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CN100570348C - Comprehensive Analysis Method of Electrochemical Impedance Spectroscopy for Surface Properties of Metallic Materials - Google Patents

Comprehensive Analysis Method of Electrochemical Impedance Spectroscopy for Surface Properties of Metallic Materials Download PDF

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CN100570348C
CN100570348C CNB2006100323272A CN200610032327A CN100570348C CN 100570348 C CN100570348 C CN 100570348C CN B2006100323272 A CNB2006100323272 A CN B2006100323272A CN 200610032327 A CN200610032327 A CN 200610032327A CN 100570348 C CN100570348 C CN 100570348C
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孙秋霞
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Abstract

本发明涉及一种金属材料表面性能的电化学阻抗谱综合分析方法,首先采用mCRR传输线模型拟合在满足因果性、稳定性和线性条件下测量的电化学阻抗谱,其中m为正整数,C和R分别表示纯电容和纯电阻;然后根据公式f*=1/(2πCiRi)分别求出各Ci和Ri并联分支的特征频率f*,并作出在不同的系列研究条件下离散参数Ci和Ri随特征频率变化分布的对数图以及Ro随研究条件变化的图;最后,根据图的特征确定金属材料表面性能的差异。本发明利用了电化学阻抗谱的灵敏性和信息的丰富性,以及mCRR传输线模型的客观性、通用性等,从而客观、灵敏地鉴别了不同条件下金属材料表面性质之间的差异。The invention relates to a method for comprehensive analysis of electrochemical impedance spectroscopy on the surface properties of metal materials. First, the mCRR transmission line model is used to fit the electrochemical impedance spectroscopy measured under the conditions of causality, stability and linearity, wherein m is a positive integer, C and R represent pure capacitance and pure resistance respectively; then according to the formula f * =1/(2πC i R i ), the characteristic frequency f * of each branch of parallel connection of C i and R i is obtained respectively, and the results are obtained under different series of research conditions The logarithmic plot of the distribution of the discrete parameters C i and R i as a function of the characteristic frequency and the plot of R o as a function of the research conditions; finally, the differences in the surface properties of metallic materials are determined according to the characteristics of the plots. The invention utilizes the sensitivity and richness of information of the electrochemical impedance spectrum, and the objectivity and universality of the mCRR transmission line model, thereby objectively and sensitively identifying the difference between the surface properties of metal materials under different conditions.

Description

金属材料表面性能的电化学阻抗谱综合分析方法 Comprehensive Analysis Method of Electrochemical Impedance Spectroscopy for Surface Properties of Metallic Materials

【技术领域】 【Technical field】

本发明涉及一种分析在不同因素的影响下金属材料表面性能的电化学阻抗谱综合分析方法,从而鉴别金属样品表面状态的差异,这些不同影响因素包括预处理条件、腐蚀电位、电介质浓度和组成、体系温度和样品浸泡时间,而样品性能的差异包括清洁度、润湿性、腐蚀活性、表面氧化膜或者预处理膜的介电性质、膜的完整与致密性。The present invention relates to an electrochemical impedance spectroscopy comprehensive analysis method for analyzing the surface properties of metal materials under the influence of different factors, so as to identify the differences in the surface states of metal samples. These different influencing factors include pretreatment conditions, corrosion potential, dielectric concentration and composition , system temperature and sample immersion time, and the differences in sample performance include cleanliness, wettability, corrosion activity, dielectric properties of surface oxide film or pretreatment film, film integrity and compactness.

【背景技术】 【Background technique】

在许多情况下需要方便、快捷的方法综合评价金属材料的表面性能,例如化成箔生产流程的各个环节,涂层、焊接或者电镀行业中金属材料表面预处理效果与质量的监测与控制,电池行业中导电极板的表面性能及其与活性材料之间的粘结力,硅烷预处理金属最佳工艺条件的筛选和评价等,以及其它与金属材料有关的研究与开发领域。In many cases, a convenient and fast method is needed to comprehensively evaluate the surface properties of metal materials, such as various links in the production process of formed foil, the monitoring and control of the effect and quality of metal material surface pretreatment in the coating, welding or electroplating industry, and the battery industry. The surface properties of medium-conducting electrode plates and their bonding force with active materials, the screening and evaluation of optimal process conditions for silane pretreatment of metals, and other research and development areas related to metal materials.

目前并不缺少评价金属材料表面性能的方法。有关的宏观方法有,评价表面润湿性可以采用润湿角,评价腐蚀活性可以采用极化曲线和表面观察等。相关的微观方法有:微电极动态扫描测量表面电位的分布,椭圆光度法(Ellipsometry)测量表面膜厚度,扫描电镜、俄歇电子能谱(Auger electronspectroscopy,AES)和原子力显微镜等可以表征微观形貌及其变化,利用X射线光电子谱(X-ray photoelectron spectroscopy,XPS)、傅立叶红外变换和反射吸收-红外光谱等方法表征膜的化学结构及其变化,等等。There is no shortage of methods for evaluating the surface properties of metallic materials. The relevant macroscopic methods include wetting angle for evaluating surface wettability, and polarization curve and surface observation for evaluating corrosion activity. Relevant microscopic methods include: microelectrode dynamic scanning to measure the distribution of surface potential, ellipsometry (Ellipsometry) to measure surface film thickness, scanning electron microscopy, Auger electron spectroscopy (AES) and atomic force microscopy to characterize the microscopic morphology. And its changes, using X-ray photoelectron spectroscopy (XPS), Fourier transform infrared transform and reflection absorption-infrared spectroscopy to characterize the chemical structure of the film and its changes, etc.

上述诸多方法虽然能从不同角度提供金属材料表面性能的信息,但也存在一些无法弥补的缺陷,一是某些大型仪器价格高难以普及;二是某些检测方法样品的制备过程复杂、费时、具有破坏性,不便于现场连续监测表面性能随时间的变化;三是一种方法通常仅能表征一种性能,不能进行多性能的综合评价;四是金属材料表面性能中最重要的是电化学性质,故电化学表征方法是最基本的表征方法,不能用其它方法取代;五是在电化学方法中,极化曲线等对样品具有破坏性,且扰动信号形式单一,难以分离扩散的影响,因而能提供的信息有限,并且不适合评价金属表面膜、润湿性等。Although the above-mentioned methods can provide information on the surface properties of metal materials from different angles, there are still some irreparable defects. First, some large-scale instruments are expensive and difficult to popularize; It is destructive, and it is not convenient to continuously monitor the change of surface properties over time on site; third, a method can usually only characterize one performance, and cannot perform comprehensive evaluation of multiple properties; fourth, the most important surface performance of metal materials is electrochemical Therefore, the electrochemical characterization method is the most basic characterization method and cannot be replaced by other methods; fifth, in the electrochemical method, the polarization curve is destructive to the sample, and the form of the disturbance signal is single, and it is difficult to separate the influence of diffusion. Therefore, it can provide limited information and is not suitable for evaluating metal surface film, wettability, etc.

