CN100517115C - Drive control device and imaging device - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及驱动控制装置和成像设备,例如使用旋转体(rotating object)的传真机,打印机,复印机等,特别涉及使用中间转移部件的成像设备,该中间转移部件将图像载体上的可见的图像转移到在图像载体与一移动体相对的位置移动体上。The present invention relates to a drive control device and an image forming apparatus, such as a facsimile machine, a printer, a copier, etc. using a rotating object, and more particularly to an image forming apparatus using an intermediate transfer member that transfers a visible image on an image carrier to the moving body at a position where the image carrier is opposite to a moving body.
背景技术 Background technique
已知一种成像设备,特别是彩色成像设备,具有多个显影单元和中间转印带。在这类型的成像设备中,已知中间转印带的传送速度的波动导致彩色图像的色偏。这种传送速度的波动可以由驱动中间转印带的驱动辊的旋转波动引起,原因是驱动辊的偏心,驱动辊的热膨胀,在记录介质传送期间该中间转印带的负荷,光敏硒鼓的初级传送偏置(primary transfer bias)中的中间转印带的负荷等。这种色偏的一种原因是中间转印带上的各个彩色图象重叠时,多个彩色调色剂图象彼此偏移。为了消除这种色偏,提出了几种方法以减少中间转印带速度的波动。作为这些方法之一,有一种方法使用设置在中间转印带的空转辊上的、用于检测角速度的旋转编码器校正驱动辊的旋转波动。该方法使用的旋转编码器例如包括同心地设置在空转辊的旋转轴上的圆盘,和将该圆盘夹在中间的透射型光电断路器。该圆盘设有许多放射状设置的切口(slit)。光电断路器检测穿过切口的光,以便检测由光的检测生成的脉冲信号的脉冲时间。根据检测值计算中间转印带的传送速度,以便进行驱动辊旋转的反馈控制。There is known an image forming apparatus, especially a color image forming apparatus, which has a plurality of developing units and an intermediate transfer belt. In this type of image forming apparatus, it is known that fluctuations in the transport speed of the intermediate transfer belt cause color shift in color images. Such fluctuations in conveying speed can be caused by fluctuations in the rotation of the drive roller that drives the intermediate transfer belt due to eccentricity of the drive roller, thermal expansion of the drive roller, load on the intermediate transfer belt during recording medium conveyance, primary The load of the intermediate transfer belt in the primary transfer bias, etc. One cause of this color shift is that a plurality of color toner images are shifted from each other when the individual color images on the intermediate transfer belt are superimposed. In order to eliminate this color shift, several methods have been proposed to reduce fluctuations in the speed of the intermediate transfer belt. As one of these methods, there is a method of correcting rotational fluctuation of a drive roller using a rotary encoder for detecting angular velocity provided on an idle roller of the intermediate transfer belt. The rotary encoder used in this method includes, for example, a disk concentrically arranged on the rotation shaft of the idler roller, and a transmission type photointerrupter sandwiching the disk. The disc is provided with a number of radially arranged slits. The photo interrupter detects the light passing through the slit to detect the pulse time of the pulse signal generated by the detection of the light. The conveyance speed of the intermediate transfer belt is calculated from the detected value for feedback control of the rotation of the driving roller.
作为使用上述编码器的成像设备,已知在专利文献1或专利文献2中公开的发明。专利文献1公开了不使用过滤器消除由于辊子偏心引起的带移动速度波动的技术。根据该技术,在驱动辊的一个旋转周期内,从编码器的脉冲信号中检测的空转辊的角速度信息存储在第一存储器中。然后,在第一存储器存储的角速度信息中,通过运算电路的运算,抵消由于驱动辊偏心引起的速度波动成分,而提取由于空转辊偏心引起的速度检测误差成分,提取的速度检测误差成分存储在第二存储器中。在成像期间,差分电路求得从编码器的脉冲信号中检测的空转辊的角速度信息和存储在第二存储器中的速度检测误差成分之间的差。然后,根据该差数据,比较电路输出控制信号给马达驱动器,以控制带移动速度。As an imaging apparatus using the above encoder, the invention disclosed in
专利文献2公开了一种成像设备,即使使用物理分辨率低的编码器也能提供良好的控制结果。该成像设备包括一个成像装置,通过曝光和显影、传送并固定潜象在光敏部件上形成潜象而在记录纸上形成图像;一个传送处理的移动装置;和一个旋转地驱动该移动装置的驱动装置。移动装置的移动距离信息或移动速度信息通过编码器检测。位置偏转(deflection)或速度偏转从编码器的输出获得,从而对位置偏转或速度偏转进行预定运算。驱动源根据运算的结果控制。在这个成像设备中,在编码器的输出部分内在预定周期T进行计算。
专利文献1:日本特开专利申请号2000-047547Patent Document 1: Japanese Laid-Open Patent Application No. 2000-047547
专利文献2:日本特开专利申请号2004-205717Patent Document 2: Japanese Laid-Open Patent Application No. 2004-205717
然而,如果旋转编码器的切口宽度不一致并且切口的间距不一致,则切口宽度的偏差和切口间距的偏差认为是中间转印带速度的偏差。因此,形成切口时要求高水平保持工艺精度和位置精度,这增加了加工成本。以完全一致的切口间距加工切口是非常困难的。However, if the notch width of the rotary encoder is not uniform and the pitch of the notch is not uniform, the deviation of the notch width and the notch pitch are regarded as the deviation of the speed of the intermediate transfer belt. Therefore, high levels of process accuracy and positional accuracy are required to be maintained when forming the cutouts, which increases processing costs. It is very difficult to machine the kerf with a perfectly consistent kerf spacing.
