CN100547816C - Non-polarized composite gallium nitride base substrate and production method - Google Patents
Non-polarized composite gallium nitride base substrate and production method Download PDFInfo
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Abstract
本发明揭示非极化(non-polar)的复合氮化镓基衬底及生产方法。非极化的复合氮化镓基衬底的结构为:反射/欧姆/应力缓冲层层叠在支持衬底与非极化的氮化镓基外延层之间。生产非极化的复合氮化镓基衬底的主要工艺步骤如下:在生长衬底上,依次生长中间媒介层(或晶核层)和非极化的第一氮化镓基外延层;层叠掩膜层;蚀刻掩膜层形成氮化镓窗口和掩膜层条;生长非极化的第二氮化镓基外延层;层叠反射/欧姆/应力缓冲层;键合支持衬底;剥离生长衬底、中间媒介层(或晶核层)、非极化的第一氮化镓基外延层、掩膜层条、和非极化的第二氮化镓基外延层中带有空洞的部分,非极化的第二氮化镓基外延层中没有空洞的部分暴露,进行热处理。
The invention discloses a non-polar composite GaN-based substrate and a production method. The structure of the non-polarized GaN-based composite substrate is as follows: reflection/ohmic/stress buffer layers are stacked between the supporting substrate and the non-polarized GaN-based epitaxial layer. The main process steps for producing a non-polarized composite gallium nitride-based substrate are as follows: on the growth substrate, grow an intermediary layer (or crystal nucleus layer) and a non-polarized first gallium nitride-based epitaxial layer in sequence; Mask layer; etch mask layer to form GaN windows and mask layer bars; grow non-polarized second GaN-based epitaxial layer; laminate reflective/ohmic/stress buffer layers; bonding support substrate; lift-off growth Parts with cavities in the substrate, intermediary layer (or crystal nucleus layer), non-polarized first GaN-based epitaxial layer, mask layer strips, and non-polarized second GaN-based epitaxial layer , the portion of the non-polarized second GaN-based epitaxial layer without voids is exposed, and subjected to heat treatment.
Description
技术领域 technical field
本发明揭示非极化(non-polar)的复合氮化镓基衬底,属于半导体电子技术领域。The invention discloses a non-polar compound gallium nitride base substrate, which belongs to the technical field of semiconductor electronics.
背景技术 Background technique
目前,在工业上,c-蓝宝石衬底作为生长氮化镓基器件(包括氮化镓基LED)的主要生长衬底之一。但是,存在以下不足之处:(1)氮化镓基外延层内存在内建极化电场,该电场降低氮化镓基外延层内的电子和空穴的结合效率,因而降低氮化镓基器件的内量子效率。(2)蓝宝石是低热导材料,大功率器件的散热问题需要解决。Currently, in industry, c-sapphire substrate is used as one of the main growth substrates for growing GaN-based devices (including GaN-based LEDs). However, there are the following disadvantages: (1) There is a built-in polarization electric field in the GaN-based epitaxial layer, which reduces the combination efficiency of electrons and holes in the GaN-based epitaxial layer, thus reducing the GaN-based epitaxial layer. The internal quantum efficiency of the device. (2) Sapphire is a material with low thermal conductivity, and the heat dissipation problem of high-power devices needs to be solved.
为了克服上述不足之处,工业界和研究机构采用下述方案。(1)为了消除内建极化电场,在下列生长衬底(包括,但不限于:氮化镓衬底,氮化铝衬底,蓝宝石衬底,硅衬底,氧化锌衬底,碳化硅衬底,氧化锂铝(LiAlO2)衬底,氧化锂镓(LiGaO2)衬底,氮化硼衬底,等,其中,所述的生长衬底的晶格面包括,但不限于,a-平面,m-平面,r-平面,等)上,利用侧向外延法生长非极化的氮化镓基器件[美国专利申请,公开号:20050040385]。(2)为了解决散热问题,复合氮化镓基衬底被提出[中国专利申请,申请号:200410086564.8]。In order to overcome the above-mentioned deficiencies, industries and research institutions adopt the following schemes. (1) In order to eliminate the built-in polarization electric field, the following growth substrates (including, but not limited to: gallium nitride substrate, aluminum nitride substrate, sapphire substrate, silicon substrate, zinc oxide substrate, silicon carbide Substrate, lithium aluminum oxide (LiAlO2) substrate, lithium gallium oxide (LiGaO2) substrate, boron nitride substrate, etc., wherein, the crystal lattice plane of described growth substrate includes, but not limited to, a-plane , m-plane, r-plane, etc.), using lateral epitaxy to grow non-polarized GaN-based devices [US patent application, publication number: 20050040385]. (2) In order to solve the problem of heat dissipation, a composite GaN-based substrate was proposed [Chinese patent application, application number: 200410086564.8].
但是,方案(1)中的侧向外延法的不足之处在于,在氮化镓基外延层中存在空洞(voids),高温下易变形,器件易被击穿,等。方案(2)中的复合氮化镓基衬底是极化的。However, the disadvantage of the lateral epitaxy method in solution (1) is that there are voids in the gallium nitride-based epitaxial layer, which is easy to deform at high temperature, and the device is easy to be broken down, etc. The composite GaN-based substrate in scheme (2) is polarized.
