CN109939003A - A vacuum microwave electromagnetic type Mongolian medicine drying and frying device - Google Patents
A vacuum microwave electromagnetic type Mongolian medicine drying and frying device Download PDFInfo
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- 239000011521 glass Substances 0.000 claims description 11
- 239000010445 mica Substances 0.000 claims description 10
- 229910052618 mica group Inorganic materials 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 8
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- 230000005611 electricity Effects 0.000 claims description 2
- 239000000758 substrate Substances 0.000 claims description 2
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 8
- 238000005728 strengthening Methods 0.000 claims 2
- 230000033228 biological regulation Effects 0.000 claims 1
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- 239000007787 solid Substances 0.000 claims 1
- 229940079593 drug Drugs 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 19
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- 238000001816 cooling Methods 0.000 description 9
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- 230000007721 medicinal effect Effects 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000001988 toxicity Effects 0.000 description 2
- 231100000419 toxicity Toxicity 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及药材加工技术领域,具体为一种真空微波电磁式蒙药干燥炒制装置。The invention relates to the technical field of medicinal material processing, in particular to a vacuum microwave electromagnetic type Mongolian medicine drying and frying device.
背景技术Background technique
炒制技术在蒙药的炮制加工中大量应用,为蒙药制剂前处理的重要工艺之一。通过炒制可使蒙药材性味、功用主治等发生变化,即通过炮制改变药性(如增强疗效、缓和药性、降毒减毒等)。蒙药炒制传统加热方法主要以煤为热源,火候控制主要凭操作者经验判断;现代多采用电、油、燃气等清洁热源,虽然实现的自动控温、计时等,但为“火力”的把握还没有准确的方法。另外,现代炒制工艺过程是在有氧条件下进行的,蒙药炒制多以炒焦为准,过热会出现炒糊现象,故需要控制好温度与时间,但在真空条件下不存在过度氧化与燃烧条件,同时会使药物中一些成分更利于挥发,促进炒制过程的药物改性。因此,针对上述问题提出一种真空微波电磁式蒙药干燥炒制装置。The frying technology is widely used in the processing of Mongolian medicine, and it is one of the important processes in the pretreatment of Mongolian medicine preparations. Through frying, the properties, taste, functions and indications of Mongolian medicinal materials can be changed, that is, the medicinal properties can be changed by processing (such as enhancing the curative effect, relieving the medicinal properties, reducing toxicity and reducing toxicity, etc.). The traditional heating method of Mongolian medicine frying mainly uses coal as the heat source, and the fire control is mainly judged by the operator's experience; modern use of electricity, oil, gas and other clean heat sources, although the realization of automatic temperature control, timing, etc., but for "firepower" There is no exact method yet. In addition, the modern frying process is carried out under aerobic conditions. The frying of Mongolian medicine is mostly based on frying. Overheating will cause frying, so it is necessary to control the temperature and time, but there is no excessive oxidation under vacuum conditions. At the same time, some components in the medicine are more conducive to volatilization and promote the modification of the medicine during the frying process. Therefore, in view of the above problems, a vacuum microwave electromagnetic drying and frying device for Mongolian medicine is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种真空微波电磁式蒙药干燥炒制装置, 以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a vacuum microwave electromagnetic type Mongolian medicine drying and frying device to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种真空微波电磁式蒙药干燥炒制装置,包括支撑架总成、腔体总成、电磁加热装置总成、微波发生装置总成、腔体回转装置总成、腔体角度调节装置总成和机电控制箱总成,所述支撑架总成上方设置有腔体回转装置总成,腔体总成从后者穿过并与微波发生装置总成相连接,同时机电控制箱总成固定于支撑架总成尾部,腔体角度调节装置总成穿过支撑架总成固定于底部,电磁加热装置总成置于腔体总成下方与其保持一定间隙并固定于支撑架总成中部。A vacuum microwave electromagnetic type Mongolian medicine drying and frying device, comprising a support frame assembly, a cavity assembly, an electromagnetic heating device assembly, a microwave generating device assembly, a cavity rotating device assembly, a cavity angle adjusting device assembly and Electromechanical control box assembly, a cavity rotating device assembly is arranged above the support frame assembly, the cavity body assembly passes through the latter and is connected with the microwave generating device assembly, while the electromechanical control box assembly is fixed to the support At the rear of the frame assembly, the cavity angle adjustment device assembly passes through the support frame assembly and is fixed at the bottom, and the electromagnetic heating device assembly is placed under the cavity assembly to maintain a certain gap with it and is fixed in the middle of the support frame assembly.
