CN100369207C - A method for preparing a replacement grid - Google Patents
A method for preparing a replacement grid Download PDFInfo
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Abstract
本发明属于超深亚微米及以下特征尺寸半导体器件制备方法,特别涉及用于超深亚微米金属栅CMOS制造的一种替代栅制备技术。用金属作栅电极,可以从根本上消除栅耗尽效应和硼穿透现象,同时获得非常低的栅电极薄层电阻。本发明采用嵌入式金属栅CMOS工艺(即替代栅制备工艺)实现了一种新颖的金属栅CMOS技术。在这种嵌入式金属栅CMOS工艺中,主要关键技术之一是一套替代栅的制备技术,它包括替代栅材料的选取,精细的替代栅图形的成形,平坦化和替代栅的去除。
The invention belongs to a method for preparing a semiconductor device with a characteristic size of ultra-deep submicron and below, and particularly relates to an alternative gate preparation technology for ultra-deep submicron metal gate CMOS manufacturing. Using metal as the gate electrode can fundamentally eliminate the gate depletion effect and boron penetration phenomenon, and at the same time obtain a very low gate electrode sheet resistance. The invention realizes a novel metal gate CMOS technology by adopting an embedded metal gate CMOS process (that is, a replacement gate preparation process). In this embedded metal gate CMOS process, one of the main key technologies is a set of replacement gate preparation technology, which includes the selection of replacement gate materials, the formation of fine replacement gate patterns, planarization and removal of replacement gates.
Description
技术领域 technical field
本发明属于超深亚微米及以下特征尺寸半导体器件工艺,涉及一种替代栅的制备方法,具体地涉及用于超深亚微米金属栅CMOS(互补型金属氧化物半导体)制造的一种替代栅制备方法。The invention belongs to the ultra-deep submicron and below feature size semiconductor device technology, and relates to a preparation method of a replacement gate, in particular to a replacement gate used in the manufacture of ultra-deep submicron metal gate CMOS (complementary metal oxide semiconductor) Preparation.
技术背景technical background
当多晶硅栅CMOS器件栅长缩小到亚0.1μm和栅氧化层厚度减薄到2.5nm以下时,多晶硅栅耗尽效应、日益严重的硼穿透效应和过高的栅电阻已成为进一步提高CMOS器件性能的壁垒,使长期以来在微电子技术领域占统治地位的掺杂多晶硅栅面临极大的挑战,而新兴的难熔金属栅(metal gate)则成为目前最有希望的替代技术。用金属作栅电极,可以从根本上消除栅耗尽效应和B穿透效应,同时获得非常低的栅电极薄层电阻。When the gate length of polysilicon gate CMOS devices is reduced to sub-0.1 μm and the thickness of the gate oxide layer is reduced to less than 2.5nm, the polysilicon gate depletion effect, the increasingly serious boron penetration effect and the excessively high gate resistance have become further improvements in CMOS devices. The performance barrier has made the doped polysilicon gate, which has dominated the field of microelectronics technology for a long time, face great challenges, while the emerging refractory metal gate (metal gate) has become the most promising alternative technology at present. Using metal as the gate electrode can fundamentally eliminate the gate depletion effect and B penetration effect, and at the same time obtain a very low gate electrode sheet resistance.
发明内容 Contents of the invention
本发明的目的在于提供一种替代栅制备方法。The object of the present invention is to provide an alternative grid preparation method.
为实现上述目的,本发明采用嵌入式金属栅CMOS工艺(即替代栅制备工艺)实现了一种新颖的金属栅CMOS技术。本发明的成功是今后ULSI的Si工艺技术可持续发展的关键与基础之一,具有广阔的应用前景。In order to achieve the above purpose, the present invention implements a novel metal gate CMOS technology by adopting an embedded metal gate CMOS process (that is, a replacement gate preparation process). The success of the invention is one of the keys and foundations for the sustainable development of ULSI's Si process technology in the future, and has broad application prospects.