此外,在确定放射状设置切口(被检测物体)间距的误差量时,由于中间转印带变化负荷引起的速度波动可被包括在误差量中。因此,被检测物体的间距必须总是与误差量对应。也就是说,即使在中间转印带停止时,也需要完全把握被检测物体之间停止的位置。然而,如果用户去除了中间传送单元并移动中间转印带,它们之间对应的关系将变得无规则。此外,噪声可能进入指示在中间转印带转动时被检测物体间距的检测信号中,如果被检测物体的检测中发生误差,可能得不到对应关系。In addition, when determining the error amount of the pitch of the radially disposed notches (objects to be detected), speed fluctuations due to varying loads of the intermediate transfer belt can be included in the error amount. Therefore, the distance of the detected object must always correspond to the error amount. That is, even when the intermediate transfer belt stops, it is necessary to fully grasp the stop position between the detected objects. However, if the user removes the intermediate transfer unit and moves the intermediate transfer belt, the corresponding relationship between them becomes irregular. In addition, noise may enter the detection signal indicating the distance of the detected object when the intermediate transfer belt rotates, and if an error occurs in the detection of the detected object, the correspondence may not be obtained.
发明内容 Contents of the invention
本发明的总的目的是提供一种改进的和有用的驱动控制装置和成像设备,其中上述的问题可被消除。A general object of the present invention is to provide an improved and useful drive control device and image forming apparatus in which the above-mentioned problems can be eliminated.
本发明更具体的目的是提供一种驱动控制装置和成像设备,不需要被检测物体例如切口之间均匀等间距,允许以低成本形成被检测物体,并在即使使用这样的切口时,也获得旋转部件的精确控制。A more specific object of the present invention is to provide a drive control device and an imaging apparatus that do not require objects to be inspected such as cutouts at uniform intervals, allow the object to be inspected to be formed at low cost, and obtain Precise control of rotating parts.
为了实现上述目的,根据本发明的一方面提供一种驱动控制装置,用于控制可旋转部件的旋转速度,包括:旋转驱动部件,驱动可旋转部件;设置在可旋转部件中的多个被检测物体;检测器,用于检测被检测物体,这些被检测物体随着可旋转部件的旋转而旋转,并输出检测信号;和控制单元,根据检测信号检测可旋转部件的角速度,并控制旋转驱动部件的旋转速度,其中该控制单元计算被检测物体间距的误差量,并根据该误差量控制旋转驱动部件的旋转速度。In order to achieve the above object, according to one aspect of the present invention, there is provided a drive control device for controlling the rotational speed of a rotatable component, including: rotating the drive component to drive the rotatable component; an object; a detector for detecting detected objects which rotate with the rotation of the rotatable member and outputting a detection signal; and a control unit for detecting an angular velocity of the rotatable member based on the detection signal and controlling the rotation driving member The rotation speed of the rotation speed, wherein the control unit calculates the error amount of the detected object distance, and controls the rotation speed of the rotation driving part according to the error amount.
此外,根据本发明的另一方面提供一种成像设备,包括:中间转印带,它是可旋转环形带,并且在其上传送调色剂图象(toner image)作为初次转移图象(primary transfer image);驱动辊,驱动中间转印带;从动辊,随着中间转印带的运动旋转;多个被检测物体,与从动辊一起旋转,和检测器,检测被检测物体并输出检测信号,其中该成像设备将已传送到中间转印带上的初次转移图象传送到记录介质上,从而在记录介质上形成二次传送图象,该成像设备进一步包括控制单元,根据检测信号检测从动辊的角速度,并根据该角速度控制驱动辊的旋转速度,该控制单元计算被检测物体间距的误差量,从而根据该误差量控制驱动辊的旋转速度。Furthermore, according to another aspect of the present invention, there is provided an image forming apparatus comprising: an intermediate transfer belt which is a rotatable endless belt and on which a toner image is conveyed as a primary transfer image. transfer image); driving roller, which drives the intermediate transfer belt; driven roller, which rotates with the movement of the intermediate transfer belt; multiple detected objects, which rotate together with the driven roller, and detectors, which detect the detected objects and output detecting a signal, wherein the image forming apparatus transfers the primary transfer image, which has been transferred onto the intermediate transfer belt, to the recording medium, thereby forming a secondary transfer image on the recording medium, the image forming apparatus further comprising a control unit, according to the detection signal The angular velocity of the driven roller is detected, and the rotational speed of the driving roller is controlled according to the angular velocity, and the control unit calculates the error amount of the distance between the detected objects, thereby controlling the rotational speed of the driving roller according to the error amount.
根据本发明,在以对应于该误差量的时间校正对应每个间距的移动时间时,控制被检测物体间距的误差量和旋转驱动部件的旋转速度。因此,不需要使被检测物体的间距为均匀等间距,这使得可以以低成本形成被检测物体。此外,旋转驱动部件的旋转速度可精确地控制。According to the present invention, the error amount of the detected object pitch and the rotational speed of the rotation driving member are controlled while correcting the movement time corresponding to each pitch with a time corresponding to the error amount. Therefore, it is not necessary to make the pitches of the objects to be detected uniformly equal, which makes it possible to form the objects to be detected at low cost. Furthermore, the rotational speed of the rotary drive member can be precisely controlled.
本发明的其他目的,特征和优点在阅读附图时从以下的详细描述中将变得更加清楚。Other objects, features and advantages of the present invention will become more apparent from the following detailed description when reading the accompanying drawings.
