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CN100547282C - Flexible illuminant device and manufacturing method thereof - Google Patents

Flexible illuminant device and manufacturing method thereof Download PDF

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Publication number
CN100547282C
CN100547282C CNB021171971A CN02117197A CN100547282C CN 100547282 C CN100547282 C CN 100547282C CN B021171971 A CNB021171971 A CN B021171971A CN 02117197 A CN02117197 A CN 02117197A CN 100547282 C CN100547282 C CN 100547282C
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China
Prior art keywords
inner layer
string group
led
flexible
fixing seat
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CNB021171971A
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Chinese (zh)
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CN1453498A (en
Inventor
林原
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Individual
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Application filed by Individual filed Critical Individual
Priority to CNB021171971A priority Critical patent/CN100547282C/en
Priority to JP2003115889A priority patent/JP3970800B2/en
Priority to EP03252581A priority patent/EP1357331B1/en
Priority to DE60322619T priority patent/DE60322619D1/en
Priority to CA2426500A priority patent/CA2426500C/en
Priority to AT03252581T priority patent/ATE403827T1/en
Priority to KR1020030026305A priority patent/KR100967192B1/en
Publication of CN1453498A publication Critical patent/CN1453498A/en
Publication of CN100547282C publication Critical patent/CN100547282C/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/26Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of rope form, e.g. LED lighting ropes, or of tubular form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S4/00Lighting devices or systems using a string or strip of light sources
    • F21S4/20Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports
    • F21S4/22Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape
    • F21S4/24Lighting devices or systems using a string or strip of light sources with light sources held by or within elongate supports flexible or deformable, e.g. into a curved shape of ribbon or tape form, e.g. LED tapes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/101Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening permanently, e.g. welding, gluing or riveting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2103/00Elongate light sources, e.g. fluorescent tubes
    • F21Y2103/10Elongate light sources, e.g. fluorescent tubes comprising a linear array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Led Device Packages (AREA)
  • Fastening Of Light Sources Or Lamp Holders (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Illuminated Signs And Luminous Advertising (AREA)

Abstract

A kind of Flexiblel ight-emitting unit and manufacture method thereof, this device be with C.O.B. formula LED as light source, mainly constitute by an inner layer fixed, a LED lamp string group, a pair of main line and an outer fixed body; Wherein, the inner layer fixed that relies on a moulding in advance, with the LED lamp string group after the welding series connection, be inserted in the groove of inner layer fixed, by two raised lines institute clamping, and a pair of main line that LED lamp string group is with inner layer fixed is buried underground is connected conduction mutually, again via extrusion molding processing, and coats an outer fixed body; Therefore, can make the laying spacing of C.O.B. formula LED stable, and light source direction have uniformity.

Description

Flexiblel ight-emitting unit and manufacture method thereof
The present invention is a kind of Flexiblel ight-emitting unit and manufacture method thereof, especially refer to a kind of direct encapsulation (C.O.B. that is applicable to, chip on board) illuminator of formula LED, this manufacture method, it is internal layer (Inner layer) holder by a moulding in advance, with the LED lamp string group after the welding series connection, be inserted in the groove of inner layer fixed, and by two raised lines institute clamping, and LED lamp string group is that a pair of main line of burying underground with inner layer fixed (Main wire) is connected conduction mutually, process via extrusion molding again, and coat a skin (Jacket) fixed body; Like this, make the laying spacing of C.O.B. formula LED21 stable, and light source direction have uniformity.
According to the present invention, apparatus of the present invention mainly comprise an inner layer fixed, a LED lamp string group, a pair of main line, reach an outer fixed body;
Wherein:
This inner layer fixed is the transparent or semitransparent colloid of a strip, and end face central authorities are provided with groove one, and both sides respectively have raised line one, makes inner layer fixed form a U type section;
This LED lamp string group, by several C.O.B. formulas LED, resistance, and lead welded and be composed in series, and be inserted in the groove, and by two raised lines institute clamping;
This is to main line, and in parallel two raised lines that are embedded in the inner layer fixed, draw outward or connector is set for wiring, and the front and back ends lead of LED lamp string group, be connected mutually with two main lines respectively;
This skin fixed body is the colloid identical with inner layer fixed, and by the processing and forming of extrusion, and coats inner layer fixed and be combined into one, and end face and bottom surface all are plane forming surface.
Relevant existing LED illuminator, its formation and technological means, enumerate in after, sincerely please refer to:
Existing LED illuminator, as shown in figure 13, generally be earlier with an end of lead 3 and the pin 2a welding of LED light element 2, leaning to one side of lead 3 and pile warp LED light element 2, and the other end of lead 3 is welded on another pin 2b of LED light element 2 is to form a lamp string and to reach the purpose of series connection, penetrate in order to continuing in the hollow sleeve 1 of a circle, and, coat by colloid (figure does not show), and be combined as a whole in the mode of extrusion molding; 2 of adjacent LED light element, there is no any fixed support, and 3 in lead has presented crooked winding state, at this moment, LED light element 2 and lead 3 are in the process that penetrates hollow sleeve 1, LED light element 2 and lead 3 very easily produce catching phenomenon with the inwall of hollow sleeve 1, and cause adjacent LED light element 2 spacings to change, and then force the crooked again phenomenon of lead 3; Therefore, the very difficult purpose that reaches equidistant laying of LED light element 2 not only, and form the different situation of light source density, and if lead 3 degree of crook is excessive again the time, also influential lead 3 and two pin 2a, the possibility of 2b weld strength.