本发明的制备步骤包含:The preparation steps of the present invention comprise:
1)在局部氧化隔离或浅槽隔离并调栅注入后,进行替代栅氧化:N2保护下600℃进舟,升温至750-870℃,N2恒温10分钟;同一温度下,N2/O2=5∶1气氛氧化,氧化时间60-120分钟;接着750-870℃,N2退火20-60分钟;最后N2保护下降温至600℃,出舟;1) After local oxidation isolation or shallow trench isolation and adjustment of gate implantation, replace gate oxidation: enter the boat at 600°C under N 2 protection, heat up to 750-870°C, and keep N 2 at constant temperature for 10 minutes; at the same temperature, N 2 / O 2 =5:1 atmosphere oxidation, oxidation time 60-120 minutes; then 750-870 ° C, N 2 annealing 20-60 minutes; finally N 2 protection, lower the temperature to 600 ° C, out of the boat;
2)化学气相沉积氮化硅:温度760-820℃,压力250-300毫乇,SiH2Cl225-35sccm,NH380-100sccm,薄膜厚度220-260nm;2) Chemical vapor deposition of silicon nitride: temperature 760-820°C, pressure 250-300 millitorr, SiH 2 Cl 2 25-35 sccm, NH 3 80-100 sccm, film thickness 220-260 nm;
3)反应离子刻蚀形成氮化硅替代栅电极:功率130-200W,腐蚀气体CHF35-10sccm,SF620-40sccm,He 100sccm混合,压力300-500毫托;3) Reactive ion etching to form silicon nitride to replace the gate electrode: power 130-200W, etching gas CHF 3 5-10sccm, SF 6 20-40sccm, He 100sccm, pressure 300-500 mTorr;
然后正硅酸乙酯热分解TEOS SiO2-1薄膜:温度720-760℃,厚度90-150nm;Then tetraethyl orthosilicate thermally decomposes TEOS SiO 2 -1 film: temperature 720-760°C, thickness 90-150nm;
4)反应离子刻蚀TEOS SiO2-1,形成侧墙-1:压力200-250mτ,RF(射频)功率250-350W,CHF3/CF4/Ar=40-60sccm/5-16sccm/200-300sccm,无过刻蚀,软刻蚀5-10秒;4) Reactive ion etching TEOS SiO 2 -1 to form sidewall-1: pressure 200-250mτ, RF (radio frequency) power 250-350W, CHF 3 /CF 4 /Ar=40-60sccm/5-16sccm/200- 300sccm, no over etching, soft etching for 5-10 seconds;
5)源/漏延伸区低能注入:PMOS:47BF2,能量5-8Kev,剂量3-6×1014cm-2;NMOS:75As,能量5-8Kev,剂量3-6×1014cm-2;5) Low-energy implantation in the source/drain extension region: PMOS: 47 BF 2 , energy 5-8Kev, dose 3-6×10 14 cm -2 ; NMOS: 75 As, energy 5-8Kev, dose 3-6×10 14 cm -2 ;
6)正硅酸乙酯热分解SiO2-2:温度710-750℃,厚度200-260nm;6) Thermal decomposition of ethyl orthosilicate to SiO 2 -2: temperature 710-750°C, thickness 200-260nm;
然后反应离子刻蚀SiO2-2,形成侧墙-2:压力200-250mτ,RF功率250-350W,CHF3/CF4/Ar=40-60sccm/5-16sccm/200-300sccm;Then reactive ion etching SiO 2 -2 to form sidewall-2: pressure 200-250mτ, RF power 250-350W, CHF 3 /CF 4 /Ar=40-60sccm/5-16sccm/200-300sccm;
7)源/漏注入及快速热退火:PMOS:47BF2,能量25-35Kev,剂量1.5-3×1015cm-2;NMOS:75As,能量40-55Kev,剂量2-4×1015cm-2;快速热退火温度1000-1020℃,时间4-8秒,形成源/漏结;7) Source/drain implantation and rapid thermal annealing: PMOS: 47 BF 2 , energy 25-35Kev, dose 1.5-3×10 15 cm -2 ; NMOS: 75 As, energy 40-55Kev, dose 2-4×10 15 cm -2 ; the rapid thermal annealing temperature is 1000-1020°C, and the time is 4-8 seconds, forming a source/drain junction;
8)源/漏区钴硅化物形成:钴/钛复合膜的溅射,先溅钛膜4-7nm,再溅钴膜9-15nm;溅射功率都为700-900W,溅钛工作压力为4-6×10-3乇,溅钴为5-7×10-3乇;8) Formation of cobalt silicide in the source/drain region: sputtering of cobalt/titanium composite film, first sputtering titanium film 4-7nm, then sputtering cobalt film 9-15nm; sputtering power is 700-900W, working pressure of titanium sputtering is 4-6×10 -3 Torr, sputtered cobalt is 5-7×10 -3 Torr;
然后两次快速热退火加上其间进行选择腐蚀:第一次快速热退火温度630-670℃,时间15-30秒;选择腐蚀后第二次快速热退火温度870-910℃,时间6-12分;Then two rapid thermal annealing plus selective corrosion in between: the first rapid thermal annealing temperature 630-670 ℃, time 15-30 seconds; the second rapid thermal annealing temperature 870-910 ℃, time 6-12 seconds after selective etching point;