因此,需要能同时解决上述问题的方案,即,非极化的复合氮化镓基衬底及生产方法。非极化的复合氮化镓基衬底的优点如下,非极化的复合氮化镓基生长衬底中不存在空洞(voids),因此高温下不易变形,器件不易被击穿。非极化的复合氮化镓基生长衬底可以用于生长具备高导热率的非极化的氮化镓基器件(包括非极化的氮化镓基LED)。生长于非极化的复合氮化镓基生长衬底上的非极化的氮化镓基器件具有高内量子效率。Therefore, there is a need for a solution that can simultaneously solve the above problems, that is, a non-polarized composite GaN-based substrate and a production method. The advantages of the non-polarized compound GaN-based substrate are as follows. There are no voids in the non-polarized compound GaN-based growth substrate, so it is not easy to deform at high temperature, and the device is not easy to be broken down. Non-polarized GaN-based composite growth substrates can be used to grow non-polarized GaN-based devices (including non-polarized GaN-based LEDs) with high thermal conductivity. Non-polarized GaN-based devices grown on non-polarized GaN-based composite growth substrates have high internal quantum efficiencies.
发明内容 Contents of the invention
本发明揭示具有低缺陷密度的非极化的复合氮化镓基衬底。非极化的复合氮化镓基衬底的一个具体实施实例的结构如下:非极化的氮化镓基外延层键合于支持衬底上。非极化的复合氮化镓基衬底的第二个具体实施实例的结构如下:非极化的氮化镓基外延层键合于反射/欧姆/应力缓冲层上,反射/欧姆/应力缓冲层键合于支持衬底上。The present invention discloses non-polarized composite GaN-based substrates with low defect density. The structure of a specific implementation example of the non-polarized GaN-based composite substrate is as follows: the non-polarized GaN-based epitaxial layer is bonded on the supporting substrate. The structure of the second specific implementation example of the non-polarized GaN-based composite substrate is as follows: the non-polarized GaN-based epitaxial layer is bonded on the reflective/ohmic/stress buffer layer, and the reflective/ohmic/stress buffer layer The layers are bonded to a supporting substrate.
制造非极化的复合氮化镓基衬底的第一个具体实施实例的主要工艺步骤如下:在上述生长衬底上,依次生长中间媒介层(或晶核层)和非极化的第一氮化镓基外延层。在非极化的第一氮化镓基外延层上层叠掩膜层,蚀刻掩膜层形成氮化镓窗口和掩膜层条。生长非极化的第二氮化镓基外延层,覆盖掩膜层条,继续生长非极化的第二氮化镓基外延层到一个预定的厚度。以上是侧向外延法的标准工艺步骤。然后,进行下述工艺步骤:键合支持衬底于非极化的第二氮化镓基外延层上,剥离上述生长衬底、中间媒介层或晶核层、非极化的第一氮化镓基外延层、掩膜层条和非极化的第二氮化镓基外延层中带有空洞的部分,非极化的第二氮化镓基外延层中没有空洞的部分暴露,进行热处理。形成非极化的复合氮化镓基衬底的第一个具体实施实例。The main process steps of the first specific implementation example of manufacturing a non-polarized composite gallium nitride-based substrate are as follows: on the above-mentioned growth substrate, an intermediate intermediary layer (or crystal nucleus layer) and a non-polarized first GaN-based epitaxial layer. A mask layer is stacked on the non-polarized first GaN-based epitaxial layer, and the mask layer is etched to form GaN windows and mask layer strips. growing a non-polarized second GaN-based epitaxial layer, covering the mask layer strips, and continuing to grow the non-polarized second GaN-based epitaxial layer to a predetermined thickness. The above are the standard process steps of the lateral epitaxy method. Then, the following process steps are carried out: bonding the support substrate on the non-polarized second gallium nitride-based epitaxial layer, peeling off the above-mentioned growth substrate, intermediary layer or crystal nucleus layer, and the non-polarized first gallium nitride-based epitaxial layer. The gallium-based epitaxial layer, the mask layer strip, and the portion with voids in the non-polarized second gallium nitride-based epitaxial layer, and the portion without voids in the non-polarized second gallium nitride-based epitaxial layer is exposed, and heat treatment is performed . The first specific implementation example of forming a non-polarized composite GaN-based substrate.