When production length was longer, LED light element 2 and lead 3 more likely formed balky phenomenon after penetrating hollow sleeve 1 one long sections, even caused lead 3 overbendings and the possibility that ruptures, in the manufacturing of reality, also waited to improve.
Simultaneously, when existing LED illuminator is installed, carry out deflection as long as give slightly, the light source direction of LED light element 2 is not to remain on same sensing; That is to say, LED light element 2 will be on the X-Z plane angular deflection slightly, or on the Y-Z plane angular deflection slightly, and make the light source direction of LED light element 2 present dispersion shape; So, have installing and fixing and being not easy of LED illuminator now, and illumination effect is also undesirable.
For these reasons, the present inventor is design and actual tests actively, develops to be applicable to C.O.B. formula LED, and can significantly promote the Flexiblel ight-emitting unit of the present invention and the manufacture method thereof of practical effect.
Main purpose of the present invention is in order to provide a kind of with Flexiblel ight-emitting unit and the manufacture method thereof of C.O.B. formula LED as light source, and this method and device obviously possess following advantage, feature and purpose:
01, the present invention makes plugging of LED lamp string group fixing very quick and simple and easy, and the sensing of fixing back C.O.B. formula LED has uniformity.
02, the present invention makes C.O.B. formula LED and the lead of being connected, and has tensile strength and pliability.
03, the present invention makes C.O.B. formula LED and each resistance of being connected, and obtains protection and fixing.
04, the present invention makes LED lamp string group in the following process of process of plugging and global formation, and the unlikely deflection of the sensing of each C.O.B. formula LED changes.
05, the present invention is easy to by dress and fixing, and the sensing of light source is all the normal direction of forming surface, and has illumination effect.
06, apparatus of the present invention on installed surface, are carried out the axial plane deflection of X-Y, and after the deflection, the direction that light source still is consistent, and have pliability.
The present invention is in order to reach above-mentioned purpose and effect, and the technological means that this manufacture method adopted comprises following step:
Step 1 is the forming step of inner layer fixed, and distinctly is embedded with two main lines in two raised lines;
Step 2 is the series connection step of LED lamp string group, goes up welding one lead out of the ordinary in C.O.B. formula LED, with formation LED lamp group, and welds a resistance on the lead between each LED lamp group, to be composed in series a LED lamp string group one by one;
Step 3 is inserted in LED lamp string group in the groove of inner layer fixed, and gives clamping by two raised lines for the fixing step that plugs of LED lamp string group, makes the laying spacing of C.O.B. formula LED stable, and the sensing unanimity of C.O.B. formula LED;
Step 4 is for being connected the step of main line, and tool using penetrates the raised line front end of inner layer fixed with the lead foremost of LED lamp string group, and be connected mutually with the left side main line, and, penetrate the raised line end of inner layer fixed, and be connected mutually with the right side main line also with the least significant end lead of LED lamp string group;
Step 5 is the processing and forming by extrusion for the step that extrusion coats, and with the colloid identical with inner layer fixed, with the semi-finished product extrusion coating of step 4, and forms an outer fixed body, and inner layer fixed and outer fixed body are combined into one;
Like this, the laying spacing of C.O.B. formula LED is stable, and guarantees the same direction that is oriented to of each C.O.B. formula LED, and has tensile strength and pliability.
Feature of the present invention, technological means, concrete function and specific embodiment, continue describe in detail with graphic, figure number as after:
Graphic being described as follows:
Fig. 1 is the schematic perspective view of apparatus of the present invention preferred embodiment;
Fig. 2 is the part three-dimensional exploded view of apparatus of the present invention preferred embodiment;
Fig. 3 is the part schematic perspective view of apparatus of the present invention preferred embodiment;
Fig. 4 is the planar side view of apparatus of the present invention preferred embodiment;
Fig. 5 is the planar side view of another outer fixed body of apparatus of the present invention;
Fig. 6 is the partial, perspective view of apparatus of the present invention embodiment 2;
Fig. 7 is the partial, perspective view of apparatus of the present invention embodiment 3;
Fig. 8 is the partial, perspective view of apparatus of the present invention embodiment 4;
Fig. 9 is the partial, perspective view of apparatus of the present invention embodiment 5;
Figure 10 is the partial, perspective view of apparatus of the present invention embodiment 6;
Figure 11 is the partial, perspective view of apparatus of the present invention embodiment 7;
Figure 12 is the partial, perspective view of apparatus of the present invention embodiment 8;
Figure 13 is the manufacturing schematic diagram of usual means.