9)化学气相淀积低温氧化硅和硼磷硅玻璃:先化学气相淀积低温氧化硅:温度350-450℃,薄膜厚度200-250nm;然后化学气相淀积硼磷硅玻璃:温度350-450℃,薄膜厚度700-800nm;9) Chemical vapor deposition of low-temperature silicon oxide and borophosphosilicate glass: first chemical vapor deposition of low-temperature silicon oxide: temperature 350-450°C, film thickness 200-250nm; then chemical vapor deposition of borophosphosilicate glass: temperature 350-450 ℃, film thickness 700-800nm;
10)硼磷硅玻璃回流:750-800℃,N2,时间20-30分钟;10) Borophosphosilicate glass reflow: 750-800°C, N 2 , time 20-30 minutes;
11)第一次SOG(spin-on-glass,即在衬底上涂一层溶剂)涂敷和热处理:涂敷条件为室温,厚度360-400nm;热处理条件:350-420℃,N2,30-50分钟;11) The first SOG (spin-on-glass, that is, coating a layer of solvent on the substrate) coating and heat treatment: coating conditions are room temperature, thickness 360-400nm; heat treatment conditions: 350-420 ° C, N 2 , 30-50 minutes;
12)回刻第一次涂敷的SOG:RF功率150-250W,压力250-350毫乇,CF420-30sccm,CHF340-60sccm,O22sccm,Ar250-350sccm;12) Back engrave the SOG coated for the first time: RF power 150-250W, pressure 250-350 mTorr, CF 4 20-30sccm, CHF 3 40-60sccm, O 2 2sccm, Ar250-350sccm;
13)第二次SOG涂敷和热处理:条件同11步;13) The second SOG coating and heat treatment: the conditions are the same as
14)回刻第二次涂敷的SOG,先用如下条件回刻,即RF功率150-250W,压力200-260毫乇,CF420-32sccm,CHF318-30sccm,Ar 250-350sccm;当第二次涂敷的SOG回刻完时,再用如下条件回刻,即CF415-25sccm,Ar 200-250sccm,RF功率250-350W,压力180-220毫乇,直至替代栅全部露出;14) To engrave back the SOG coated for the second time, first use the following conditions to engrave back, that is, RF power 150-250W, pressure 200-260 mTorr, CF 4 20-32sccm, CHF 3 18-30sccm, Ar 250-350sccm; When the SOG coated for the second time is etched back, use the following conditions to etch back, that is, CF 4 15-25sccm, Ar 200-250sccm, RF power 250-350W, pressure 180-220 mTorr, until the replacement gate is completely exposed ;
15)腐蚀栅槽,湿法腐蚀净氮化硅替代栅:H3PO4,160-170℃,栅槽形成;15) Etching the gate groove, wet etching net silicon nitride to replace the gate: H 3 PO 4 , 160-170°C, the gate groove is formed;
16)漂去替代栅氧化硅:HF∶H2O=1∶20漂净替代栅氧化硅;16) Bleed away the replacement gate silicon oxide: HF: H 2 O = 1:20 rinse the replacement gate silicon oxide;
17)清洗:H2SO4:H2O2=5∶1,120℃,清洗10分,然后用NH4OH∶H2O2∶H2O=0.8∶1∶5,60℃,清洗5分,再用HF/IPA溶液(HF∶异丙醇(IPA)∶H2O=0.5%∶0.02∶1),室温下浸泡1-10分钟,水冲洗,甩干进炉;17) Cleaning: H 2 SO 4 :H 2 O 2 =5:1, 120°C, wash for 10 minutes, then wash with NH 4 OH:H 2 O 2 :H 2 O=0.8:1:5, 60°C After 5 minutes, soak in HF/IPA solution (HF: isopropanol (IPA): H 2 O = 0.5%: 0.02: 1) at room temperature for 1-10 minutes, rinse with water, dry and place in the furnace;
18)栅氧化:N2保护下600℃进舟,升温至750-850℃,N2恒温10分钟;同一温度下,N2/O2=5∶1气氛氧化,氧化时间10-50分钟;N2气氛,750-850℃退火,15-60分钟;N2保护下降温至600℃,N2保护下慢拉出舟;18) Gate oxidation: enter the boat at 600°C under the protection of N 2 , raise the temperature to 750-850°C, and keep the N 2 constant temperature for 10 minutes; at the same temperature, oxidize in an atmosphere of N 2 /O 2 =5:1, and the oxidation time is 10-50 minutes; N 2 atmosphere, annealing at 750-850°C for 15-60 minutes; under N 2 protection, lower the temperature to 600°C, and slowly pull out the boat under N 2 protection;
19)溅射难熔金属,W/TiN=100-150nm/30-45nm,并反应离子刻蚀形成金属栅电极。19) Sputtering refractory metal, W/TiN=100-150nm/30-45nm, and reactive ion etching to form a metal gate electrode.
