CN109932603A - A kind of air conditioner electric control board buzzer sound detection method and circuit board - Google Patents
A kind of air conditioner electric control board buzzer sound detection method and circuit board Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及空调设备检测技术领域,尤其涉及一种空调电控板蜂鸣器发声检测方法及电路板。The invention relates to the technical field of air-conditioning equipment detection, in particular to a method and a circuit board for detecting the sound of a buzzer of an air-conditioning electronic control board.
背景技术Background technique
空调电控板在生产加工好以后,需要对空调电控板进行通电以检测其性能和其他各项功能是否能够符合客户要求。在检测过程中其中有一项需要判定电控板上蜂鸣器元件发声是否正常,目前检测方式采用人工用耳朵听蜂鸣器是否发音正常。主要缺点:人工听发声容易产生漏判,容易被环境噪音干扰,不同的人听到的蜂鸣器发音没有一个标准的定量。After the electric control panel of the air conditioner is produced and processed, it is necessary to energize the electric control panel of the air conditioner to check whether its performance and other functions can meet the customer's requirements. In the detection process, one of the items needs to determine whether the buzzer element on the electronic control board is sounding normally. At present, the detection method adopts artificial ears to listen to whether the buzzer sounds normally. The main disadvantage: artificial listening is prone to missed judgments, and it is easily disturbed by environmental noise. There is no standard quantification for the sound of the buzzer heard by different people.
据此,目前急需一种不易漏判、客观的空调电控板蜂鸣器发声检测方法及电路板。Accordingly, there is an urgent need for a method and a circuit board for detecting the sound of a buzzer of an air conditioner electric control board, which is not easy to miss judgment and is objective.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于提供一种不易漏判、客观的空调电控板蜂鸣器发声检测方法及电路板。The technical problem to be solved by the present invention is to provide a method and a circuit board for detecting the sound of a buzzer of an air conditioner electric control board, which is not easy to miss judgment and is objective.
本发明采用以下技术方案解决上述技术问题:The present invention adopts the following technical solutions to solve the above-mentioned technical problems:
一种空调电控板蜂鸣器发声检测方法,该方法包括以下流程:A method for detecting sound of a buzzer on an air conditioner electronic control panel, the method includes the following processes:
S1、首先,通过分析得出蜂鸣器发声时将会得到一段叠加的音频信号其数学函数模型为y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+…,根据傅里叶级数的原理,周期函数都可以展开为常数与一组具有共同周期的正弦函数和余弦函数之和;S1. First of all, through analysis, a superimposed audio signal will be obtained when the buzzer sounds, and its mathematical function model is y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+ ..., according to the principle of Fourier series, periodic functions can be expanded into the sum of a constant and a set of sine and cosine functions with a common period;
S2、其次,再通过引入傅里叶变换得到如下结果对于任意一个复合周期振动函数y(T)按傅氏级数分解表示为:一个直流分量,一个基波,一次谐波,二次谐波,三次谐波,高次谐波;S2. Secondly, the following results are obtained by introducing Fourier transform. For any compound periodic vibration function y(T), it can be expressed by Fourier series decomposition: a DC component, a fundamental wave, a first harmonic, a second harmonic , the third harmonic, the higher harmonic;
S3、最后,通过使用驻集体麦克风采样和滤波电路,麦克风采样音频信号然后使用二阶无源带通滤波器滤除高次谐波得到通频的基波,再通过硬件运放算放大器,放大采样滤波后的波形,在把波形输入微处理器的AD转换单元实时转换成数字量信号并且记录最大的分量值,在单位时间内使用最大的分量值和预设的数值进行比较,满足条件MCU通过引脚控制继电器吸合,不满足条件则继电器不动作,从而判断蜂鸣器发声是否正常。S3. Finally, by using the collective microphone sampling and filtering circuit, the microphone samples the audio signal and then uses the second-order passive band-pass filter to filter out the high-order harmonics to obtain the fundamental wave of the pass frequency, and then passes the hardware operational amplifier to amplify the The waveform after sampling and filtering is converted into a digital signal in real time by the AD conversion unit that inputs the waveform into the microprocessor and records the maximum component value. The maximum component value is compared with the preset value within a unit time, and the condition MCU is satisfied. Through the pin control relay pull-in, if the conditions are not met, the relay will not act, so as to judge whether the buzzer sound is normal.