附图说明 Description of drawings
图1是根据本发明实施例的全彩色成像设备的中间传送单元的示意图;1 is a schematic diagram of an intermediate transfer unit of a full-color imaging device according to an embodiment of the present invention;
图2是图1所示的从动辊,圆盘和光学传感器的透视图;Figure 2 is a perspective view of the driven roller shown in Figure 1, the disk and the optical sensor;
图3是图1所示的控制装置的方框图;Fig. 3 is a block diagram of the control device shown in Fig. 1;
图4是图3所示的计数器单元工作的时序图;Fig. 4 is the timing diagram of the counter unit work shown in Fig. 3;
图5是说明运算单元工作的示意图;Fig. 5 is a schematic diagram illustrating the operation of the computing unit;
图6是表示由于驱动辊偏心引起的速度波动及其速度成分的抵消方法的示意图;Fig. 6 is a schematic diagram showing the offset method of the speed fluctuation and its speed component due to the eccentricity of the drive roller;
图7是表示紧随驱动马达启动之后从计数开始起由控制装置对驱动辊进行的控制的时序图;7 is a time chart showing the control of the drive roller by the control device from the start of counting immediately after the start of the drive motor;
图8是由控制装置进行的控制操作的流程图。Fig. 8 is a flowchart of a control operation performed by the control means.
具体实施方式 Detailed ways
以下参考附图描述本发明的实施例。Embodiments of the present invention are described below with reference to the drawings.
图1是根据本发明一实施例的全彩色成像设备的中间传送单元的示意图。图1所示的中间传送单元包括光敏硒鼓10Y,10C,10M和10K,它们是四个图象载体;四个显影单元11Y,11C,11M和11K,它们将形成在相应光敏硒鼓上的潜象显影为具有彼此不同色彩的调色剂图象;和中间转印带12,可在箭头A的方向上旋转,不同色彩的调色剂图象以重叠的状态初次传送。应当注意,在以下的描述中,Y,M,C,和K各色共同的构成组件的标记中省略了代表色彩的后缀Y,M,C,和K。FIG. 1 is a schematic diagram of an intermediate transfer unit of a full-color image forming apparatus according to an embodiment of the present invention. The intermediate transfer unit shown in Fig. 1 comprises
中间转印带12是环形带。在本实施例中,上述的黄,青,绛红,和黑色的四个光敏硒鼓10在中间转印带12下面并沿着中间转印带12的旋转方向平行排列。光敏硒鼓10周围设置的是充电装置(图中未示出),上述的显影单元11,构成初次传送装置的初次传送辊13,和清洁单元(图中未示出)。The
对应于黄,青,绛红,和黑色每种色彩的激光由曝光装置7照射在由充电装置充电的光敏硒鼓10的充电表面,使得潜象分别形成在激光照射的光敏硒鼓10的表面部分。初次传送辊13分别相对于光敏硒鼓10安排,中间转印带12以夹入(sandwiched)状态在初次传送辊13和光敏硒鼓10之间转动。中间转印带12由驱动辊14,张力辊15和从动辊16支持。驱动辊作为旋转驱动部件由驱动马达4经过减速齿轮5在箭头A的方向旋转。二次传送辊17设置在与驱动辊14相对的位置上,中间转印带12夹在二者之间。Corresponding to yellow, cyan, magenta, and black laser light of each color is irradiated by the
在根据本实施例的成像设备中,打印操作开始时,图1中光敏硒鼓10顺时钟方向旋转,而且其表面由充电装置均匀充电。对应于黄,青,绛红,和黑图象的光从曝光装置7分别照射到充电表面,潜象分别形成在充电表面上。潜象由相应的显影单元11显影,并且潜象转换为黄,青,绛红,和黑色的调色剂图象。各色的调色剂图象以精确的重叠状态通过相应的初次传送辊13传送到沿箭头A方向旋转的中间转印带12上,因此,在中间转印带12上形成全彩色的合成彩色图象成像。In the image forming apparatus according to this embodiment, when the printing operation starts, the photosensitive drum 10 in FIG. 1 rotates clockwise, and its surface is uniformly charged by the charging means. Lights corresponding to yellow, cyan, magenta, and black images are respectively irradiated from the exposure means 7 to the charging surfaces, and latent images are respectively formed on the charging surfaces. The latent images are developed by the corresponding developing units 11, and the latent images are converted into yellow, cyan, magenta, and black toner images. The toner images of the respective colors are conveyed to the
作为记录介质的传送纸P在预定时刻从设置在光敏硒鼓10之下的供纸单元6供给。当供给的传送纸P在驱动辊14和二次传送辊17之间传送时,由中间转印带12携带的合成彩色图象通过二次传送辊17传送到传送纸P上。然后,传送纸P上的调色剂图象通过定影单元8定影,并在出纸盒上(图中未示出)弹出。Conveying paper P as a recording medium is fed from a
圆盘19作为一个旋转盘,同心地固定到从动辊16上,作为随中间转印带12旋转的可旋转部件。多个切口作为被检测物体形成在圆盘19上。应当注意,虽然由于从动辊16设置在圆盘19背侧而在图1中没有实际表示出,为了简便,从动辊16画成自圆盘19向上突出。The
