CN100480032C - Single slice waste removing device of high-speed ration type preforming machine and operating procedure thereof - Google Patents
Single slice waste removing device of high-speed ration type preforming machine and operating procedure thereof Download PDFInfo
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Abstract
本发明涉及一种高速旋转式压片机的单片剔废装置及其工作方法。该装置包括中央控制单元、用于供中央控制单元实时记录压片机各副冲模的主压压力值的片重检测机构、设置在压片机转台下方以用于生成与所述各副冲模的主压动作相关联的对位信号产量盘组合和气动剔废系统;还包括设置在压片机主电动机上的超前盘组合,用于生成与主电动机输出轴角速度相对应的补偿脉冲信号;中央控制单元根据所述各主压压力值判断是否启动剔废程序;在启动剔废程序时,中央控制单元通过所述补偿脉冲信号和对位信号计算出存在废片的冲模随压片机转台运行到气动剔废系统的喷嘴孔处的时间点,并在所述时间点触发气动剔废系统。该装置的剔废准确率高且适应性好。
The invention relates to a single-chip rejecting device of a high-speed rotary tablet press and a working method thereof. The device includes a central control unit, a tablet weight detection mechanism for the central control unit to record in real time the main pressure values of each auxiliary die of the tablet press, and a tablet weight detection mechanism arranged under the turntable of the tablet press for generating the Alignment signal output disc combination and pneumatic reject system associated with the main pressing action; it also includes the leading disc combination set on the main motor of the tablet press to generate a compensation pulse signal corresponding to the angular velocity of the output shaft of the main motor; the central The control unit judges whether to start the waste rejection program according to the pressure values of each main pressure; when starting the waste rejection program, the central control unit calculates that the punches with waste tablets run with the turntable of the tablet press through the compensation pulse signal and the alignment signal to the point in time at the nozzle hole of the pneumatic reject system and at which point the pneumatic reject system is triggered. The device has high rejection accuracy and good adaptability.
Description
技术领域 technical field
本发明涉及一种应用于制药机械行业中的高速旋转式压片机的单片剔废装置及其工作方法,具体涉及一种用于在压片机压制片剂过程中将废片剔除的制药机械及其工作方法。The invention relates to a single-chip rejecting device of a high-speed rotary tablet press used in the pharmaceutical machinery industry and its working method, in particular to a pharmaceutical device for removing waste tablets during the tablet pressing process of the tablet press. Machinery and its working methods.
背景技术 Background technique
高速旋转式压片机将粉粒状原料压制成片剂的工作原理是,主电动机通过传动机构(即皮带轮和蜗轮副)带动转台转动,在施力机构(包括:上、下偏心轴和上、下主压轮)与上、下导轨的配合作用下,控制上、下冲杆的往复运动,并完成循环动作:充填物料——定量——预压——主压——出片。The working principle of the high-speed rotary tablet press to press powdery and granular raw materials into tablets is that the main motor drives the turntable to rotate through the transmission mechanism (that is, the pulley and the worm gear pair). Under the cooperation of the upper and lower guide rails, the reciprocating motion of the upper and lower punches is controlled, and the cycle action is completed: filling material-quantitative-pre-pressing-main pressing-discharging.
有关高速旋转式压片机,可参见:中国专利文献CN1524684公开的一种用来从片剂原料生产片剂的回转式压片机;中国专利文献CN1666735A公开的一种用于控制压片机的方法;中国专利文献CN1545445A公开的一种旋转式压片机;中国专利文献CN1511084A公开的一种压片机;中国专利文献CN2454123Y公开的一种多功能加压机构旋转压机;中国专利文献CN1543398A公开的一种回转式粉末压缩成形机。Regarding the high-speed rotary tablet press, see: a kind of rotary tablet press disclosed in Chinese patent document CN1524684 that is used to produce tablets from tablet raw materials; Method; a rotary tablet press disclosed in Chinese patent document CN1545445A; a tablet press disclosed in Chinese patent document CN1511084A; a rotary press with a multifunctional press mechanism disclosed in Chinese patent document CN2454123Y; disclosed in Chinese patent document CN1543398A A rotary powder compression molding machine.
在高速旋转式压片机压片生产过程中,常因物料颗粒度不合适、充填不均匀、以及冲模粘附等原因造成主压压力值过大、过小或片剂表面质量差,从而造成一些压制成形的片剂不合格,即形成废片。故必须在“主压”完成至片剂“出片”工况区段通过单片剔废系统将所述废片剔除,然后压片机的出片挡杆将合格片剂导入合格品通道。In the tablet production process of high-speed rotary tablet press, the main pressure value is too large or too small or the surface quality of the tablet is poor due to reasons such as inappropriate material particle size, uneven filling, and die adhesion, resulting in Some compressed-formed tablets were rejected, ie, waste tablets were formed. Therefore, the waste tablets must be removed through the single-tablet rejection system from the completion of the "main pressure" to the "tablet discharge" working condition section of the tablet, and then the tablet discharge stop lever of the tablet press will guide the qualified tablets into the qualified product channel.