制造非极化的复合氮化镓基衬底的第二个具体实施实例的主要工艺步骤如下:在上述生长衬底上,依次生长中间媒介层(或晶核层)和非极化的第一氮化镓基外延层。在非极化的第一氮化镓基外延层上层叠掩膜层,蚀刻掩膜层形成氮化镓窗口和掩膜层条。生长非极化的第二氮化镓基外延层,覆盖掩膜层条,继续生长非极化的第二氮化镓基外延层到一个预定的厚度。以上是侧向外延法的标准工艺步骤。然后,进行下述工艺步骤:在非极化的第二氮化镓基外延层上层叠反射/欧姆/应力缓冲层,键合支持衬底于反射/欧姆/应力缓冲层上,剥离生长衬底、中间媒介层或晶核层、非极化的第一氮化镓基外延层、掩膜层条和非极化的第二氮化镓基外延层中带有空洞的部分,非极化的第二氮化镓基外延层中没有空洞的部分暴露,进行热处理。形成非极化的复合氮化镓基衬底的第二个具体实施实例。The main process steps of the second specific implementation example of manufacturing a non-polarized composite gallium nitride-based substrate are as follows: on the above-mentioned growth substrate, an intermediate intermediary layer (or crystal nucleus layer) and a non-polarized first GaN-based epitaxial layer. A mask layer is stacked on the non-polarized first GaN-based epitaxial layer, and the mask layer is etched to form GaN windows and mask layer strips. growing a non-polarized second GaN-based epitaxial layer, covering the mask layer strips, and continuing to grow the non-polarized second GaN-based epitaxial layer to a predetermined thickness. The above are the standard process steps of the lateral epitaxy method. Then, the following process steps are performed: stacking a reflective/ohmic/stress buffer layer on the non-polarized second GaN-based epitaxial layer, bonding a support substrate on the reflective/ohmic/stress buffer layer, and peeling off the growth substrate , the intermediary layer or the crystal nucleus layer, the non-polarized first GaN-based epitaxial layer, the mask layer bar and the part with holes in the non-polarized second GaN-based epitaxial layer, and the non-polarized The portion without voids in the second GaN-based epitaxial layer is exposed and subjected to heat treatment. A second specific implementation example of forming a non-polarized composite GaN-based substrate.
生长氮化镓基外延层并在其上层叠掩膜层和蚀刻掩膜层的工艺步骤可以重复多次[R.Liu,等,2005中国(厦门)国际半导体照明论坛,112页]。The process steps of growing a GaN-based epitaxial layer and laminating and etching a mask layer thereon can be repeated many times [R. Liu, et al., 2005 China (Xiamen) International Semiconductor Lighting Forum, p. 112].
本发明的目的和能达到的各项效果如下:The purpose of the present invention and the various effects that can be achieved are as follows:
(1)本发明的目的是提供低缺陷密度的非极化的复合氮化镓基衬底。(1) An object of the present invention is to provide a non-polarized composite GaN-based substrate having a low defect density.
(2)本发明的目的是提供生产非极化的复合氮化镓基衬底的方法。(2) The object of the present invention is to provide a method for producing a non-polarized composite GaN-based substrate.
(3)由于下面的原因,本发明提供的非极化的复合氮化镓基衬底具有高质量:(3) Due to the following reasons, the non-polarized compound gallium nitride-based substrate provided by the present invention has high quality:
(a)原始生长衬底和非极化的氮化镓基外延层中存在空洞的部分被剥离,提供没有空洞的非极化的氮化镓基外延层。(a) The portions of the original growth substrate and the non-polarized GaN-based epitaxial layer in which voids are present are lifted off to provide a void-free non-polarized GaN-based epitaxial layer.
(b)在进行热处理时,由于对非极化的氮化镓基外延层(不存在空洞的部分)的晶格的束缚力不再存在,非极化的氮化镓基外延层回复到正常晶体结构,晶格缺陷进一步降低。(b) During heat treatment, since the binding force to the crystal lattice of the non-polarized GaN-based epitaxial layer (the part without voids) no longer exists, the non-polarized GaN-based epitaxial layer returns to normal crystal structure, lattice defects are further reduced.
(4)在非极化的复合氮化镓基衬底上生长非极化的氮化镓基LED时,反射/欧姆/应力缓冲层中的反射层提高光取出效率。(4) When growing a non-polarized GaN-based LED on a non-polarized GaN-based composite substrate, the reflective layer in the reflective/ohmic/stress buffer layer improves light extraction efficiency.
(5)反射/欧姆/应力缓冲层中的应力缓冲层减轻非极化的第二氮化镓基外延层与支持衬底之间的热失配的应力。(5) The stress buffer layer in the reflective/ohmic/stress buffer layer relieves the stress of the thermal mismatch between the non-polarized second GaN-based epitaxial layer and the support substrate.
(6)采用三种方法进一步降低非极化的第二氮化镓基外延层与支持衬底之间的热失配的应力。(6) Three methods are adopted to further reduce the stress of thermal mismatch between the non-polarized second GaN-based epitaxial layer and the supporting substrate.
(7)本发明使用具有高导热率的硅晶片或其它材料作为支持衬底,热传导效率高。(7) The present invention uses a silicon wafer or other materials with high thermal conductivity as the supporting substrate, and the heat conduction efficiency is high.
本发明和它的特征及效益将在下面的详细描述中更好的展示。The present invention and its features and benefits will be better demonstrated in the following detailed description.
附图说明 Description of drawings
图1a展示本发明的非极化的复合氮化镓基衬底的第一个具体实施实例。FIG. 1 a shows a first embodiment of the non-polarized composite GaN-based substrate of the present invention.
图1b展示生产本发明的非极化的复合氮化镓基衬底的第一个具体实施实例的工艺流程。Fig. 1b shows the process flow of the first embodiment of the non-polarized composite GaN-based substrate of the present invention.
图1c和图1d展示本发明的图1b的工艺流程的示意图。Figure 1c and Figure 1d show schematic diagrams of the process flow of Figure 1b of the present invention.
图2a展示本发明的非极化的复合氮化镓基衬底的第二个具体实施实例。Fig. 2a shows a second embodiment of the non-polarized composite GaN-based substrate of the present invention.
