CN109926836A - A kind of numerical control gantry crossbeam - Google Patents
A kind of numerical control gantry crossbeam Download PDFInfo
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Abstract
本发明提供一种数控龙门横梁,包括横梁本体和调整组件;所述横梁本体为中间呈弧形凸起的拱形结构,所述横梁本体底部的左右两侧分别设有向上倾斜的拱形面;所述调整组件包括固定块、拉杆和锁紧螺母,两个固定块分别安装于两个所述拱形面上,两个固定块中均设有供所述拉杆穿过的通孔,所述拉杆的左右两端分别伸出两个通孔后与锁紧螺母螺纹连接,所述锁紧螺母拉紧所述拉杆的左右两端并且从所述固定块的外侧抵接所述固定块。本发明适用于大跨度动柱式数控龙门,横梁的刚性和稳定性好,不易下垂变形,并且横梁挠度可微调,使横梁在工作过程中的变形量可控,提高了横梁工作的可靠性。
The invention provides a numerically controlled gantry beam, which includes a beam body and an adjustment assembly; the beam body is an arched structure with an arc-shaped protrusion in the middle, and the left and right sides of the bottom of the beam body are respectively provided with upwardly inclined arcuate surfaces ; The adjustment assembly includes a fixed block, a pull rod and a locking nut, the two fixed blocks are respectively installed on the two arched surfaces, and the two fixed blocks are provided with through holes for the pull rod to pass through, so the The left and right ends of the tie rod protrude through two through holes respectively and are threadedly connected to the locking nut, and the locking nut tightens the left and right ends of the tie rod and abuts the fixing block from the outside of the fixing block. The invention is suitable for large-span moving column type CNC gantry, the beam has good rigidity and stability, is not easy to sag and deform, and the deflection of the beam can be fine-tuned, so that the deformation of the beam during the working process is controllable, and the reliability of the beam is improved.
Description
技术领域technical field
本发明属于加工设备技术领域,具体涉及一种数控龙门横梁。The invention belongs to the technical field of processing equipment, and particularly relates to a numerically controlled gantry beam.
背景技术Background technique
对于大跨距动柱式数控龙门而言,其横梁通常为一字型的刚性结构体,由于横梁跨距过大,横梁上的机床机头压迫横梁,使横梁中间下垂,造成加工精度变差,横梁的刚性、稳定性变差的问题;该结构的数控龙门横梁的挠度不可调整,在频繁变化的切削力作用下,变形的横梁会再次发生震动变形,由于其变形量不可控,因此进一步加重了对加工精度和加工稳定性的影响程度。For large-span moving column CNC gantry, the beam is usually a straight-line rigid structure. Because the span of the beam is too large, the machine head on the beam presses the beam, causing the middle of the beam to sag, resulting in poor machining accuracy. , the problem of poor rigidity and stability of the beam; the deflection of the CNC gantry beam of this structure cannot be adjusted, and under the action of frequently changing cutting forces, the deformed beam will vibrate and deform again. The degree of influence on machining accuracy and machining stability is increased.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种数控龙门横梁,适用于大跨度动柱式数控龙门,横梁的刚性和稳定性好,不易下垂变形,并且横梁挠度可微调,使横梁在工作过程中的变形量可控,提高了横梁工作的可靠性。The purpose of the present invention is to provide a CNC gantry beam, which is suitable for a large-span moving column type CNC gantry. Control, improve the reliability of beam work.
本发明提供了如下的技术方案:The invention provides the following technical solutions:
一种数控龙门横梁,包括横梁本体和调整组件;所述横梁本体为中间凸起的拱形结构,所述横梁本体底部的左右两侧分别设有向上倾斜的拱形面;所述调整组件包括固定块、拉杆和锁紧螺母,两个固定块分别安装于两个所述拱形面上,两个固定块中均设有供所述拉杆穿过的通孔,所述拉杆的左右两端分别伸出两个通孔后与锁紧螺母螺纹连接,所述锁紧螺母拉紧所述拉杆的左右两端并且从所述固定块的外侧抵接所述固定块。A CNC gantry beam, comprising a beam body and an adjustment assembly; the beam body is an arched structure with a middle convex, and the left and right sides of the bottom of the beam body are respectively provided with upwardly inclined arcuate surfaces; the adjustment assembly includes A fixing block, a tie rod and a locking nut. The two fixing blocks are respectively installed on the two arched surfaces. The two fixing blocks are provided with through holes for the tie rod to pass through. The left and right ends of the tie rod The two through holes are respectively protruded and then connected with the locking nut by thread. The locking nut tightens the left and right ends of the tie rod and abuts the fixing block from the outside of the fixing block.
优选的,所述调整组件还包括防松动螺母,两个所述防松动螺母分别安装于所述拉杆的左右两端,并且所述防松动螺母从所述锁紧螺母的外侧压紧所述锁紧螺母。Preferably, the adjustment assembly further includes an anti-loosening nut, the two anti-loosening nuts are respectively installed on the left and right ends of the tie rod, and the anti-loosening nuts press the lock nut from the outside of the locking nut Tighten the nut.