目前,国内外高速旋转式压片机所采用的单片剔废系统通常由产量盘组合、与压片机的施力机构联接的片重检测机构和剔废执行机构组成。At present, the single-tablet rejection system used in high-speed rotary tablet presses at home and abroad usually consists of a combination of output disks, a tablet weight detection mechanism connected to the force-applying mechanism of the tablet press, and a waste rejection actuator.
上述现有技术的单片剔废模式和结构存在如下不足:There are following deficiencies in the above-mentioned prior art monolithic rejection mode and structure:
1、剔废准确率低。现有技术中,以冲模数为输入变量的单片剔废脉冲信号,分辨率低,限制了其适用的最高压片生产速度(单出料机型不超过每小时14万片),而且单孔喷嘴结构和单电磁换向阀控制,都会造成废片在进入回收通道前的运动状态不稳定,无法满足废片的单片剔除、连续两片或多片剔除的较高要求,致使废片混入合格品的几率较高,影响了片剂质量;另外也有较多的合格片被剔废动作夹带到废片回收通道里,影响了生产成本和效率。1. The rejection rate is low. In the prior art, the single-chip rejection pulse signal with the number of dies as the input variable has low resolution, which limits its applicable maximum tablet production speed (the single-discharge model does not exceed 140,000 tablets per hour), and the single-chip The structure of the hole nozzle and the control of the single electromagnetic reversing valve will cause the movement state of the waste film to be unstable before entering the recycling channel, which cannot meet the higher requirements of single-chip rejection and continuous two-piece or multi-piece rejection, resulting in waste The probability of mixing in qualified products is high, which affects the quality of tablets; in addition, more qualified tablets are entrained into the waste tablet recovery channel by the rejecting action, which affects production costs and efficiency.
2、自适应性差。现有的以冲模数为输入变量的单片剔废系统,在生产速度发生变化时,特别是在转台连续调速的过程中,无法动态地调整所述单片剔废脉冲信号的宽度,因此无法精确计算出两副冲模之间的脉冲宽度,从而导致废片定位的误差大,即单片剔废的控制参数不能自动适应生产速度的变化,必须重新校准。2. Poor adaptability. The existing single-chip reject system with the number of dies as the input variable cannot dynamically adjust the width of the single-chip reject pulse signal when the production speed changes, especially in the process of continuous speed regulation of the turntable. The pulse width between the two dies cannot be accurately calculated, resulting in a large error in the positioning of waste pieces, that is, the control parameters of single piece rejection cannot automatically adapt to changes in production speed and must be recalibrated.
发明内容: Invention content:
本发明的目的,就是提供一种剔废准确率高、单片剔废的控制参数能自动适应生产速度变化即适应性好的高速旋转式压片机的单片剔废装置及其工作方法。The object of the present invention is to provide a high-speed rotary tablet press with high rejecting accuracy and a single-chip rejecting device whose control parameters can automatically adapt to changes in production speed and its working method.
为了实现上述目的,本发明提供了一种高速旋转式压片机的单片剔废装置,包括:In order to achieve the above object, the present invention provides a single-chip rejection device of a high-speed rotary tablet press, comprising:
中央控制单元;central control unit;
片重检测机构,用于供中央控制单元实时记录压片机各副冲模的主压压力值;The tablet weight detection mechanism is used for the central control unit to record the main pressure value of each sub-die of the tablet press in real time;
产量盘组合,设置在压片机转台下方,用于生成与所述各副冲模的主压动作相关联的对位信号,以供中央控制单元实时记录所述各主压压力值与各副冲模的对应关系;The output disk assembly is arranged under the turntable of the tablet machine, and is used to generate alignment signals associated with the main pressing actions of the auxiliary punches, so that the central control unit can record the pressure values of the main pressing and the auxiliary punches in real time. corresponding relationship;
气动剔废系统,用于在中央控制单元的控制下提供用于剔除废片的动力气流;Pneumatic scrapping system, used to provide power airflow for scrapping scraps under the control of central control unit;
还包括设置在压片机主电动机上的超前盘组合,用于生成与主电动机输出轴角速度相对应的补偿脉冲信号;中央控制单元根据所述各主压压力值判断是否启动剔废程序;在启动剔废程序时,中央控制单元通过所述补偿脉冲信号和对位信号计算出存在废片的冲模随压片机转台运行到气动剔废系统的喷嘴孔处的时间点,并在所述时间点触发气动剔废系统,将所述废片吹离下冲头片型面并导入废品回收通道。It also includes an advanced disk combination arranged on the main motor of the tablet press, which is used to generate a compensation pulse signal corresponding to the angular velocity of the output shaft of the main motor; the central control unit judges whether to start the reject program according to the pressure values of the main pressure; When starting the waste rejection program, the central control unit calculates the time point when the die with waste tablets moves to the nozzle hole of the pneumatic waste rejection system with the turntable of the tablet machine through the compensation pulse signal and the alignment signal, and at the said time Point-triggered pneumatic scrapping system blows the scrap off the surface of the lower punch and guides it into the scrap recovery channel.