作为本发明的优选方式之一,所述步骤S1具体分析过程为:As one of the preferred modes of the present invention, the specific analysis process of the step S1 is:
其中ω=2π/T;where ω=2π/T;
n=0,1,2,3,…;n = 0, 1, 2, 3, ...;
n=1,2,3,4,…;n=1, 2, 3, 4, ...;
在间断点处,下式成立:At the discontinuity point, the following equation holds:
a0/2为信号f(t)的直流分量;a0/2 is the DC component of the signal f(t);
令make
c1为基波幅值,cn为n次谐波的幅值;c1有时也称一次谐波的幅值;a0/2有时也称0次谐波的幅值。c1 is the amplitude of the fundamental wave, cn is the amplitude of the n-th harmonic; c1 is sometimes called the amplitude of the first harmonic; a0/2 is sometimes called the amplitude of the 0-th harmonic.
作为本发明的优选方式之一,所述驻集体麦克风采样和滤波电路包括VCC5V、R16、R10、R9、C4、C2、R14、MIC拾音器、C9、C7、R7、R5、R3,所述VCC5V、R16、R10、R9、C4、C2依次串联连接,所述R14与MIC拾音器、C9、C7与R7、R5、R3的一端依次并联在R16与R10之间、R10与R9之间、R9与C4之间、C4与C2之间、C2的末端,另一端均接地,其中MIC拾音器的2引脚接地。As one of the preferred modes of the present invention, the resident collective microphone sampling and filtering circuit includes VCC5V, R16, R10, R9, C4, C2, R14, MIC pickup, C9, C7, R7, R5, R3, the VCC5V, R16, R10, R9, C4, and C2 are connected in series in sequence, and one end of the R14 and the MIC pickup, C9, C7 and R7, R5, and R3 are connected in parallel between R16 and R10, between R10 and R9, and between R9 and C4. Between C4 and C2, the end of C2, and the other end are grounded, and the 2 pin of the MIC pickup is grounded.
作为本发明的优选方式之一,所述R10,C9,R9,C7,R7,C4,R5,C2,R3构成一个二阶无源Pi型带通滤波器对波形进行滤波使得只有满足4K Hz的频率才能通过,达到滤除环境噪音的干扰。As one of the preferred modes of the present invention, the R10, C9, R9, C7, R7, C4, R5, C2, and R3 form a second-order passive Pi-type bandpass filter to filter the waveform so that only those satisfying 4K Hz Only the frequency can pass through, so as to filter out the interference of environmental noise.
作为本发明的优选方式之一,所述硬件运放算放大器为LM358集成运放芯片构成的比例放大电路。As one of the preferred modes of the present invention, the hardware operational amplifier is a proportional amplifier circuit composed of an LM358 integrated operational amplifier chip.
作为本发明的优选方式之一,所述驻集体麦克风采样和滤波电路放置在靠近蜂鸣器的固定位置来捕获蜂鸣器工作时发出的频率和震幅。As one of the preferred modes of the present invention, the collective microphone sampling and filtering circuit is placed in a fixed position close to the buzzer to capture the frequency and amplitude of the buzzer when it is working.
本发明还公开了一种空调电控板蜂鸣器发声检测电路板,当所述电路板在检测工作时,按照空调电控板蜂鸣器发声检测方法的检测流程执行任务。The invention also discloses a circuit board for detecting the sound of a buzzer of an air conditioner electric control board. When the circuit board is in the detection operation, it performs tasks according to the detection process of the method for detecting the sound of the buzzer of the electric control board of the air conditioner.
本发明相比现有技术的优点在于:本发明的检测方法通过放置检测电路在靠近蜂鸣器的固定位置来捕获蜂鸣器工作时发出的频率和震幅通过转换成模拟电压信号后使用微处理单元自动判定蜂鸣器工作是否正常并通过继电器给出数字量信号,解决了人工听发声容易产生漏判,容易被环境噪音干扰的缺陷。Compared with the prior art, the present invention has the advantages that the detection method of the present invention captures the frequency and amplitude emitted by the buzzer by placing the detection circuit at a fixed position close to the buzzer, and then converts it into an analog voltage signal and uses a microcomputer The processing unit automatically determines whether the buzzer is working normally and gives a digital signal through the relay, which solves the defects that artificial listening is prone to omission of judgment and is easily disturbed by environmental noise.