优选的,所述通孔为沿纵向设置的腰型孔。Preferably, the through holes are waist-shaped holes arranged in the longitudinal direction.
优选的,所述拉杆包括拉杆本体和分别连接于所述拉杆本体的左右两端的安装部,所述安装部的直径小于所述拉杆本体的直径,所述安装部的直径与所述通孔的直径相匹配,所述安装部伸入所述通孔内。Preferably, the tie rod includes a tie rod body and mounting parts respectively connected to the left and right ends of the tie rod body, the diameter of the installation part is smaller than the diameter of the tie rod body, and the diameter of the installation part is the same as the diameter of the through hole. The diameters are matched, and the mounting portion extends into the through hole.
优选的,所述横梁本体包括外框、中央圆管和加强板,中央圆管沿水平方向贯穿外框,加强板在所述中央圆管的圆周表面上呈放射状地连接中央圆管与外框。Preferably, the beam body includes an outer frame, a central circular tube and a reinforcing plate, the central circular tube penetrates the outer frame in a horizontal direction, and the reinforcing plate radially connects the central circular tube and the outer frame on the circumferential surface of the central circular tube .
优选的,所述中央圆管上加工有若干个第一减重孔。Preferably, a plurality of first weight-reducing holes are machined on the central circular tube.
优选的,所述外框的正面设有水平的导轨和与导轨匹配的滑块,滑块与机头固定连接;所述外框的背面设有若干个第二减重孔。Preferably, the front side of the outer frame is provided with a horizontal guide rail and a sliding block matched with the guide rail, and the sliding block is fixedly connected with the machine head; the back side of the outer frame is provided with a number of second weight-reducing holes.
优选的,所述第一减重孔位于靠近所述外框的背面一侧。Preferably, the first weight-reducing hole is located near the back side of the outer frame.
优选的,所述加强板上设有若干个第三减重孔。Preferably, the reinforcing plate is provided with a plurality of third weight-reducing holes.
本发明的有益效果是:本发明适用于大跨度动柱式数控龙门,横梁本体的顶部和底部同时设置为拱形结构,防止横梁本体因重力而下垂,同时增强了横梁本体的刚性及热稳定性,从而保证横梁本体的长期使用精度。在横梁本体底部的拱形面上安装调整组件,通过锁紧螺母微调拉杆伸出固定块的长度,进而使拉杆拉动横梁产生微变形,以此来起到控制横梁拱形的变形量的效果,保证了横梁工作的可靠性。The beneficial effects of the present invention are as follows: the present invention is suitable for a large-span moving column type CNC gantry, and the top and bottom of the beam body are set as arch structures at the same time, preventing the beam body from sagging due to gravity, and enhancing the rigidity and thermal stability of the beam body at the same time. so as to ensure the long-term use accuracy of the beam body. Install the adjustment component on the arched surface at the bottom of the beam body, and fine-tune the length of the tie rod extending from the fixed block through the locking nut, so that the tie rod pulls the beam to produce slight deformation, so as to control the deformation of the beam arch. The reliability of the beam work is guaranteed.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2是本发明的调整组件的局部仰视结构示意图;Fig. 2 is the partial bottom view structure schematic diagram of the adjustment assembly of the present invention;
图3是本发明的调整组件的另一视角结构示意图;Fig. 3 is another perspective structural schematic diagram of the adjustment assembly of the present invention;
图4是本发明的横梁本体内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the beam body of the present invention.
图中标记为:1.横梁本体;2.拱形面;3.固定块;4.拉杆;5.锁紧螺母;6.防松动螺母;7.通孔;8.拉杆本体;9.安装部;10.外框;11.中央圆管;12.加强板;13.第一减重孔;14.第二减重孔;15.第三减重孔;16.导轨;17.机头。Marked as: 1. Beam body; 2. Arched surface; 3. Fixed block; 4. Pull rod; 5. Lock nut; 6. Anti-loosening nut; 7. Through hole; 8. Pull rod body; 9. Installation 10. Outer frame; 11. Central tube; 12. Reinforcing plate; 13. First weight reduction hole; 14. Second weight reduction hole; 15. Third weight reduction hole; 16. Guide rail; 17. Machine head .