See also Fig. 1 to shown in Figure 3, in preferred embodiment, apparatus of the present invention comprise an inner layer fixed 10, a LED lamp string group 20, a pair of main line 30,31, reach outer fixed body 40 formations; Wherein, inner layer fixed 10, LED lamp string group 20, to main line 30,31, and the solid signal formed of outer fixed body 40, detailed as shown in Figure 1; LED lamp string group 20 is decomposed with the thin portion of inner layer fixed 10 is three-dimensional, knows clearly as shown in Figure 2; LED lamp string group 20 is arranged at the three-dimensional signal of part on the inner layer fixed 10, knows clearly as shown in Figure 3:
This inner layer fixed 10 is the transparent or semitransparent colloid of a strip, and end face central authorities are provided with groove 11 one, and both sides respectively have raised line 12,13 one, makes inner layer fixed 10 form a U type section;
This LED lamp string group 20, be by several C.O.B. formulas LED21, resistance 22, and lead 23 welded and be composed in series, and LED lamp string group 20 is inserted in the groove 11, and by 12,13 clampings of two raised lines;
This is to main line 30,31, be embedded in respectively in two raised lines 12,13 of inner layer fixed 10, draw outward or connector (figure do not show) is set for wiring, and left side main line 30 is parallel to each other with right side main line 31, and lay respectively at the two side ends of inner layer fixed 10U type section, the lead foremost 230 of LED lamp string group 20, penetrate the front end of raised line 12 by instrument, and be connected mutually with left side main line 30, the least significant end lead 231 of LED lamp string group 20, penetrate the end of raised line 13 by instrument, and be connected mutually with right side main line 31;
This skin fixed body 40 is the colloid identical with inner layer fixed 10, and is the processing and forming by extrusion, and coats inner layer fixed 10 and LED lamp string group 20 and be combined into one, and end face is plane forming surface 41, and the bottom surface also is plane forming surface 42;
Like this, make the laying spacing of C.O.B. formula LED21 stable, and the Flexiblel ight-emitting unit of light source direction unanimity.
And manufacture method of the present invention comprises following steps:
Step 1 is the forming step of inner layer fixed 10, and distinctly is embedded with two main lines 30,31 in two raised lines 12,13;
Step 2 is the series connection step of LED lamp string group 20, welds a lead 23 on C.O.B. formula LED21 respectively, with formation LED lamp group, and welds a resistance 22 on the lead 23 between each LED lamp group, to be composed in series a LED lamp string group 20 one by one;
Step 3 is the fixing step that plugs of LED lamp string group 20, system is inserted in LED lamp string group 20 in the groove 11 of inner layer fixed 10, and give clamping by two raised lines 12,13, make the laying spacing of C.O.B. formula LED21 stable, and the sensing unanimity of C.O.B. formula LED21 (being the normal direction on the plane of groove 11);
Step 4 is for being connected the step of main line 30,31, tool using is with the lead foremost 230 of LED lamp string group 20, penetrate raised line 12 front ends of inner layer fixed 10, and be connected mutually with left side main line 30, and also with the least significant end lead 231 of LED lamp string group 20, penetrate raised line 13 ends of inner layer fixed 10, and be connected mutually with right side main line 31;
Step 5 is the processing and forming by extrusion for the step that extrusion coats, and with the colloid identical with inner layer fixed 10, the semi-finished product extrusion of step 4 is coated, and form an outer fixed body 40, and inner layer fixed 10 and outer fixed body 40 are combined into one;
Like this; to guarantee the same direction that is oriented to of each C.O.B. formula LED21; and in the following process of the process that plugs of LED lamp string group 20 and global formation; the unlikely deflection of the sensing of each C.O.B. formula LED21 changes; each C.O.B. formula LED21 has tensile strength and pliability with the lead 23 of being connected and under the effect of groove 11 and two raised lines 12,13, and under the coating combination of outer fixed body 40; make C.O.B. formula LED and each resistance of being connected, obtain protection and fixing.
The place that should give explanation around here again is: apparatus of the present invention, after global formation processing, this skin fixed body 40, because of the forming surface 41 of its end face and the forming surface 42 of bottom surface all are plane, so apparatus of the present invention are easy to install and are fixing, and the sensing of light source is the normal direction of forming surface 41, and has illumination effect; In addition, apparatus of the present invention on installed surface, are carried out the axial plane deflection of X-Y, and after the deflection, the direction that light source still is consistent, and have pliability; Real is of the present invention one big characteristic.
See also shown in Figure 4, in preferred embodiment, the outer fixed body 40 of apparatus of the present invention, its end face and bottom surface have plane forming surface 41,42, and the sensing of light source is the normal direction of forming surface 41; So when carrying out whole installing and fixing, need not the sensing that professional technique is promptly guaranteed light source easily, and unlikely generation deflection changes; Especially, even pressing on the dress face, carry out the axial plane deflection of X-Y, the also unlikely uniformity that impairs light source direction; Be with, apparatus of the present invention, have and be easy to install and fix and the characteristic of deflection.
See also shown in Figure 5, in preferred embodiment, the outer fixed body 40 of apparatus of the present invention, the forming surface 41,42 of its end face and bottom surface when extrusion molding, is provided with several indenture 410,420.