优选的,所述支撑架总成由底座横梁Ⅰ、底座横梁Ⅱ、底座横梁Ⅲ、底座横梁Ⅳ、底座纵梁Ⅰ、底座纵梁Ⅱ、腔体下固定架Ⅰ、腔体下固定架Ⅱ、连接横梁Ⅰ、连接横梁Ⅱ、上固定架Ⅰ、腔体上固定架Ⅱ、腔体固定支架底座、支撑架底座横梁组成,所述底座横梁Ⅰ、底座横梁Ⅱ、底座横梁Ⅲ、底座横梁Ⅳ、底座纵梁Ⅰ、底座纵梁Ⅱ固定连接为矩形框架作为支撑架的主体,腔体下固定架Ⅰ、腔体下固定架Ⅱ、连接横梁Ⅰ、连接横梁Ⅱ、上固定架Ⅰ、腔体上固定架Ⅱ个部件用螺栓螺母固定,再与支撑架底座横梁进行连接,作为腔体回转装置总成的基架,用于固定传动轮、传动轴、传动轴承、传动轴固定销,所述腔体固定支架底座位于整个基架的中部,连接底座与腔体。Preferably, the support frame assembly is composed of base beam I, base beam II, base beam III, base beam IV, base longitudinal beam I, base longitudinal beam II, lower cavity fixing frame I, lower cavity fixing frame II, Connecting beam I, connecting beam II, upper fixing frame I, cavity upper fixing frame II, cavity fixing bracket base, support frame base beam, said base beam I, base beam II, base beam III, base beam IV, The base longitudinal beam I and the base longitudinal beam II are fixedly connected as a rectangular frame as the main body of the support frame. The lower cavity fixing frame I, the lower fixing frame II, the connecting beam I, the connecting beam II, the upper fixing frame I, the upper Part II of the fixing frame is fixed with bolts and nuts, and then connected with the beam of the base of the support frame, as the base frame of the cavity rotary device assembly, used to fix the transmission wheel, transmission shaft, transmission bearing, transmission shaft fixing pin, the cavity The body fixing bracket base is located in the middle of the whole base frame, and connects the base and the cavity.
优选的,所述腔体总成由腔体主体、腔体前盖、传动轮限位圈、真空阀、前盖握把泄压阀、前盖紧固销、吊环着力孔、压力表、波导固定板、复合玻璃增强复合云母片、波导(后部)、磁控保护罩固定板、腔体后盖组成,所述腔体前盖、腔体主体、腔体后盖依次组合为加热腔,两组传动轮限位圈固定于腔体主体两侧并与腔体前盖、腔体后盖保持一定距离,真空阀垂直固定于腔体前盖上,并与其轴线重合,前盖握把,泄压阀、压力表同样固定于前盖,组前盖紧固销、吊环着力孔等距分布在腔体主体前沿,复合玻璃增强复合云母片与波导(后部)紧密贴合,与分布在后者上下两端的磁控保护罩固定板组合为波导后部,垂直固定于腔体后盖并与其轴线重合,磁控保护罩固定板片固定的位置则偏离轴线。Preferably, the cavity assembly is composed of a cavity body, a cavity front cover, a transmission wheel limit ring, a vacuum valve, a front cover handle pressure relief valve, a front cover fastening pin, a lifting ring force hole, a pressure gauge, a waveguide It consists of a fixed plate, a composite glass reinforced composite mica sheet, a waveguide (rear part), a fixed plate of a magnetron protection cover, and a cavity back cover. The cavity front cover, the cavity main body, and the cavity back cover are sequentially combined into a heating cavity. Two sets of transmission wheel limit rings are fixed on both sides of the cavity body and keep a certain distance from the cavity front cover and the cavity rear cover. The vacuum valve is vertically fixed on the cavity front cover and coincides with its axis. The front cover handles, The pressure relief valve and the pressure gauge are also fixed on the front cover, and the front cover fastening pins and lifting ring force holes are equally spaced at the front of the cavity body. The magnetron protective cover fixing plates at the upper and lower ends of the latter are combined into the rear part of the waveguide, which is vertically fixed on the cavity back cover and coincides with its axis, and the fixed position of the magnetron protective cover fixing plate is deviated from the axis.
优选的,所述电磁加热装置总成包括电磁加热装置主体、加热线圈,所述加热线圈位于电磁加热装置主体内部。Preferably, the electromagnetic heating device assembly includes an electromagnetic heating device main body and a heating coil, and the heating coil is located inside the electromagnetic heating device main body.
优选的,所述微波发生装置总成由磁控、磁控保护罩、散热窗、保护壳固定孔、波导(前部)、散热扇固定螺母、散热风扇、波导固定螺母、波导固定螺钉、导电管、风扇固定螺钉组成,所述磁控保护罩为整个装置的基板,磁控、波导(前部)通过波导固定螺母、波导固定螺钉相连接,与复合玻璃增强复合云母片、波导(后部)连接,特设散热窗与保护壳固定孔方便散热和固定保护罩,风扇固定螺钉、散热扇固定螺母、散热风扇同理,所述磁控保护罩外侧设有导电管。Preferably, the microwave generating device assembly is composed of a magnetron, a magnetron protective cover, a heat dissipation window, a protective shell fixing hole, a waveguide (front), a cooling fan fixing nut, a cooling fan, a waveguide fixing nut, a waveguide fixing screw, a conductive The magnetron protection cover is the substrate of the whole device. The magnetron and the waveguide (front part) are connected by the waveguide fixing nut and the waveguide fixing screw, and are connected with the composite glass reinforced composite mica sheet and the waveguide (the rear part). ) connection, the special heat dissipation window and the protective shell fixing hole are convenient for heat dissipation and fixing the protective cover, the same is true for the fan fixing screw, the cooling fan fixing nut, and the cooling fan, and the outer side of the magnetic control protective cover is provided with a conductive tube.