电化学阻抗谱可以在腐蚀体系中连续监测金属材料表面状态的变化,测量条件简单、易得,无破坏性,而且能同时评价润湿性(通过界面电容)、腐蚀阻力等宏观表面的基本性能,给出有关变化机理的丰富信息,在表征金属材料表面性能中有重要的潜在优势,是一个很有前景的表征材料表面性能的重要手段,受到国内外研究者诸多关注。目前最常用的谱图解析方法是采用固定结构的等效电路模型,并且公认可以用等效电阻元件表征金属材料表面的电化学反应阻力,用等效电容元件表征其表面双电层或者表面膜厚度、空隙率、介电常数等有关性质并且,可以采用平板电容器的定义描述此等效电容: C = ϵ 0 ϵ r A d ,其中ε0是真空介电常数,εr是相对介电常数,A为电极面积,d为平板电容模型极板之间的距离。Electrochemical impedance spectroscopy can continuously monitor the change of the surface state of metal materials in the corrosion system. The measurement conditions are simple, easy to obtain, and non-destructive, and can simultaneously evaluate the basic properties of the macroscopic surface such as wettability (through interface capacitance) and corrosion resistance. , gives rich information about the change mechanism, and has important potential advantages in characterizing the surface properties of metal materials. It is a promising and important means of characterizing the surface properties of materials, and has attracted a lot of attention from researchers at home and abroad. At present, the most commonly used spectrogram analysis method is to use an equivalent circuit model with a fixed structure, and it is recognized that equivalent resistance elements can be used to characterize the electrochemical reaction resistance on the surface of metal materials, and equivalent capacitance elements can be used to characterize its surface electric double layer or surface film. Thickness, porosity, dielectric constant and other related properties, and this equivalent capacitance can be described by the definition of a plate capacitor: C = ϵ 0 ϵ r A d , where ε 0 is the vacuum permittivity, ε r is the relative permittivity, A is the electrode area, and d is the distance between the plates of the plate capacitance model.

尽管可以用等效元件表征金属材料表面性能,然而确定这些等效元件的方法并非显而易见,而且一条谱线可以对应多个等效电路模型,显然采用不同的等效电路模型得到不同的分析结果。另外,表面的润湿性、电化学活性、腐蚀产物等多种因素对阻抗分量的影响不同,导致阻抗谱形貌多变,而建立固定结构等效电路模型的依据之一是阻抗谱形貌,即根据具体阻抗谱的特征,结合体系的物理意义确定合适的等效电路结构和参数数目,以期在物理意义比较明确的同时能有较满意的拟合结果。在此方法中,赋予每个等效元件一定的物理意义,并根据元件参数的变化评价体系性能及其变化规律。由于对不同特征的阻抗谱需要用不同结构的等效电路模型拟合,因而不能很好地解释与电路结构突变对应的体系变化中间过程。另外,即便根据阻抗谱的特征改变等效电路结构,也有相当一部分阻抗谱难以拟合。尤其需要指出的是目前在等效电路模型中广泛采用的CPE元件,虽然能够明显提高拟合精度,但它毕竟是一个表象的元件,是一个为吻合试验曲线而建立的数学式子,它的两个参数Y0和n意义比较含糊,至今仍在探讨之中,它们即非纯电容性,也非纯电阻性,其变化直接影响等效电路模型中其它电阻和电容元件的数值,在一定程度上混淆和掩盖了它们变化的根本原因和规律性,导致所得参数是多种影响因素共同作用的结果,并非能够如分析者所希望的客观、准确反映被研究体系的实际情况。由于不能从根本上找到并分离各种不同因素对阻抗谱形貌的影响,故建立的模型各式各样,直接影响了分析结果的客观性、规律性与可比性,以至在相当多的情况下解析参数与体系性能之间的关系并不明确,造成不同时间、不同体系的解析参数彼此交叉变化,常常需要10倍的差别才能进行比较,所得结果多为定性,甚至与体系性能矛盾。以上固定结构等效电路模型的弊病在相当大的程度上掩盖了电化学阻抗谱信息丰富、灵敏的优点,严重阻碍了将电化学阻抗谱作为一种独立的分析技术应用于科学研究和工业生产实际。Although equivalent elements can be used to characterize the surface properties of metal materials, the method of determining these equivalent elements is not obvious, and one spectral line can correspond to multiple equivalent circuit models. Obviously, different analysis results can be obtained by using different equivalent circuit models. In addition, various factors such as surface wettability, electrochemical activity, and corrosion products have different effects on the impedance component, resulting in variable impedance spectrum morphology, and one of the basis for establishing an equivalent circuit model with a fixed structure is the impedance spectrum morphology. , that is, according to the characteristics of the specific impedance spectrum, combined with the physical meaning of the system to determine the appropriate equivalent circuit structure and the number of parameters, in order to have a satisfactory fitting result while the physical meaning is relatively clear. In this method, a certain physical meaning is given to each equivalent component, and the performance of the system and its variation law are evaluated according to the change of component parameters. Since the impedance spectra of different features need to be fitted with equivalent circuit models of different structures, the intermediate process of the system change corresponding to the sudden change of the circuit structure cannot be well explained. In addition, even if the equivalent circuit structure is changed according to the characteristics of the impedance spectrum, a considerable part of the impedance spectrum is difficult to fit. In particular, it should be pointed out that the CPE component widely used in the equivalent circuit model can obviously improve the fitting accuracy, but it is a superficial component after all, and it is a mathematical formula established to fit the test curve. The meanings of the two parameters Y 0 and n are rather ambiguous, and they are still being discussed. They are neither purely capacitive nor purely resistive, and their changes directly affect the values of other resistance and capacitance elements in the equivalent circuit model. To a certain extent, it confuses and conceals the root cause and regularity of their changes, resulting in the obtained parameters being the result of the joint action of various influencing factors, which cannot objectively and accurately reflect the actual situation of the studied system as the analyst hopes. Since the influence of various factors on the morphology of the impedance spectrum cannot be found and separated fundamentally, various models have been established, which directly affect the objectivity, regularity and comparability of the analysis results, so that in quite a few cases The relationship between analytical parameters and system performance is not clear, resulting in the cross-change of analytical parameters of different systems at different times, often requiring a 10-fold difference for comparison. The results obtained are mostly qualitative, and even contradict the system performance. The disadvantages of the above fixed-structure equivalent circuit model to a considerable extent conceal the advantages of rich and sensitive electrochemical impedance spectroscopy, which seriously hinders the application of electrochemical impedance spectroscopy as an independent analysis technique in scientific research and industrial production. actual.

鉴于以上原因,目前在化成箔、电池、电镀、金属预处理等与金属材料有关的工业生产中,缺少在每个工艺环节现场跟踪检测金属材料表面性能变化的技术,通常仅能根据一定工序后的成品或者半成品的质量推测工艺条件的合适与否,对一些关键的生产环节缺乏合适的调整依据,具有相当大的盲目性。而在有关产品的研究开发过程中,由于对金属表面润湿性和电化学性能的变化缺乏合适、客观、灵敏的评价手段提供可靠的详细信息,也阻碍了研究开发工作的效率和明确性。In view of the above reasons, in the industrial production related to metal materials such as forming foil, battery, electroplating, metal pretreatment, etc., there is a lack of technology for on-site tracking and detection of surface performance changes of metal materials in each process link, usually only according to a certain process. The quality of the finished product or semi-finished product speculates whether the process conditions are appropriate or not, and there is a lack of appropriate adjustment basis for some key production links, which is quite blind. In the research and development process of related products, the lack of suitable, objective and sensitive evaluation methods to provide reliable detailed information on the changes in metal surface wettability and electrochemical properties also hinders the efficiency and clarity of research and development work.

