CN109980819A - A kind of inner rotator of permanent magnet synchronous motor - Google Patents
A kind of inner rotator of permanent magnet synchronous motor Download PDFInfo
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- CN109980819A CN109980819A CN201910369863.9A CN201910369863A CN109980819A CN 109980819 A CN109980819 A CN 109980819A CN 201910369863 A CN201910369863 A CN 201910369863A CN 109980819 A CN109980819 A CN 109980819A
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 34
- 239000010959 steel Substances 0.000 claims abstract description 34
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 15
- 238000004804 winding Methods 0.000 claims description 14
- 239000011324 bead Substances 0.000 claims description 11
- 239000003292 glue Substances 0.000 abstract description 9
- 230000004907 flux Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000005284 excitation Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2706—Inner rotors
- H02K1/272—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/274—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2753—Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
- H02K1/276—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM]
- H02K1/2766—Magnets embedded in the magnetic core, e.g. interior permanent magnets [IPM] having a flux concentration effect
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Abstract
Description
技术领域technical field
本发明涉及永磁体电机技术领域,具体是一种永磁同步电机的内部转子。The invention relates to the technical field of permanent magnet motors, in particular to an internal rotor of a permanent magnet synchronous motor.
背景技术Background technique
永磁同步电机由永磁体励磁,不需要励磁绕组和励磁电源,可提高功率因数,简化电机结构,同时,由于转子中不存在励磁绕组,稳定运行时不存在转子损耗,省去了励磁装置的维修,因此永磁电机具有效率高、冷却简单、运行更可靠等优势,永磁体励磁同时还可以增大电机的气隙磁密,有利于减小电机的体积与重量,使电机的结构更加紧凑。The permanent magnet synchronous motor is excited by permanent magnets and does not require excitation winding and excitation power supply, which can improve the power factor and simplify the motor structure. At the same time, because there is no excitation winding in the rotor, there is no rotor loss during stable operation, eliminating the need for excitation device Therefore, the permanent magnet motor has the advantages of high efficiency, simple cooling and more reliable operation. At the same time, the permanent magnet excitation can also increase the air gap magnetic density of the motor, which is conducive to reducing the size and weight of the motor and making the structure of the motor more compact. .
在实际的使用过程中,嵌入式转子铁芯在进行永磁体安装时大多是将磁钢等直接插入到磁钢槽内部,然后使用胶水灌入缝隙或外部添加封堵物,永磁电机工作过程中内部温度较高,很容易使胶水脱胶造成磁钢等晃动,从而发生漏磁现象,且振动会对永磁体本身造成损伤,影响其磁性,根据公布号为CN 206628911 U的内嵌式永磁电机转子及电机,该电机转子通过弹片起到了对永磁体进行固定减振的效果,由于弹片属于弹性构件,电机转子在进行转动时,会产生较大的离心力,在离心力的作用下,永磁体会对弹片进行挤压,且电机在受到碰撞时,永磁体也会挤压弹片,弹片易发生形变,从而容易造成永磁体发生偏移,因此,本领域技术人员提供了一种永磁同步电机的内部转子,以解决上述背景技术中提出的问题。In the actual use process, the embedded rotor core is mostly inserted into the magnetic steel slot directly when the permanent magnet is installed, and then glue is poured into the gap or the external blockage is added. The working process of the permanent magnet motor The internal temperature is relatively high in the middle, it is easy to make the glue degummed and cause the magnetic steel to shake, thereby causing magnetic leakage, and the vibration will cause damage to the permanent magnet itself and affect its magnetic properties. Motor rotor and motor. The motor rotor has the effect of fixing and damping the permanent magnet through the shrapnel. Since the shrapnel is an elastic member, when the motor rotor rotates, a large centrifugal force will be generated. Under the action of centrifugal force, the permanent magnet The shrapnel will be squeezed, and when the motor is collided, the permanent magnet will also squeeze the shrapnel, and the shrapnel will be easily deformed, which will easily cause the permanent magnet to shift. Therefore, those skilled in the art provide a permanent magnet synchronous motor. , to solve the problems raised in the above background art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种永磁同步电机的内部转子,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an internal rotor of a permanent magnet synchronous motor to solve the problems raised in the above background art.