附图说明Description of drawings
图1是实施例中的空调电控板蜂鸣器发声检测方法的流程图;Fig. 1 is the flow chart of the sounding detection method of the buzzer of the air conditioner electric control panel in the embodiment;
图2是实施例中的组合波形图;Fig. 2 is the combined waveform diagram in the embodiment;
图3是实施例中的纯声的数学函数模型波形图;Fig. 3 is the mathematical function model waveform diagram of pure sound in the embodiment;
图4是实施例中的组合声音数学函数模型波形图;Fig. 4 is the combined sound mathematical function model waveform diagram in the embodiment;
图5是实施例中的整体检测电路原理示意图一;5 is a schematic diagram 1 of the overall detection circuit in the embodiment;
图6是实施例中的整体检测电路原理示意图二;6 is a schematic diagram 2 of the overall detection circuit in the embodiment;
图7是实施例中的驻集体麦克风采样和滤波电路示意图;FIG. 7 is a schematic diagram of the sampling and filtering circuit of the collective microphone in the embodiment;
图8是实施例中的二阶无源Pi型带通滤波器的幅频、相频特性函数图像;Fig. 8 is the amplitude-frequency, phase-frequency characteristic function image of the second-order passive Pi-type bandpass filter in the embodiment;
图9是实施例中使用波特仪实测二阶带通滤波器对中心通过频率4Khz有-5分贝的阻碍图;Fig. 9 is the obstruction diagram that uses the baud meter to measure the second-order band-pass filter to the center pass frequency 4Khz has -5 decibels in the embodiment;
图10是实施例中LM358集成运放芯片构成比例放大电路图;FIG. 10 is a schematic diagram of a proportional amplification circuit composed of an LM358 integrated operational amplifier chip in the embodiment;
图11是实施例中电路板PCB示意图。FIG. 11 is a schematic diagram of the circuit board PCB in the embodiment.
具体实施方式Detailed ways
下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention is not limited to the following implementation. example.
本发明的设计原理:The design principle of the present invention:
通过分析音频的频谱可以得到音频的组成:包含以下几点(震幅,频率,谐波),一段音频是有很多条不同频率不同震幅的正弦信号叠加起来的一个组合波形如图2;The composition of the audio can be obtained by analyzing the frequency spectrum of the audio: including the following points (amplitude, frequency, harmonics), a piece of audio is a combined waveform with many sinusoidal signals of different frequencies and different amplitudes superimposed as shown in Figure 2;
一个纯声的数学函数模型是y=Asinωx波形如图3;A pure sound mathematical function model is y=Asinωx waveform as shown in Figure 3;
而自然界人耳听到的声音都是由多种波形组合而来的所以这种声的数学函数模型是y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+…;如图4所示;The sounds heard by the human ear in nature are composed of various waveforms, so the mathematical function model of this sound is y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+…; as shown in Figure 4;
空调电控板产品上的蜂鸣器其工作原理是通过单片机给出固定4K频率的方波来驱动蜂鸣器发声。The working principle of the buzzer on the air-conditioning electronic control board product is to drive the buzzer to sound by giving a square wave with a fixed 4K frequency through the single-chip microcomputer.
实施例1Example 1
基于以上设计原理:参见图1:本实施例的一种空调电控板蜂鸣器发声检测方法,该方法包括以下流程:Based on the above design principles: refer to Figure 1: a method for detecting the sound of a buzzer on an air conditioner electronic control panel in this embodiment, the method includes the following processes:
S1、首先,通过分析得出蜂鸣器发声时将会得到一段叠加的音频信号其数学函数模型为y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+…,根据傅里叶级数的原理,周期函数都可以展开为常数与一组具有共同周期的正弦函数和余弦函数之和;具体分析过程为:S1. First of all, through analysis, a superimposed audio signal will be obtained when the buzzer sounds, and its mathematical function model is y=sinx+1/2*sin 2x+1/3*sin 3x+1/4*sin 4x+ ..., according to the principle of Fourier series, periodic functions can be expanded into the sum of a constant and a set of sine functions and cosine functions with a common period; the specific analysis process is:
其中ω=2π/T;where ω=2π/T;
n=0,1,2,3,…;n = 0, 1, 2, 3, ...;
n=1,2,3,4,…;n=1, 2, 3, 4, ...;
在间断点处,下式成立:At the discontinuity point, the following equation holds:
a0/2为信号f(t)的直流分量;a0/2 is the DC component of the signal f(t);
令make
c1为基波幅值,cn为n次谐波的幅值;c1有时也称一次谐波的幅值;a0/2有时也称0次谐波的幅值。c1 is the amplitude of the fundamental wave, cn is the amplitude of the n-th harmonic; c1 is sometimes called the amplitude of the first harmonic; a0/2 is sometimes called the amplitude of the 0-th harmonic.