【发明内容】 【Content of invention】

为了解决上述问题,本发明建立了一种表征金金属材料表面性能的电化学阻抗谱综合分析方法,本发明利用了电化学阻抗谱的灵敏性和信息的丰富性,以及mCRR传输线模型拟合、分析阻抗谱的客观性、通用性,从而能够客观、一致、灵敏地综合表征金属材料表面性质之间的差异,并用于指导生产实际;还可以通过改变测量条件,放大不同样品的电化学阻抗谱之间的差异,提高分析结果的灵敏度。In order to solve the above problems, the present invention establishes a comprehensive analysis method of electrochemical impedance spectroscopy for characterizing the surface properties of gold metal materials. The present invention utilizes the sensitivity and richness of information of electrochemical impedance spectroscopy, and the fitting of mCRR transmission line models, Analyzing the objectivity and versatility of the impedance spectrum, so that the difference between the surface properties of metal materials can be comprehensively characterized objectively, consistently and sensitively, and used to guide the actual production; the electrochemical impedance spectrum of different samples can also be amplified by changing the measurement conditions The difference between them improves the sensitivity of the analysis results.

本发明解决技术问题所采用的技术方案是:一种金属材料表面性能的电化学阻抗谱综合分析方法,首先采用mCRR传输线模型拟合在满足因果性、稳定性和线性条件下测量的电化学阻抗谱,其中m为正整数,C和R分别表示纯电容和纯电阻;然后根据公式f*=1/(2πCiRi)分别求出各Ci和Ri并联分支的特征频率f*,并作出在不同的系列研究条件下离散参数Ci和Ri随特征频率变化分布的对数图以及Ro随研究条件变化的图;最后,根据图的特征确定金属材料表面性能的差异。The technical solution adopted by the present invention to solve the technical problem is: a comprehensive analysis method of electrochemical impedance spectroscopy for the surface properties of metal materials, first adopting the mCRR transmission line model to fit the electrochemical impedance measured under the conditions of causality, stability and linearity spectrum, wherein m is a positive integer, C and R represent pure capacitance and pure resistance respectively; then according to the formula f * =1/(2πC i R i ), the characteristic frequency f * of each C i and R i parallel branch is calculated respectively, And draw the logarithmic graph of the discrete parameters C i and R i changing with the characteristic frequency under different series of research conditions and the graph of R o changing with the research conditions; finally, according to the characteristics of the graph, determine the difference of the surface properties of the metal material.

对于不同条件下的金属材料样品的阻抗谱可以根据拟合方差和元件的相对误差确定分别确定其传输线模型的最佳m值。For the impedance spectra of metal material samples under different conditions, the optimal m value of the transmission line model can be determined respectively according to the fitting variance and the relative error of the components.

对于不同样品、不同时间测量的阻抗谱,在满足拟合方差和元件相对误差小的情况下,最佳m值可以不同。For impedance spectra measured in different samples and at different times, the optimal m value can be different under the condition that the fitting variance is satisfied and the relative error of the components is small.

在确定最佳m值的mCRR模型中的元件Ro的数值与各金属材料样品表面腐蚀阻力的大小一致。The value of element R o in the mCRR model to determine the optimal m value is consistent with the size of the surface corrosion resistance of each metal material sample.

作最佳m值条件下mCRR传输线模型的离散参数Ci和Ri随特征频率 f i * ( f * = 1 / ( 2 π C i R i ) ) 变化的对数曲线,根据对数曲线及其变化特征表征金属表面状态的特征。As the discrete parameters C i and R i of the mCRR transmission line model under the condition of optimal m value vary with the characteristic frequency f i * ( f * = 1 / ( 2 π C i R i ) ) The logarithmic curve of the change, according to the logarithmic curve and its change characteristics, characterizes the characteristics of the metal surface state.

对于一些特定体系,当确定了最佳m值后,比较m、m+1、m-1所对应的不同长度的传输线模型的离散参数Ci和Ri随特征频率fi *变化的对数曲线,可以发现腐蚀体系具有不随传输线模型的长度而变化的若干特征离散值。For some specific systems, when the optimal m value is determined, compare the logarithm of the discrete parameters C i and R i of the transmission line models of different lengths corresponding to m, m+1, and m-1 with the characteristic frequency f i * From the curve, it can be found that the corrosion system has several characteristic discrete values that do not vary with the length of the transmission line model.

在电池体系中这种特征离散值的个数很少,甚至没有,反映了体系内在特征的差异。In the battery system, the number of such characteristic discrete values is very small, or even none, reflecting the differences in the intrinsic characteristics of the system.

所述的对数曲线的变化特征包括:(1)离散元件值随特征频率的分布值随时间的变化,(2)离散元件值随特征频率变化的速率,(3)离散元件随特征频率分布的极值的变化规律,(4)离散元件极值对应的特征频率的变化规律。The change characteristics of the logarithmic curve include: (1) the distribution value of the discrete element value varies with the time of the characteristic frequency, (2) the rate at which the discrete element value changes with the characteristic frequency, (3) the distribution of the discrete element with the characteristic frequency (4) The variation law of the characteristic frequency corresponding to the extreme value of discrete components.

通过相配合的计算机软件,可以根据mCRR传输线模型自动确定与不同样品的阻抗谱对应的mCRR传输线模型的最佳m值,并自动处理、拟合、分析阻抗谱数据,最后给出金属材料表面性能差异的分析结果。Through the matching computer software, the optimal m value of the mCRR transmission line model corresponding to the impedance spectrum of different samples can be automatically determined according to the mCRR transmission line model, and the impedance spectrum data can be automatically processed, fitted, and analyzed, and finally the surface properties of the metal material can be given Difference analysis results.

本发明的理论依据一是:传输线模型适合于描述物质的传输过程,而传质过程普遍存在于所有电化学体系中,因而此模型对不同电化学体系具有普适性,能够分离各种条件下扩散过程的影响,同时揭示体系中影响扩散过程的因素差别,例如表面膜的阻挡性以及与电化学反应阻力的相对大小等。The first theoretical basis of the present invention is: the transmission line model is suitable for describing the transport process of substances, and the mass transfer process generally exists in all electrochemical systems, so this model has universal applicability to different electrochemical systems, and can separate The impact of the diffusion process, and at the same time reveal the differences in factors that affect the diffusion process in the system, such as the barrier properties of the surface film and the relative size of the electrochemical reaction resistance.