See also shown in Figure 6, in embodiment 2, the LED lamp string group 20 of apparatus of the present invention, by several C.O.B. formulas LED21, SMD resistance 22a (or IC or Current Control IC), and lead 23 welded and be composed in series, and LED lamp string group 20 is inserted in the groove 11, and by 12,13 clampings of two raised lines; Like this, make dropping resistor that LED lamp string group 20 needs, directly be installed on the C.O.B. circuit board, and simplify the setting of original resistance 22 elements by SMD type or plug-in unit resistance (Current Control IC); This also is the another way of apparatus of the present invention.
The place that should give explanation around here again is: the LED lamp string group 20 of apparatus of the present invention, and step of manufacturing 2 (the series connection step of LED lamp string group 20), for: the circuit that (1), the mode of crossing the tin stove with plug wire are carried out between each C.O.B. formula LED21 connects; (2) or by electric wire or Copper Foil in the plane, the circuit that carries out between each C.O.B. formula LED21 in the mode of electric welding (spot) connects; And the plug wire of front and back ends or electric wire or Copper Foil weld a lead in addition, and penetrate the front end of raised line 12 and the end of raised line 13 respectively by instrument, and are connected (identical with the bridging mode of preferred embodiment) mutually with left side main line 30 and right side main line 31; And be all the another way of apparatus of the present invention and manufacture method thereof.
See also shown in Figure 7ly, in embodiment 3, the LED lamp string group 20 of apparatus of the present invention, and step of manufacturing 2 are by Copper Foil 24 in the plane, carry out circuit connectionist between each C.O.B. formula LED21 in the mode of electric welding.
See also shown in Figure 8ly, in embodiment 4, the LED lamp string group 20 of apparatus of the present invention, and step of manufacturing 2 are with the electric wire ways of connecting and carry out circuit connectionist between each C.O.B. formula LED21; Wherein, the electric wire 23a that this bending is provided with is that bending is arranged between two adjacent C.O.B. formula LED21, and is arranged with the sleeve pipe 25 that an internal diameter is slightly larger than electric wire 23a external diameter in addition; By this, after outer fixed body 40 extrusions coat, only have sleeve pipe 25 to be fixed, and electric wire 23a has the gap that stretches and slide slightly,, break electric wire 23a to avoid apparatus of the present invention when the bending by moulding.
When crooked apparatus of the present invention, the curature variation of outer fixed body 40 can add all C.O.B. of giving formula LED21 one jack-up strength, at this moment, be provided with because electric wire 23a is crooked, and have the gap (electric wire 23a is not fixed by moulding) of slip in sleeve pipe 25, therefore, apparatus of the present invention are when bending, the electric wire 23a of this bending setting leaves the leeway of stretching, and has better tensile strength and pliability.
See also shown in Figure 9, in embodiment 5, the LED lamp string group 20 of apparatus of the present invention, and step of manufacturing 2 (the series connection step of LED lamp string group 20), for: in the mode of lagging circuit, C.O.B. formula LED21 is set, to make LED lamp string group 20; Wherein, this lagging circuit is by a lagging layer 26 fixed number section metal forming 27, and make continuously in the mode that band shape is produced, and on this lagging layer 26, and equidistantly lay several precutting holes 261, each section metal forming 27 has a bit of naked section for welding in precutting hole 261 places; Like this, each C.O.B. formula LED21 is that electric welding is fixedly arranged on 27 of two adjacent metal formings, and is connected into a LED lamp string group 20, subsequently, lagging layer 26 is torn off, and subsequent steps 3 plugs and is fixed on the inner layer fixed 10, in order to follow-up processing; Reality has the manufacturing of being easy to, the laying spacing is stable, and the quantity-produced characteristic, and is a quantum jump of LED light-emitting unit and manufacture method thereof.
The place that should give explanation around here again is: implement in 5 examples, this lagging circuit, by a lagging layer 26 and a belt metal foil 27, make continuously in the mode that band shape is produced, and by mould, on lagging layer 26, equidistantly go out several precutting holes 261, and metal forming 27 is thrust into several sections, and each section metal forming 27 leaves a bit of not thrusting partly in precutting hole 261 places; Like this, with this lagging circuit turn-over, be welded in 27 of two adjacent metal formings for each C.O.B. formula LED21, and be connected into a LED lamp string group 20.
The place that should give explanation around here again is: in embodiment 5, this C.O.B. formula LED21 is connected with metal forming 27, carries out electric welding by large-scale soldering tip, once welds many, with reach a large amount of productions and save man-hour, the purpose of operation.
See also shown in Figure 10, in embodiment 6, the inner layer fixed 10 of apparatus of the present invention, the elongated hole 15 of a pre-strokes per minute through-going recess 11, and elongated hole 15 be equidistant laying and with C.O.B. formula LED21 that the position is set is corresponding; And when execution in step 5, the temperature and the depanning speed of control extrusion make after the outer fixed body 40 extrusions coating, form little gap or bubble between this elongated hole 15 and C.O.B. formula LED21.