为实现上述目的,本发明提供如下技术方案:一种永磁同步电机的内部转子,包括转子铁芯和定子组件,所述转子铁芯的外表面设置有环形分布的凹槽,所述转子铁芯的一侧开设有环形分布的磁钢槽,所述磁钢槽的内壁设置有弹片,所述磁钢槽的内壁插接有永磁体,所述弹片与永磁体接触,所述转子铁芯的内部设置有与磁钢槽连通的空腔,所述空腔的内壁转动连接有转轴,所述转轴的一端贯穿转子铁芯并延伸至转子铁芯的外部,所述转子铁芯的一侧开设有环形分布的卡槽,所述转轴的一端固定连接有卡条,所述卡条与卡槽相匹配,所述转轴的表面套接有位于空腔内部的凸轮,所述凸轮与转轴滑动连接,所述空腔的内壁设置有与永磁体接触的压条,所述凸轮与压条活动连接,所述转子铁芯的一侧设置有端板。In order to achieve the above purpose, the present invention provides the following technical solutions: an internal rotor of a permanent magnet synchronous motor, comprising a rotor iron core and a stator assembly, the outer surface of the rotor iron core is provided with annularly distributed grooves, and the rotor iron One side of the core is provided with an annularly distributed magnetic steel slot, the inner wall of the magnetic steel slot is provided with an elastic sheet, the inner wall of the magnetic steel slot is inserted with a permanent magnet, the elastic sheet is in contact with the permanent magnet, and the rotor core The interior of the rotor is provided with a cavity communicating with the magnetic steel slot, the inner wall of the cavity is rotatably connected with a rotating shaft, one end of the rotating shaft penetrates the rotor core and extends to the outside of the rotor core, and one side of the rotor core is There are annularly distributed card slots, one end of the rotating shaft is fixedly connected with a clip, the clip matches the card slot, the surface of the rotating shaft is sleeved with a cam located inside the cavity, and the cam slides with the rotating shaft The inner wall of the cavity is provided with a bead that is in contact with the permanent magnet, the cam is movably connected to the bead, and an end plate is provided on one side of the rotor core.
作为本发明进一步的方案:所述定子组件包括有定子铁芯,所述定子铁芯的内壁开设有环形分布的绕组槽,且绕组槽设置为九个,所述绕组槽的内壁设置有定子绕组。As a further solution of the present invention: the stator assembly includes a stator iron core, the inner wall of the stator iron core is provided with annularly distributed winding slots, and the number of winding slots is set to nine, and the inner wall of the winding slot is provided with stator windings .
作为本发明再进一步的方案:所述凹槽设置有八个,所述转子铁芯整体呈花瓣状。As a further solution of the present invention: the grooves are provided with eight, and the rotor iron core is in the shape of a petal as a whole.
作为本发明再进一步的方案:所述磁钢槽的数量为八组,每组所述磁钢槽的数量均为两个,每组所述磁钢槽均呈八字型排列。As a further solution of the present invention, the number of the magnetic steel grooves is eight groups, the number of the magnetic steel grooves in each group is two, and the magnetic steel grooves in each group are arranged in a figure-eight shape.
作为本发明再进一步的方案:所述转轴的外侧开设有滑槽,所述凸轮的内壁固定连接有滑块,所述滑块与滑槽相匹配。As a further solution of the present invention, a chute is provided on the outer side of the rotating shaft, a sliding block is fixedly connected to the inner wall of the cam, and the sliding block is matched with the chute.
作为本发明再进一步的方案:所述压条靠近永磁体的一侧开设有缓冲沟槽。As a further solution of the present invention, a buffer groove is provided on the side of the bead close to the permanent magnet.