其中步骤1中的局部氧化隔离的氧化膜厚度为350-420nm,替代栅氧化的氧化膜厚度为5-7nm。Wherein the oxide film thickness of the partial oxidation isolation in
其中步骤17中的水冲洗是去离子水清洗。Wherein the water washing in step 17 is deionized water washing.
其中步骤18栅氧化膜厚度为15-35埃。The thickness of the gate oxide film in step 18 is 15-35 angstroms.
其中步骤19中溅射难熔金属的顺序是先溅射TiN膜,后溅射W膜。The order of sputtering the refractory metal in step 19 is to sputter the TiN film first, and then sputter the W film.
其中步骤11中经过热处理后的厚度为300-360nm。Wherein the thickness after heat treatment in
其中步骤12中硼磷硅玻璃的刻蚀速率是第一次涂敷的SOG的2倍。The etching rate of the borophosphosilicate glass in
其中步骤14中回刻第二次涂敷的SOG,先用硼磷硅玻璃与第二次涂敷的SOG刻蚀速率相同的条件回刻,第二步再用硼磷硅玻璃与低温氧化硅刻蚀速率相同的条件回刻。Among them, in step 14, the SOG coated for the second time is engraved back, and the SOG coated with borophosphosilicate glass is etched back at the same etching rate as the SOG coated for the second time. In the second step, borophosphosilicate glass and low-temperature silicon oxide Etch back under the same etch rate conditions.
本发明的特点是:The features of the present invention are:
1、源/漏(S/D)先形成,栅后形成。避免了金属栅反应离子刻蚀(RIE)和源/漏注入引.起对栅介质的损伤,避免了高温热退火对金属栅的损伤;1. The source/drain (S/D) is formed first, and the gate is formed later. It avoids the damage to the gate dielectric caused by reactive ion etching (RIE) and source/drain implantation of the metal gate, and avoids the damage to the metal gate caused by high temperature thermal annealing;
2、开发了与常规CMOS工艺兼容的平坦化技术,利用BPSG热回流加BPSG/SOG-1速率差回蚀加SOG-2/低温SiO2等速回刻至假栅暴露止,实现了良好的平坦化;2. Developed a planarization technology compatible with conventional CMOS processes, using BPSG thermal reflow plus BPSG/SOG-1 rate difference etch back plus SOG-2/low temperature SiO2 constant speed etch back until the dummy gate is exposed, achieving good planarization change;
3、替代栅电极的去除与凹槽的形成技术;3. Removal of replacement gate electrodes and formation of grooves;
4、钨/氮化钛(W/TiN)复合金属栅的刻蚀技术,采用两步RIE刻蚀,优化工艺参量,达到了满意的效果。4. The etching technology of tungsten/titanium nitride (W/TiN) composite metal gate adopts two-step RIE etching, optimizes the process parameters, and achieves satisfactory results.