优选的,所述腔体回转装置总成由输出电动机、传动皮带皮带轮、传动轮、传动轴、传动轴承、传动轴固定销组成,整个装置以支撑架总成为基础,输出电动机固定于基架的右后方,通过传动皮带与皮带轮等后续部件连接,组传动轴承、传动轴固定销组合等距固定于腔体支架外侧,传动轴穿过传动轮并与之组合,通过组传动轴承、传动轴固定销组合与皮带轮连接,完成传动。Preferably, the cavity rotating device assembly is composed of an output motor, a drive belt pulley, a drive wheel, a drive shaft, a drive bearing, and a drive shaft fixing pin. The entire device is based on a support frame assembly, and the output motor is fixed on the base frame. At the rear right, it is connected with the follow-up components such as the pulley through the transmission belt. The combination of the transmission bearing and the fixed pin of the transmission shaft is fixed on the outside of the cavity bracket at equal distances. The transmission shaft passes through the transmission wheel and is combined with it, and is fixed by the transmission bearing and the transmission shaft. The pin combination is connected with the pulley to complete the transmission.
优选的,所述腔体角度调节装置总成由调整齿轮传动轴、齿轮变速箱、调节轴套、调节传动轴轴承、轴套固定螺母、轴套固定螺钉、调节手柄、调节齿轮Ⅰ、调节齿轮Ⅱ组成,调节轴套、调节传动轴轴承通过轴套固定螺母、轴套固定螺钉固定于支架下部,调整齿轮传动轴从中穿过,齿轮变速箱与调整齿轮传动轴连接同时后者贯穿前者底部。Preferably, the cavity angle adjustment device assembly consists of an adjustment gear drive shaft, a gear gearbox, an adjustment shaft sleeve, an adjustment drive shaft bearing, a shaft sleeve fixing nut, a shaft sleeve fixing screw, an adjustment handle, an adjustment gear I, an adjustment gear Ⅱ composition, the adjusting shaft sleeve and the adjusting drive shaft bearing are fixed on the lower part of the bracket by the shaft sleeve fixing nut and the shaft sleeve fixing screw, the adjusting gear drive shaft passes through it, the gear box is connected with the adjusting gear drive shaft, and the latter runs through the bottom of the former.
优选的,所述机电控制箱总成由控制面板、导电管导向孔、导电管轴承固定孔、机电控制箱固定螺钉、机电控制箱固定螺母、机电控制箱外壳、变压器、交直流转换器共个部件构成。整个控制箱以机电控制箱外壳为基础,控制面板与其连接起到控制与检修窗口的功能,导电管导向孔,导电管轴承固定孔设置在箱体的左侧,方便与磁控对接,而整个箱体则通过机电控制箱固定螺钉、机电控制箱固定螺母固定于支撑架总成的后方。箱体内部还设有变压器、交直流转换器,一遍同时给加热线圈、磁控供电。Preferably, the electromechanical control box assembly is composed of a control panel, a conducting tube guide hole, a conducting tube bearing fixing hole, a fixing screw of the electromechanical control box, a fixing nut of the electromechanical control box, a shell of the electromechanical control box, a transformer, and an AC-DC converter. component composition. The whole control box is based on the shell of the electromechanical control box. The control panel is connected with it to function as a control and inspection window. The conductive pipe guide hole and the conductive pipe bearing fixing hole are set on the left side of the box, which is convenient for docking with the magnetron. The box body is fixed to the rear of the support frame assembly through the fixing screws of the electromechanical control box and the fixing nuts of the electromechanical control box. There are also transformers and AC-DC converters inside the box, which can supply power to the heating coil and magnetron at the same time.
与现有技术相比,本发明的有益效果是:在装置运转的过程中,温湿传感器与气压传感器始终监测腔内的各项参数,配合labVIEW信号采集卡和PLC控制器自动调整磁控、加热线圈的工作频率和时长,避免发生药物焦糊、夹生等负面效果。同时PLC控制器内置了绝大多数蒙药材和中药材的加工方案,能按条件检索,方便操作;也可对加工方案手动调节,使成品按操作人员的意愿产出,操作方便。Compared with the prior art, the beneficial effect of the present invention is: during the operation of the device, the temperature and humidity sensor and the air pressure sensor always monitor various parameters in the cavity, and cooperate with the labVIEW signal acquisition card and the PLC controller to automatically adjust the magnetron, The working frequency and duration of the heating coil can avoid negative effects such as scorching of the drug and inclusions. At the same time, the PLC controller has built-in processing schemes for most Mongolian medicinal materials and Chinese medicinal materials, which can be retrieved according to conditions, which is convenient for operation; it can also manually adjust the processing scheme, so that the finished products can be produced according to the wishes of the operator, and the operation is convenient.