When crooked apparatus of the present invention, the curvature of outer fixed body 40 promptly changes, and C.O.B. formula LED21 is applied a jack-up strength, at this moment, formed little gap or bubble between this elongated hole 15 and C.O.B. formula LED21, C.O.B. formula LED21 is provided a space that sinks to cushioning, and then the formed curvature of circuit of this LED lamp string group 20 is promptly different with these skin fixed body 40 formed curvature; Like this, laterally pull strength when the bending,, break the connecting circuit of this LED lamp string group 20 to avoid apparatus of the present invention when the bending to cut down the lamp bar.
In addition, even when execution in step 5, colloid is inserted between this elongated hole 15 and C.O.B. formula LED21 fully, and does not form little gap or bubble, but because of the colloid in the elongated hole 15 presents the projection shape, then its curvature changes and will can not change consistent with the overall curvature of outer fixed body 40; Therefore, also have and cut down the lamp bar and when bending, laterally pull strength, and make the connecting circuit of this LED lamp string group 20 leave stretchable leeway.
See also shown in Figure 11, in embodiment 7, can with among the embodiment 5 with the made LED lamp of the mode of lagging circuit string group 20, with the gummed mode, directly be fixedly arranged on the inner layer fixed 10; Just the step that tears lagging layer 26 among the embodiment 5 off is omitted, and carry out follow-up processing, can prevent that equally C.O.B. formula LED21 from pointing to the purpose of deflection, and have be easy to make, to lay spacing stable, the quantity-produced characteristic, and still be another feasible pattern of apparatus of the present invention and manufacture method thereof.
See also shown in Figure 12, in embodiment 8, can with among the embodiment 5 with the made LED lamp of the mode of lagging circuit string group 20, by the fixing mode of trip, directly be fixedly arranged on the inner layer fixed 10; The both sides of the edge of this lagging layer 26 just, can be provided with several trips 263, and on the appropriate location of this inner layer fixed 10, also be provided with trip hole 16 relatively, then the latch mode that this lagging layer 26 promptly can the similar plastics packing box is fixed on the groove 11 of this inner layer fixed 10, in order to directly carrying out follow-up processing, can prevent that equally C.O.B. formula LED21 from pointing to the purpose of deflection, and also have be easy to make, to lay spacing stable, the quantity-produced characteristic, and still be another feasible pattern of apparatus of the present invention and manufacture method thereof.
The place that should emphasize is herein: apparatus of the present invention, and after global formation processing, this skin fixed body 40, its left and right side is the plane forming surface of tool 43,44, is the rectangle person and make the section of outer fixed body 40.
The place of planning the lay special stress on explanation herein, be that the topmost intention spirit of the present invention is: the inner layer fixed 10 of utilizing a moulding in advance, with the LED lamp string group 20 after the welding series connection, be inserted in the groove 11 of inner layer fixed 10, and by two raised lines 12,13 give clamping, make that the laying spacing of C.O.B. formula LED21 is stable, and the sensing unanimity of C.O.B. formula LED21 (being all the normal direction on the plane of groove 11), LED lamp string group 20 and a pair of main line of being buried underground with inner layer fixed 10 30,31 are connected conduction mutually, process via extrusion molding again, and coat an outer fixed body 40; Like this, not only be easy to manufacture and install, and have tensile strength and pliability, light source direction also is with consistency, and can obtain excellent illumination effect.

Claims (24)