作为本发明再进一步的方案:转轴背离卡条的一端转动连接有限位座,所述转轴与限位座滑动连接。As a further solution of the present invention, one end of the rotating shaft facing away from the clip is rotatably connected to the limiting seat, and the rotating shaft is slidably connected to the limiting seat.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
通过设置弹片,在进行永磁体的安装时,将永磁体插接到磁钢槽后,弹片会对永磁体进行支撑,并可对永磁体转动过程中受到的振动进行缓冲,减少其与磁钢槽之间的撞击,同时转动卡条,卡条转动时带动转轴进行转动,转轴转动带动凸轮转动,此时凸轮推动压条移动,使压条将永磁体顶住,从而使永磁体不会轻易发生晃动,然后按压卡条,使卡条完全置于卡槽的内部,最后将端板安装到转子铁芯上,即可防止卡条脱离卡槽,从而使转轴无法转动,凸轮对压条始终保持顶紧状态,进而使永磁体的固定效果更好,解决了使用胶水灌入缝隙或外部添加封堵物,永磁电机工作过程中内部温度较高,很容易使胶水脱胶造成磁钢等晃动,从而发生漏磁现象,且振动会对永磁体本身造成损伤,影响其磁性的问题。By setting the shrapnel, when the permanent magnet is installed, after the permanent magnet is inserted into the magnetic steel slot, the shrapnel will support the permanent magnet, and can buffer the vibration received during the rotation of the permanent magnet, reducing its contact with the magnetic steel. The impact between the grooves and the clip rotate at the same time. When the clip rotates, it drives the shaft to rotate, and the rotation of the shaft drives the cam to rotate. At this time, the cam pushes the pressure strip to move, so that the pressure strip can withstand the permanent magnet, so that the permanent magnet will not easily shake. , and then press the clip to make the clip completely inside the slot, and finally install the end plate on the rotor core to prevent the clip from leaving the slot, so that the shaft cannot rotate, and the cam always keeps the clip tight. In this way, the fixing effect of the permanent magnet is better, which solves the problem of using glue to pour into the gap or adding a blockage outside. The internal temperature of the permanent magnet motor is relatively high during the working process, which is easy to degumming the glue and cause the magnetic steel to shake, which occurs Magnetic leakage phenomenon, and vibration will cause damage to the permanent magnet itself, affecting its magnetic properties.
附图说明Description of drawings
图1为一种永磁同步电机的内部转子的结构示意图;Fig. 1 is the structural representation of the inner rotor of a kind of permanent magnet synchronous motor;
图2为一种永磁同步电机的内部转子的正视图;Fig. 2 is a front view of the inner rotor of a permanent magnet synchronous motor;
图3为一种永磁同步电机的内部转子中转子铁芯的结构示意图;3 is a schematic structural diagram of a rotor core in an internal rotor of a permanent magnet synchronous motor;
图4为一种永磁同步电机的内部转子中转子铁芯的侧视图;4 is a side view of a rotor core in an inner rotor of a permanent magnet synchronous motor;
图5为一种永磁同步电机的内部转子中凸轮的结构示意图;5 is a schematic structural diagram of a cam in the inner rotor of a permanent magnet synchronous motor;
图6为一种永磁同步电机的内部转子图3中A处的放大图;Fig. 6 is an enlarged view of the inner rotor of Fig. 3 at A of a permanent magnet synchronous motor;
图7为一种永磁同步电机的内部转子图4中B处的放大图。FIG. 7 is an enlarged view of the inner rotor of FIG. 4 at B of a permanent magnet synchronous motor.
图中:1、转子铁芯;2、定子组件;3、凹槽;4、磁钢槽;5、弹片;6、永磁体;7、空腔;8、转轴;9、卡槽;10、卡条;11、凸轮;12、压条;13、滑槽;14、滑块;15、缓冲沟槽;16、端板。In the figure: 1, rotor core; 2, stator assembly; 3, groove; 4, magnetic steel slot; 5, shrapnel; 6, permanent magnet; 7, cavity; 8, shaft; 9, card slot; 10, Clip; 11, cam; 12, bead; 13, chute; 14, slider; 15, buffer groove; 16, end plate.
具体实施方式Detailed ways
实施例1Example 1
请参阅图1~7,本发明实施例中,一种永磁同步电机的内部转子,包括转子铁芯1和定子组件2,定子组件2包括有定子铁芯,定子铁芯的内壁开设有环形分布的绕组槽,且绕组槽设置为九个,绕组槽的内壁设置有定子绕组,转子铁芯1的外表面设置有环形分布的凹槽3,转子铁芯1的一侧开设有环形分布的磁钢槽4,磁钢槽4的内壁设置有弹片5,磁钢槽4的内壁插接有永磁体6,弹片5与永磁体6接触,转子铁芯1的内部设置有与磁钢槽4连通的空腔7,空腔7的内壁转动连接有转轴8,转轴8的一端贯穿转子铁芯1并延伸至转子铁芯1的外部,转子铁芯1的一侧开设有环形分布的卡槽9,转轴8的一端固定连接有卡条10,卡条10与卡槽9相匹配,转轴8的表面套接有位于空腔7内部的凸轮11,凸轮11与转轴8滑动连接,空腔7的内壁设置有与永磁体6接触的压条12,凸轮11与压条12活动连接,转子铁芯1的一侧设置有端板16。