S2、其次,再通过引入傅里叶变换得到如下结果对于任意一个复合周期振动函数y(T)按傅氏级数分解表示为:一个直流分量,一个基波,一次谐波,二次谐波,三次谐波,高次谐波;S2. Secondly, the following results are obtained by introducing Fourier transform. For any compound periodic vibration function y(T), it can be expressed by Fourier series decomposition: a DC component, a fundamental wave, a first harmonic, a second harmonic , the third harmonic, the higher harmonic;
S3、最后,通过使用驻集体麦克风采样和滤波电路,麦克风采样音频信号然后使用二阶无源带通滤波器滤除高次谐波得到通频的基波,再通过硬件运放算放大器,放大采样滤波后的波形,在把波形输入微处理器的AD转换单元实时转换成数字量信号并且记录最大的分量值,在单位时间内使用最大的分量值和预设的数值进行比较,满足条件MCU通过引脚控制继电器吸合,不满足条件则继电器不动作,从而判断蜂鸣器发声是否正常;电路原理图如图5-6。S3. Finally, by using the collective microphone sampling and filtering circuit, the microphone samples the audio signal and then uses the second-order passive band-pass filter to filter out the high-order harmonics to obtain the fundamental wave of the pass frequency, and then passes the hardware operational amplifier to amplify the The waveform after sampling and filtering is converted into a digital signal in real time by the AD conversion unit that inputs the waveform into the microprocessor and records the maximum component value. The maximum component value is compared with the preset value within a unit time, and the condition MCU is satisfied. The pull-in of the relay is controlled by the pin. If the condition is not met, the relay will not act, so as to judge whether the buzzer sounds normal; the circuit schematic diagram is shown in Figure 5-6.
本实施例的检测方法通过放置检测电路在靠近蜂鸣器的固定位置来捕获蜂鸣器工作时发出的频率和震幅通过转换成模拟电压信号后使用微处理单元自动判定蜂鸣器工作是否正常并通过继电器给出数字量信号,解决了人工听发声容易产生漏判,容易被环境噪音干扰的缺陷。The detection method of this embodiment captures the frequency and amplitude emitted by the buzzer by placing the detection circuit at a fixed position close to the buzzer, and then converts it into an analog voltage signal and uses a microprocessor unit to automatically determine whether the buzzer works normally or not. And the digital signal is given through the relay, which solves the defect that artificial listening is prone to omission of judgment and is easily disturbed by environmental noise.
实施例2Example 2
本实施例与实施例1基本相同,主要不同之处在于,如图7:所述驻集体麦克风采样和滤波电路包括VCC5V、R16、R10、R9、C4、C2、R14、MIC拾音器、C9、C7、R7、R5、R3,所述VCC5V、R16、R10、R9、C4、C2依次串联连接,所述R14与MIC拾音器、C9、C7与R7、R5、R3的一端依次并联在R16与R10之间、R10与R9之间、R9与C4之间、C4与C2之间、C2的末端,另一端均接地,其中MIC拾音器的2引脚接地;This embodiment is basically the same as Embodiment 1, and the main difference is that, as shown in FIG. 7 : the resident collective microphone sampling and filtering circuit includes VCC5V, R16, R10, R9, C4, C2, R14, MIC pickup, C9, C7 , R7, R5, R3, the VCC5V, R16, R10, R9, C4, C2 are connected in series in sequence, the R14 and the MIC pickup, C9, C7 and R7, R5, R3 one end in parallel between R16 and R10 in turn , between R10 and R9, between R9 and C4, between C4 and C2, the end of C2, the other end is grounded, and the 2 pin of the MIC pickup is grounded;
本实施例当5V电压流过R16和R14时在A点产生一个固定的电位,当外界音频变换时MIC拾音器受到声波的震动MIC的内组发生改变时A点的电压产生变化,当音频发声连续变化时候A点电压也随之发送连续的变换,从数学的角度看就是一个复合叠加的正弦函数。由于我们蜂鸣器采用固定的频率来发声,因此我们只需要4K的基波,而此时A点的频率是一个复合叠加的波形因此电路在A点电位到B点电位引入了R10,C9,R9,C7,R7,C4,R5,C2,R3构成一个二阶无源Pi型带通滤波器对对A点的波形进行滤波使得只有满足4K Hz的频率才能通过,达到滤除环境噪音的干扰。In this embodiment, when the 5V voltage flows through R16 and R14, a fixed potential is generated at point A. When the external audio is changed, the MIC pickup is vibrated by sound waves. When the inner group of the MIC changes, the voltage at point A changes. When the audio sounds continuously When changing, the voltage at point A also sends continuous transformation, which is a sine function of composite superposition from a mathematical point of view. Since our buzzer uses a fixed frequency to sound, we only need the fundamental wave of 4K, and the frequency at point A is a composite superimposed waveform. Therefore, the circuit introduces R10, C9, R9, C7, R7, C4, R5, C2, R3 form a second-order passive Pi-type band-pass filter to filter the waveform of point A so that only the frequency that meets 4K Hz can pass through, so as to filter out the interference of environmental noise .