上述技术方案中,主电动机由与中央控制单元相联的程控变频器驱动;超前盘组合包括:设置在主电动机输出轴上的补偿码盘和固定设置在补偿码盘一侧且与中央控制单元相联的补偿传感器;补偿码盘上设有均匀分布于一圆周上的多个计数孔,补偿传感器与所述各计数孔所在圆周相对设置,以在补偿码盘旋转时产生所述补偿脉冲信号;中央控制单元通过所述补偿脉冲信号检测主电动机输出轴的角速度,并通过程控变频器控制所述角速度。In the above technical solution, the main motor is driven by a program-controlled frequency converter connected with the central control unit; The associated compensation sensor; the compensation code wheel is provided with a plurality of counting holes evenly distributed on a circumference, and the compensation sensor is arranged opposite to the circumference where the counting holes are located, so as to generate the compensation pulse signal when the compensation code wheel rotates ; The central control unit detects the angular velocity of the output shaft of the main motor through the compensation pulse signal, and controls the angular velocity through a program-controlled frequency converter.
上述技术方案中,所述产量盘组合包括:设置在压片机转台下方并与转台同轴旋转的计数码盘、与中央控制单元相联的起点传感器和冲模数传感器;计数码盘上设有均匀分布于一圆周上的多个计数孔,计数孔的个数与压片机的冲模副数相等;计数码盘上还设有在与所述各计数孔同圆心但不同直径的圆周上的起点孔,且起点孔与所述计数孔之一设置在所述同心圆的同一径线上;冲模数传感器固定设置在计数码盘的一侧并与所述各计数孔所在的圆周相对,以在计数码盘旋转时生成冲模脉冲信号,起点传感器固定设置在计数码盘的一侧,在计数码盘旋转时存在一个位置使起点传感器与所述起点孔同轴相对,以生成与计数码盘周转频率相对应的起点脉冲信号;所述对位信号包括冲模脉冲信号和起点脉冲信号;中央控制单元通过冲模脉冲信号和起点脉冲信号,实时记录所述各主压压力值与各副冲模的对应关系;冲模脉冲信号和起点脉冲信号的频率之比即为所述冲模副数;所述补偿脉冲信号的频率至少是冲模脉冲信号频率的20倍。In the above technical solution, the output disk combination includes: a counting dial arranged under the turntable of the tablet press and coaxially rotating with the turntable, a starting point sensor and a die number sensor connected to the central control unit; the counting dial is provided with A plurality of counting holes evenly distributed on a circle, the number of counting holes is equal to the number of die pairs of the tablet press; the counting dial is also provided with the same center as the counting holes but different diameters on the circle The starting point hole, and the starting point hole and one of the counting holes are arranged on the same radial line of the concentric circle; the die number sensor is fixedly arranged on one side of the counting dial and is opposite to the circumference where the counting holes are located, so as to The die pulse signal is generated when the counting dial rotates. The starting point sensor is fixedly arranged on one side of the counting dial. The starting point pulse signal corresponding to the turnover frequency; the alignment signal includes the punching die pulse signal and the starting point pulse signal; the central control unit records in real time the correspondence between the main pressure values and the secondary punching dies through the punching die pulse signal and the starting point pulse signal Relationship; the ratio of the frequency of the die pulse signal to the starting point pulse signal is the number of die pairs; the frequency of the compensation pulse signal is at least 20 times the frequency of the die pulse signal.
上述技术方案中,所述气动剔废系统包括气源处理元件、与气源处理元件相联的两个电磁换向阀、分别与两个电磁换向阀输出端相联且设置在出片挡杆上的喷嘴孔。In the above technical solution, the pneumatic reject system includes an air source processing element, two electromagnetic reversing valves connected to the air source processing element, respectively connected to the output ends of the two electromagnetic reversing valves and set at the output stop Nozzle hole in the rod.