附图说明Description of drawings
图1是实施例1的整机装配示意图;Fig. 1 is the whole machine assembly schematic diagram of embodiment 1;
图2是实施例1的支撑架总成示意图;Fig. 2 is the schematic diagram of the support frame assembly of Embodiment 1;
图3是实施例1的腔体总成1示意图;3 is a schematic diagram of the cavity assembly 1 of Embodiment 1;
图4是实施例1的电磁加热总成示意图;4 is a schematic diagram of the electromagnetic heating assembly of Embodiment 1;
图5是实施例1的微波发生装置总成1示意图;5 is a schematic diagram of the microwave generating device assembly 1 of Embodiment 1;
图6是实施例1的微波发生装置总成2示意图;6 is a schematic diagram of the microwave generating device assembly 2 of the embodiment 1;
图7是实施例1的微波发生装置总成3示意图;7 is a schematic diagram of the microwave generating device assembly 3 of Embodiment 1;
图8是实施例1的腔体回转装置总成示意图;8 is a schematic diagram of the cavity rotary device assembly of Embodiment 1;
图9是实施例1的腔体角度调节装置总成1示意图;9 is a schematic diagram of the cavity angle adjustment device assembly 1 of Embodiment 1;
图10是实施例1的腔体角度调节装置总成2示意图;10 is a schematic diagram of the cavity angle adjustment device assembly 2 of Embodiment 1;
图11是实施例1的机电控制箱总成1示意图;11 is a schematic diagram of the electromechanical control box assembly 1 of Embodiment 1;
图12是实施例1的机电控制箱总成2示意图;12 is a schematic diagram of the electromechanical control box assembly 2 of Embodiment 1;
图13是实施例1的腔体总成2示意图;13 is a schematic diagram of the cavity assembly 2 of Embodiment 1;
图14是实施例1的装置控制方案原理图(其中,1、2、3为均匀分布在腔体外侧的温度传感器,4、5、6为气压、嗅觉、湿度传感器,粗实线为部件轮廓线,细实线为信号输出线,细虚线为信号反馈线);Figure 14 is a schematic diagram of the device control scheme of Example 1 (wherein, 1, 2, and 3 are temperature sensors evenly distributed on the outside of the cavity, 4, 5, and 6 are air pressure, smell, and humidity sensors, and the thick solid line is the component outline. line, the thin solid line is the signal output line, and the thin dotted line is the signal feedback line);
图15是实施例1的装置控制方案示意图。FIG. 15 is a schematic diagram of the device control scheme of Example 1. FIG.
图中:1—支撑架总成,2—腔体总成,3—电磁加热装置总成,4 —微波发生装置总成,5—腔体回转装置总成,6—腔体角度调节装置总成,7—机电控制箱总成,1-1—底座横梁Ⅰ,1-2—底座横梁Ⅱ, 1-3—底座横梁Ⅲ,1-4—底座横梁Ⅳ,1-5—底座纵梁Ⅰ,1-6—底座纵梁Ⅱ,1-7—腔体下固定架Ⅰ,1-8—腔体下固定架Ⅱ,1-9—连接横梁Ⅰ,1-10—连接横梁Ⅱ,1-11—腔体上固定架Ⅰ,1-12—腔体上固定架Ⅱ,1-13—腔体固定支架底座,1-14—支撑架底座横梁,2-1 —腔体主体,2-2—腔体前盖,2-3—传动轮限位圈,2-4—真空阀, 2-5—前盖握把,2-6—泄压阀,2-7—前盖紧固销,2-8—吊环着力孔,2-9—压力表,3-1电磁加热装置主体,3-2—加热线圈,4-1—磁控, 4-2—磁控保护罩,4-3—散热窗,4-4—保护壳固定孔,4-5—波导(前部),4-6波导固定螺母,5-7波导固定螺钉,5-1—散热扇固定螺母, 5-2—散热风扇,6-1—导电管,6-2—风扇固定螺钉,7-1—输出电动机,7-2—传动皮带,7-3—皮带轮,7-4—传动轮,7-5—传动轴,7-6 —传动轴承,7-7—传动轴固定销,8-1—调整齿轮传动轴,8-2—齿轮变速箱,8-3—调节轴套,8-4—调节传动轴轴承,8-5—轴套固定螺母,8-6—轴套固定螺钉,9-1—调节手柄,9-2—调节齿轮Ⅰ,调节齿轮Ⅱ9-3,10-1—控制面板,10-2—导电管导向孔,10-3—导电管轴承固定孔,10-4—机电控制箱固定螺钉,10-5—机电控制箱固定螺母,10-6机电控制箱外壳,11-1—变压器,11-2—交直流转换器, 12-1—波导固定板,12-2—复合玻璃增强复合云母片,12-3—波导(后部),12-4—磁控保护罩固定板,腔体后盖12-5。In the figure: 1—Support frame assembly, 2—Cavity assembly, 3—Electromagnetic heating device assembly, 4—Microwave generator assembly, 5—Cavity rotary device assembly, 6—Cavity angle adjustment device assembly 7—Electrical control box assembly, 1-1—base beam I, 1-2—base beam II, 1-3—base beam III, 1-4—base beam IV, 1-5—base longitudinal beam I , 1-6—base longitudinal beam II, 1-7—fixing frame under the cavity I, 1-8—fixing frame under the cavity II, 1-9—connecting beam I, 1-10—connecting beam II, 1- 11—Fixing frame I on the cavity, 1-12—Fixing frame II on the cavity, 1-13—The base of the fixing bracket for the cavity, 1-14—The beam on the base of the support frame, 2-1—The main body of the cavity, 2-2 —Cavity Front Cover, 2-3—Transmission Wheel Limiting Ring, 2-4—Vacuum Valve, 2-5—Front Cover Grip, 2-6—Pressure Relief Valve, 2-7—Front Cover Fastening Pin, 2-8—Hanging ring force hole, 2-9—Pressure gauge, 3-1 Main body of electromagnetic heating device, 3-2—Heating coil, 4-1—Magnetron, 4-2—Magnetron protective cover, 4-3— Heat dissipation window, 4-4—fixing hole of protective case, 4-5—waveguide (front), 4-6—waveguide fixing nut, 5-7—waveguide fixing screw, 5-1—cooling fan fixing nut, 5-2—heat dissipation Fan, 6-1—conductive tube, 6-2—fan fixing screw, 7-1—output motor, 7-2—drive belt, 7-3—pulley, 7-4—drive wheel, 7-5—drive shaft , 7-6—transmission bearing, 