本发明的理论依据二是:离散元件出现极值是电荷传递阻力和扩散阻力两个串连过程影响因素作用相反的结果,即电荷传递阻力越小(电化学反应速率越大),扩散阻力的重要性越明显,因而离散元件极值出现的特征频率越高,反之亦然。因而,离散元件极值和对应的特征频率能反映与此特征有关的体系重要性质The second theoretical basis of the present invention is: the extreme value of the discrete element is the result of the opposite effect of the two series process influencing factors of charge transfer resistance and diffusion resistance, that is, the smaller the charge transfer resistance (the larger the electrochemical reaction rate), the greater the diffusion resistance. The more obvious the importance, the higher the eigenfrequency of discrete component extrema, and vice versa. Therefore, the extremum of the discrete element and the corresponding eigenfrequency can reflect the important properties of the system related to this feature

本发明的理论依据三是:由于模型中仅包含物理意义明确的电阻和电容元件,因而其离散参数数值的变化与金属表面性能差异之间的关系明确。The third theoretical basis of the present invention is: since the model only includes resistance and capacitance elements with clear physical meanings, the relationship between the variation of discrete parameter values and the difference in metal surface properties is clear.

本发明的理论依据四是:由于粗糙度的影响,金属的实际表面积是一个难以精确测量和控制的量,系列样品之间粗糙度的差异会直接影响电容和电阻分量的数值,但不影响电阻和电容的乘积,因而不影响特征频率。故用特征频率表征体系时可以不受粗糙度的干扰,提高了分析结果的明确性和规律性。The fourth theoretical basis of the present invention is: due to the influence of roughness, the actual surface area of metal is a quantity that is difficult to accurately measure and control. The difference in roughness between series samples will directly affect the values of capacitance and resistance components, but will not affect the resistance. and the product of capacitance, thus does not affect the characteristic frequency. Therefore, when the characteristic frequency is used to characterize the system, it can not be disturbed by the roughness, which improves the clarity and regularity of the analysis results.

本发明的积极效果是:利用电化学阻抗谱的灵敏性和信息的丰富性,以及mCRR传输线模型拟合、分析阻抗谱的客观性、通用性,从而客观、一致、灵敏地综合表征金属材料表面性质之间存在的差异,并用于指导生产实际,同时就研究阻抗谱解析方法而言,也具有重要的理论意义。The positive effects of the present invention are: use the sensitivity and richness of information of electrochemical impedance spectroscopy, and the objectivity and versatility of mCRR transmission line model fitting and analysis impedance spectroscopy, thereby objectively, consistently and sensitively comprehensively characterize the surface of metal materials The difference between the properties is used to guide the production practice, and it also has important theoretical significance in terms of the analysis method of impedance spectroscopy.

在金属材料加工过程中的重要工序前后,测量其不同条件下电化学阻抗谱的变化,并根据mCRR传输线模型拟合分析阻抗谱数据,根据拟合误差(其中包括总误差与等效元件相对误差)的变化确定最佳的m值,并定出mCRR传输线模型中的所有等效元件数值,作离散参数Ci和Ri随特征频率f*变化的对数曲线,以及R0随试验条件变化的曲线。根据曲线变化特征评价金属材料表面性能的变化特征,如金属材料表面的润湿情况、清洁程度和表面膜的有关特征等;根据R0评价金属材料表面的腐蚀活性等。还可以用计算机程序自动解析并分析参数之间的变化规律,给出被测量金属材料表面状态的可靠信息,从而起到预测、监测和评价工艺过程的作用,为合理调整工艺条件、控制产品质量提供可靠依据。Measure the change of electrochemical impedance spectrum under different conditions before and after the important process in the metal material processing process, and analyze the impedance spectrum data according to the mCRR transmission line model fitting analysis, according to the fitting error (including the total error and the relative error of the equivalent element ) change to determine the best m value, and determine the values of all equivalent components in the mCRR transmission line model, and make the logarithmic curves of the discrete parameters C i and R i changing with the characteristic frequency f * , and R 0 changing with the test conditions curve. Evaluate the change characteristics of the surface properties of metal materials according to the curve change characteristics, such as the wetting condition of the metal material surface, the degree of cleanliness and the relevant characteristics of the surface film, etc.; evaluate the corrosion activity of the metal material surface according to R 0 . Computer programs can also be used to automatically analyze and analyze the changing laws of parameters, and provide reliable information on the surface state of the metal material to be measured, thereby playing the role of predicting, monitoring and evaluating the process, in order to reasonably adjust process conditions and control product quality. Provide reliable evidence.

本发明应用在化成箔工艺开始时,先将经过合适表面预处理后的铝箔样品浸入适宜的电解质溶液中,在不同条件下测量其阻抗谱的变化,然后综合分析不同批金属材料表面状态之间的差异,为确定后续工艺条件提供可靠信息。The present invention is applied at the beginning of the forming foil process, first immersing the aluminum foil sample after suitable surface pretreatment in a suitable electrolyte solution, measuring the change of its impedance spectrum under different conditions, and then comprehensively analyzing the differences between the surface states of different batches of metal materials The difference can provide reliable information for determining the subsequent process conditions.

由于阻抗谱对被测样品没有破坏性,故可用于与金属原材料有关的生产流水线中,监测金属材料表面状态的变化。Since impedance spectroscopy is not destructive to the tested sample, it can be used in production lines related to metal raw materials to monitor changes in the surface state of metal materials.

本发明用于电镀生产过程中,可以监测和分析电镀件发生镀层起泡等质量问题的原因。The invention is used in the electroplating production process, and can monitor and analyze the causes of quality problems such as foaming of the electroplating parts.

本发明用于二次电池的生产研发过程,可以综合评价电池板栅的电化学活性、与表面活性物质的结合状态、反应活性等。The invention is used in the production and development process of the secondary battery, and can comprehensively evaluate the electrochemical activity of the battery grid, the binding state with the surface active substance, the reaction activity and the like.

本发明还可以用于检测产品质量,评价、筛选金属材料预处理工艺过程的最佳条件。The invention can also be used for detecting product quality, evaluating and screening the optimal conditions of the metal material pretreatment process.

【附图及附图说明】[Drawings and Description of Drawings]

图1是本发明所述mCRR传输线模型示意图;Fig. 1 is a schematic diagram of the mCRR transmission line model of the present invention;

图2是A3钢样品在3%的NaCl溶液中浸泡3小时后的阻抗谱拟合结果图;Fig. 2 is the impedance spectrum fitting result figure of A 3 steel sample soaked in 3% NaCl solution for 3 hours;

图3和4是本发明所述电化学阻抗谱综合评价丙酮和水清洗对A3钢表面性能影响的实例图;Fig. 3 and 4 are the example figure that the comprehensive evaluation of electrochemical impedance spectrum of the present invention acetone and water cleaning affect the surface performance of A3 steel;

图5和6是本发明所述电化学阻抗谱综合评价硅烷时效温度和时间对A3钢表面性能的影响的实例图;Fig. 5 and 6 are the example diagrams of the influence of electrochemical impedance spectroscopy comprehensive evaluation silane aging temperature and time on A3 steel surface properties of the present invention;

图7是本发明所述的硅烷水解时间影响预处理A3钢的离散参数极值所对应特征频率的实例图;Fig. 7 is an example diagram of the characteristic frequency corresponding to the discrete parameter extremum of the silane hydrolysis time affecting the pretreatment A3 steel according to the present invention;