上述技术方案中,压片机的出片挡杆前侧、所述废片通道的入口处设有导出挡板,用于将废片与合格品隔离并将废片导入废品回收通道;导出挡板包括弧形挡板和用于固定弧形挡板位置的单轴连接件。In the above technical solution, a lead-out baffle is provided at the front side of the film-out blocking lever of the tablet press and at the entrance of the waste film channel, which is used to isolate the waste film from qualified products and guide the waste film into the waste product recovery channel; the lead-out baffle The plate includes a curved baffle and a uniaxial connection for fixing the position of the curved baffle.
上述技术方案中,在压片机的支撑块和机座上分别设有上、下偏心轴;上、下偏心轴上分别设有上、下主压轮,分别与上、下导轨配合作用,以控制每副冲模的上、下冲杆作相对往复运动;所述片重检测机构包括:设置于上偏心轴一端且与中央控制单元相联的压力传感器和连杆;上、下偏心轴通过连杆联动,以使压力传感器实时记录压片机各副冲模的主压压力值。In the above technical solution, upper and lower eccentric shafts are respectively provided on the supporting block and the machine base of the tablet press; upper and lower main pressure wheels are respectively provided on the upper and lower eccentric shafts, which cooperate with the upper and lower guide rails respectively, To control the relative reciprocating movement of the upper and lower punch rods of each pair of dies; the sheet weight detection mechanism includes: a pressure sensor and a connecting rod arranged at one end of the upper eccentric shaft and connected to the central control unit; the upper and lower eccentric shafts pass through The connecting rods are linked so that the pressure sensor can record the main pressure value of each auxiliary die of the tablet press in real time.
上述高速旋转式压片机的单片剔废装置的工作方法,包括如下步骤:The working method of the single-chip rejecting device of the above-mentioned high-speed rotary tablet press comprises the following steps:
A、在高速旋转式压片机正常工作时,超前盘组合生成与主电动机输出轴的角速度相应的补偿脉冲信号;A. When the high-speed rotary tablet press is working normally, the leading disc combination generates a compensation pulse signal corresponding to the angular velocity of the output shaft of the main motor;
B、中央控制单元通过片重检测机构实时记录各副冲模的主压压力值;B. The central control unit records the main pressure value of each auxiliary die in real time through the sheet weight detection mechanism;
C、产量盘组合生成与所述各副冲模的主压相关的对位信号,以供中央控制单元实时记录所述主压压力值与各副冲模的对应关系;C. The combination of output discs generates alignment signals related to the main pressure of each auxiliary die, so that the central control unit can record the corresponding relationship between the main pressure value and each auxiliary die in real time;
D、中央控制单元根据所述主压压力值判断各副冲模中的片剂是否为废片;当所述主压压力值超出预设范围时,中央控制单元即判断对应冲模中的片剂为废片并启动剔废程序;中央控制单元通过所述补偿脉冲信号和对位信号计算出存在废片的冲模随压片机转台运行到气动剔废系统的喷嘴孔处的时间点,并在该时间点触发气动剔废系统将所述废片吹离下冲头片型面并导入废品回收通道。D. The central control unit judges whether the tablets in each auxiliary die are waste tablets according to the main pressure value; when the main pressure value exceeds the preset range, the central control unit judges that the tablet in the corresponding die is waste film and start the reject program; the central control unit calculates the time point when the die with waste film moves to the nozzle hole of the pneumatic reject system with the turntable of the tablet machine through the compensation pulse signal and the alignment signal, and The time point triggers the pneumatic rejecting system to blow the waste sheet away from the surface of the lower punch sheet and guide it into the waste product recovery channel.
上述技术方案中,中央控制单元通过所述补偿传感器产生的补偿脉冲信号检测主电动机输出轴的角速度,并通过所述程控变频器控制所述角速度。In the above technical solution, the central control unit detects the angular velocity of the output shaft of the main motor through the compensation pulse signal generated by the compensation sensor, and controls the angular velocity through the program-controlled frequency converter.
上述技术方案中,超前盘组合的补偿码盘随主电动机输出轴同轴旋转,同时补偿传感器产生补偿脉冲信号;产量盘组合中的计数码盘与转台同轴旋转,同时冲模数传感器产生与所述各副冲模的主压动作对应的冲模脉冲信号,起点传感器产生与计数码盘周转频率相对应的起点脉冲信号;所述对位信号包括冲模脉冲信号和起点脉冲信号;中央控制单元通过冲模脉冲信号和起点脉冲信号,实时记录所述各主压压力值与各副冲模的对应关系;所述补偿脉冲信号的频率至少是冲模脉冲信号频率的20倍。In the above technical solution, the compensation code disc of the leading disc combination rotates coaxially with the output shaft of the main motor, and at the same time the compensation sensor generates a compensation pulse signal; Describe the die pulse signal corresponding to the main pressure action of each secondary die, the starting point sensor generates the starting point pulse signal corresponding to the counting dial turnover frequency; the alignment signal includes the punching die pulse signal and the starting point pulse signal; the central control unit passes the punching die pulse signal signal and the starting point pulse signal, and record the corresponding relationship between each main pressure value and each secondary punch in real time; the frequency of the compensation pulse signal is at least 20 times the frequency of the punch pulse signal.