附图说明 Description of drawings
图1为本发明替代栅的结构示意图。其中:图1a为硅化物形成后的结构剖面图,符号1-替代栅Si3N4,2-侧墙,6-场氧化硅,15-CoSi2;图1b为平坦化后假栅被去掉示意图,符号1-替代栅Si3N4;4-替代栅氧化硅,16-栅槽;图1c为反应离子刻蚀W/TiN叠层金属栅,形成T形栅电极,符号11-W,12-TiN,13-栅氧化硅。FIG. 1 is a schematic diagram of the structure of the replacement gate of the present invention. Among them: Figure 1a is a cross-sectional view of the structure after silicide formation, symbols 1-replacement gate Si 3 N 4 , 2-sidewall, 6-field silicon oxide, 15-CoSi 2 ; Figure 1b shows that the dummy gate is removed after planarization Schematic diagram, symbol 1-replacement gate Si 3 N 4 ; 4-replacement gate silicon oxide, 16-gate groove; Figure 1c shows reactive ion etching W/TiN stacked metal gate to form a T-shaped gate electrode, symbol 11-W, 12-TiN, 13-gate silicon oxide.
图2为本发明替代栅制备方法的流程示意图。其中:符号1-替代栅Si3N4;2-侧墙-1;3-侧墙-2;4-替代栅氧化硅;5-源/漏延伸区;6-场氧化硅;7-SOG-1;8-BPSG;9-LTO SiO2;10-SOG-2;11-Wi;12-TiN;13-栅氧化硅;14-PE SiO2。Fig. 2 is a schematic flow chart of the preparation method of the replacement gate of the present invention. Among them: symbol 1-replacement gate Si 3 N 4 ; 2-sidewall-1; 3-sidewall-2; 4-replacement gate silicon oxide; 5-source/drain extension region; 6-field silicon oxide; 7-SOG -1; 8-BPSG; 9-LTO SiO 2 ; 10-SOG-2; 11-Wi; 12-TiN; 13-gate silicon oxide; 14-PE SiO 2 .
具体实施方式 Detailed ways
在本发明的嵌入式金属栅CMOS工艺中,主要的关键之一是一套替代栅的制备技术,它包括替代栅材料的选取,精细的替代栅图形的成形,平坦化和假栅的去除。在此过程中,本发明点在于:In the embedded metal gate CMOS process of the present invention, one of the main keys is a set of replacement gate preparation technology, which includes the selection of replacement gate material, the formation of fine replacement gate patterns, planarization and removal of dummy gates. In this process, the present invention point is:
1.选取了氮化硅作为替代栅材料代替通常多晶硅栅材料,这样在平坦化以后替代栅可以用湿法腐蚀去除。因为湿法腐蚀氮化硅对氧化硅有比较高的腐蚀选择比,因此不会对其下的硅造成化学尤其是等离子损伤,而且采用反应离子刻蚀氮化硅可以获得更精细的剖面陡直栅图形。1. Silicon nitride is selected as the replacement gate material to replace the usual polysilicon gate material, so that the replacement gate can be removed by wet etching after planarization. Because wet etching of silicon nitride has a relatively high etching selectivity ratio for silicon oxide, it will not cause chemical, especially plasma, damage to the underlying silicon, and reactive ion etching of silicon nitride can obtain a finer profile. Grid graphics.
2.在难熔金属栅的研究中,国际上普遍采用化学机械抛光(CMP)技术来完成平坦化。我们独辟蹊径,首次独立开发了一种与传统的CMOS技术更兼容的平坦化技术,利用BPSG(硼磷硅玻璃)热回流加BPSG/SOG(旋转涂布玻璃)-1速率差回蚀加SOG-2/低温SiO2等速回刻至假栅暴露止,实现了良好的平坦化。节约了配置CMP大型设备的昂贵成本。同时更洁净,兼容性更好。2. In the research of refractory metal gates, chemical mechanical polishing (CMP) technology is widely used in the world to complete the planarization. We took a unique approach and independently developed a planarization technology that is more compatible with traditional CMOS technology for the first time, using BPSG (borophosphosilicate glass) thermal reflow plus BPSG/SOG (spin-on-coated glass)-1 rate difference etch-back plus SOG- 2/ Low-temperature SiO 2 etch back at a constant speed until the dummy gate is exposed, achieving good planarization. It saves the expensive cost of configuring CMP large-scale equipment. At the same time cleaner, better compatibility.
实施例Example
本发明的替代栅结构参见图1。Refer to FIG. 1 for the replacement gate structure of the present invention.
本发明替代栅的制备流程参见图2。Refer to FIG. 2 for the preparation process of the replacement gate of the present invention.