图2b展示生产本发明的非极化的复合氮化镓基衬底的第二个具体实施实例的工艺流程。Fig. 2b shows the process flow for producing the second embodiment of the non-polarized composite GaN-based substrate of the present invention.
图2c和图2d展示本发明的图2b的工艺流程的示意图。Figure 2c and Figure 2d show schematic diagrams of the process flow of Figure 2b of the present invention.
具体实施实例和发明的详细描述Detailed Description of Specific Implementation Examples and Invention
虽然本发明的具体化实施实例将会在下面被描述,但下列各项描述只是说明本发明的原理,而不是局限本发明于下列各项具体化实施实例的描述。Although the specific implementation examples of the present invention will be described below, the following descriptions are only to illustrate the principles of the present invention, rather than limiting the present invention to the descriptions of the following specific implementation examples.
注意下列各项:在本发明中,Note the following: In the present invention,
(1)支持衬底的材料是从一组材料中选出,该组材料包括,但不限于:硅晶片,氮化铝陶瓷,金属薄膜,合金薄膜,等。键合的方法包括,但不限于:金属键合,真空蒸镀,真空溅镀,化学镀,电镀,等。(1) The material of the supporting substrate is selected from a group of materials including, but not limited to: silicon wafers, aluminum nitride ceramics, metal thin films, alloy thin films, and the like. Bonding methods include, but are not limited to: metal bonding, vacuum evaporation, vacuum sputtering, electroless plating, electroplating, and the like.
(2)有几种方法可以降低非极化的第二氮化镓基外延层与支持衬底之间的热失配的应力,选用哪一种方法,取决于非极化的复合氮化镓基衬底的结构、支持衬底的材料、和键合的方法。(2) There are several ways to reduce the thermal mismatch stress between the non-polarized second GaN-based epitaxial layer and the support substrate, which method to choose depends on the non-polarized GaN composite The structure of the base substrate, the material of the supporting substrate, and the method of bonding.
(3)非极化的第一和第二氮化镓基外延层的材料是从一组材料中选出,该组材料包括,但不限于:氮化镓,氮化铝,铟镓氮,铝镓氮,铝铟镓氮,等。(3) The material of the non-polarized first and second gallium nitride-based epitaxial layers is selected from a group of materials including, but not limited to: gallium nitride, aluminum nitride, indium gallium nitride, AlGaN, AlInGaN, etc.
(4)非极化的第一和第二氮化镓基外延层的晶格面相同。晶格面包括,a-平面和m-平面。(4) The lattice planes of the non-polarized first and second GaN-based epitaxial layers are the same. The lattice planes include, a-plane and m-plane.
(5)生长非极化的第一和第二氮化镓基外延层的方法包括,但不限于,MOCVD,分子束外延(MBE),氢化物气相外延(HPVE),等。(5) Methods of growing non-polarized first and second GaN-based epitaxial layers include, but are not limited to, MOCVD, molecular beam epitaxy (MBE), hydride vapor phase epitaxy (HPVE), and the like.
(6)生长衬底的材料是从一组材料中选出,该组材料包括,但不限于:氮化镓,氮化铝,蓝宝石,硅,氧化锌,4H-和6H-碳化硅,氧化锂铝(LiAlO2),氧化锂镓(LiGaO2),氮化硼,等。所述的生长衬底的晶格面包括,但不限于,a-平面,m-平面,r-平面,等。(6) The material of the growth substrate is selected from a group of materials including, but not limited to: gallium nitride, aluminum nitride, sapphire, silicon, zinc oxide, 4H- and 6H-silicon carbide, oxide Lithium Aluminum (LiAlO2), Lithium Gallium Oxide (LiGaO2), Boron Nitride, etc. The lattice plane of the growth substrate includes, but not limited to, a-plane, m-plane, r-plane, etc.
(7)掩膜层的材料是从一组材料中选出,该组材料包括,但不限于:二氧化硅(SiO2),氮化硅(SiNx),钨(W),等。(7) The material of the mask layer is selected from a group of materials including, but not limited to: silicon dioxide (SiO2), silicon nitride (SiNx), tungsten (W), and the like.
(8)蚀刻掩膜层以形成氮化镓窗口和掩膜层条。氮化镓窗口和掩膜层条的形状,包括,但不限于,条型,等。氮化镓窗口的尺寸可以是,但不限于,1微米到30微米。掩膜层条的尺寸可以是,但不限于,1微米到100微米。(8) Etching the mask layer to form GaN windows and mask layer strips. Shapes of GaN window and mask layer stripes, including, but not limited to, stripe types, etc. The gallium nitride window size can be, but is not limited to, 1 micron to 30 microns. The size of the mask layer stripes may be, but not limited to, 1 micron to 100 microns.