上述技术方案中,中央控制单元触发气动剔废系统时,即同步触发气动剔废系统中的电磁换向阀,使其得电工作,并由从气源处理元件导入的高压气流将废片吹离下冲头片型面,并由弧形挡板将废片导入废品回收通道。In the above technical solution, when the central control unit triggers the pneumatic waste rejection system, it will synchronously trigger the electromagnetic reversing valve in the pneumatic waste rejection system to make it work with electricity, and the waste pieces will be blown away by the high-pressure airflow introduced from the air source processing element. The surface of the lower punch sheet, and the waste sheet is guided into the waste recycling channel by the arc baffle.
本发明中的“主压压力值”是指在主压动作工位,由施力机构的上、下主压轮分别通过上、下冲模的冲头在中模内向成型片剂施加的压力值。片剂的形状由上、下冲模的冲头片型面的形状决定。The "main pressure value" in the present invention refers to the pressure value applied to the formed tablet in the middle mold by the upper and lower main pressure wheels of the force applying mechanism respectively through the punches of the upper and lower dies at the main pressure action station. . The shape of the tablet is determined by the shape of the punch sheet surface of the upper and lower dies.
与现有技术相比,本发明具有以下明显的优点:(1)本发明结构简单合理、易于加工制造、装拆及维护,且单片剔废效果好,可广泛用于各种自动控制片重的旋转式压片机;本发明中,增设超前盘组合,以精确计算出存在废片的冲模随压片机转台运行到气动剔废系统的喷嘴孔处的时间点,可单片剔除、连续两片或连续多片剔除,剔废准确率和效率高;中央控制单元通过超前盘组合检测生产速度的变化,并调整控制参数,故自适应性好。(2)本发明的气动剔废系统采用双孔结构的剔废喷嘴,剔废电磁换向阀还采用双阀同步控制方式,可确保瞬间产生足够的剔废气流量,生产速度自适应性强,稳定性好,提高了生产效率。(3)本发明中,导出挡板的弧形挡板由单轴连接件固定,既方便了不同大小合格片过片口开度的调节,及时隔离与导出被剔出的废片,使之可靠地进入出片装置的废品回收通道,又能保证合格片顺利通过。(4)本发明中,补偿传感器产生的补偿脉冲信号频率相对于冲模脉冲信号频率的倍数越高,剔废就越准确,实现连续多片剔除的可靠性就越高。Compared with the prior art, the present invention has the following obvious advantages: (1) The present invention has a simple and reasonable structure, is easy to manufacture, assemble and disassemble and maintain, and has a good single-chip rejection effect, and can be widely used in various automatic control chips Heavy rotary tablet press; in the present invention, an advanced disc combination is added to accurately calculate the time point when the die with waste tablets moves to the nozzle hole of the pneumatic reject system with the turntable of the tablet press, and can single-chip reject, Continuous two-piece or continuous multi-piece rejection has high rejection accuracy and efficiency; the central control unit detects changes in production speed through the combination of advanced discs and adjusts control parameters, so it has good adaptability. (2) The pneumatic rejecting system of the present invention adopts the rejecting nozzle with a double-hole structure, and the rejecting electromagnetic reversing valve also adopts a double-valve synchronous control method, which can ensure sufficient rejecting gas flow in an instant, and the production speed is highly adaptable. Good stability and improved production efficiency. (3) In the present invention, the arc-shaped baffle of the lead-out baffle is fixed by a single-axis connector, which not only facilitates the adjustment of the opening of the pass-through opening of qualified pieces of different sizes, but also isolates and leads out the discarded waste pieces in time, making it reliable It can smoothly enter the waste recycling channel of the film output device, and can ensure the smooth passage of qualified films. (4) In the present invention, the higher the multiple of the frequency of the compensation pulse signal generated by the compensation sensor relative to the frequency of the die pulse signal, the more accurate the rejection will be, and the higher the reliability of continuous multi-piece rejection will be.