7-7—transmission shaft fixing pin, 8-1—adjustment gear transmission shaft, 8-2—gear gearbox, 8-3—adjustment bushing, 8-4—adjustment transmission shaft bearing , 8-5—sleeve fixing nut, 8-6—sleeve fixing screw, 9-1—adjusting handle, 9-2—adjusting gear I, adjusting gear II 9-3, 10-1—control panel, 10-2 — Conductive tube guide hole, 10-3 — Conductive tube bearing fixing hole, 10-4 — Electromechanical control box fixing screw, 10-5 — Electromechanical control box fixing nut, 10-6 Electromechanical control box shell, 11-1 — Transformer, 11-2—AC/DC converter, 12-1—waveguide fixing plate, 12-2—composite glass reinforced composite mica sheet, 12-3—waveguide (rear), 12-4—magnetron protection cover fixing plate, cavity Body back cover 12-5.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-15,本发明提供一种技术方案:Please refer to Figure 1-15, the present invention provides a technical solution:
一种真空微波电磁式蒙药干燥炒制装置,图1是实施例1的整机装配示意图,表明了各部分之间的位置关系和连接关系,下述方案说明过程中图1可以作为主要参考。如图1所示,支撑架总成1上方设置有腔体回转装置总成5,腔体总成2从后者穿过并与微波发生装置总成4相连接,同时机电控制箱总成7固定于支撑架总成1尾部,腔体角度调节装置总成6穿过支撑架总成1固定于底部,电磁加热装置总成3置于腔体总成2下方与其保持一定间隙并固定于支撑架总成1 中部,下面结合各部分总成示意图具体对各部分组成和位置关系进行具体说明。A vacuum microwave electromagnetic type Mongolian medicine drying and frying device, Figure 1 is a schematic diagram of the assembly of the whole machine in Example 1, indicating the positional relationship and connection relationship between each part, Figure 1 can be used as a main reference in the following scheme description process. As shown in Fig. 1, a cavity rotating device assembly 5 is arranged above the support frame assembly 1, and the cavity assembly 2 passes through the latter and is connected to the microwave generating device assembly 4. At the same time, the electromechanical control box assembly 7 It is fixed at the rear of the support frame assembly 1, the cavity angle adjustment device assembly 6 is fixed to the bottom through the support frame assembly 1, and the electromagnetic heating device assembly 3 is placed under the cavity assembly 2 to maintain a certain gap and fixed to the support frame. In the middle of the frame assembly 1, the composition and positional relationship of each part will be described in detail below in conjunction with the schematic diagram of each part assembly.
进一步,如图2所示,底座横梁Ⅰ1-1、底座横梁Ⅱ1-2、底座横梁Ⅲ1-3、底座横梁Ⅳ1-4、底座纵梁Ⅰ1-5、底座纵梁Ⅱ1-6、腔体下固定架Ⅰ1-7、腔体下固定架Ⅱ1-8、连接横梁Ⅰ1-9、连接横梁Ⅱ1-10、上固定架Ⅰ1-11、腔体上固定架Ⅱ1-12、腔体固定支架底座1-1、支撑架底座横梁1-14共计14个部件组成,底座横梁Ⅰ1-1、底座横梁Ⅱ1-2、底座横梁Ⅲ1-3、底座横梁Ⅳ1-4、底座纵梁Ⅰ1-5、底座纵梁Ⅱ1-6固定连接为矩形框架作为支撑架的主体,腔体下固定架Ⅰ1-7、腔体下固定架Ⅱ1-8、连接横梁Ⅰ1-9、连接横梁Ⅱ1-10、上固定架Ⅰ 1-11、腔体上固定架Ⅱ1-126个部件用螺栓螺母固定,再与支撑架底座横梁1-14进行连接,作为腔体回转装置总成5的基架,用于固定传动轮7-4、传动轴7-5、传动轴承7-6、传动轴固定销7-74个部件,为实现腔体回转做基础。腔体固定支架底座1-13位于整个基架的中部,连接底座与腔体,实现腔体回转功能。Further, as shown in Figure 2, base beam I1-1, base beam II1-2, base beam III1-3, base beam IV1-4, base longitudinal beam I1-5, base longitudinal beam II1-6, fixed under the cavity Frame Ⅰ1-7, lower cavity fixing frame Ⅱ1-8, connecting beam Ⅰ1-9, connecting beam Ⅱ1-10, upper fixing frame Ⅰ1-11, cavity upper fixing frame Ⅱ1-12, cavity fixing bracket base 1-1 , The base beam 1-14 of the support frame is composed of a total of 14 parts, the base beam I1-1, the base beam II1-2, the base beam III1-3, the base beam IV1-4, the base longitudinal beam I1-5, the base longitudinal beam II1- 6 The fixed connection is a rectangular frame as the main body of the support frame, the lower cavity fixing frame I1-7, the lower cavity fixing frame II1-8, the connecting beam I1-9, the connecting beam II1-10, the upper fixing frame I 1-11, The fixing frame II 1-126 parts on the cavity are fixed with bolts and nuts, and then connected with the beams 1-14 of the base of the support frame, as the base frame of the cavity rotary device assembly 5, which is used to fix the transmission wheels 7-4 and the transmission shaft. 7-5, transmission bearing 7-6, transmission shaft fixing pin 7-74 components, which are the basis for realizing cavity rotation. The cavity fixing bracket base 1-13 is located in the middle of the entire base frame, connecting the base and the cavity to realize the cavity rotation function.