(9)反射/欧姆/应力缓冲层具有单层或多层结构。每层的材料是从一组材料中选出,该组材料包括,但不限于:分布布拉格反射器(DBR),金,铑,镍,铂,钯,铟,锡,银,镉,等金属或合金及其组合,组合包括,但不限于,镍/金(Ni/Au),钯/金(Pd/Au),钯/镍(Pd/Ni),金锡,等。层叠反射/欧姆/应力缓冲层的方法包括,但不限于,真空蒸镀,真空溅镀,化学镀,电镀,外延生长,等。(9) The reflective/ohmic/stress buffer layer has a single-layer or multi-layer structure. The material of each layer is selected from a group of materials including, but not limited to: distributed Bragg reflectors (DBR), gold, rhodium, nickel, platinum, palladium, indium, tin, silver, cadmium, and other metals Or alloys and combinations thereof, combinations including, but not limited to, nickel/gold (Ni/Au), palladium/gold (Pd/Au), palladium/nickel (Pd/Ni), gold tin, and the like. Methods for stacking reflective/ohmic/stress buffer layers include, but are not limited to, vacuum evaporation, vacuum sputtering, electroless plating, electroplating, epitaxial growth, and the like.
(10)为了进一步降低非极化的氮化镓基外延层的晶格缺陷密度,生长中间媒介层或晶核层于生长衬底和非极化的第一氮化镓基外延层之间。晶核层的材料是从一组材料中选出,该组材料包括,但不限于:氮化镓。晶核层厚度在1纳米到100纳米之间,生长在生长衬底上。(10) In order to further reduce the lattice defect density of the non-polarized GaN-based epitaxial layer, an intermediary layer or a crystal nucleus layer is grown between the growth substrate and the first non-polarized GaN-based epitaxial layer. The material of the crystal nucleus layer is selected from a group of materials including, but not limited to: gallium nitride. The thickness of the crystal nucleus layer is between 1 nanometer and 100 nanometers, and it grows on the growth substrate.
(11)剥离生长衬底、中间媒介层或晶核层、非极化的第一氮化镓基外延层、掩膜层条和非极化的第二氮化镓基外延层中带有空洞的部分,直到非极化的第二氮化镓基外延层的没有空洞的部分暴露。剥离的方法包括,但不限于,精密机械研磨/抛光,选择性湿法或干法蚀刻,激光剥离(应用于透明衬底,例如,蓝宝石,等),及它们的组合(例如,精密机械研磨生长衬底到一定的厚度,例如5微米,然后采用湿法或干法蚀刻去掉剩余部分)。(11) Lifting off the growth substrate, the intermediary layer or the crystal nucleus layer, the non-polarized first gallium nitride-based epitaxial layer, the mask layer strips and the non-polarized second gallium nitride-based epitaxial layer with voids until the void-free portion of the non-polarized second GaN-based epitaxial layer is exposed. Lift-off methods include, but are not limited to, precision mechanical grinding/polishing, selective wet or dry etching, laser lift-off (applied to transparent substrates, e.g., sapphire, etc.), and combinations thereof (e.g., precision mechanical lapping grow the substrate to a certain thickness, such as 5 microns, and then use wet or dry etching to remove the remainder).
(12)热处理。非极化的第二氮化镓基外延层中的缺陷的分布是不均匀的。剥离生长衬底、中间媒介层或氮化镓晶核层、掩膜层条和非极化的第二氮化镓基外延层的带有空洞的部分以后,造成缺陷的外力已不存在。因此,在热处理时,非极化的第二氮化镓层的没有空洞的部分回复到正常晶体结构,非极化的氮化镓基外延层的晶格缺陷密度进一步降低。(12) Heat treatment. The distribution of defects in the non-polarized second GaN-based epitaxial layer is not uniform. After peeling off the growth substrate, the intervening layer or the GaN core layer, the mask layer strips and the non-polarized second GaN-based epitaxial layer with voids, the external force causing the defect no longer exists. Therefore, during the heat treatment, the portion of the non-polarized second GaN layer without voids returns to a normal crystal structure, and the lattice defect density of the non-polarized GaN-based epitaxial layer is further reduced.
图1a展示本发明的非极化的复合氮化镓基衬底的第一个具体实施实例,其结构为:非极化的氮化镓基外延层102键合在支持衬底101上。FIG. 1 a shows the first specific implementation example of the non-polarized GaN-based composite substrate of the present invention, the structure of which is: a non-polarized GaN-based
图1b展示生产本发明的非极化的复合氮化镓基衬底的第一个具体实施实例的工艺流程。工艺流程步骤111到工艺流程步骤114与在先的侧向外延法的工艺流程步骤相同,详见中国专利申请[申请号:02145890.1]和上述美国专利申请[公开号:20050040385]。Fig. 1b shows the process flow of the first embodiment of the non-polarized composite GaN-based substrate of the present invention. The process steps from
工艺流程步骤111:准备生长衬底。生长衬底包括,但不限于,氮化镓,氮化铝,蓝宝石,硅,氧化锌,4H-和6H-碳化硅,氧化锂铝(LiAlO2),氧化锂镓(LiGaO2),氮化硼,等。所述的生长衬底的晶格面包括,但不限于,a-平面,m-平面,r-平面,等。为了进一步提高非极化的第一氮化镓基外延层的质量,可以先把生长衬底的表面蚀刻成纹理结构[中国专利申请,申请号:200510008931.7]。Step 111 of the process flow: preparing a growth substrate. Growth substrates include, but are not limited to, gallium nitride, aluminum nitride, sapphire, silicon, zinc oxide, 4H- and 6H-silicon carbide, lithium aluminum oxide (LiAlO2), lithium gallium oxide (LiGaO2), boron nitride, wait. The lattice plane of the growth substrate includes, but not limited to, a-plane, m-plane, r-plane, etc. In order to further improve the quality of the non-polarized first GaN-based epitaxial layer, the surface of the growth substrate can be etched into a textured structure [Chinese patent application, application number: 200510008931.7].