本发明制备替代栅的步骤为:The steps of the present invention to prepare the replacement grid are:
1)LOCOS(局部氧化)隔离或STI(浅槽)隔离,场氧化厚度380nm见图2(1)的“6”和图1(a)“6”;1) LOCOS (local oxidation) isolation or STI (shallow trench) isolation, the field oxidation thickness is 380nm, see "6" in Figure 2(1) and "6" in Figure 1(a);
2)调栅注入;2) Adjust grid injection;
3)替代栅氧化,见图2(1)的“4”:大流量N2保护下600℃进舟,然后升温至830℃,N2恒温10分钟;同一温度下,N2/O2=5∶1气氛氧化,氧化时间85分钟;N2气氛,830℃退火,30分钟;N2保护下降温至600℃,再在大流量N2保护下慢拉出舟;3) Replace the gate oxidation, see "4" in Figure 2(1): enter the boat at 600°C under the protection of large flow N 2 , then raise the temperature to 830°C, keep the N 2 constant temperature for 10 minutes; at the same temperature, N 2 /O 2 = Oxidation in 5:1 atmosphere, oxidation time 85 minutes; N 2 atmosphere, annealing at 830°C, 30 minutes; N 2 protection, cooling down to 600°C, and then slowly pull out the boat under the protection of large flow N 2 ;
4)化学汽相沉积(LPCVD)氮化硅:温度790℃,压力275毫乇,SiH2Cl2 29sccm,NH3 90sccm,薄膜厚度240nm;4) Chemical vapor deposition (LPCVD) silicon nitride: temperature 790°C, pressure 275 mTorr, SiH 2 Cl 2 29 sccm, NH 3 90 sccm, film thickness 240 nm;
5)反应离子刻蚀形成氮化硅替代栅电极,见图2(1)的“1”和图15) Reactive ion etching forms silicon nitride to replace the gate electrode, see "1" in Figure 2 (1) and Figure 1
(a)“1”:功率150W,腐蚀气体CHF3 7sccm,SF6 30sccm,He 100sccm混合,气压400毫乇;然后正硅酸乙酯热分解SiO2-1(TEOS-1)薄膜:温度740℃,厚度120nm;(a) "1": power 150W, etching gas CHF 3 7sccm, SF 6 30sccm, He 100sccm mixed, gas pressure 400 millitorr; then thermally decompose SiO 2 -1 (TEOS-1) film with tetraethyl orthosilicate: temperature 740 ℃, thickness 120nm;
6)反应离子刻蚀TEOS0-1,形成侧墙-1,见图2(1)的“2”和图1(a)的“2”:压力200毫乇,RF功率300W,CHF3/CF4/Ar=50sccm/10sccm/250sccm,无过刻蚀,软刻蚀7秒;6) Reactive ion etching of TEOS0-1 to form sidewall-1, see "2" in Figure 2(1) and "2" in Figure 1(a): pressure 200 mTorr, RF power 300W, CHF 3 /CF 4 /Ar=50sccm/10sccm/250sccm, no over-etching, soft etching for 7 seconds;
7)源/漏延伸区低能注入,见图2(1)的“5”:PMOS:47BF2,能量7Kcv,剂量4×1014cm-2;NMOS:75As,能量5Kev,剂量5×1014cm-2;7) Low-energy implantation in the source/drain extension region, see "5" in Figure 2(1): PMOS: 47 BF 2 , energy 7Kcv, dose 4×10 14 cm -2 ; NMOS: 75 As, energy 5Kev, dose 5× 10 14 cm -2 ;
8)正硅酸乙酯热分解SiO2-2(TEOS-2):温度740℃,厚度220nm;然后反应离子刻蚀TEOS-2:压力200毫乇,RF功率300W,CHF3/CF4/Ar=50sccm/10scc/250sccm,无过刻蚀,软刻蚀7秒;形成侧墙-2,见图2(1)的“3”和图1(a)“3”;8) Thermal decomposition of tetraethyl orthosilicate SiO 2 -2 (TEOS-2): temperature 740°C, thickness 220nm; then reactive ion etching TEOS-2: pressure 200 mTorr, RF power 300W, CHF 3 /CF 4 / Ar=50sccm/10scc/250sccm, no over-etching, soft etching for 7 seconds; form sidewall-2, see "3" in Figure 2(1) and "3" in Figure 1(a);