进一步,如图3、12所示,腔体总成2由腔体主体2-1、腔体前盖2-2、传动轮限位圈2-3、真空阀2-4、前盖握把2-5泄压阀2-6、前盖紧固销2-7、吊环着力孔2-8、压力表2-9、波导固定板12-1、复合玻璃增强复合云母片12-2、波导(后部)12-3、磁控保护罩固定板12-、腔体后盖12-5共计14个部件组成。腔体前盖2-2、腔体主体2-1、腔体后盖12-53个部件依次组合为加热腔,两组传动轮限位圈2-3固定于腔体主体2-1两侧并与腔体前盖2-2、腔体后盖 12-5保持一定距离,真空阀2-4垂直固定于腔体前盖2-2上,并与其轴线重合,前盖握把2-5,泄压阀2-6、压力表2-9同样固定于前盖,3组前盖紧固销2-7、吊环着力孔2-8等距分布在腔体主体2-1 前沿,起到固定作用。复合玻璃增强复合云母片12-2与波导(后部) 12-3紧密贴合,与分布在后者上下两端的磁控保护罩固定板12-4组合为波导后部,垂直固定于腔体后盖12-5并与其轴线重合,磁控保护罩固定板12-42片固定的位置则偏离轴线。Further, as shown in Figures 3 and 12, the cavity assembly 2 consists of a cavity body 2-1, a cavity front cover 2-2, a transmission wheel limit ring 2-3, a vacuum valve 2-4, and a front cover handle 2-5 Pressure relief valve 2-6, front cover fastening pin 2-7, lifting ring force hole 2-8, pressure gauge 2-9, waveguide fixing plate 12-1, composite glass reinforced composite mica sheet 12-2, waveguide (rear part) 12-3, magnetron protective cover fixing plate 12-, cavity rear cover 12-5 is composed of a total of 14 components. The cavity front cover 2-2, the cavity main body 2-1, and the cavity rear cover 12-53 are sequentially combined into a heating cavity, and two sets of transmission wheel limit rings 2-3 are fixed on both sides of the cavity main body 2-1 And keep a certain distance from the cavity front cover 2-2 and the cavity rear cover 12-5. The vacuum valve 2-4 is vertically fixed on the cavity front cover 2-2 and coincides with its axis. The front cover handle 2-5 , pressure relief valve 2-6, pressure gauge 2-9 are also fixed on the front cover, 3 sets of front cover fastening pins 2-7 and lifting ring force holes 2-8 are equally spaced at the front of the cavity body 2-1, which play a role in fixed effect. The composite glass reinforced composite mica sheet 12-2 is closely attached to the waveguide (rear part) 12-3, and is combined with the magnetron protective cover fixing plates 12-4 distributed at the upper and lower ends of the latter to form the rear part of the waveguide, which is vertically fixed to the cavity The rear cover 12-5 is coincident with its axis, and the fixed position of the magnetron protective cover fixing plate 12-42 is deviated from the axis.
进一步,如图4所示,电磁加热装置总成3较为简单,只包含电磁加热装置主体3-1,加热线圈3-2两部分,后者在内部,前者起包覆作用。Further, as shown in FIG. 4 , the electromagnetic heating device assembly 3 is relatively simple, and only includes the electromagnetic heating device main body 3-1 and the heating coil 3-2, the latter being inside and the former acting as a covering.
进一步,如图5、6、7所示,微波发生装置总成4由磁控4-1、磁控保护罩4-2、散热窗4-3、保护壳固定孔4-4、波导(前部)4-5、散热扇固定螺母5-1、散热风扇5-2、波导固定螺母4-6、波导固定螺钉5-7、导电管6-1、风扇固定螺钉6-2共11个部件组成。磁控保护罩4-2为整个装置的基板,磁控4-1、波导(前部)4-5通过波导固定螺母4-6、波导固定螺钉5-7相连接,与复合玻璃增强复合云母片12-2、波导(后部)12-3连接。特设散热窗4-3与保护壳固定孔4-4方便散热和固定保护罩,风扇固定螺钉6-2、散热扇固定螺母5-1、散热风扇5-2同理。同时磁控保护罩4-2外侧设有导电管6-1,方便输送能量。Further, as shown in Figures 5, 6, and 7, the microwave generating device assembly 4 consists of a magnetron 4-1, a magnetron protective cover 4-2, a heat dissipation window 4-3, a protective shell fixing hole 4-4, a waveguide (front Part) 4-5, cooling fan fixing nut 5-1, cooling fan 5-2, waveguide fixing nut 4-6, waveguide fixing screw 5-7, conductive tube 6-1, fan fixing screw 6-2, a total of 11 parts composition. The magnetron protective cover 4-2 is the base plate of the whole device. The magnetron 4-1 and the waveguide (front) 4-5 are connected by the waveguide fixing nut 4-6 and the waveguide fixing screw 5-7, and are connected with the composite glass reinforced composite mica The sheet 12-2 and the waveguide (rear) 12-3 are connected. The special heat dissipation window 4-3 and the protective case fixing hole 4-4 are convenient for heat dissipation and fixing the protective cover. The same is true for the fan fixing screw 6-2, the cooling fan fixing nut 5-1, and the cooling fan 5-2. At the same time, the outer side of the magnetron protective cover 4-2 is provided with a conductive tube 6-1, which is convenient for energy transmission.