工艺流程步骤111的一个具体实施实例:采用商业化的r-平面蓝宝石衬底。准备步骤包括,但不限于,清洁和热处理,热处理温度高于900℃。A specific implementation example of
工艺流程步骤112:在生长衬底的表面(或有纹理结构的表面)上,生长非极化的第一氮化镓基外延层。为了进一步提高非极化的第一氮化镓基外延层的质量,可以先在生长衬底上生长中间媒介层或晶核层,然后,在中间媒介层或晶核层上生长非极化的第一氮化镓基外延层。Step 112 of the process flow: growing a non-polarized first GaN-based epitaxial layer on the surface of the growth substrate (or the surface with the textured structure). In order to further improve the quality of the non-polarized first GaN-based epitaxial layer, an intermediary layer or a crystal nucleus layer can be grown on the growth substrate first, and then a non-polarized epitaxial layer can be grown on the intermediary layer or the crystal nucleus layer A first GaN-based epitaxial layer.
工艺流程步骤112的第一个具体实施实例:使用MOCVD,在r-平面蓝宝石生长衬底上(在400-900℃温度下)生长一层厚度在1纳米到90纳米之间的氮化镓基晶核层(nucleation layer)。晶核层的材料包括,但不限于,氮化镓。在晶核层上生长a-平面非极化的第一氮化镓基外延层。生长非极化的a-平面第一氮化镓基外延层的一个具体实施实例:在大约1000℃温度以上和小于1个大气压下,适当的V/III比例,生长非极化的a-平面第一氮化镓基外延层,其厚度为1-5微米。The first specific implementation example of the process flow step 112: using MOCVD, grow a layer of gallium nitride substrate with a thickness between 1 nm and 90 nm on the r-plane sapphire growth substrate (at a temperature of 400-900 ° C). Nucleation layer. The material of the crystal nucleus layer includes, but is not limited to, gallium nitride. An a-plane non-polarized first GaN-based epitaxial layer is grown on the crystal nucleus layer. A specific implementation example of growing a non-polarized a-plane first gallium nitride-based epitaxial layer: growing a non-polarized a-plane at a temperature above about 1000° C. and at a pressure less than 1 atmosphere, with an appropriate V/III ratio The thickness of the first GaN-based epitaxial layer is 1-5 microns.
工艺流程步骤112的第二个具体实施实例:使用MBE,在m-平面6H-碳化硅生长衬底上生长一层氮化铝缓冲层,然后生长m-平面第一氮化镓基外延层。A second specific implementation example of process flow step 112: using MBE, grow an aluminum nitride buffer layer on an m-plane 6H-silicon carbide growth substrate, and then grow an m-plane first gallium nitride-based epitaxial layer.
工艺流程步骤113:层叠掩膜层,蚀刻掩膜层以形成氮化镓窗口和掩膜层条。掩膜层的材料包括,但不限于,二氧化硅(Si02),氮化硅(SiNx),钨(W),等。氮化镓窗口和掩膜层条的形状包括,但不限于,条型,等。Step 113 of the process flow: laminating a mask layer and etching the mask layer to form GaN windows and mask layer strips. Materials for the mask layer include, but are not limited to, silicon dioxide (SiO 2 ), silicon nitride (SiNx), tungsten (W), and the like. Shapes of GaN window and mask layer stripes include, but are not limited to, stripes, and the like.
工艺流程步骤113的一个具体实施实例:利用PECVD技术,层叠二氧化硅掩膜层,利用光刻和HF腐蚀,形成氮化镓窗口和掩膜层条。氮化镓窗口的尺寸为,但不限于,1微米到30微米。掩膜层条的尺寸是,但不限于,1微米到100微米。更具体的具体实施实例:蚀刻二氧化硅掩膜层形成2微米宽氮化镓窗口和8微米宽掩膜层条,掩膜层条的方向是沿非极化的第一氮化镓基外延层的(0001)方向。A specific implementation example of
层叠和蚀刻掩膜层以形成窗口和掩膜层条是成熟的技术。Laminating and etching masking layers to form windows and masking layer bars is a well-established technique.
工艺流程步骤114:生长非极化的第二氮化镓基外延层。在氮化镓窗口,非极化的氮化镓基外延层垂直向上生长,长到与掩膜层条相平时,一方面继续向上生长,另一方面开始横向生长于掩膜层条上,直到在掩膜层条的上方相遇,形成空洞,继续向上生长,形成非极化的第二氮化镓基外延层的无空洞的顶部层。Step 114 of the process flow: growing a non-polarized second GaN-based epitaxial layer. In the gallium nitride window, the non-polarized gallium nitride-based epitaxial layer grows vertically upward until it reaches the level of the mask layer strip. On the one hand, it continues to grow upward, and on the other hand, it begins to grow laterally on the mask layer strip until The stripes meet at the top of the mask layer to form a void, and continue to grow upward to form a void-free top layer of the non-polarized second GaN-based epitaxial layer.