光学传感器18设置在圆盘附近,二者之间保持固定距离。光学传感器18发射测量光到圆盘19,并接收其反射光/透射光,使得输出脉冲状的检测信号。然后,测量该脉冲状的检测信号从一个改变点到另一个改变点的时间周期,由测量的时间周期检测从动辊16的角速度或速度,也就是,中间转印带12的传送速度。根据检测的传送速度进行控制,使得中间转印带12的传送速度保持恒定。这个控制是由作为传送速度控制装置的控制装置3执行的。The
应当注意,尽管切口19a在圆盘19的整个圆周上以基本相等的间距设置,用作被检测物体,设置在从动辊16的端面或外圆周面上的凹槽(grooves)或槽口(notches)也可用作被检测物体而代替切口19a。当使用反射型光学传感器18(例如,光反射器)时,被检测物体对应于通过印刷形成的放射状反射部分。当使用透射型光学传感器18(例如,光断续器)时,被检测物体对应于放射状形成的延长通孔(圆盘19的切口19a)。应当注意,例如,磁性传感器可用来替代光学传感器18。在此情形下,比如,霍尔元件(hall elements)作为被检测物体可设置在与上述放射状反射部分相同的位置。It should be noted that although the
光学传感器18设置到驱动辊14附近的从动辊16,用于确定中间转印带12的传送速度,并构造成检测接近实际速度的传送速度。驱动辊14外圆周的长度是从动辊16外圆周长度的偶数倍。以下将假设驱动辊14外圆周长度和从动辊16外圆周长度的比为2∶1进行描述。An
图2是从动辊16,圆盘19,形成在圆盘19上作为被检测物体的切口19a以及作为透射型传感器的光学传感器18的透视图。来自作为检测器的光学传感器18发光元件的出射光穿过切口(被检测物体)19a入射到光接收元件上。光接收元件产生的电压通过电压比较器进行二进制化,使得生成脉冲信号作为检测信号。2 is a perspective view of the driven
图3是控制装置3的方框图,它是设置在图1所示的成像设备内的控制单元。如上所述,从动辊16每次旋转产生八个脉冲的脉冲信号。作为控制单元的控制装置3具有计数器单元30,根据时钟31提供的时钟脉冲从脉冲的上升沿到上升沿或从脉冲的下降沿到下降沿计算移动时间周期。时钟31生成高频率,例如几百KHz到几MHz的固定时间间隔的周期时钟脉冲。在本实施例中,时钟31由石英振荡器构成。此外,控制装置3包括RAM 33,用于存储移动时间周期的计数值;运算单元,用于求解角速度(移动速度)及求解角速度和目标速度之间的差值,以求得速度校正量,由此可获得恒定速度;和马达驱动单元34,根据该速度校正值向马达驱动器35输出改变从当前速度改变的马达驱动时钟。在求解速度校正量时需要的反馈系数(此处,为PID因子)存储在RAM 33中。马达驱动单元34通过马达驱动器35驱动该驱动马达4。驱动马达4的驱动力通过减速齿轮5传输到驱动辊14。FIG. 3 is a block diagram of a
图4是图3所示的计数器单元30工作的时序图。当由计数器单元30在光学传感器18的检测信号下降沿开始计数时,计数值例如在时钟31的计数时钟的下降沿一个一个地增长。然后,在输入检测信号的下一个下降沿时,产生中断,并且此时计数值(图中的E000h)传输到运算单元32的寄存器并清除计数值,在运算单元32中开始预定运算过程。然后,开始随后的计数。此处,中断意思是通过清除计数器重新开始加数(count-up)。FIG. 4 is a timing diagram of the operation of the
如果需要,运算单元32从寄存器中读取计数值,并进行下面叙述的预定运算处理。检测信号改变点之间的计数值根据从动辊16的角速度变化。具体的讲,如果从动辊16的角速度变快,则计数值变小,相反地,如果角速度变慢,则计数值变大。如果中间转印带12的传送速度恒定并且切口19a均匀等间距设置,则计数值总是相同值。而且,如果切口19a均匀等间距设置,计数值的改变量仅与中间转印带12的传送速度成比例。然而,不可能使得切口19a具有物理上完全均匀的等间距,在不小的程度(to no small extent)上发生间距的误差。因此,根据下面叙述的方法得到这样的误差量。If necessary, the
图5是说明在确定误差量的周期期间运算单元32运行的示意图。如果光学传感器18输出的检测信号中的一个脉冲设为第n个脉冲,首先,累加包括从动辊16的1/8圈的移动时间周期当前得到的计数值的最后16次的计数值,并从累计值获得角速度(移动速度)。然后,获得角速度和目标速度之间的差值,以求得速度校正量,这产生恒定的速度,并根据这样得到的速度校正量进行速度控制。随后,对第(n+1)个脉冲进行相同的处理,也对第(n+2)个脉冲、第(n+3)个脉冲进行相同的处理。通过从驱动辊14的一个旋转周期获得速度校正量,不受驱动辊14偏心的影响进行控制。此外,通过对每个脉冲进行控制可以以小的时间进行控制。也就是说,控制中间转印带12的传送速度,从而保持驱动辊14的偏心成分的速度波动,而使其他速度成分恒定。FIG. 5 is a schematic diagram illustrating the operation of the
图6是表示由于驱动辊14偏心引起的速度波动及其速度成分的消除方法的示意图。此处,驱动辊的偏心的意思是驱动辊14的截面形状不是完全的圆形,例如,是椭圆形,一个方向的直径比其他方向的直径长。偏心就像驱动辊的制造过程中形成的形状误差,非常难形成没有偏心的辊子。通常,辊子的偏心运动根据如图6所示的它的旋转周期变化。因此,检测驱动辊14的偏心引起的速度波动作为检测误差。因此,由于速度波动引起的检测误差可以通过获得驱动辊14的至少一圈(图中的每一次旋转)的积分时间消除,也就是,基于每一次旋转的计数值的移动时间周期。此处,使驱动辊14外圆周的长度是从动辊16外圆周长度的偶数倍,可以在后面叙述的确定误差量时,根据以下的方法消除驱动辊14偏心引起的速度成分。FIG. 6 is a schematic diagram showing a speed fluctuation due to the eccentricity of the driving
首先,驱动辊14旋转的一个周期的半周期对应从动辊16的一次旋转,其外圆周是1∶2关系。而且,光学传感器18输出的检测信号的一个脉冲设为第n个脉冲,从动辊16的一个旋转周期的采样间隔数量设为8。响应作为被检测物体的切口19a的物理间距误差,该采样间隔彼此有细微不同。现在,在第n个脉冲从动辊16的1/8圈的移动时间周期和在驱动辊14的随后的半周期之后的第(n+8)个脉冲从动辊16的1/8圈的移动时间周期具有相同的绝对值,除了驱动辊14的偏心成分的符号不同之外。因此,切口19a的m=1的误差量可从与切口19a是完全均匀等间距时与理想计数值的差值求得,该理想计数值可以通过将第n个脉冲的计数值与第(n+8)个脉冲的计数值相加并将该和除以2求得。以同样的方式,m=2的误差量可从第(n+1)个脉冲与第(n+9)个脉冲求得,并继续求得(n+2,n+10),...,(n+7,n+15)的误差量,从而求得总计8个对应与全部切口19a的数量,也就是,确定m=1到m=8的误差量。然后,以同样的方式,对驱动辊14的几次旋转进行几次确定m=1到m=8的误差量,这样求得的误差量进行平均,因此,可以以较好的精度求得误差量。First, a half cycle of one cycle of rotation of the driving
图7表示紧随驱动马达4启动之后由计数器单元30计数开始起控制单元3对驱动辊14进行控制的时序图。FIG. 7 shows a timing chart of control of the