1.一种可挠性发光体的制造方法,该制造方法包含以下步骤:1. A method of manufacturing a flexible luminous body, the method of manufacturing comprising the following steps: (a)内层固定座的成型步骤,两凸条内分别埋设有两主线;(a) The forming step of the inner layer fixing seat, two main lines are embedded in the two convex strips; (b)LED灯串组的串联步骤,在C.O.B.式LED上分别焊接一导线,形成LED灯组,并在各LED灯组间的导线上焊接一电阻,逐一串联组成一LED灯串组;(b) The steps of series connection of LED light string groups, respectively welding a wire on the C.O.B. type LEDs to form an LED light group, and welding a resistor on the wires between each LED light group to form an LED light string group one by one in series; (c)LED灯串组的插设固定步骤,将LED灯串组插设于内层固定座的凹槽内,并由两凸条予以夹固,使C.O.B.式LED的布设间距稳定,且C.O.B.式LED的指向一致;(c) Inserting and fixing steps of the LED light string group, the LED light string group is inserted into the groove of the inner layer fixing seat, and clamped by two convex strips, so that the arrangement distance of the C.O.B. type LED is stable, and the C.O.B. The direction of the type LED is consistent; (d)衔接主线步骤,将LED灯串组最前端导线穿入内层固定座凸条前端,与左侧主线衔接,同时将LED灯串组的最末端导线穿入内层固定座的凸条末端,与右侧主线衔接;(d) Step of connecting the main line, insert the leading wire of the LED light string group into the front end of the convex strip of the inner layer fixing seat, and connect with the main line on the left side, and at the same time, pass the end wire of the LED light string group into the end of the raised strip of the inner layer fixing seat, Connect with the main line on the right; (e)押出包覆的步骤,由押出的成型加工,使用与内层固定座相同的胶体,将步骤(d)的半成品押出包覆,形成一外层固定体,并使内层固定座与外层固定体结合成一体;(e) The step of extruding and coating, the semi-finished product of step (d) is extruded and coated by the extrusion forming process, using the same colloid as the inner layer fixing seat, to form an outer layer fixing body, and make the inner layer fixing seat and The outer fixed body is combined into one body; 这样,能确保各C.O.B.式LED的指向为同一方向,并具有抗拉强度及可挠性。In this way, it can be ensured that all C.O.B. LEDs point to the same direction, and have tensile strength and flexibility. 2.根据权利要求1所述的可挠性发光体的制造方法,其特征在于步骤(b)为:以插线过锡炉的方式进行各C.O.B.式LED间的电路连接。2. The manufacturing method of the flexible luminous body according to claim 1, characterized in that the step (b) is: connecting the circuits between the C.O.B. LEDs by inserting wires through a tin furnace. 3.根据权利要求1所述的可挠性发光体的制造方法,其特征在于步骤(b)为:将电线或铜箔置于平面上,以电焊的方式进行各C.O.B.式LED间的电路连接。3. The manufacturing method of the flexible luminous body according to claim 1, characterized in that the step (b) is: put the wire or copper foil on the plane, and perform the circuit connection between the C.O.B. type LEDs by means of electric welding . 4.根据权利要求1所述的可挠性发光体的制造方法,其特征在于步骤(b)为:以贴皮线路的方式设置C.O.B.式LED,以制成LED灯串组;该贴皮线路,由一贴皮层固定数段金属箔,并以带状生产的方式连续制成,且设置C.O.B.式LED后,即将贴皮层撕去,进行步骤(c)。4. The manufacturing method of the flexible luminous body according to claim 1, characterized in that step (b) is: arranging C.O.B. type LEDs in the form of a skinned circuit to make an LED lamp string group; the skinned circuit , several sections of metal foil are fixed by a skin layer, and are continuously manufactured in a strip-shaped production manner, and after the C.O.B. type LED is installed, the skin layer is torn off, and step (c) is performed. 5.根据权利要求4所述的可挠性发光体的制造方法,其特征在于,步骤(b)的C.O.B.式LED与金属箔的连接方式是由大型焊头进行电焊,并且能够一次焊接多条。5. The manufacturing method of the flexible luminous body according to claim 4, characterized in that the C.O.B. type LED and the metal foil in step (b) are connected by electric welding with a large welding head, and multiple strips can be welded at one time. . 6.根据权利要求4所述的可挠性发光体的制造方法,其特征在于,步骤(b)是以该贴皮线路的方式所制成LED灯串组,无需撕去贴皮层,直接由贴皮层的胶合方式,直接固设于内层固定座上。6. The manufacturing method of the flexible luminous body according to claim 4, characterized in that, step (b) is to make the LED lamp string group in the way of the skinned circuit, without tearing off the skinned layer, directly by The gluing method of the skin layer is directly fixed on the inner layer fixing seat. 7.根据权利要求4所述的可挠性发光体的制造方法,其特征在于,步骤(b)是以该贴皮线路的方式所制成LED灯串组,无需撕去贴皮层,直接由卡榫固定的方式,直接固设于内层固定座(10)上。7. The manufacturing method of the flexible luminous body according to claim 4, characterized in that, step (b) is to make the LED lamp string group in the way of the skinned circuit, without tearing off the skinned layer, directly by The tenon fixing mode is directly fixed on the inner layer fixing seat (10). 8.一种可挠性发光体装置,该装置主要包括一内层固定座(10)、一LED灯串组(20)、一对主线(30、31)和一外层固定体(40);其特征在于,该内层固定座(10),为一长条形的透明或半透明胶体,且顶面中央设有一道凹槽(11),且两侧各具有一道凸条(12、13),使得内层固定座(10)形成一U型的断面;8. A flexible illuminant device, which mainly includes an inner layer fixing base (10), an LED light string group (20), a pair of main wires (30, 31) and an outer layer fixing body (40) ; It is characterized in that the inner layer fixing seat (10) is a strip-shaped transparent or translucent colloid, and a groove (11) is provided in the center of the top surface, and a convex strip (12, 13), so that the inner layer fixing seat (10) forms a U-shaped section; 该LED灯串组(20),是由数个C.O.B.