实施例3Example 3
本实施例与实施例1基本相同,主要不同之处在于,所述硬件运放算放大器为LM358集成运放芯片构成的比例放大电路,所述驻集体麦克风采样和滤波电路放置在靠近蜂鸣器的固定位置来捕获蜂鸣器工作时发出的频率和震幅;本实施例通过放大电路、靠近蜂鸣器减少判断的干扰性,提高检测的准确度。This embodiment is basically the same as Embodiment 1, and the main difference is that the hardware operational amplifier is a proportional amplifier circuit composed of an LM358 integrated operational amplifier chip, and the collective microphone sampling and filtering circuit is placed close to the buzzer. The fixed position of the buzzer is used to capture the frequency and amplitude of the buzzer when it is working; in this embodiment, the amplifying circuit and the proximity of the buzzer reduce the interference of judgment and improve the detection accuracy.
实施例4Example 4
本实施例还公开了一种空调电控板蜂鸣器发声检测电路板,当所述电路板在检测工作时,按照空调电控板蜂鸣器发声检测方法的检测流程执行任务。This embodiment also discloses a circuit board for detecting the sound of a buzzer of an air conditioner electric control board. When the circuit board is in the detection operation, the task is performed according to the detection process of the method for detecting the sound of a buzzer of an air conditioner electric control board.
本发明通过二阶无源Pi型带通滤波器对A点的波形进行滤波使得只有满足4K Hz的频率才能通过,达到滤除环境噪音的干扰;其幅频、相频特性函数图像如图8,中心通过频率计算公式为:再使用波特仪实测二阶带通滤波器对中心通过频率4Khz有-5分贝的阻碍如图9;The present invention filters the waveform of point A through a second-order passive Pi-type band-pass filter, so that only the frequency that meets 4K Hz can pass through, so as to filter out the interference of environmental noise; its amplitude-frequency and phase-frequency characteristic function images are shown in Figure 8 , the center pass frequency calculation formula is: Then use the baud meter to measure that the second-order band-pass filter has a -5dB obstruction to the center pass frequency of 4Khz, as shown in Figure 9;
信号通过带通滤波器到达B点后进入运算放大器对信号进行放大,然后在把信号输入到微处理器的AD转换模块中把模拟信号转换成数字量信号。运算放大电路如图10使用LM358集成运放芯片构成比例放大电路。MCU_AD=(1+R8/R17)SourceIn,电压在由B电到运算放大电路放大后进入MCU中和设定好的值做比较;然后由MCU做逻辑控制继电器动作,电路板PCB如图11所示。After the signal reaches point B through the band-pass filter, it enters the operational amplifier to amplify the signal, and then the analog signal is converted into a digital signal in the AD conversion module that inputs the signal to the microprocessor. The operational amplifier circuit as shown in Figure 10 uses the LM358 integrated operational amplifier chip to form a proportional amplifier circuit. MCU_AD=(1+R8/R17) SourceIn, the voltage is amplified by the B power to the operational amplifier circuit and then enters the MCU and compares with the set value; then the MCU performs the logic control relay action, and the circuit board PCB is shown in Figure 11. Show.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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