或者需要时,可以在侧壁152上连续镦出。还应理解,连续槽144需要时还可用不连续方式,即多个凹坑来形成。在任何情况下,杯150与螺母134都以不可拆卸的方式固定起来,而杯与螺母可以推压,使磨轮10处于受压状态。A hollow cup 150 covers the upper portion of the retaining nut through the flange 28 and is non-detachably held by a portion of which is squeezed into the groove 144 on the nut. As shown, the hollow cup (spindle cup) has a side wall 152 and a radially outwardly extending flange 154 at one end 156 thereof. The opposite end 158 of the side wall 152 is bent inwardly to form a third through hole 160 . The inwardly curved portion of the side wall 152 also acts as a seating area for the spindle 14 of the power tool 16 , making it easier for the user to place the grinding wheel on the power tool 16 . Securing the side wall 152 of the cup 150 to the groove 144 can be accomplished by a simple staking operation, forming the indentations shown at 164 and 166 in FIG. 9 . It will be clear to those skilled in the art that indentations 164 and 166 may be one or more, may be separate, or may be continuously upset on side wall 152 if desired. It should also be understood that the continuous groove 144 can also be formed in a discontinuous manner, that is, a plurality of pits, if desired. In any event, the cup 150 and nut 134 are fixed in a non-detachable manner, and the cup and nut can be pushed to place the grinding
使磨轮10处于受压状态所需的力是靠主轴14与螺母134的螺纹146之间的连接获得的。参考图1时应该注意,当磨轮拧到主轴14上时,表面69(可以是适当的垫圈,间隔件或主轴的一部分)以线接触的方式与侧壁152弯曲部分162的上表面170相接。这样,由于此种接合,杯受到一个向下的力。与此同时,主轴螺纹14与螺母螺纹146之间的相互啮合,把螺母推向杯一边。由于凸缘154的表面172与支撑凸缘128的表面174相接,通过支撑凸缘和磨轮10的背面18作用的力,使磨轮处于受压状态,和上文对底座组件60及压盖90的叙述一样。The force required to place the grinding
需要时,凸缘128和杯150可以制成一个整体,如图12所示。于是,复合的螺母一凸缘可以由单片金属板冲压出所要求的凹入区180,以适 应中凹磨轮上的升起部分24。从本体182的中段可以伸出杯的侧壁184,有向内弯曲的端部186并形成上述的拱曲结构188。需要时还可以有加强环190。If desired, flange 128 and cup 150 may be integrally formed, as shown in FIG. 12 . Thus, the composite nut-flange can be stamped out of a single sheet metal with the required recessed area 180 to accommodate The raised portion 24 on the concave grinding wheel should be concave. From the mid-section of the body 182 may extend a side wall 184 of the cup, having an inwardly curved end 186 and forming the arch 188 described above. A reinforcing ring 190 may also be provided if desired.
熟悉专业的人员可以理解,上文和附图所述的磨轮组件在制作时不需要粘结剂,组装简单易行;与先有技术中采用铸造轮毂的装置相比,其重量较轻;对磨轮和动力工具提供了固定装置,利用增大的挤压力可避免磨轮相对于传动部件的转动,还可以发现,上述的按照最佳实施例制作的装置,运转时非常平稳,没有振动。其原因是所有的零件彼此精确对中,受压时各接合面互相平行,只有当磨轮10由于制造时没有精确平衡才能引起振动。Those who are familiar with the profession can understand that the grinding wheel assembly described above and in the accompanying drawings does not require adhesives during production, and the assembly is simple and easy; compared with the device using the casting hub in the prior art, its weight is lighter; The grinding wheel and the power tool are provided with fixtures which prevent rotation of the grinding wheel relative to the transmission parts by means of increased extrusion force. It has also been found that the above-described device made in accordance with the preferred embodiment operates very smoothly and without vibration. The reason for this is that all parts are precisely centered on each other, and the mating surfaces are parallel to each other when under pressure, vibrations can only be induced if the
所述的结构可以适用于目前已知的全部规格的标准直径,即4英寸、4.5英寸、5英寸、7英寸和9英寸的中凹磨轮。目前所采用的模铸整体轮毂一凸缘结构,只有7英寸和9英寸磨轮使用抛弃轮毂,而4英寸、4.5英寸和5英寸磨轮则使用上述的先有技术中惯用的传统式双片安装装置。Said structure can be applied to the standard diameters of all currently known specifications, that is, concave grinding wheels of 4 inches, 4.5 inches, 5 inches, 7 inches and 9 inches. With the current die-cast integral hub-flange construction, only the 7-inch and 9-inch grinding wheels use the discarded hub, while the 4-inch, 4.5-inch and 5-inch grinding wheels use the traditional two-piece mounting device that is customary in the prior art mentioned above .