为了根据驱动辊14的一个旋转周期的移动速度(角速度)进行反馈控制(1),等待对应于计数开始起直到n=16的一个旋转周期的时间期间经过,因此没有进行控制。反馈控制(1)是用于校正由于平缓速度波动引起的误差的控制,该平缓速度波动由驱动辊14等的热膨胀引起的。当达到n=16时,首先求得对应于驱动辊14的一个旋转周期的移动速度(角速度),反馈控制(1)可从该时间起进行。同时,从n=17到24的驱动辊14的半周期内的计数值和n=25到32的驱动辊14的半周期内的计数值,确定m=1到m=8的误差量(第一次)。此外,从n=25到32的半周期的计数值和n=33到40的半周期的计数值确定误差量(第二次)。进一步,从n=33到40的半周期的计数值和n=41到48的半周期的计数值确定误差量(第三次)。平均这样求得的误差量(此处以3平均)。然后,从n=49直到驱动马达4停止,进行反馈控制(2),同时依次对每个切口19a的计数的每次中断校正之前求得的误差量。反馈控制(2)是用于校正由于驱动辊14的偏心产生的速度波动引起的误差的控制。n=48之后,同时进行上述的反馈控制(1)和反馈控制(2)。In order to perform feedback control (1) based on the moving speed (angular velocity) of one rotation cycle of the
如上所述,根据上述的控制,在驱动辊的第一次旋转期间不进行控制,误差量的确定是在进行反馈控制(1)的同时在第二和第三次旋转期间进行,之后,在第四次旋转中和之后同时进行反馈控制(1)和反馈控制(2)。误差量的确定不限于三次的平均,至少可以使用第一次确定的误差量。此外,通过对每半个周期确定误差量,可以在每一个周期进行确定的情况下的半个时间周期内进行同样次数的误差量确定。As described above, according to the above-mentioned control, the control is not performed during the first rotation of the drive roller, the determination of the error amount is performed during the second and third rotations while the feedback control (1) is being performed, and thereafter, at Feedback control (1) and feedback control (2) are performed simultaneously during and after the fourth rotation. The determination of the error amount is not limited to the average of three times, and at least the error amount determined for the first time may be used. Furthermore, by determining the error amount for every half cycle, the error amount determination can be performed the same number of times within a half time period in the case where determination is performed every cycle.
图8表示本实施例的控制单元3的操作的流程图。FIG. 8 shows a flowchart of the operation of the
在这个控制操作中,如果驱动马达4在印刷操作等中启动,并稳定在恒定速度(步骤S10),则时钟31的计数时钟的计数值清零,允许计数器单元30中断,并且计数器开始设为开通(ON)(步骤S11)。第一次中断的计数值不是准确值,因为计数操作的开机和检测信号的改变彼此不同步。因此,第一次中断的控制被忽略(步骤S12),中断计数数目n清零(步骤S13)。In this control operation, if the
然后,等待计数器单元30来的中断(步骤S14),当产生中断时,中断计数递增1,也就是,中断计数数目n=n+1(步骤S15),第n个计数值的计数值Tcn从计数器单元30传输到寄存器中并在RAM 33中存储该数值。之后,检查中断计数数目n,并返回步骤S14,直到达到n=16,以便重复过程到步骤S17。也就是,如果中断计数数目n达到16(如果n≥16),确定中断计数数目n是否在16≤n≤24范围内(步骤S18)。Then, wait for the interrupt (step S14) that counter
在该确定步骤中,如果在16≤n≤24范围内,则过程进入步骤S19,从步骤S16读取的计数值Tcn中计算角速度Vp1n[mm/s]。由于计数值Tcn是从动辊16的每个1/8圈(驱动辊14的每个1/16圈)的计数值,驱动辊14的一个旋转周期的计数值Tcn可以通过累加包括当前读取的计数值的前16次的计数值获得如下:In this determining step, if within the range of 16≤n≤24, the procedure proceeds to step S19, and the angular velocity Vp1 n [mm/s] is calculated from the count value Tc n read in step S16. Since the count value Tc n is the count value of every 1/8 turn of the driven roller 16 (every 1/16 turn of the drive roller 14), the count value Tc n of one rotation period of the
Tcn=Tcn-15+Tcn-14+Tcn-13+...+Tcn-2+Tcn-1+Tcn Tc n =Tc n-15 +Tc n-14 +Tc n-13 +...+Tc n-2 +Tc n-1 +Tc n
其中,n=16,17,...,47,48Among them, n=16, 17, ..., 47, 48
如果计数时钟的最小计数时间(采样时间)设为Δt[ms],获得对应于驱动辊14的一个旋转周期的计数值Tcn的计数时间:T1n[ms]如下:If the minimum count time (sampling time) of the count clock is set to Δt [ms], the count time to obtain the count value Tc n corresponding to one rotation cycle of the drive roller 14: T1 n [ms] is as follows:
T1n[ms]=Tcn×ΔtT1 n [ms] = Tc n × Δt
其中,n=16,17,...,47,48Among them, n=16, 17, ..., 47, 48
如果从动辊16的直径+中间转印带12的厚度设为r[mm],获得从动辊16的角速度Vp1n[mm/s]如下:If the diameter of the driven
Vp1n[mm/s]=r×π×2/T1n×1000Vp1 n [mm/s]=r×π×2/T1 n ×1000
其中,n=16,17,...,47,48Among them, n=16, 17, ..., 47, 48