工艺流程步骤115:键合支持衬底在非极化的第二氮化镓基外延层的顶部层。支持衬底的材料包括,但不限于,硅晶片,氮化铝陶瓷,金属薄膜,合金薄膜,等。键合的方法包括,晶片键合,真空蒸镀,真空溅镀,化学镀,电镀,等。有三种方法降低非极化的第二氮化镓基外延层与支持衬底的热失配的应力:方法1:把支持衬底的一面蚀刻成纹理结构,然后,键合非极化的第二氮化镓基外延层的顶部层在支持衬底的有纹理结构的一面上。方法2:把非极化的第二氮化镓基外延层的顶部层蚀刻成纹理结构,然后,键合支持衬底在非极化的第二氮化镓基外延层的有纹理结构的顶部层上。方法3:把支持衬底的一面和非极化的第二氮化镓基外延层的没有空洞的顶部层都蚀刻成纹理结构,然后,键合支持衬底的有纹理结构的一面在非极化的第二氮化镓基外延层的有纹理结构的顶部层上。选用哪一种方法,取决于支持衬底的材料和键合的方法。Process flow step 115: bonding the support substrate on top of the non-polarized second GaN-based epitaxial layer. Materials for supporting substrates include, but are not limited to, silicon wafers, aluminum nitride ceramics, metal thin films, alloy thin films, and the like. Bonding methods include wafer bonding, vacuum evaporation, vacuum sputtering, electroless plating, electroplating, etc. There are three ways to reduce the stress of the thermal mismatch between the non-polarized second GaN-based epitaxial layer and the support substrate: Method 1: Etching one side of the support substrate into a textured structure, and then bonding the non-polarized second GaN-based epitaxial layer The top layer of the GaN-based epitaxial layer is on the textured side of the support substrate. Method 2: Etching the top layer of the non-polarized second GaN-based epitaxial layer into a textured structure, and then bonding the support substrate on top of the textured structure of the non-polarized second GaN-based epitaxial layer layer. Method 3: Etch both the side of the supporting substrate and the top layer without voids of the non-polarized second GaN-based epitaxial layer into a textured structure, and then bond the textured side of the supporting substrate on the non-polarized on the textured top layer of the second GaN-based epitaxial layer. Which method to choose depends on the material of the supporting substrate and the method of bonding.
工艺流程步骤116:剥离生长衬底、中间媒介层或晶核层、非极化的第一氮化镓基外延层、掩膜层条、非极化的第二氮化镓基外延层的带有空洞的部分。非极化的第二氮化镓基外延层的没有空洞的部分暴露。剥离的方法包括,但不限于,精密机械研磨/抛光,选择性湿法或干法蚀刻,激光剥离(应用于蓝宝石等透明衬底),及它们的组合。Step 116 of the process flow: peeling off the growth substrate, the intermediate medium layer or the crystal nucleus layer, the non-polarized first GaN-based epitaxial layer, the mask layer strips, and the strips of the non-polarized second GaN-based epitaxial layer There are hollow parts. The void-free portion of the non-polarized second GaN-based epitaxial layer is exposed. Lift-off methods include, but are not limited to, precision mechanical grinding/polishing, selective wet or dry etching, laser lift-off (applied to transparent substrates such as sapphire), and combinations thereof.
工艺流程步骤116的第一个具体实施实例:精密机械研磨生长衬底到一定的厚度,例如5微米,然后采用湿法或干法蚀刻去掉其余的部分。A first specific implementation example of
工艺流程步骤116的第二个具体实施实例:激光剥离蓝宝石生长衬底,然后,采用湿法或干法蚀刻去掉其余的部分。A second specific implementation example of
工艺流程步骤117。热处理。进行热处理时,因为已剥离生长衬底、掩膜层条、和非极化的第二氮化镓基外延层带有空洞的部分,造成缺陷的外力已不存在,非极化的第二氮化镓基外延层的没有空洞的部分在热处理时回复到正常晶体结构,非极化的氮化镓基外延层的晶格缺陷密度进一步降低。
图1c和图1d展示本发明的图1b的工艺流程的示意图。中间媒介层或晶核层122生长在生长衬底121上,非极化的第一氮化镓基外延层123生长在中间媒介层或晶核层122上。氮化镓窗口124和掩膜层条125形成在非极化的第一氮化镓基外延层123上。非极化的第二氮化镓基外延层127生长在氮化镓窗口124和掩膜层条125上,并形成空洞126。支持衬底128层叠在非极化的第二氮化镓基外延层127的没有空洞的顶部层。剥离生长衬底121、中间媒介层或晶核层122、非极化的第一氮化镓基外延层123、掩膜层条125、和非极化的第二氮化镓基外延层127的带有空洞的部分后,形成了图1d展示的键合在一起的支持衬底128和非极化的第二氮化镓基外延层的没有空洞的部分129,这就是图1a展示的本发明的非极化的复合氮化镓基衬底的第一个具体实施实例。Figure 1c and Figure 1d show schematic diagrams of the process flow of Figure 1b of the present invention. An intermediary layer or