附图说明 Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为超前盘组合的结构示意图;Fig. 2 is a structural schematic diagram of an advanced disc combination;
图3为产量盘组合的结构示意图;Fig. 3 is a structural schematic diagram of the production plate assembly;
图4为气动剔废系统原理图;Fig. 4 is a schematic diagram of the pneumatic rejecting system;
图5为图1中的剔废执行机构的A向视图;Fig. 5 is an A-direction view of the rejecting actuator in Fig. 1;
图6为图5中的剔废执行机构的B向视图;Fig. 6 is a B-direction view of the rejecting actuator in Fig. 5;
图7为图6中的K—K剖视图;Fig. 7 is the K-K sectional view among Fig. 6;
图8为图3中的计数码盘。Fig. 8 is the counting dial in Fig. 3 .
图中,1—超前盘组合,2—产量盘组合,3—气动剔废系统,4—出片挡杆,5—导出挡板;6—补偿码盘,7—补偿传感器,8—计数码盘,8-1—计数孔,8-2—起点孔,9—起点传感器,10—冲模数传感器;11—气源处理元件,12—电磁换向阀,13—喷嘴孔,14—转台,15—支撑块,16—弧形挡板,17—主电动机,18—单轴连接件,19、20—上、下偏心轴,21、22—上、下主压轮,23、24—上、下冲杆,25—废品回收通道,26—合格品通道,27—压力传感器,28—连杆,29—机座,30—中模,31、32—上、下导轨。In the figure, 1—advanced disc combination, 2—production disc combination, 3—pneumatic reject system, 4—film output stopper, 5—export baffle; 6—compensation code disc, 7—compensation sensor, 8—counting code Disk, 8-1—counting hole, 8-2—starting hole, 9—starting point sensor, 10—die sensor; 11—air source processing element, 12—electromagnetic reversing valve, 13—nozzle hole, 14—turntable, 15—support block, 16—arc baffle, 17—main motor, 18—single shaft connector, 19, 20—upper and lower eccentric shaft, 21, 22—upper and lower main pressure roller, 23, 24—upper , Lower punch, 25—recycling channel for waste products, 26—passage for qualified products, 27—pressure sensor, 28—connecting rod, 29—machine base, 30—middle mold, 31, 32—upper and lower guide rails.
具体实施方式 Detailed ways
(实施例1)(Example 1)
如图1,压片机的机座29与支撑块15上分别设有上、下偏心轴19和20;上、下偏心轴19和20上分别设有上、下主压轮21和22,分别与上、下导轨31和32的配合作用,以控制每副冲模的上、下冲杆23和24作相对往复运动,并在中模30内将片剂压制成型。As shown in Fig. 1, upper and lower
如图1、2和4,本实施例的高速旋转式压片机的单片剔废装置包括:中央控制单元、片重检测机构、设置在压片机主电动机17上的超前盘组合1、设置在压片机转台下方的产量盘组合2和气动剔废系统3。As shown in Figures 1, 2 and 4, the single-chip rejecting device of the high-speed rotary tablet press of this embodiment includes: a central control unit, a tablet weight detection mechanism, an
中央控制单元为可编程逻辑控制器PLC。The central control unit is a programmable logic controller PLC.
所述片重检测机构包括:设置于上偏心轴19一端且与中央控制单元相联的压力传感器27和连杆28;上、下偏心轴19和20通过连杆28联动,以使压力传感器27实时记录压片机各副冲模的主压压力值。The sheet weight detection mechanism includes: a
如图2,超前盘组合1包括:设置在主电动机17输出轴上的补偿码盘6和设置在补偿码盘6一侧且与中央控制单元相联的补偿传感器7。补偿码盘6上设有均匀分布于一圆周上的多个计数孔,计数孔的个数与压片机的冲模副数近似相等。如压片机的冲模副数可以是16、20、24、26、28、32、40、45、55和65,其相应的补偿码盘6的计数孔的个数可以是16、20、23、27、28、30、38、46、52和68。其差值最大为正负6个。As shown in FIG. 2 , the leading
补偿传感器7与所述各计数孔所在的圆周相对设置;补偿传感器7为高速金属接近传感器,其与中央控制单元相联。当补偿码盘6旋转时,补偿传感器7在接近所述计数孔时产生所述补偿脉冲信号。主电动机17由与中央控制单元相联的程控变频器驱动;中央控制单元通过所述补偿传感器7产生的补偿脉冲信号检测主电动机17输出轴的角速度,并通过所述程控变频器控制所述角速度。The
如图3,所述产量盘组合2包括:设置在压片机转台14下方并与转台14同轴旋转的计数码盘8、与中央控制单元相联的起点传感器9和冲模数传感器10。起点传感器9和冲模数传感器10均为高速金属接近传感器。As shown in FIG. 3 , the