式LED(21)、电阻(22)和导线(23)所焊接串联组成,且ED灯串组(20)插设于凹槽(11)内,并由两凸条(12、13)所夹固;The LED lamp string group (20) is composed of several C.O.B. type LEDs (21), resistors (22) and wires (23) welded in series, and the ED lamp string group (20) is inserted in the groove (11) Inside, and clamped by two convex strips (12, 13); 该对主线(30、31),是分别埋设于内层固定座(10)的两凸条(12、13)内,以供接线外引或设置连接器,且左侧主线(30)是与右侧主线(31)相互平行,而分别位于内层固定座(10)U型断面的两侧端,LED灯串组(20)的最前端导线(230),由工具穿入凸条(12)的前端,而与左侧主线(30)相衔接,LED灯串组(20)的最末端导线(231),由工具穿入凸条(13)的末端,而与右侧主线(31)相衔接;The pair of main wires (30, 31) are respectively buried in the two convex strips (12, 13) of the inner layer fixing seat (10) for external lead or connectors for wiring, and the left main wire (30) is connected with The main wires (31) on the right side are parallel to each other, and are respectively located at both sides of the U-shaped section of the inner layer fixing seat (10). ), and is connected with the left main line (30), the most terminal wire (231) of the LED light string group (20) is passed through the end of the protruding strip (13) by the tool, and is connected with the right main line (31) connect; 该外层固定体(40),是为与内层固定座(10)相同的胶体,且由押出的成型加工,而包覆内层固定座(10)和LED灯串组(20)并结合成一体,且顶面是呈平面状的成型面(41),底面也呈平面状的成型面(42);The outer layer fixing body (40) is the same colloid as the inner layer fixing seat (10), and is processed by extrusion molding, and covers the inner layer fixing seat (10) and the LED light string group (20) and combines them Integrate, and the top surface is a planar forming surface (41), and the bottom surface is also a planar forming surface (42); 这样,不仅C.O.B.式LED(21)的布设间距稳定,并确保各C.O.B.式LED(21)的光源指向皆为同一方向,具有抗拉强度及可挠性。In this way, not only the layout pitch of the CO.B. type LEDs (21) is stable, but also the light sources of each CO.B. type LED (21) are guaranteed to point in the same direction, which has tensile strength and flexibility. 9.根据权利要求8所述的可挠性发光体装置,其特征在于,该外层固定体(40)在整体成型加工之后,使得该LED(21)的光源指向,都为顶面的成型面(41)的法线方向。9. The flexible luminous body device according to claim 8, characterized in that, after the integral molding process of the outer layer fixing body (40), the light source of the LED (21) is directed, all of which are formed on the top surface The normal direction of the face (41). 10.根据权利要求8所述的可挠性发光体装置,其特征在于,该外层固定体(40),其顶面和底面的成型面(41、42)上,押出成型有数道凹痕(410、420)。10. The flexible illuminant device according to claim 8, characterized in that, the outer fixed body (40) has several dents formed by extrusion on the molding surfaces (41, 42) of the top and bottom surfaces (410, 420). 11.根据权利要求8所述的可挠性发光体装置,其特征在于,该外层固定体(40),其断面为矩形,也即左、右侧面也呈具有平面状的成型面(43、44)。11. The flexible illuminant device according to claim 8, characterized in that, the outer layer fixing body (40) has a rectangular section, that is, the left and right sides also have a planar molding surface ( 43, 44). 12.根据权利要求8所述的可挠性发光体装置,其特征在于,该LED灯串组(20),由数个C.O.B.式LED(21)、SMD电阻(22a)及导线(23)所焊接串联组成,使得LED灯串组(20)的压降电阻以SMD型电阻直接安装于C.O.B.电路板上,而精简原有电阻(22)元件的设置。12. The flexible illuminant device according to claim 8, characterized in that, the LED lamp string group (20) is composed of several C.O.B. type LEDs (21), SMD resistors (22a) and wires (23). Welded in series, the voltage drop resistors of the LED lamp string group (20) are directly installed on the C.O.B. circuit board with SMD type resistors, and the setting of the original resistor (22) components is simplified. 13.根据权利要求12所述的可挠性发光体装置,其特征在于,该SMD电阻(22a),为电流控制IC的电阻元件。13. The flexible lighting device according to claim 12, characterized in that the SMD resistor (22a) is a resistor element of a current control IC. 14.根据权利要求8所述的可挠性发光体装置,其特征在于,该LED灯串组(20),由数个C.O.B.式LED(21)、SMD电阻(22a)及铜箔(24)所焊接串联组成,并在铜箔(24)所在的平面上,以电焊的方式进行各C.O.B.式LED(21)间的电路连接。14. The flexible illuminant device according to claim 8, characterized in that, the LED lamp string group (20) consists of several C.O.B. LEDs (21), SMD resistors (22a) and copper foil (24) The soldering is connected in series, and on the plane where the copper foil (24) is located, the circuit connection between the C.O.B. type LEDs (21) is performed by means of electric welding. 15.根据权利要求14所述的可挠性发光体装置,其特征在于,该SMD电阻(22a),为电流控制IC的电阻元件。15. The flexible lighting device according to claim 14, characterized in that the SMD resistor (22a) is a resistor element of a current control IC. 16.根据权利要求8所述的可挠性发光体装置,其特征在于,该LED灯串组(20),由数个C.O.B.式LED21、SMD电阻(22a)及弯曲设置的电线(23a)所焊接串联组成,并由电线(23a)进行各C.O.B.式LED(21)间的电路连接;且该电线(23a),是弯曲设置于相邻的两C.O.B.式LED(21)间,并套设有一内径略大于电线(23a)外径的套管(25),使电线(23a)在外层固定体(40)押出包覆后,仍稍具可拉伸滑动的间隙。