图8是本发明所述的硅烷预处理A3钢影响离散参数极值对应的特征频率随浸泡时间变化的实例图;Fig. 8 is an example diagram of the eigenfrequency corresponding to the extreme value of discrete parameters affected by the silane pretreatment of A3 steel according to the present invention changing with the soaking time;

图9是本发明所述的硅烷预处理A3钢影响离散电阻最小值随样品浸泡时间变化的实例图;Fig. 9 is the example figure that the silane pretreatment A3 steel of the present invention affects the minimum value of the discrete resistance as the soaking time of the sample changes;

图10是本发明所述缓蚀剂浓度影响mCRR传输线模型离散电阻分量最小值及其对应特征频率的实例图;Fig. 10 is an example diagram of the minimum value of the discrete resistance component of the mCRR transmission line model and its corresponding characteristic frequency affected by the concentration of the corrosion inhibitor according to the present invention;

图11是本发明所述电解质溶液浓度影响mCRR传输线模型电阻分量分布的实例图(图例中数值为电解质浓度,单位是摩尔/升);11 is an example diagram of the influence of the concentration of the electrolyte solution of the present invention on the distribution of the resistance component of the mCRR transmission line model (the value in the legend is the concentration of the electrolyte, and the unit is mole/liter);

图12是本发明所述过电位影响mCRR传输线模型电阻分量的实例图(图例中的物理量表示不同的过电位);Fig. 12 is an example diagram of the influence of the overpotential of the present invention on the resistance component of the mCRR transmission line model (the physical quantities in the legend represent different overpotentials);

图13-图16是本发明所述的在不同的电位区间,随样品表面所发生的电极过程的不同,CR传输线模型的离散电容随特征频率的变化具有完全不同的特征(同时位于不同的特征频率区间)的实例图。4幅图所对应的电位区间特征分别为:图13对应双电层电位区间、图14对应氧化膜形成的电位区间,图15对应氧化膜生长的电位区间、图16对应氧析出的电位区间。Fig. 13-Fig. 16 are in different potential intervals described in the present invention, with the difference of the electrode process that takes place on the surface of the sample, the variation of the discrete capacitance of the CR transmission line model with the characteristic frequency has completely different characteristics (simultaneously located in different characteristics An example plot of the frequency interval). The characteristics of the potential intervals corresponding to the four figures are: Figure 13 corresponds to the electric double layer potential interval, Figure 14 corresponds to the potential interval of oxide film formation, Figure 15 corresponds to the potential interval of oxide film growth, and Figure 16 corresponds to the potential interval of oxygen precipitation.

图17-图20是本发明所述的在不同的电位区间,随样品表面所发生的电极过程的不同,CR传输线模型的离散电阻随特征频率的变化具有完全不同的特征,同时位于不同的特征频率区间。4幅图所对应的电位区间特征分别为:图17对应双电层电位区间、图18对应氧化膜形成的电位区间,图19对应氧化膜生长的电位区间、图20对应氧析出的电位区间。Figures 17-20 show that in different potential intervals according to the present invention, the discrete resistance of the CR transmission line model varies with the characteristic frequency according to the different electrode processes that occur on the sample surface. frequency range. The characteristics of the potential intervals corresponding to the four figures are: Figure 17 corresponds to the electric double layer potential interval, Figure 18 corresponds to the potential interval of oxide film formation, Figure 19 corresponds to the potential interval of oxide film growth, and Figure 20 corresponds to the potential interval of oxygen precipitation.

【具体实施方式】 【Detailed ways】

下面结合实例和附图对本发明作进一步说明。The present invention will be further described below in conjunction with example and accompanying drawing.

图1是本发明所采用的拟合金属材料电化学阻抗谱的等效电路模型,其中C和R分别代表纯电容和纯电阻。用下标i区别图中不同电路分支中的离散等效元件,共有m个C和R的串连分支。Fig. 1 is the equivalent circuit model of the fitting metal material electrochemical impedance spectrum adopted in the present invention, wherein C and R represent pure capacitance and pure resistance respectively. Use the subscript i to distinguish the discrete equivalent components in different circuit branches in the figure, and there are m series branches of C and R in total.

实例1,本发明可用于评价清洗金属表面所采用的介质和工艺条件对金属表面润湿性和电化学活性的影响。例如,用药棉沾丙酮擦洗砂纸除锈后的A3钢,并在烘箱中于不同温度分别加热一定时间后,在干燥器中冷却至室温。然后浸泡在3%NaCl水溶液中,立即在开路电位下测量不同浸泡时间的阻抗谱。具体测量条件为:使用Solartron 1280Z型电化学仪,扰动幅值取5mV,频率范围取0.1Hz~10kHz,采用不锈钢片作为辅助电极,用饱和甘汞电极作为参比电极,表观测量面积约12cm2,用mCRR传输线模型拟合数据。图2为离散参数Ci随特征频率f*变化的图例,可以看出,在最佳m值附近,传输线的长度不影响Ci的分布规律,而且在f*的低频区间,Ci有稳定值(以C*表示),且与金属表面的润湿性有关。不同加热温度和时间对C*和R0随浸泡时间的平方根(t0.5)变化的规律见图3和图4,为了比较,图中还给出了砂纸除锈后直接用自来水和去离子水冲洗后立即测量的A3钢样品的结果。Example 1, the present invention can be used to evaluate the impact of the medium and process conditions used to clean the metal surface on the wettability and electrochemical activity of the metal surface. For example, A 3 steel after scrubbing the rust-removed sandpaper with cotton wool dipped in acetone, heated in an oven at different temperatures for a certain period of time, and then cooled to room temperature in a desiccator. After soaking in 3% NaCl aqueous solution, the impedance spectra of different soaking times were measured immediately at the open circuit potential. The specific measurement conditions are: use Solartron 1280Z electrochemical instrument, the disturbance amplitude is 5mV, the frequency range is 0.1Hz-10kHz, the stainless steel sheet is used as the auxiliary electrode, the saturated calomel electrode is used as the reference electrode, and the apparent measurement area is about 12cm 2. Fit the data with the mCRR transmission line model. Figure 2 is a legend of the discrete parameter C i changing with the characteristic frequency f * . It can be seen that near the optimal m value, the length of the transmission line does not affect the distribution of C i , and in the low frequency range of f * , C i is stable value (expressed as C * ) and is related to the wettability of the metal surface. The changes of C * and R 0 with the square root of immersion time (t 0.5 ) at different heating temperatures and times are shown in Figure 3 and Figure 4. For comparison, the figure also shows the direct use of tap water and deionized water after sandpaper rust removal. Results of A 3 steel samples measured immediately after rinsing.