Referring to FIGS. 1 to 7 , in an embodiment of the present invention, an internal rotor of a permanent magnet synchronous motor includes a rotor iron core 1 and a stator assembly 2 . The stator assembly 2 includes a stator iron core, and the inner wall of the stator iron core is provided with a ring shape. Distributed winding slots, and the number of winding slots is set to nine, the inner wall of the winding slot is provided with stator windings, the outer surface of the rotor core 1 is provided with annularly distributed grooves 3, and one side of the rotor core 1 is provided with annularly distributed grooves 3. The magnetic steel slot 4, the inner wall of the magnetic steel slot 4 is provided with an elastic sheet 5, the inner wall of the magnetic steel slot 4 is inserted with a permanent magnet 6, the elastic sheet 5 is in contact with the permanent magnet 6, and the interior of the rotor core 1 is provided with a magnetic steel slot 4. The connected cavity 7, the inner wall of the cavity 7 is rotatably connected with a rotating shaft 8, one end of the rotating shaft 8 penetrates the rotor core 1 and extends to the outside of the rotor core 1, and one side of the rotor core 1 is provided with annularly distributed card slots 9. One end of the rotating shaft 8 is fixedly connected with a clamping strip 10, the clamping strip 10 is matched with the clamping groove 9, the surface of the rotating shaft 8 is sleeved with a cam 11 located inside the cavity 7, the cam 11 is slidably connected with the rotating shaft 8, and the cavity 7 The inner wall of the rotor core 1 is provided with a bead 12 in contact with the permanent magnet 6 , the cam 11 is movably connected with the bead 12 , and an end plate 16 is provided on one side of the rotor core 1 .
本实施例中,永磁体6在安装时,将永磁体6插接到磁钢槽4后,弹片5会对永磁体6进行支撑,并可对永磁体6转动过程中受到的振动进行缓冲,减少其与磁钢槽4之间的撞击,同时转动卡条10,卡条10转动时带动转轴8进行转动,转轴8转动带动凸轮11转动,此时凸轮11推动压条12移动,使压条12将永磁体6顶住,从而使永磁体6不会轻易发生晃动,然后按压卡条10,使卡条10完全置于卡槽9的内部,最后将端板16安装到转子铁芯1上,即可防止卡条10脱离卡槽9,从而使转轴8无法转动,凸轮11对压条12始终保持顶紧状态,进而使永磁体6的固定效果更好,解决了使用胶水灌入缝隙或外部添加封堵物,永磁电机工作过程中内部温度较高,很容易使胶水脱胶造成磁钢等晃动,从而发生漏磁现象,且振动会对永磁体6本身造成损伤,影响其磁性的问题。In this embodiment, when the permanent magnet 6 is installed, after the permanent magnet 6 is inserted into the magnetic steel slot 4, the elastic piece 5 will support the permanent magnet 6, and can buffer the vibration received during the rotation of the permanent magnet 6, Reduce the impact between it and the magnetic steel groove 4, and rotate the clip 10 at the same time. When the clip 10 rotates, it drives the rotating shaft 8 to rotate, and the rotation of the rotating shaft 8 drives the cam 11 to rotate. The permanent magnet 6 is held up, so that the permanent magnet 6 will not easily shake, and then the clip 10 is pressed so that the clip 10 is completely placed inside the slot 9, and finally the end plate 16 is installed on the rotor core 1, that is, The clamping strip 10 can be prevented from being separated from the clamping slot 9, so that the rotating shaft 8 cannot be rotated, and the cam 11 always keeps the pressure strip 12 in a tight state, thereby making the fixing effect of the permanent magnet 6 better. Blockage, the internal temperature of the permanent magnet motor is high during the working process, it is easy to make the glue degummed and cause the magnetic steel to shake, thereby causing magnetic leakage, and the vibration will cause damage to the permanent magnet 6 itself, affecting its magnetic properties.
实施例2Example 2
在实施例1的基础上做了进一步改进,请参阅图1~7,磁钢槽4的数量为八组,每组磁钢槽4的数量均为两个,每组磁钢槽4均呈八字型排列,凹槽3设置有八个,所述转子铁芯1整体呈花瓣状,通过凹槽3与转子铁芯1共同构成花瓣状,可有效的降低转子铁芯1的齿槽转矩,并使电机的转子转换为于偏心转子,从而使电机的性能更好。Further improvements are made on the basis of Embodiment 1. Please refer to Figures 1 to 7. The number of magnetic steel slots 4 is eight groups, and the number of each group of magnetic steel slots 4 is two, and each group of magnetic steel slots 4 is in the shape of two. The eight-shaped arrangement, the grooves 3 are provided with eight, the rotor core 1 is in the shape of a petal as a whole, and the grooves 3 and the rotor core 1 together form a petal shape, which can effectively reduce the cogging torque of the rotor core 1 , and convert the rotor of the motor into an eccentric rotor, so that the performance of the motor is better.