16. The flexible illuminant device according to claim 8, characterized in that, the LED lamp string group (20) is composed of several C.O.B. type LEDs 21, SMD resistors (22a) and bent wires (23a). Welded in series, and the electric wire (23a) carries out the circuit connection between each CO.B. type LED (21); And this electric wire (23a) is bent and arranged between two adjacent CO.B. The inner diameter is slightly larger than the sleeve pipe (25) of the outer diameter of the electric wire (23a), so that the electric wire (23a) still has a gap that can be stretched and slid slightly after the outer layer fixing body (40) is extruded and coated. 17.根据权利要求16所述的可挠性发光体装置,其特征在于,该SMD电阻(22a),为电流控制IC的电阻元件。17. The flexible lighting device according to claim 16, characterized in that the SMD resistor (22a) is a resistor element of a current control IC. 18.根据权利要求8所述的可挠性发光体装置,其特征在于,该LED灯串组(20),由一贴皮线路设置数个C.O.B.式LED21所制成;且该贴皮线路,是由一贴皮层(26)固定数段金属箔(27),且贴皮层(26)上等距布设有数个预切孔(261),各段金属箔(27)于预切孔(261)处并具有一小段供焊接的裸露段,以供C.O.B.式LED(21)电焊固设于相邻的两金属箔(27)间。18. The flexible illuminant device according to claim 8, characterized in that, the LED lamp string group (20) is made of a skin-coated circuit with several C.O.B. type LED21; and the skin-coated circuit, A number of sections of metal foil (27) are fixed by a skin layer (26), and several pre-cut holes (261) are equidistantly arranged on the skin layer (26), and each section of metal foil (27) is placed in the pre-cut hole (261) There is also a small section of exposed section for welding, so that the C.O.B. type LED (21) can be welded and fixed between two adjacent metal foils (27). 19.根据权利要求18所述的可挠性发光体装置,其特征在于,该C.O.B.式LED(21),直接于C.O.B.电路板上设置有SMD电阻(22a),以提供LED灯串组(20)所需要的压降电阻。19. The flexible illuminant device according to claim 18, characterized in that, the CO.B. type LED (21) is directly provided with an SMD resistor (22a) on the CO.B. circuit board to provide an LED lamp string group (20 ) required voltage drop resistance. 20.根据权利要求19所述的可挠性发光体装置,其特征在于,该SMD电阻(22a),为电流控制IC的电阻元件。20. The flexible lighting device according to claim 19, characterized in that the SMD resistor (22a) is a resistor element of a current control IC. 21.根据权利要求18所述的可挠性发光体装置,其特征在于,该贴皮线路,由一贴皮层(26)及一带状金属箔(27)以带状生产的方式连续制成,而藉由模具,于贴皮层(26)上等距冲出数个预切孔(261),并将金属箔(27)冲断成数段,且各段金属箔(27)于预切孔(261)处留有一小段未冲断部份;这样,即可将该贴皮线路翻面,以供各C.O.B.式LED(21)焊固于相邻的两金属箔(27)间。21. The flexible illuminant device according to claim 18, characterized in that, the skinned circuit is continuously produced in a strip-shaped manner from a skinned layer (26) and a strip of metal foil (27) , and by means of a mould, several pre-cut holes (261) are punched equidistantly on the skin layer (26), and the metal foil (27) is punched into several sections, and each section of metal foil (27) is pre-cut There is a small part of the hole (261) that has not been punched; like this, the skinned circuit can be turned over for each COB type LED (21) to be welded between two adjacent metal foils (27). 22.根据权利要求18所述的可挠性发光体装置,其特征在于,该贴皮线路,由贴皮层(26)胶合的方式,直接固设于内层固定座(10)上。22. The flexible illuminant device according to claim 18, characterized in that the skinned circuit is directly fixed on the inner layer fixing seat (10) by gluing the skinned layer (26). 23.根据权利要求18所述的可挠性发光体装置,其特征在于,该贴皮层(26),于两侧边缘设有数个卡榫(263);且该内层固定座(10)的适当位置上,也相对设有卡榫孔(16),以利贴皮层(26)插固于内层固定座(10)的凹槽(11)上。23. The flexible illuminant device according to claim 18, characterized in that, the skin layer (26) is provided with several tenons (263) on both side edges; and the inner layer fixing seat (10) On the appropriate position, also be provided with tenon hole (16) relatively, in order to facilitate the insertion of the skin layer (26) on the groove (11) of the inner layer fixing seat (10). 24.根据权利要求8所述的可挠性发光体装置,其特征在于,该内层固定座(10),预冲数个贯穿凹槽(11)的延伸孔(15),且延伸孔(15)是等距布设,而与C.O.B.式LED(21)的设置位置相对应,并在外层固定体(40)押出成型时,控制其押出的温度及出模速度,使得该延伸孔(15)与C.O.B.式LED(21)间形成小间隙或气泡。24. The flexible illuminant device according to claim 8, characterized in that, the inner layer fixing seat (10) is prepunched with several extension holes (15) passing through the groove (11), and the extension holes ( 15) is arranged equidistantly, and corresponds to the installation position of the C.O.B. type LED (21), and when the outer layer fixed body (40) is extruded, control its extruding temperature and mold release speed, so that the extension hole (15) Form a small gap or air bubble with the C.O.B. LED (21).
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