上文公开了一种可随意使用的磨轮一传动部件组件。该组件在运转时可牢固地夹持磨轮,其重量轻,无振动,比先有技术的抛弃磨轮价廉,同时符合所有现存的和已知的安全标准。A disposable grinding wheel-transmission member assembly is disclosed above. The assembly securely holds the grinding wheel during operation, is lightweight, vibration-free, less expensive than prior art discarded grinding wheels, and complies with all existing and known safety standards.
Claims (30)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US06/847,793 US4694615A (en) | 1986-04-03 | 1986-04-03 | Disposable depressed center grinding wheel having an integral mounting hub |
| US847.793 | 1986-04-03 | ||
| US07/005,812 US4760670A (en) | 1986-04-03 | 1987-01-21 | Disposable depressed center grinding wheel having an integral mounting hub |
| US005.812 | 1987-01-21 | ||
| US07/005,813 US4754578A (en) | 1986-04-03 | 1987-01-21 | Disposable depressed center grinding wheel having an integral mounting hub including a pressure cap |
| US005.813 | 1987-01-21 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN87102592A CN87102592A (en) | 1987-10-14 |
| CN1008894B true CN1008894B (en) | 1990-07-25 |
Family
ID=27357963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 87102592 Expired CN1008894B (en) | 1986-04-03 | 1987-04-03 | Disposable polishers with integrally mounted hubs |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP0318476A4 (en) |
| JP (1) | JPH01500578A (en) |
| CN (1) | CN1008894B (en) |
| AU (1) | AU595604B2 (en) |
| CA (1) | CA1305860C (en) |
| WO (1) | WO1987005847A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT227168Y1 (en) * | 1992-11-06 | 1997-09-15 | Taf S R L | PERF ABRASIVE DISC GRINDING MACHINES WITH PERFECTED HOOKING DEVICES |
| US20080171498A1 (en) * | 2007-01-12 | 2008-07-17 | Dennis David Woods | Grinding Assemblies for use with Handheld Power Tools |
| US8430725B2 (en) | 2008-12-19 | 2013-04-30 | Jovan Pajovic | Abrasive disc construction |
| CN105415212A (en) * | 2015-11-25 | 2016-03-23 | 宁波大华砂轮有限公司 | Metal wire polishing wheel |
| JP7138452B2 (en) * | 2018-03-01 | 2022-09-16 | 株式会社ディスコ | Flange mechanism |
| CN110052933B (en) * | 2018-06-05 | 2021-04-13 | 弗兰克温特 | Grinding disc assembling and locking system containing glass fiber and angle grinder |
| CN115229696B (en) * | 2022-08-03 | 2023-03-31 | 广东创汇实业有限公司 | Take abrasive wheel cutting piece of fastener |
| KR20250050086A (en) * | 2023-04-21 | 2025-04-14 | 제너럴 툴, 인코포레이티드 | Dust-proof grinding device with hub and spring |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US489149A (en) * | 1893-01-03 | Construction of emery-wheels and supports therefor | ||
| US872932A (en) * | 1905-12-26 | 1907-12-03 | Lincoln Earnest Hall | Polishing-wheel and mandrel therefor. |
| US2278301A (en) * | 1941-02-12 | 1942-03-31 | Abrasive Company | Grinding wheel |
| US3623281A (en) * | 1969-06-16 | 1971-11-30 | Robert H Moffat | Mounting fixture |
| US3912411A (en) * | 1971-09-22 | 1975-10-14 | Robert H Moffat | Thread latching mechanism |
| US3879178A (en) * | 1973-07-02 | 1975-04-22 | Norton Co | Discard mount for disc type grinding wheel |
| US4322920A (en) * | 1979-10-29 | 1982-04-06 | Wells Raymond E | Rotary floor conditioning machine attachment |
| US4439953A (en) * | 1981-11-16 | 1984-04-03 | Merit Abrasive Products, Inc. | Abrasive disc holder |
| US4449329A (en) * | 1982-08-06 | 1984-05-22 | Black & Decker Inc. | Composite washer assembly |
| US4794737A (en) * | 1987-03-06 | 1989-01-03 | Black & Decker Inc. | Universal backing flange |
-
1987
- 1987-03-27 AU AU73014/87A patent/AU595604B2/en not_active Ceased
- 1987-03-27 JP JP62502604A patent/JPH01500578A/en active Pending
- 1987-03-27 WO PCT/US1987/000716 patent/WO1987005847A1/en not_active Ceased
- 1987-03-27 EP EP19870903007 patent/EP0318476A4/en not_active Ceased
- 1987-03-31 CA CA000533436A patent/CA1305860C/en not_active Expired - Lifetime
- 1987-04-03 CN CN 87102592 patent/CN1008894B/en not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| EP0318476A1 (en) | 1989-06-07 |
| JPH01500578A (en) | 1989-03-01 |
| CN87102592A (en) | 1987-10-14 |
| EP0318476A4 (en) | 1990-02-20 |
| WO1987005847A1 (en) | 1987-10-08 |
| AU595604B2 (en) | 1990-04-05 |
| AU7301487A (en) | 1987-10-20 |
| CA1305860C (en) | 1992-08-04 |
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