如图8,计数码盘8上设有均匀分布于一圆周上的多个计数孔8-1(在实际生产应用时,计数孔8-1可根据实际需要设计不同的个数),计数孔8-1的个数与压片机的冲模副数相等;计数码盘8上还设有在与所述各计数孔同圆心但不同直径的圆周上的起点孔8-2,且起点孔8-2与所述计数孔之一设置在所述同心圆的同一径线上。冲模数传感器10固定设置在计数码盘8的一侧并与所述各计数孔所在的圆周相对。起点传感器9固定设置在计数码盘8的一侧,在计数码盘8旋转时存在一个位置使起点传感器9与所述起点孔相对,以生成与计数码盘8周转频率相对应的起点脉冲信号。所述对位信号包括冲模脉冲信号和起点脉冲信号;中央控制单元通过冲模脉冲信号和起点脉冲信号,实时记录所述各主压压力值与各副冲模的对应关系;冲模脉冲信号和起点脉冲信号的频率之比即为所述冲模个数;所述补偿脉冲信号的频率是冲模脉冲信号频率的39倍(倍数越高,剔废就越准确)。As shown in Figure 8, the
如图4,气动剔废系统3包括气源处理元件11,与气源处理元件11相联的两个电磁换向阀12,分别与两个电磁换向阀12输出端相联且设置在出片挡杆4上的喷嘴孔13。As shown in Fig. 4, the pneumatic rejecting
如图5,压片机的出片挡杆4前侧、所述废片通道的入口处设有导出挡板5,用于将废片与合格品隔离并将废片导入废品回收通道25。As shown in Fig. 5 , the front side of the film-out
如图5—6,导出挡板5包括弧形挡板16和用于固定弧形挡板16位置的单轴连接件18。As shown in Figures 5-6, the lead-out baffle 5 includes an arc-shaped baffle 16 and a single-
如图7,单轴连接件18便于调节定弧形挡板16的开度,以适应不同大小合格片通过的需要。As shown in FIG. 7 , the uniaxial connecting
本实施例中的“主压压力值”是指在主压动作工位,由施力机构的上、下主压轮分别通过上、下冲模在中模内向成型片剂施加的压力值。The "main pressure value" in this embodiment refers to the pressure value applied to the formed tablet in the middle mold by the upper and lower main pressure wheels of the force applying mechanism respectively through the upper and lower punches at the main pressure action station.
上述高速旋转式压片机的单片剔废装置的工作方法,包括:在高速旋转式压片机正常工作时,超前盘组合1生成与主电动机17输出轴的角速度相应的补偿脉冲信号;中央控制单元通过片重检测机构实时记录各副冲模的主压压力值;产量盘组合2生成与所述各副冲模的主压相关的对位信号,以供中央控制单元实时记录所述主压压力值与各副冲模的对应关系;中央控制单元根据所述主压压力值判断各副冲模中的片剂是否为废片;当所述主压压力值超出预设范围时,中央控制单元即判断对应冲模中的片剂为废片并启动剔废程序;中央控制单元通过所述补偿脉冲信号和对位信号计算出存在废片的冲模随压片机转台运行到气动剔废系统3的喷嘴孔13处的时间点,并在该时间点触发气动剔废系统3将所述废片吹离下冲头片型面并导入废品回收通道25。The working method of the above-mentioned single chip rejecting device of the high-speed rotary tablet press includes: when the high-speed rotary tablet press is in normal operation, the leading disk combination 1 generates a compensation pulse signal corresponding to the angular velocity of the output shaft of the main motor 17; The control unit records the main pressure value of each secondary punch in real time through the sheet weight detection mechanism; the production disk combination 2 generates an alignment signal related to the main pressure of each secondary punch for the central control unit to record the main pressure in real time The corresponding relationship between the value and each auxiliary die; the central control unit judges whether the tablet in each auxiliary die is a waste tablet according to the main pressure value; when the main pressure value exceeds the preset range, the central control unit immediately judges The tablets in the corresponding punching die are waste tablets and start the rejecting program; the central control unit calculates the punching dies with waste tablets through the compensation pulse signal and the alignment signal and moves to the nozzle hole of the pneumatic rejecting system 3 with the turntable of the tablet machine 13, and at this time point, the pneumatic reject system 3 is triggered to blow the waste sheet away from the surface of the lower punch sheet and guide it into the waste recovery channel 25.