如果在步骤S18确定不在16≤n≤24范围内,则过程进入步骤S20,确定是否在25≤n≤32范围内。如果在25≤n≤32范围内,则过程进入步骤S21,类似于步骤S19,计算角速度Vp1n[mm/s],计算误差量1:ΔI1m如下:If it is determined in step S18 that it is not within the range of 16≤n≤24, the process proceeds to step S20 to determine whether it is within the range of 25≤n≤32. If it is in the range of 25≤n≤32, the process enters step S21, similar to step S19, calculates the angular velocity Vp1 n [mm/s], and calculates the error amount 1: ΔI1 m as follows:
ΔI1m=Tcs-(Tcn-8+Tcn)/2ΔI1 m =Tc s -(Tc n-8 +Tc n )/2
其中,n=25,26,...,31,32Among them, n=25, 26, ..., 31, 32
m=1,2,...,7,8m=1,2,...,7,8
Tcs是理想计数值而且是在中间传送传送带12处于恒定参考速度和切口19a的间距完全均匀的情况下,从动辊16的1/8圈的计数值,Tcs计算如下:Tc s is the ideal count value and is the count value of 1/8 revolution of the driven
Tcs=r×π/Vs/Δt/8×1000Tc s =r×π/V s /Δt/8×1000
其中,r[mm]是从动辊的直径+中间传送传送带的层厚度;Among them, r[mm] is the diameter of the driven roller + the layer thickness of the intermediate transfer conveyor belt;
Vs[mm/s]是参考速度;V s [mm/s] is the reference speed;
Δt[ms]是计数时钟的最小计数时间。如果在步骤S20确定不在25≤n≤32范围内,则过程进入步骤S22,在此确定是否在33≤n≤40范围内。如果在33≤n≤40范围内,则过程进入步骤S23,以类似于步骤S19计算角速度Vp1n[mm/s],误差量2:ΔI2m计算如下:Δt[ms] is the minimum counting time of the counting clock. If it is determined at step S20 that it is not within the range of 25≤n≤32, the process goes to step S22 where it is determined whether it is within the range of 33≤n≤40. If it is within the range of 33≤n≤40, the process goes to step S23 to calculate the angular velocity Vp1 n [mm/s] similarly to step S19, and the error amount 2: ΔI2 m is calculated as follows:
ΔI2m=Tcs-(Tcn-8+Tcn)/2ΔI2 m =Tc s -(Tc n-8 +Tc n )/2
其中,n=33,34,...,39,40Among them, n=33, 34, ..., 39, 40
m=1,2,...,7,8m=1,2,...,7,8
如果在步骤S22确定不在33≤n≤40范围内,则过程进入步骤S24,在此确定是否在41≤n≤48范围内。如果在41≤n≤48范围内,则过程进入步骤S25,以类似于步骤S19计算角速度Vp1n[mm/s],误差量3:ΔI3m计算如下:If it is determined in step S22 that it is not within the range of 33≤n≤40, the process proceeds to step S24 where it is determined whether it is within the range of 41≤n≤48. If it is within the range of 41≤n≤48, the process goes to step S25 to calculate the angular velocity Vp1 n [mm/s] similarly to step S19, and the error amount 3: ΔI3 m is calculated as follows:
ΔI3m=Tcs-(Tcn-8+Tcn)/2ΔI3 m =Tc s -(Tc n-8 +Tc n )/2
其中,n=41,42,...,47,48Among them, n=41, 42, ..., 47, 48
m=1,2,...,7,8m=1,2,...,7,8
此外,从之前求得的误差量1,2,3:ΔI1m,ΔI2m,ΔI3m,计算误差量:ΔIm如下:In addition, from the error amounts 1, 2, and 3 obtained before: ΔI1 m , ΔI2 m , ΔI3 m , the error amount: ΔI m is calculated as follows:
ΔIm=(ΔI1m+ΔI2m+ΔI3m)/3ΔI m = (ΔI1 m + ΔI2 m + ΔI3 m )/3
其中,m=1,2,...,7,8Among them, m=1,2,...,7,8
然后,过程进入步骤S26,消除由于噪声等引起的误差计数。如果是误差计数,过程返回步骤S13,以便再开始该过程。在步骤S26,确定Vp1n是否在参考速度Vs[mm/s]的±1%极限值内。如果是肯定的(是),过程进入步骤S27,计算操作速度V1n[mm/s]。该计算进行如下。首先,求得对参考速度Vs[mm/s]的差值(偏差)Ve1n[mm/s]:Then, the procedure proceeds to step S26, where error counts due to noise or the like are eliminated. If it is an error count, the process returns to step S13 to start the process again. In step S26, it is determined whether Vp1 n is within ±1% limit of reference speed Vs [mm/s]. If in the affirmative (YES), the process goes to step S27 to calculate the operating speed V1 n [mm/s]. This calculation is performed as follows. First, obtain the difference (deviation) Ve1 n [mm/s] to the reference speed V s [mm/s]:
Ve1n[mm/s]=Vs-Vp1n Ve1 n [mm/s] = V s -Vp1 n
其中,n=16,17,...,47,48Among them, n=16, 17, ..., 47, 48