如图3所示,所有样品的C*随浸泡时间而增加,且不同样品之间的差异很大。水直接冲洗后的样品电容值C*最大,范围在1.5×10-4~3×10-4F.cm-2(五角星)。丙酮清洗后样品的C*最小值约5×10-5F.cm-2,并随加热温度和时间的增加而增加(正方形)。如果丙酮清洗后再经过较长时间、较高温度的处理(如160℃,1h),其C*数值仍然小于水冲洗样品的(下三角),说明丙酮对表面润湿性的影响难以消除。另外,所有样品的C*均随浸泡时间明显增加,尤其是在浸泡初期,原因是腐蚀等作用减少了表面附着的丙酮,并增加了金属表面的亲水性或者粗糙度,导致C*增加。表面观察也可以看到,部分基底表面出现腐蚀产物的色泽,而且,开路电位越低,呈现腐蚀色泽的面积越大。As shown in Fig. 3, C * of all samples increased with immersion time, and the difference among different samples was large. The capacitance value C * of the sample after direct washing with water is the largest, ranging from 1.5×10 -4 to 3×10 -4 F.cm -2 (pentagram). The minimum value of C * of the sample after washing with acetone is about 5×10 -5 F.cm -2 , and it increases with the heating temperature and time (square). If the acetone cleaning is performed for a longer time and at a higher temperature (such as 160°C, 1h), the C * value is still smaller than that of the water-rinsed sample (lower triangle), indicating that the influence of acetone on surface wettability is difficult to eliminate. In addition, the C * of all samples increased significantly with the immersion time, especially at the initial stage of immersion, because corrosion and other effects reduced the acetone attached to the surface and increased the hydrophilicity or roughness of the metal surface, resulting in an increase in C * . It can also be seen from surface observation that the color of corrosion products appears on the surface of some substrates, and the lower the open circuit potential, the larger the area showing corrosion color.

图4说明丙酮清洗的方法对A3钢腐蚀阻力(R0)影响不大,所有样品R0的数值和变化趋势比较集中,并均随浸泡时间增加,这是无任何保护作用的金属基底遭受腐蚀的特征。Figure 4 shows that the method of acetone cleaning has little effect on the corrosion resistance (R 0 ) of A 3 steel. The value and trend of change of R 0 of all samples are relatively concentrated, and they all increase with the immersion time. This is the metal substrate without any protective effect. characteristic of corrosion.

本发明对不同条件下的样品分析结果数值虽然比较接近(彼此相差不足5倍),但所反映的表面状态的差异与变化的规律性非常明确,反映了不同清洗方法对金属材料表面润湿性和腐蚀阻力的影响。此方法的灵敏度优于其它固定结构的等效电路模型,而其简单易行则优于大型仪器的微观分析方法。Although the present invention is relatively close to the sample analysis results under different conditions (the difference is less than 5 times), the difference and the regularity of the reflected surface state are very clear, which reflects the impact of different cleaning methods on the surface wettability of metal materials. and corrosion resistance. The sensitivity of this method is better than that of other fixed structure equivalent circuit models, and its simplicity is better than the microscopic analysis method of large instruments.

实例2,硅烷预处理金属表面的效果受工艺条件影响很大,其中,准确确定合适的时效温度和时间具有重要的意义,现举例说明本方法在此方面的应用。将丙酮清洗后的A3钢用含1%KH-550的乙醇溶液浸泡30~60秒,取出后室温晾干,然后放入烘箱内在不同条件下进行时效(140℃,0.5h,五角星;140℃,1h,上三角;160℃,1h,实心圆),最后在干燥器中冷却至室温。阻抗谱的测量条件和数据分析方法同例1,每个条件测量4个平行样品,分析结果见图5和图6。可见平行样品的C*和R0参数值分布比较集中,不同样品差别明显,说明了时效条件对金属表面的润湿性和腐蚀阻力的影响明显不同。此例说明本方法能鉴别差别较小的工艺条件对金属表面状态的影响,并且结果具有较高的灵敏度与重现性,因而在有关产品开发和工业生产中具有重要的应用价值。Example 2, the effect of silane pretreatment on the metal surface is greatly affected by the process conditions. Among them, it is of great significance to accurately determine the appropriate aging temperature and time. Now an example is given to illustrate the application of this method in this respect. Soak the A3 steel cleaned with acetone in ethanol solution containing 1% KH-550 for 30-60 seconds, take it out, dry it at room temperature, and then put it in an oven for aging under different conditions (140°C, 0.5h, five-pointed star; 140°C, 1h, upper triangle; 160°C, 1h, solid circle), and finally cooled to room temperature in a desiccator. The measurement conditions and data analysis method of the impedance spectrum are the same as Example 1, and 4 parallel samples are measured for each condition, and the analysis results are shown in Fig. 5 and Fig. 6 . It can be seen that the distribution of C * and R 0 parameter values of the parallel samples is relatively concentrated, and the difference between different samples is obvious, which shows that the influence of aging conditions on the wettability and corrosion resistance of the metal surface is obviously different. This example shows that this method can identify the influence of small process conditions on the metal surface state, and the result has high sensitivity and reproducibility, so it has important application value in related product development and industrial production.

实例3,硅烷的水解条件对金属材料预处理效果的影响很大,此例说明本方法可用于评价和筛选硅烷水解的最佳条件。取含0.6%KH-550的水溶液水解不同时间后在相同的预处理条件下作用在A3钢的表面,测量其阻抗谱随浸泡时间的变化(2.5%的Na2SO4水溶液为腐蚀介质,室温,阻抗谱测量条件同例2),然后用本方法解析。不同水解时间对离散元件极值对应特征频率(f* min)的影响见图7(在腐蚀介质中浸泡4分钟后测量),图中虚线表示无硅烷处理的样品。可见,预处理工艺所形成的硅烷膜明显影响了f* min的数值,而且说明硅烷水溶液可以稳定近8天。f* min随浸泡时间的变化见图8,随浸泡时间延长,硅烷膜逐渐被破坏,故f* min值逐渐下降并接近空白样品的结果(实心正方形)。离散电阻的最小值Ri,min随浸泡时间的延长而下降(见图9),这是膜被破坏的重要标志,而无预处理空白样品(实心正方形)的Ri,min则随浸泡时间延长呈增加趋势,这是金属材料基底被腐蚀的重要特征。当预处理所得的硅烷膜(例如在稀溶液中成膜)较薄时(硅烷预处理增加金属/涂层界面粘结力的原理要求薄膜),在复平面上阻抗谱形貌与空白样品类似,并且随浸泡时间增加变化趋势一致,即复平面上的单弧和Bode图上的模值均随浸泡时间而增加,说明基底的腐蚀作用掩盖了膜性能的变化。而用本方法进行分析,则能够分离腐蚀的影响,揭示金属材料表面硅烷膜的特征变化。Example 3, the hydrolysis conditions of silane have a great influence on the pretreatment effect of metal materials. This example illustrates that this method can be used to evaluate and screen the optimal conditions for silane hydrolysis. Take the aqueous solution containing 0.6% KH-550 and hydrolyze it for different time, act on the surface of A3 steel under the same pretreatment condition, measure the change of its impedance spectrum with the immersion time (2.5% Na2SO4 aqueous solution is the corrosion medium, At room temperature, the impedance spectrum measurement conditions are the same as example 2), and then analyzed with this method. The influence of different hydrolysis times on the characteristic frequency (f * min ) corresponding to the extremum value of discrete components is shown in Figure 7 (measured after soaking in corrosive medium for 4 minutes), and the dotted line in the figure indicates the sample without silane treatment. It can be seen that the silane film formed by the pretreatment process obviously affects the value of f * min , and it shows that the silane aqueous solution can be stable for nearly 8 days. The change of f * min with immersion time is shown in Figure 8. As the immersion time prolongs, the silane film is gradually destroyed, so the f * min value gradually decreases and is close to the result of the blank sample (solid square). The minimum value R i,min of the discrete resistance decreases with the prolongation of immersion time (see Fig. 9), which is an important sign of film damage, while the R i,min of the blank sample without pretreatment (solid square) decreases with the immersion time The elongation shows an increasing trend, which is an important feature of corrosion of metallic material substrates. When the silane film obtained by pretreatment (such as film formation in dilute solution) is thin (the principle of silane pretreatment to increase the metal/coating interface adhesion requires thin film), the impedance spectrum morphology on the complex plane is similar to that of the blank sample , and the change trend is consistent with the increase of immersion time, that is, the single arc on the complex plane and the modulus value on the Bode diagram both increase with immersion time, indicating that the corrosion of the substrate conceals the change of film properties. However, the analysis by this method can separate the influence of corrosion and reveal the characteristic changes of the silane film on the surface of the metal material.