进一步,如图8所示,腔体回转装置总成5由输出电动机7-1、传动皮带7-2皮带轮7-3、传动轮7-4、传动轴7-5、传动轴承7-6、传动轴固定销7-7共7个部件组成。整个装置以支撑架总成1为基础,输出电动机7-1固定于基架的右后方,通过传动皮带7-2与皮带轮 7-3等后续部件连接,6组传动轴承7-6、传动轴固定销7-7组合等距固定于腔体支架外侧,传动轴7-5穿过传动轮7-4并与之组合,通过组传动轴承7-6、传动轴固定销7-7组合与皮带轮7-3连接,完成传动。Further, as shown in FIG. 8, the cavity rotating device assembly 5 is composed of an output motor 7-1, a transmission belt 7-2, a pulley 7-3, a transmission wheel 7-4, a transmission shaft 7-5, a transmission bearing 7-6, The transmission shaft fixing pin 7-7 consists of 7 parts. The whole device is based on the support frame assembly 1. The output motor 7-1 is fixed on the right rear of the base frame, and is connected with the follow-up components such as the pulley 7-3 through the transmission belt 7-2. There are 6 sets of transmission bearings 7-6 and transmission shafts. The combination of fixing pins 7-7 is fixed at the outer side of the cavity bracket at equal distances, and the transmission shaft 7-5 passes through the transmission wheel 7-4 and is combined with it. 7-3 connection, complete the transmission.
进一步,如图9、10所示,腔体角度调节装置总成6由调整齿轮传动轴8-1、齿轮变速箱8-2、调节轴套8-3、调节传动轴轴承8-4、轴套固定螺母8-5、轴套固定螺钉8-6、调节手柄9-1、调节齿轮Ⅰ 9-2、调节齿轮Ⅱ9-3共9个部件组成.调节轴套8-3、调节传动轴轴承8-4通过轴套固定螺母8-5、轴套固定螺钉8-6固定于支架下部,调整齿轮传动轴8-1从中穿过,齿轮变速箱8-2与调整齿轮传动轴 8-1连接同时后者贯穿前者底部。Further, as shown in Figures 9 and 10, the cavity angle adjustment device assembly 6 consists of an adjustment gear transmission shaft 8-1, a gear box 8-2, an adjustment shaft sleeve 8-3, an adjustment transmission shaft bearing 8-4, a shaft Sleeve fixing nut 8-5, shaft sleeve fixing screw 8-6, adjusting handle 9-1, adjusting gear I 9-2, adjusting gear II 9-3 are composed of 9 parts. Adjusting sleeve 8-3, adjusting drive shaft bearing 8-4 is fixed to the lower part of the bracket by the shaft sleeve fixing nut 8-5 and the shaft sleeve fixing screw 8-6, the adjustment gear transmission shaft 8-1 passes through it, and the gear transmission 8-2 is connected with the adjustment gear transmission shaft 8-1 At the same time, the latter runs through the bottom of the former.
进一步,如图11、12,所示,机电控制箱总成7由控制面板10-1、导电管导向孔10-2、导电管轴承固定孔10-3、机电控制箱固定螺钉 10-4、机电控制箱固定螺母10-5、机电控制箱外壳10-6、变压器11-1、交直流转换器11-2共8个部件构成。整个控制箱以机电控制箱外壳10-6为基础,控制面板10-1与其连接起到控制与检修窗口的功能,导电管导向孔10-2,导电管轴承固定孔10-3设置在箱体的左侧,方便与磁控4-1对接,而整个箱体则通过机电控制箱固定螺钉10-4、机电控制箱固定螺母10-5固定于支撑架总成1的后方。箱体内部还设有变压器11-1、交直流转换器11-2,一遍同时给加热线圈3-2、磁控4-1供电。Further, as shown in Figures 11 and 12, the electromechanical control box assembly 7 consists of a control panel 10-1, a conducting tube guide hole 10-2, a conducting tube bearing fixing hole 10-3, an electromechanical control box fixing screw 10-4, The electromechanical control box fixing nut 10-5, the electromechanical control box shell 10-6, the transformer 11-1, and the AC-DC converter 11-2 are composed of eight parts. The whole control box is based on the electromechanical control box shell 10-6, and the control panel 10-1 is connected to it to function as a control and inspection window. The conductive pipe guide hole 10-2 and the conductive pipe bearing fixing hole 10-3 are arranged in the box body. The left side of the box is convenient for docking with the magnetron 4-1, and the entire box is fixed to the rear of the support frame assembly 1 through the electromechanical control box fixing screws 10-4 and the electromechanical control box fixing nuts 10-5. A transformer 11-1 and an AC/DC converter 11-2 are also arranged inside the box, which supply power to the heating coil 3-2 and the magnetron 4-1 at the same time.
为方便说明,图12与图3合并。For convenience of description, FIG. 12 is merged with FIG. 3 .
工作原理:如图1所示为真空微波电磁式蒙药干燥炒制装置控制方案示意图,下全面结合示意图详细说明控制过程。Working principle: Figure 1 is a schematic diagram of the control scheme of the vacuum microwave electromagnetic drying and frying device for Mongolian medicine, and the control process is described in detail in combination with the schematic diagram below.