另一方面,对差值的合成速度Vei1n[mm/s]计算如下:On the other hand, the composite velocity Vei1 n [mm/s] for the difference is calculated as follows:
Vei1n[mm/s]=Ve1n+Ve1n-1 Vei1 n [mm/s] = Ve1 n + Ve1 n-1
其中,n=16,17,...,47,48Among them, n=16, 17, ..., 47, 48
此时,差值Ve1n和对差值的合成速度Vei1n存储在RAM 33中。因此,操作速度V1n[mm/s]可以计算如下:At this time, the difference Ve1 n and the resultant velocity Vei1 n to the difference are stored in the
V1n[mm/s]=Kp1×Ve1n+Ki1×Vei1n+Kd1×(Ve1n-Ve1n-1)+Vs V1 n [mm/s]=Kp1×Ve1 n +Ki1×Vei1 n +Kd1×(Ve1 n -Ve1 n-1 )+V s
其中,Kp1是比例系数,Ki1是积分系数,Kd1是微分系数,Among them, Kp1 is the proportional coefficient, Ki1 is the integral coefficient, Kd1 is the differential coefficient,
n=16,17,...,47,48n=16, 17, ..., 47, 48
Kp1,Ki1,和Kd1预先存储在RAM 33中。Kp1, Ki1, and Kd1 are stored in
另一方面,如果在步骤S24确定不在41≤n≤48范围内,也就是,在n≥49的情况,过程进入步骤S28,从步骤S16读取的Tcn计算角速度Vp2n[mm/s]。Vp2n的计算进行如下。即,首先,使用步骤S25求解的ΔIm顺次校正Tcn。On the other hand, if it is determined in step S24 that it is not within the range of 41≤n≤48, that is, in the case of n≥49, the process proceeds to step S28, and the angular velocity Vp2 n [mm/s] is calculated from Tc n read in step S16 . The calculation of Vp2 n proceeds as follows. That is, first, Tc n is sequentially corrected using ΔI m solved in step S25.
Tccn=Tcn+ΔIm Tcc n =Tc n +ΔI m
其中,n=49,50,...Among them, n=49, 50,...
m=1,2,...,7,8,1,2,...m=1, 2,..., 7, 8, 1, 2,...
由于计数时钟的最小计数时间(采样时间)为Δt[ms],计数时间T2n[ms]求解如下:Since the minimum counting time (sampling time) of the counting clock is Δt[ms], the counting time T2 n [ms] is solved as follows:
T2n[ms]=Tccn×ΔtT2 n [ms] = Tcc n × Δt
其中,n=49,50,...Among them, n=49, 50,...
当(从动辊16的直径+中间传送传送带12的厚度)设为r[mm]时,从动辊16的角速度Vp2n[mm/s]求解如下。When (diameter of driven
Vp2n[mm/s]=r×π/16×T2n×1000Vp2 n [mm/s]=r×π/16×T2 n ×1000
其中,n=49,50,...Among them, n=49, 50,...
然后,过程进入步骤S29,类似于步骤S26,消除由于噪声等引起的误差计数。如果是误差计数,过程返回步骤S13,以便再开始该过程。此时,类似于步骤S26,该确定是基于参考速度Vs[mm/s]±1%极限值内。如果是肯定的(是),过程进入步骤S30,计算操作速度V2n[mm/s]。该计算与步骤S27相同,进行如下:Then, the procedure proceeds to step S29, and similarly to step S26, error counts due to noise or the like are eliminated. If it is an error count, the process returns to step S13 to start the process again. At this time, similarly to step S26, the determination is based on the reference speed V s [mm/s] within ±1% of the limit value. If in the affirmative (YES), the process goes to step S30 to calculate the operating speed V2 n [mm/s]. This calculation is the same as step S27 and is performed as follows:
首先,求解对参考速度Vs[mm/s]的差值(偏差)Ve2n[mm/s]。First, a difference (deviation) Ve2 n [mm/s] from the reference speed V s [mm/s] is found.
Ve2n[mm/s]=Vs-Vp2n Ve2 n [mm/s] = V s -Vp2 n
其中,n=49,50,...Among them, n=49, 50,...
对差分值的合成速度Vei2n[mm/s]计算如下:The composite velocity Vei2 n [mm/s] for the differential value is calculated as follows:
Vei2n[mm/s]=Ve2n+Ve2n-1 Vei2 n [mm/s] = Ve2 n + Ve2 n-1
其中,n=49,50,...Among them, n=49, 50,...
此时,差值Ve2n和对差值的合成速度Vei2n存储在RAM 33中。因此,操作速度V2n[mm/s]可以计算如下:At this time, the difference Ve2 n and the resultant velocity Vei2 n to the difference are stored in the
V2n[mm/s]=Kp2×Ve2n+Ki2×Vei2n+Kd2×(Ve2n-Ve2n-1)+Vs V2 n [mm/s]=Kp2×Ve2 n +Ki2×Vei2 n +Kd2×(Ve2 n -Ve2 n-1 )+V s
其中,Kp2是比例系数,Ki2是积分系数,而Kd2是微分系数,Among them, Kp2 is a proportional coefficient, Ki2 is an integral coefficient, and Kd2 is a differential coefficient,
n=49,50,...n=49, 50, . . .