实例4,本方法还可以研究腐蚀介质中的缓蚀剂增加材料表面腐蚀阻力的机理。对于5%HCl腐蚀介质的低碳钢样品,单宁酸浓度的变化对f* min和Ri,min的影响见图10,从图中可以看出,f* min随单宁酸(作为缓蚀剂)浓度的增加而呈线性增加,说明缓蚀剂的作用机理是减小了腐蚀活性面积,增加了扩散的阻力,因而在较高的特征频率范围就出现了扩散阻力的影响。图10还表明Ri,min的数值随单宁酸浓度的增加而波动,说明缓蚀剂的作用机理主要是靠单宁酸在材料表面的吸附增加腐蚀阻力,而吸附膜的稳定性显然不如反应生成膜(如在实例3中预处理形成的硅烷膜)。Example 4, this method can also study the mechanism that the corrosion inhibitor in the corrosive medium increases the corrosion resistance of the material surface. For the low-carbon steel sample in 5% HCl corrosion medium, the influence of the change of tannic acid concentration on f * min and R i, min is shown in Figure 10. It can be seen from the figure that f * min increases with (corrosion agent) concentration increases linearly, indicating that the mechanism of action of the corrosion inhibitor is to reduce the corrosion active area and increase the resistance of diffusion, so the influence of diffusion resistance appears in the higher characteristic frequency range. Figure 10 also shows that the value of R i,min fluctuates with the increase of the concentration of tannic acid, indicating that the mechanism of action of the corrosion inhibitor is mainly to increase the corrosion resistance by the adsorption of tannic acid on the surface of the material, while the stability of the adsorption film is obviously not as good as that of The reaction produces a film (such as the silane film pretreated in Example 3).

实例5,本方法还可以用于研究电解质浓度的影响。室温下,在不同Na2SO4浓度的水溶液中Cu-65Ni合金体系的阻抗谱分析的部分结果见图11(图例中的数字表示Na2SO4的浓度,单位是mol/L),其中给出了离散电阻Ri随特征频率的变化。从图中可以看出,随电解质浓度增加,与Ri,min对应的特征频率向高频方向移动,且主要影响高频部分的Ri,而对低频部分的Ri没有影响。Example 5, this method can also be used to study the effect of electrolyte concentration. Partial results of impedance spectroscopy analysis of Cu-65Ni alloy system in aqueous solutions with different Na 2 SO 4 concentrations at room temperature are shown in Figure 11 (the numbers in the legend represent the concentration of Na 2 SO 4 in mol/L), where The variation of the discrete resistance R i with the characteristic frequency is shown. It can be seen from the figure that as the electrolyte concentration increases, the characteristic frequency corresponding to R i,min moves to the high frequency direction, and mainly affects the R i of the high frequency part, but has no effect on the R i of the low frequency part.

实例6,本方法还可用于研究偏置电位对金属材料体系的影响。在6mol/L的KOH溶液中不同偏置电位下Co电极体系的阻抗谱分析结果见图12(图例中给出了对应的偏置电位值,相对于Hg/HgO,OH-1参比电极),其中给出了离散电阻Ri随特征频率的变化。从图中可以看出,偏置电位主要影响低频部分的Ri,而对高频部分的Ri没有影响。并且随偏置电位增加,Ri,min逐渐增加,其对应的特征频率同时向高频方向移动,说明随偏置电位的增加,Co电极的反应活性增加,电化学反应的阻力下降,而传质过程的阻力逐渐加大,其影响出现在越来越高的频率范围。Example 6, this method can also be used to study the influence of bias potential on the metal material system. The impedance spectrum analysis results of the Co electrode system under different bias potentials in 6mol/L KOH solution are shown in Figure 12 (the corresponding bias potential values are given in the legend, relative to Hg/HgO, OH -1 reference electrode) , which gives the discrete resistance R i as a function of characteristic frequency. It can be seen from the figure that the bias potential mainly affects the R i of the low frequency part, but has no effect on the R i of the high frequency part. And as the bias potential increases, R i,min gradually increases, and its corresponding characteristic frequency moves to the high frequency direction at the same time, indicating that with the increase of the bias potential, the reactivity of the Co electrode increases, the resistance of the electrochemical reaction decreases, and the transmission The resistance to qualitative processes gradually increases, and its effects appear at higher and higher frequency ranges.

实例7,本方法还可用于研究在不同的偏置电位区间,金属材料表面所发生的不同过程。图13-图20给出了在不同偏置电位下,在pH 10,含0.1mol/L的H3BO3+NaOH溶液中的In电极体系的阻抗谱分析结果。在-1.25~-1.20V之间的双电层电位区间Ci和Ri随特征频率的分布分别见图13和17;在-1.15~-0.90V之间的氧化膜形成电位区间,Ci和Ri随特征频率的分布分别见图14和18;在-0.85~1.10V之间的氧化膜生长电位区间,Ci和Ri随特征频率的分布分别见图15和19;在1.20~1.60V之间的氧析出电位区间,Ci和Ri随特征频率的分布分别见图16和20。可以看出,当电极表面的过程不同时,离散元件Ci和Ri随特征频率的分布具有完全不同的特征,因而可以根据这些特征,推断金属材料表明发生的过程,进而推断其表面特征。Example 7, this method can also be used to study different processes that occur on the surface of metal materials in different bias potential intervals. Figures 13 to 20 show the impedance spectroscopy analysis results of the In electrode system in the H 3 BO 3 +NaOH solution containing 0.1 mol/L at pH 10 under different bias potentials. The distribution of the electric double layer potential interval C i and R i with the characteristic frequency between -1.25 ~ -1.20V is shown in Figure 13 and 17 respectively; the oxide film formation potential interval between -1.15 ~ -0.90V, C i The distributions of C i and R i with the characteristic frequency are shown in Figures 14 and 18, respectively; in the oxide film growth potential range between -0.85 and 1.10V, the distributions of C i and R i with the characteristic frequency are shown in Figures 15 and 19, respectively; For the range of oxygen evolution potential between 1.60V, the distributions of C i and R i with characteristic frequency are shown in Figures 16 and 20, respectively. It can be seen that when the process of the electrode surface is different, the distribution of the discrete components C i and R i with the characteristic frequency has completely different characteristics, so the process of the metal material can be inferred according to these characteristics, and then its surface characteristics can be inferred.