图2a展示本发明的非极化的复合氮化镓基衬底的第二个具体实施实例,其结构为:反射/欧姆/应力缓冲层202层叠在非极化的氮化镓基外延层203和支持衬底201之间。其中,反射/欧姆/应力缓冲层202和非极化的氮化镓基外延层203可以是导电的或非导电的。当一非极化的复合氮化镓基衬底具有导电的反射/欧姆/应力缓冲层和导电的非极化的氮化镓基外延层,而支持衬底201是非导电的,所述的非极化的复合氮化镓基衬底可以用于制造新型垂直结构的氮化镓基LED[中国专利申请,申请号:200510000296.8]。Fig. 2 a shows the second specific implementation example of the non-polarized GaN-based composite substrate of the present invention, its structure is: reflective/ohmic/
图2b展示生产本发明的非极化的复合氮化镓基衬底的第二个具体实施实例的工艺流程。工艺流程步骤211、212、213、214、215、216、217分别与图1b的工艺流程步骤111、112、113、114、115、116、117相同。在工艺流程步骤214和215之间,加入工艺流程步骤235:层叠反射/欧姆/应力缓冲层在非极化的第二氮化镓基外延层上。然后,键合支持衬底在反射/欧姆/应力缓冲层上。反射/欧姆/应力缓冲层具有单层或多层结构。每层结构的材料包括,但不限于,分布布拉格反射器(DBR),金,铑,镍,铂,钯,铟,锡,银,镉,等金属或合金及其组合,组合包括,但不限于,镍/金(Ni/Au),钯/金(Pd/Au),钯/镍(Pd/Ni),金锡,等。层叠反射/欧姆/应力缓冲层的方法包括,但不限于,真空蒸镀,真空溅镀,化学镀,电镀,外延生长,等。Fig. 2b shows the process flow for producing the second embodiment of the non-polarized composite GaN-based substrate of the present invention. The process flow steps 211 , 212 , 213 , 214 , 215 , 216 , 217 are respectively the same as the process flow steps 111 , 112 , 113 , 114 , 115 , 116 , 117 of FIG. 1 b. Between process flow
为了进一步降低非极化的第二氮化镓基外延层与支持衬底的热失配的应力,可以采用下述方法之一:方法1:把支持衬底的一面蚀刻成纹理结构,然后,键合反射/欧姆/应力缓冲层在支持衬底的有纹理结构的一面上。方法2:把非极化的第二氮化镓基外延层的没有空洞的顶部层蚀刻成纹理结构,然后,键合反射/欧姆/应力缓冲层在非极化的第二氮化镓基外延层的有纹理结构的顶部层上。方法3:把支持衬底的一面和非极化的第二氮化镓基外延层的没有空洞的顶部层都蚀刻成纹理结构,然后,键合反射/欧姆/应力缓冲层在支持衬底的有纹理结构的一面和非极化的第二氮化镓基外延层的有纹理结构的顶部层之间。In order to further reduce the stress of thermal mismatch between the non-polarized second GaN-based epitaxial layer and the support substrate, one of the following methods can be used: Method 1: Etching one side of the support substrate into a textured structure, and then, A reflective/ohmic/stress buffer layer is bonded to the textured side of the support substrate. Method 2: Etching the void-free top layer of the non-polarized second GaN-based epitaxial layer into a textured structure, and then bonding the reflective/ohmic/stress buffer layer on the non-polarized second GaN-based epitaxial layer layer on top of the textured structure. Method 3: Etch both the side of the support substrate and the void-free top layer of the non-polarized second GaN-based epitaxial layer into a textured structure, and then bond the reflective/ohmic/stress buffer layer on the support substrate Between the textured side and the textured top layer of the non-polarized second GaN-based epitaxial layer.
图2c和图2d展示本发明的图2b的工艺流程的示意图。中间媒介层或晶核层222生长在生长衬底221上,非极化的第一氮化镓基外延层223生长在中间媒介层或晶核层222上。氮化镓窗口224和掩膜层条225形成在非极化的第一氮化镓基外延层223上。非极化的第二氮化镓基外延层227生长在氮化镓窗口224和掩膜层条225上,并形成空洞226。反射/欧姆/应力缓冲层228层叠在非极化的第二氮化镓基外延层227的没有空洞的顶部层。支持衬底229层叠在反射/欧姆/应力缓冲层228上。剥离生长衬底221、中间媒介层或晶核层222、非极化的第一氮化镓基外延层223、掩膜层条225、非极化的第二氮化镓基外延层227的带有空洞的部分后,形成了图2d展示的键合在一起的支持衬底229、反射/欧姆/应力缓冲层228、和非极化的第二氮化镓基外延层的没有空洞的部分231,这就是图2a展示的本发明的非极化的复合氮化镓基衬底的第二个具体实施实例。Figure 2c and Figure 2d show schematic diagrams of the process flow of Figure 2b of the present invention. An intermediary layer or
上面的具体的描述并不限制本发明的范围,而只是提供一些本发明的具体化的例证。因此本发明的涵盖范围应该由权利要求和它们的合法等同物决定,而不是由上述具体化的详细描述和实施实例决定。The above specific description does not limit the scope of the present invention, but only provides some specific illustrations of the present invention. Accordingly, the scope of the present invention should be determined by the claims and their legal equivalents, rather than by the above detailed description and implementation examples.
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