由于在装置的运行过程中腔体始终保持回转状态,而为了获取更为真实的腔内数据应将传感器布置在腔体内外两侧,与腔体紧密接触,故采用无线传输方式的传感器。Since the cavity always keeps rotating during the operation of the device, and in order to obtain more real cavity data, the sensors should be arranged on both sides inside and outside the cavity and are in close contact with the cavity, so the wireless transmission sensor is used.
进一步,装置检查无误启动后,传感器首先将监测的数据传递给 labVIWE信号采集卡,采集卡将信号优化后再传递给PLC控制器和PC 机,PLC控制器自行判断腔内的各项参数是否在启动相关设备的范围内,再向下属的输出电机、磁控、加热线圈发出指令,使相关装置选择性运转。同时PC机将各项参数作可视化处理,方便操作人员监测,并适当干预控制。Further, after the device is checked and started without error, the sensor first transmits the monitored data to the labVIWE signal acquisition card, and the acquisition card optimizes the signal and then transmits it to the PLC controller and PC. The PLC controller judges whether the parameters in the cavity are within the Within the scope of starting the relevant equipment, it will then issue commands to the subordinate output motors, magnetrons, and heating coils to make the relevant devices operate selectively. At the same time, the PC can visualize various parameters, which is convenient for operators to monitor and intervene and control appropriately.
进一步,在装置运转的过程中,温湿传感器与气压传感器始终监测腔内的各项参数,配合labVIEW信号采集卡和PLC控制器自动调整磁控、加热线圈的工作频率和时长,避免发生药物焦糊、夹生等负面效果。同时PLC控制器内置了绝大多数蒙药材和中药材的加工方案,能按条件检索,方便操作;也可对加工方案手动调节,使成品按操作人员的意愿产出。Further, during the operation of the device, the temperature and humidity sensor and the air pressure sensor always monitor various parameters in the cavity, and cooperate with the labVIEW signal acquisition card and PLC controller to automatically adjust the working frequency and duration of the magnetron and heating coils to avoid the occurrence of drug coke. Negative effects such as paste, sandwich and so on. At the same time, the PLC controller has built-in processing schemes for most Mongolian medicinal materials and Chinese medicinal materials, which can be retrieved according to conditions, which is convenient for operation; it can also manually adjust the processing scheme, so that the finished products can be output according to the wishes of the operator.
工作流程:真空微波电磁式蒙药干燥炒制装置在工作前需做准备工作,包括检查装置连接情况,清洁场地,向腔体主体2-1内放入待加工药材,接通电源。准备工作完成后,关闭腔体前盖2-2,旋紧前盖紧固销2-7使腔体密封,由于尾部设有复合玻璃增强复合云母片 12-2,可使腔体实现真空密闭,使真空阀2-4与真空泵连接并在两者中间连接尾气处理装置,防止尾气污染场地。操作机电控制箱向加热线圈3-2、磁控4-1、输出电动机7-1输送电力,使装置运转。此时磁控4-1发射微波、加热线圈3-2升温同时加热腔体内的药材。Workflow: The vacuum microwave electromagnetic type Mongolian medicine drying and frying device needs to do preparatory work before working, including checking the connection of the device, cleaning the site, putting the medicinal materials to be processed into the cavity body 2-1, and turning on the power. After the preparatory work is completed, close the front cover 2-2 of the cavity, and tighten the fastening pins 2-7 of the front cover to seal the cavity. Due to the composite glass reinforced composite mica sheet 12-2 at the tail, the cavity can be vacuum sealed. , connect the vacuum valve 2-4 with the vacuum pump and connect the exhaust gas treatment device between the two to prevent the exhaust gas from polluting the site. The electromechanical control box is operated to transmit power to the heating coil 3-2, the magnetron 4-1, and the output motor 7-1 to make the device run. At this time, the magnetron 4-1 emits microwaves, and the heating coil 3-2 heats up while heating the medicinal materials in the cavity.
进一步,输出电动机7-1通电后开始工作,通过传动皮带7-2向皮带轮7-3、传动轮7-4、传动轴7-5输送动力,使腔体回转,从而达到均匀加热药材的目的。Further, after the output motor 7-1 is powered on, it starts to work, and transmits power to the pulley 7-3, the transmission wheel 7-4, and the transmission shaft 7-5 through the transmission belt 7-2, so that the cavity is rotated, so as to achieve the purpose of uniformly heating the medicinal materials .
进一步,在加热过程中,可以操作控制面板10-1使加热线圈3-2、磁控4-1交替间接工作,亦可针对不同的药材制定不同的加热方案。Further, during the heating process, the control panel 10-1 can be operated to make the heating coil 3-2 and the magnetron 4-1 work alternately and indirectly, and different heating schemes can also be formulated for different medicinal materials.
进一步,待加工完成,切断电源,摇动调节手柄9-1通过调节齿轮Ⅰ9-2、调节齿轮Ⅱ9-3的传动腔体总成2倾斜,实现角度调节的功能,方便出药,最后重复角度调整操作,将腔体总成2调节到适宜角度,清洁腔体,等待下一次加工。Further, when the processing is completed, cut off the power supply, shake the adjustment handle 9-1, and tilt the transmission cavity assembly 2 of the adjustment gear I9-2 and adjustment gear II9-3 to realize the function of angle adjustment, which is convenient for dispensing, and finally repeat the angle adjustment. Operation, adjust the cavity assembly 2 to a suitable angle, clean the cavity, and wait for the next processing.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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