9)源/漏注入及快速热退火(RTA):PMOS:47BF2,能量25Kev,剂量3×1015cm-2;NMOS:75As,能量50Kev,剂量4×1015cm-2;RTA温度1010℃,时间5秒,形成源/漏结;9) Source/drain implantation and rapid thermal annealing (RTA): PMOS: 47 BF 2 , energy 25Kev, dose 3×10 15 cm -2 ; NMOS: 75 As, energy 50Kev, dose 4×10 15 cm -2 ; RTA The temperature is 1010°C, the time is 5 seconds, and the source/drain junction is formed;
10)源/漏区钴硅化物形成,见图1(a)所示“15”:钴/钛复合膜的溅射,先溅钛膜5nm,再溅钴膜11nm;溅射功率都为800W,溅钛的工作压力为5×10-3乇,溅钴为6.2×10-3乇;两次快速热退火加上其间进行选择腐蚀:第一次快速热退火:温度650℃,时间20秒;选择腐蚀后第二次快速热退火:温度900℃,时间7分;完成硅化物工艺后的器件剖面如图2(1)所示;10) Cobalt silicide formation in the source/drain region, see "15" shown in Figure 1(a): sputtering of cobalt/titanium composite film, first sputter titanium film 5nm, then sputter cobalt film 11nm; sputtering power is 800W , the working pressure of titanium sputtering is 5×10 -3 Torr, cobalt sputtering is 6.2×10 -3 Torr; two rapid thermal annealing plus selective corrosion in between: the first rapid thermal annealing: temperature 650°C, time 20 seconds ;The second rapid thermal annealing after selective etching: temperature 900°C, time 7 minutes; the device profile after completing the silicide process is shown in Figure 2(1);
11)化学气相淀积低温氧化硅(LTO)和硼磷硅玻璃(BPSG)见图2(2)的“9”和“8”:化学气相淀积LTO:温度400℃,薄膜厚度200-250nm;然后化学气相淀积硼磷硅玻璃,温度400℃,薄膜厚度700-800nm;11) Chemical vapor deposition of low-temperature silicon oxide (LTO) and borophosphosilicate glass (BPSG) see "9" and "8" in Figure 2 (2): Chemical vapor deposition of LTO: temperature 400°C, film thickness 200-250nm ; Then chemical vapor deposition of borophosphosilicate glass at a temperature of 400°C and a film thickness of 700-800nm;
12)硼磷硅玻璃回流:750℃,N2,时间20分钟;12) Borophosphosilicate glass reflow: 750°C, N 2 , time 20 minutes;
13)第一次SOG涂敷和热处理,见图2(2)的“7”:室温,厚度360-400nm,此时由于SOG的流动性,图形的谷底填充的SOG要比台阶顶的覆盖的SOG厚得多,使台阶高度降低;热处理:400℃,N2,40分钟;热处理后,厚度降到300-360nm;13) The first SOG coating and heat treatment, see "7" in Figure 2(2): room temperature, thickness 360-400nm, at this time, due to the fluidity of SOG, the SOG filled at the bottom of the pattern is more than that covered at the top of the step SOG is much thicker, which reduces the step height; heat treatment: 400°C, N 2 , 40 minutes; after heat treatment, the thickness drops to 300-360nm;
14)回刻第一次涂敷的SOG:RF功率200W,压力300毫乇,CF425sccm,CHF350sccm,O2 2sccm,Ar 300sccm,在上述回刻条件小,硼磷硅玻璃刻蚀速率是第一次涂敷的SOG的2倍,因此可有效降低图形的台阶,此时谷底的SOG被腐蚀净,留下部分硼磷硅玻璃和低温氧化硅,见图2(3)的“8”和“9”;;14) Etching back the SOG coated for the first time: RF power 200W, pressure 300 mTorr, CF 4 25sccm, CHF 3 50sccm, O 2 2sccm, Ar 300sccm, the above etching back conditions are small, borophosphosilicate glass etching rate It is twice that of the SOG coated for the first time, so it can effectively reduce the steps of the pattern. At this time, the SOG at the bottom of the valley is etched away, leaving some borophosphosilicate glass and low-temperature silicon oxide, see "8" in Figure 2 (3) " and "9";