其中,转轴8的外侧开设有滑槽13,凸轮11的内壁固定连接有滑块14,滑块14与滑槽13相匹配,通过滑块14在滑槽13的内壁滑动,使转轴8带动凸轮11转动时,转轴8能够在凸轮11的内壁滑动,从而使卡条10能够完全放置到卡槽9的内部。The outer side of the rotating shaft 8 is provided with a chute 13, the inner wall of the cam 11 is fixedly connected with a slider 14, the slider 14 is matched with the chute 13, and the slider 14 slides on the inner wall of the chute 13, so that the rotating shaft 8 drives the cam When the 11 rotates, the rotating shaft 8 can slide on the inner wall of the cam 11 , so that the clip 10 can be completely placed inside the clip slot 9 .
其中,压条12靠近永磁体6的一侧开设有缓冲沟槽15,压条12可为具有弹性的材料,具体可为耐热橡胶,缓冲沟槽15能够对永磁体6受到的振动进行缓冲,降低永磁体6的损耗。Wherein, a buffer groove 15 is opened on the side of the bead 12 close to the permanent magnet 6. The bead 12 can be made of an elastic material, specifically heat-resistant rubber. The buffer groove 15 can buffer the vibration of the permanent magnet 6 and reduce the Loss of permanent magnet 6 .
另外,转轴8背离卡条10的一端转动连接有限位座,转轴8与限位座滑动连接,按压转轴8时,限位座对转轴8的位置进行限定,防止其出现倾斜现象。In addition, the end of the rotating shaft 8 away from the clip 10 is rotatably connected to the limiting seat, and the rotating shaft 8 is slidably connected to the limiting seat. When the rotating shaft 8 is pressed, the limiting seat limits the position of the rotating shaft 8 to prevent it from tilting.
本发明的工作原理是:在进行永磁体6的安装时,将永磁体6插接到磁钢槽4后,弹片5会对永磁体6进行支撑,并可对永磁体6转动过程中受到的振动进行缓冲,减少其与磁钢槽4之间的撞击,同时转动卡条10,卡条10转动时带动转轴8进行转动,转轴8转动带动凸轮11转动,此时凸轮11推动压条12移动,使压条12将永磁体6顶住,从而使永磁体6不会轻易发生晃动,然后按压卡条10,使卡条10完全置于卡槽9的内部,最后将端板16安装到转子铁芯1上,即可防止卡条10脱离卡槽9,从而使转轴8无法转动,凸轮11对压条12始终保持顶紧状态,进而使永磁体6的固定效果更好,解决了使用胶水灌入缝隙或外部添加封堵物,永磁电机工作过程中内部温度较高,很容易使胶水脱胶造成磁钢等晃动,从而发生漏磁现象,且振动会对永磁体6本身造成损伤,影响其磁性的问题。The working principle of the present invention is as follows: when the permanent magnet 6 is installed, after the permanent magnet 6 is inserted into the magnetic steel groove 4, the elastic piece 5 will support the permanent magnet 6, and can protect the permanent magnet 6 against the The vibration is buffered to reduce the impact between it and the magnetic steel groove 4, and the clip 10 is rotated at the same time. When the clip 10 rotates, the rotating shaft 8 is driven to rotate, and the rotation of the rotating shaft 8 drives the cam 11 to rotate. At this time, the cam 11 pushes the pressure strip 12 to move, Make the pressing bar 12 stand against the permanent magnet 6, so that the permanent magnet 6 will not easily shake, then press the clip 10, so that the clip 10 is completely placed inside the slot 9, and finally install the end plate 16 to the rotor core 1, the clip 10 can be prevented from being separated from the clip slot 9, so that the shaft 8 cannot be rotated, and the cam 11 always keeps the pressing strip 12 in a tight state, so that the fixing effect of the permanent magnet 6 is better, which solves the problem of using glue to fill the gap. Or add a blockage externally, the internal temperature of the permanent magnet motor is high during the working process, it is easy to make the glue degummed and cause the magnetic steel to shake, resulting in magnetic leakage phenomenon, and the vibration will cause damage to the permanent magnet 6 itself, affecting its magnetic properties. question.
以上所述的,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of its inventive concept shall be included within the protection scope of the present invention.
Claims (7)
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Application publication date: 20190705 |