以上实例说明本发明有多种用途,可广泛用于与金属材料有关的多种生产领域。例如能填补化成箔、电镀、电池等生产领域中缺少合适、灵敏的方法表征金属材料表面特征的空白;能为不同批量组成相同而表面电化学活性不同的金属及其合金确定更合适的工艺选择标准、工艺流程组合以及生产过程质量的在线监测,减少生产过程的盲目性,在满足一定规格产品指标的条件下,最大限度的减少生产成本,提高生产效率。另外,此方法还可以用于评价金属材料表面预处理的效果,筛选和优化预处理配方与工艺。The above examples illustrate that the present invention has multiple uses, and can be widely used in various production fields related to metal materials. For example, it can fill the gap in the lack of suitable and sensitive methods to characterize the surface characteristics of metal materials in the production fields of chemical forming foil, electroplating, batteries, etc.; it can determine more suitable process options for different batches of metals and their alloys with the same composition but different surface electrochemical activities On-line monitoring of standards, technological process combinations and production process quality reduces the blindness of the production process, and minimizes production costs and improves production efficiency under the condition of meeting certain specifications of product indicators. In addition, this method can also be used to evaluate the effect of metal material surface pretreatment, screen and optimize pretreatment formula and process.

在实施具体技术方案的过程中,有以下值得注意的问题。In the process of implementing the specific technical solution, there are the following problems worth noting.

1、对于不同样品、不同时间测量的阻抗谱,在满足总误差和元件相对误差综合较小的情况下,允许最佳m值彼此不同。1. For the impedance spectra of different samples and measured at different times, the optimal m values are allowed to be different from each other under the condition that the total error and the relative error of the components are small.

2、虽然最佳m值不同会导致电路离散参数数目不同,目前也无法确定所有离散参数与特定电化学过程之间的一一对应关系,但离散参数随f*变化的规律简单明确,并与体系表面性能之间有明确的相关性。2. Although different optimal m values will lead to different numbers of discrete parameters in the circuit, and it is currently impossible to determine the one-to-one correspondence between all discrete parameters and specific electrochemical processes, the law of discrete parameters changing with f * is simple and clear, and is consistent with There is a clear correlation between the surface properties of the system.

3、本发明由于采用结构一致的mCRR传输线模型拟合解析有关的阻抗谱数据,从而避免了为不同特征的阻抗谱确定不同结构等效电路模型的困难以及分析者建立模型时的主观性干扰,大幅度提高了分析结果的客观性。3. The present invention avoids the difficulty of determining equivalent circuit models of different structures for impedance spectra of different characteristics and the subjective interference of analysts when building models due to the adoption of the mCRR transmission line model with consistent structure to fit and analyze relevant impedance spectrum data. The objectivity of the analysis results has been greatly improved.

4、可以通过变化腐蚀介质组成和测量条件,放大金属材料表面性能之间的差异,以提高分析结果的灵敏度。4. By changing the corrosion medium composition and measurement conditions, the difference between the surface properties of metal materials can be amplified to improve the sensitivity of the analysis results.

5、可以通过配套的计算机软件,自动处理、拟合、分析阻抗谱数据,并给出金属材料表面性能差异的分析结果。5. Through the supporting computer software, it can automatically process, fit and analyze the impedance spectrum data, and give the analysis results of the difference in the surface properties of metal materials.

Claims (7)

1, a kind of comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics is characterized in that:
Analysis is under the influence of the factor that comprises pretreatment condition, corrosion potential, dielectric concentration and composition, system temperature and sample soak time, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics, thereby differentiate the difference of metal sample surface state, and the difference of properties of sample comprises the dielectric properties of cleanliness, wetting state, corrosion activity, surface film oxide or pre-service film, the complete and compactness of film;
At first adopt the mCRR transmission line model to fit within and satisfy the electrochemical impedance spectroscopy of measuring under causality, stability and the linear conditions, wherein m is a positive integer, and C and R represent pure electric capacity and pure resistance respectively; Then according to formula f*=1/ (2 π C iR i) obtain each C respectively iAnd R iThe characteristic frequency f* of parallel branch, and be made in discrete parameter C under the different series of studies conditions iAnd R iThe figure that changes with study condition with the logarithmic graph of characteristic frequency change profile and Ro; Make the discrete parameter C of mCRR transmission line model under the best m value condition iAnd R iWith characteristic frequency f i* (f i*=1/ (2 π C iR i)) logarithmic curve that changes, come the feature of characterizing metal surface state according to logarithmic curve and variation characteristics thereof; The variation characteristic of described logarithmic curve comprises: (1) discrete elements value with the distribution value of characteristic frequency over time, (2) the discrete elements value is with the speed of characteristic frequency variation, (3) discrete elements is with the Changing Pattern of characteristic frequency distribution value, the Changing Pattern of (4) discrete elements extreme value characteristic of correspondence frequency size; At last, determine the difference of metal material surface characteristics according to the feature of figure; Utilize the rich of the sensitivity of electrochemical impedance spectroscopy and information, and the match of mCRR transmission line model, analyze objectivity, the versatility of impedance spectrum, thereby difference objective, consistent, that exist between the comprehensive characterization metal material surface character delicately, and be applied to comprise and change into paper tinsel, battery, plating and the metal pretreatment production technology relevant with metal material.
2, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1, it is characterized in that:, determine the best m value of its transmission line model respectively according to the relative error of match variance and element for the impedance spectrum of the metal material sample under the different condition.
3, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1 or 2, it is characterized in that: for different samples, different time measured impedance spectrum, satisfying under the little situation of match variance and element relative error, best m value can be different.
4, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1 or 2 is characterized in that: the numerical value of the element Ro in the mCRR model of determining best m value is big or small consistent with each metal material sample surfaces corrosion resistance.
5, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1 or 2, it is characterized in that: for some specific system, after having determined best m value, compare the discrete parameter C of the transmission line model of m, m+1, the pairing different length of m-1 iAnd R iWith characteristic frequency f i *The logarithmic curve that changes can find that corrosion system has not the certain characteristics discrete value that the length with transmission line model changes.
6, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1 is characterized in that: the number of this feature discrete value seldom even does not have in battery system, has reflected the difference of system internal characteristics.
7, the comprehensive analysis method of electrochemical impedance spectrum of metal material surface characteristics as claimed in claim 1 or 2, it is characterized in that: by the computer software that matches, according to the mCRR transmission line model is definite automatically and the m value of the mCRR transmission line model that the impedance spectrum of different samples is corresponding, and automatically processing, match, analysis impedance spectrum data, provide the analysis result of metal material surface characteristics difference at last.
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