15)第二次SOG涂敷和热处理,见图2(4)的“10”:条件同步骤13。进一步降低了台阶高度;15) The second SOG coating and heat treatment, see "10" in Figure 2 (4): the conditions are the same as
16)回刻SOG-2,先用硼磷硅玻璃与第二次SOG刻蚀速率相同的条件回刻,即RF功率200W,压力230毫乇,CF4 26sccm,CHF3 24sccm,Ar 300sccm;当第二次SOG回刻完时,再用硼磷硅玻璃与低温氧化硅刻蚀速率相同的条件回刻,即RF功率300W,压力200毫乇,CF4 19sccm,Ar 250sccm;直至替代栅全部露出,见图2(5);16) To etch SOG-2 back, first use borophosphosilicate glass to etch back under the same conditions as the second SOG etching rate, that is, RF power 200W, pressure 230 mTorr, CF 4 26sccm, CHF 3 24sccm, Ar 300sccm; when After the second SOG etch back, use borophosphosilicate glass to etch back under the same conditions as the low temperature silicon oxide etching rate, that is, RF power 300W, pressure 200 mTorr, CF 4 19sccm, Ar 250sccm; until the replacement gate is completely exposed , see Figure 2(5);
17)腐蚀栅槽,见图2(6),先湿法腐蚀净氮化硅替代栅,见图1(b)“1”:H3PO4,160℃,栅槽形成;17) Etch the gate groove, see Figure 2(6), first wet etch clean silicon nitride to replace the gate, see Figure 1(b) "1": H 3 PO 4 , 160°C, form the gate groove;
18)再漂去替代栅氧化硅,见图2(6)和图1(b)“4”:HF∶H2O=1∶20漂净替代栅氧化硅,如图2(6)所示;18) Then bleach the replacement gate silicon oxide, see Figure 2(6) and Figure 1(b) "4": HF:H 2 O = 1:20 rinse the replacement gate silicon oxide, as shown in Figure 2(6) ;
19)清洗:3#(H2SO4∶H2O2=5∶1)-1#(NH4OH∶H2O2∶H2O=0.8∶1∶5)-再用氢氟酯/异丙醇/水=0.5%/0.02%/1的溶液在室温下浸5分钟,去离子水冲洗,甩干立即进炉;19) Cleaning: 3# (H 2 SO 4 : H 2 O 2 = 5: 1) - 1 # (NH 4 OH: H 2 O 2 : H 2 O = 0.8: 1: 5) - then use hydrofluoroester /isopropanol/water=0.5%/0.02%/1 solution soaked at room temperature for 5 minutes, rinsed with deionized water, dried and put into the furnace immediately;
20)栅氧化,见图2(7)的“13”和图1(c)“13”:大流量N2保护下600℃进舟,慢推,大流量N2保护;升温至830℃,N2恒温10分钟;同一温度下,N2/O2=5∶1气氛氧化,氧化时间20分钟;N2气氛,830℃退火,30分钟;N2保护下降温至600℃,再在大流量N2保护下慢拉出舟;栅氧化膜厚25埃;20) Gate oxidation, see "13" in Figure 2(7) and "13" in Figure 1(c): enter the boat at 600°C under the protection of large flow N2 , push slowly, and protect it with large flow N2 ; heat up to 830°C, N 2 constant temperature for 10 minutes; at the same temperature, N 2 /O 2 =5:1 atmosphere oxidation, oxidation time 20 minutes; N 2 atmosphere, annealing at 830°C, 30 minutes; Slowly pull out the boat under the protection of flow N2 ; the thickness of the gate oxide film is 25 angstroms;
21)溅射难熔金属W/TiN,见图2(7)的“11”/“12”:(W/TiN=100nm/35nm),并反应离子刻蚀形成金属栅电极,见图2(8)的“11”/“12”及图1(c)“11”和“12”。然后覆盖等离子增强化学气相淀积氧化硅(PE SiO2),见图2(8)的“14”。21) Sputter refractory metal W/TiN, see "11"/"12" in Figure 2 (7): (W/TiN=100nm/35nm), and form a metal gate electrode by reactive ion etching, see Figure 2 ( "11"/"12" in 8) and "11" and "12" in Figure 1(c). Then it is covered with plasma-enhanced chemical vapor deposition silicon oxide (PE SiO 2 ), see "14" in Fig. 2 (8).
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