中央控制单元通过所述补偿脉冲信号检测主电动机17输出轴的角速度,并由所述程控变频器控制所述角速度,以动态调整压片机的生产速度。The central control unit detects the angular velocity of the output shaft of the
超前盘组合1的补偿码盘6随主电动机17输出轴同轴旋转,同时补偿传感器7产生补偿脉冲信号;产量盘组合2中的计数码盘8与转台14同轴旋转,同时冲模数传感器10产生与所述各副冲模的主压动作对应的冲模脉冲信号,起点传感器9产生与计数码盘8周转频率相对应的起点脉冲信号;所述对位信号包括冲模脉冲信号和起点脉冲信号;中央控制单元通过冲模脉冲信号和起点脉冲信号,实时记录所述各主压压力值与各副冲模的对应关系;所述补偿脉冲信号的频率是冲模脉冲信号频率的39倍(在其他实施例中,可以是20倍、40倍或60倍等)。The
中央控制单元触发气动剔废系统3时,即同步触发气动剔废系统中的电磁换向阀12,使其同时得电工作,并由从气源处理元件11导入的高压气流将废片吹离下冲头片型面,并由弧形挡板16将废片导入废品回收通道25。其余的合格片剂在出片挡杆4的作用下进入合格品通道26。When the central control unit triggers the pneumatic
(实施例2)(Example 2)
在实施例1的基础上,本实施例的超前盘组合1还可以有如下变形:On the basis of
超前盘组合1包括:补偿传感器7和设置在主电动机17输出轴上的补偿码盘6。The leading
补偿码盘6上设有均匀分布于一圆周上的50个计数孔。压片机的冲模副数为55。The
补偿传感器7包括固定设置在补偿码盘6一侧的光信号发射器和固定设置在补偿码盘6另一侧且与中央控制单元相联的光信号接受器。光信号发射器与光信号接受器所在直线与所述各计数孔所在的圆周垂直相交,以在补偿码盘6旋转时产生所述补偿脉冲信号;中央控制单元通过所述补偿脉冲信号检测主电动机17输出轴的角速度,并通过程控变频器控制所述角速度。The
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而这些属于本发明的精神所引伸出的显而易见的变化或变动仍处于本发明的保护范围之中。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And these obvious changes or modifications derived from the spirit of the present invention are still within the protection scope of the present invention.
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| CN104368543A (en) * | 2014-11-13 | 2015-02-25 | 北京翰林航宇科技发展股份公司 | Individual rejected tablet removal mechanism and tablet press |
| CN105963137A (en) * | 2016-06-07 | 2016-09-28 | 张大伟 | Rotary tablet press special for preparing large special-shaped traditional Chinese medicine eight-dainty cake tablets |
| DE102017130885B4 (en) | 2017-12-21 | 2020-01-23 | Fette Compacting Gmbh | Method for regulating the rotor speed of a rotor of a rotary tablet press and rotary tablet press |
| CN109774227A (en) * | 2019-01-23 | 2019-05-21 | 北京新龙立科技有限公司 | Disc punching detection device and method |
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| US11020928B2 (en) | 2019-04-05 | 2021-06-01 | Fette Compacting Gmbh | Removal apparatus and rotary press |
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Free format text: CORRECT: ADDRESS; FROM: 100036 NO.1511, TIANXINGJIAN BUSINESS BUILDING, NO.47, FUXING ROAD, HAIDIAN DISTRICT, BEIJING TO: 102600 NO.11, TIANRONG STREET, BIOTECHNOLOGY AND PHARMACEUTICAL INDUSTRY BASE, DAXING DISTRICT, BEIJING |
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Effective date of registration: 20101208 Address after: 102600 Daxing District biological engineering and pharmaceutical industry base, Wing Street, No. 11, No. Co-patentee after: BEIJING GYLONGLI AUTOMATION TECH. Co.,Ltd. Patentee after: BEIJING GYLONGLI SCI.& TECH. Co.,Ltd. Address before: Texkin commerce building 47 No. 100036 Beijing Haidian District City Fuxing Road No. 1511 Patentee before: BEIJING GYLONGLI SCI.& TECH. Co.,Ltd. |
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Address after: 102600 Daxing District biological engineering and pharmaceutical industry base, Wing Street, No. 11, No. Patentee after: BEIJING GYLONGLI SCI.& TECH. Co.,Ltd. Patentee after: BEIJING LONGLITECH Co.,Ltd. Address before: 102600 Daxing District biological engineering and pharmaceutical industry base, Wing Street, No. 11, No. Patentee before: BEIJING GYLONGLI SCI.& TECH. Co.,Ltd. Patentee before: BEIJING GYLONGLI AUTOMATION TECH. Co.,Ltd. |
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Effective date of registration: 20160205 Address after: 102600 Beijing, Beijing biological engineering and pharmaceutical industry base, Wing Street, No. 11, No. Patentee after: BEIJING LONGLITECH Co.,Ltd. Address before: 102600 Daxing District biological engineering and pharmaceutical industry base, Wing Street, No. 11, No. Patentee before: BEIJING GYLONGLI SCI.& TECH. Co.,Ltd. Patentee before: BEIJING LONGLITECH Co.,Ltd. |
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Granted publication date: 20090422 |