Kp2,Ki2和Kd2预先存储在RAM 33中。Kp2, Ki2 and Kd2 are stored in
在步骤S31,向马达驱动单元34发送指令,使得根据步骤S27和步骤S30求得的操作速度输出自当前速度改变的马达驱动时钟,因此,进行中间传送传送带12的速度控制。然后,在步骤S33,确定打印操作是否已结束。如果确定打印操作已经结束和驱动马达4应当停止,过程进入步骤S33,从而停止驱动马达4,在此时该过程结束。In step S31, an instruction is sent to the
如上所述,根据本实施例,可以获得如下效果。As described above, according to the present embodiment, the following effects can be obtained.
1)由于确定了切口(被检测物体)间距的误差量,和在校正误差量的同时通过求得每个间距的每个切口的移动时间进行控制,不需要以均匀等间距制作切口。因此,可以低成本制造具有切口的圆盘,并可以精确地控制驱动辊(旋转驱动部件)的旋转速度。1) Since the error amount of the notch (detected object) pitch is determined, and the error amount is corrected while controlling by obtaining the moving time of each notch for each pitch, it is not necessary to make notches at uniform and equal intervals. Therefore, a disk having cutouts can be manufactured at low cost, and the rotational speed of the drive roller (rotation drive member) can be precisely controlled.
2)由于角速度是从对应于驱动辊的一个周期的积分时间求得的,而且顺次地确定切口(被检测物体)的每个间距的角速度从而控制切口的每个间距,可以在确定切口间距的误差量的同时减少由于中间转印带的各种负荷引起的速度波动。因此,切口间距的误差量不包含在内,这允许确定更精确的误差量。2) Since the angular velocity is obtained from the integration time corresponding to one cycle of the driving roller, and the angular velocity of each pitch of the notch (object to be detected) is sequentially determined to control each pitch of the notch, it is possible to determine the pitch of the notch Speed fluctuations due to various loads on the intermediate transfer belt are reduced while reducing the amount of error. Therefore, the error amount of the notch pitch is not included, which allows a more precise error amount to be determined.
3)通过每次在驱动辊启动之后立即确定误差量,不需要完全把握在中间转印带停止时切口的停止位置。因此,即使去除中间传送单元或者用户等移动中间转印带也没有问题。此外,即使在中间转印带转动时,由于噪声进入了指示切口的每个间距的检测信号中进行了错误检测,也可简单地进行再次尝试。3) By determining the error amount every time immediately after the drive roller is started, it is not necessary to fully grasp the stop position of the cut when the intermediate transfer belt stops. Therefore, there is no problem even if the intermediate transfer unit is removed or the intermediate transfer belt is moved by a user or the like. Furthermore, even if erroneous detection is performed due to noise entering into the detection signal indicating each pitch of the cut while the intermediate transfer belt is rotating, retrying can be easily performed.
4)通过几次确定误差量并平均误差量,如果仍存在由于中间转印带的各种负荷引起的速度波动,该速度波动可被平滑。此外,在驱动辊一次旋转中产生的速度波动可被平滑。因此,可以确定更精确的误差量。4) By determining the error amount several times and averaging the error amount, if there is still a speed fluctuation due to various loads of the intermediate transfer belt, the speed fluctuation can be smoothed. In addition, speed fluctuations generated in one rotation of the drive roller can be smoothed. Therefore, a more accurate error amount can be determined.
5)在确定误差量时,驱动辊的圆周设为从动辊圆周的偶数倍,以便使用驱动辊的半周期和驱动辊随后的半周期消除由于驱动辊偏心引起的速度成分。因此,由于驱动辊偏心引起的速度成分可以从误差量最消除,这带来更精确的误差量的确定。5) When determining the error amount, the circumference of the driving roller is set as an even multiple of the circumference of the driven roller, so that the half cycle of the driving roller and the subsequent half cycle of the driving roller can be used to eliminate the speed component caused by the eccentricity of the driving roller. Therefore, the velocity component due to the eccentricity of the drive roller can be eliminated from the error amount, which leads to more accurate determination of the error amount.
本发明不限于具体公开的实施例,在不背离本发明的范围的情况下可以进行各种更改和变化。The present invention is not limited to the specifically disclosed embodiments, and various modifications and changes may be made without departing from the scope of the present invention.
本发明是以2005年7月7日提交的日本优先申请No.2005-198900和2006年6月16日提交的No.2006-167992为基础,其全部内容引用在此供参考。The present application is based on Japanese Priority Applications No. 2005-198900 filed on July 7, 2005 and No. 2006-167992 filed on June 16, 2006, the entire contents of which are incorporated herein by reference.
Claims (11)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005198900 | 2005-07-07 | ||
| JP2005198900 | 2005-07-07 | ||
| JP2006167992 | 2006-06-16 |
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| CN105564904A (en) * | 2015-11-20 | 2016-05-11 | 苏州赛森电子科技有限公司 | Speed control device of DMOS wafer transmission caterpillar band |
| CN111118553B (en) * | 2020-01-14 | 2020-09-18 | 广东嘉元科技股份有限公司 | Foil generating machine capable of adjusting rotating speed of winding roller in fault state and adjusting method |
| CN113156783A (en) * | 2021-04-13 | 2021-07-23 | 中山市三藏电子科技有限公司 | Laser printer and method for directly detecting and controlling rotation speed of photosensitive drum |
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