具体实施方式Detailed ways
本实施例提供一种适用于大跨度动柱式数控龙门的横梁,其安装于数控龙门的立柱上。如图1至图4所示,数控龙门横梁包括横梁本体1和调整组件。横梁本体1为顶部和底部中间均呈弧形凸起的拱形结构,横梁本体1底部的左右两侧分别设有向上倾斜的拱形面2,横梁本体1的顶部和底部为拱形结构,防止横梁本体因重力而下垂,同时增强了横梁本体的刚性。调整组件包括固定块3、拉杆4和锁紧螺母5,两个固定块3分别安装于两个拱形面2上,两个固定块3中均设有供拉杆4穿过的通孔7,拉杆4的左右两端分别伸出两个通孔7后与锁紧螺母5螺纹连接,锁紧螺母5拉紧拉杆4的左右两端并且从固定块3的外侧抵接固定块3。通过锁紧螺母5微调拉杆4伸出固定块3的长度,进而使拉杆4拉动横梁本体1的两侧而产生微变形,以此来起到调整横梁拱形变形量的效果。This embodiment provides a beam suitable for a large-span moving column type CNC gantry, which is installed on the column of the CNC gantry. As shown in Figures 1 to 4, the CNC gantry beam includes a beam body 1 and an adjustment assembly. The beam body 1 is an arched structure with an arc-shaped convexity in the middle of the top and the bottom. The left and right sides of the bottom of the beam body 1 are respectively provided with upwardly inclined arched surfaces 2. The top and bottom of the beam body 1 are arched structures. The beam body is prevented from sagging due to gravity, while the rigidity of the beam body is enhanced. The adjustment assembly includes a fixed block 3, a pull rod 4 and a locking nut 5. The two fixed blocks 3 are respectively installed on the two arched surfaces 2, and the two fixed blocks 3 are provided with through holes 7 for the pull rod 4 to pass through. The left and right ends of the pull rod 4 protrude through two through holes 7 respectively and are threadedly connected with the locking nut 5 . The length of the pull rod 4 extending from the fixed block 3 is fine-tuned by the locking nut 5, so that the pull rod 4 pulls the two sides of the beam body 1 to produce slight deformation, so as to adjust the arch deformation of the beam.
如图2所示,调整组件还包括防松动螺母6,两个防松动螺母6分别安装于拉杆4的左右两端,并且防松动螺母6从锁紧螺母5的外侧压紧锁紧螺母5,当拉杆4调整完毕后,锁紧防松动螺母6,防止后期使用过程中整套机构松动。As shown in FIG. 2 , the adjustment assembly further includes an anti-loosening nut 6, two anti-loosening nuts 6 are respectively installed on the left and right ends of the tie rod 4, and the anti-loosening nut 6 compresses the locking nut 5 from the outside of the locking nut 5, After the adjustment of the pull rod 4 is completed, lock the anti-loose nut 6 to prevent the whole set of mechanisms from loosening during later use.
如图3所示,通孔7为沿纵向设置的腰型孔,当横梁本体1产生微变形时,拱形面2上的固定块3的倾角也发生变化,因此通孔7设置为腰型孔,避免了固定块3对拉杆4的两端施加纵向压力而使拉杆4发生挠性形变,保证了拉杆4能够对横梁本体1进行有效地张紧,也延长了拉杆4的使用寿命。As shown in FIG. 3 , the through hole 7 is a waist-shaped hole arranged in the longitudinal direction. When the beam body 1 is slightly deformed, the inclination angle of the fixing block 3 on the arched surface 2 also changes, so the through hole 7 is set as a waist-shaped hole. The hole prevents the fixing block 3 from exerting longitudinal pressure on both ends of the tie rod 4 to cause the tie rod 4 to deform flexibly, ensuring that the tie rod 4 can effectively tension the beam body 1 and prolong the service life of the tie rod 4.
如图2所示,拉杆4包括拉杆本体8和分别连接于拉杆本体8的左右两端的安装部9,安装部9的直径小于拉杆本体8的直径,安装部9的直径与通孔7的直径相匹配,安装部9伸入通孔7内。拉杆本体8的直径大于安装部9的直径,可限制安装部9伸出通孔7的长度,避免拉杆4过度拉紧横梁本体1,保证了横梁本体仅发生轻微的变形量,不影响其水平支撑力和刚性。As shown in FIG. 2 , the tie rod 4 includes a tie rod body 8 and mounting parts 9 respectively connected to the left and right ends of the tie rod body 8 . Matchingly, the mounting portion 9 extends into the through hole 7 . The diameter of the tie rod body 8 is larger than the diameter of the installation part 9, which can limit the length of the installation part 9 extending out of the through hole 7, prevent the tie rod 4 from over-tensioning the beam body 1, and ensure that the beam body only has a slight deformation, and does not affect its level. Support and rigidity.
如图2所示,在固定块3上平行地安装两根拉杆4,两根拉杆4加大了对横梁本体1的拉紧力。As shown in FIG. 2 , two tie rods 4 are installed in parallel on the fixed block 3 , and the two tie rods 4 increase the tension force on the beam body 1 .
如图4所示,横梁本体1包括外框10、中央圆管11和加强板12,中央圆管11沿水平方向贯穿外框10,多块加强板12在中央圆管11的圆周表面上呈放射状地连接中央圆管11与外框10。中央圆管11结构具有极强的刚性抗变形能力,在中央圆管11的圆周表面上连接多个加强板12,使横梁本体1受力时,压力沿着加强板12相对均匀地分散开,并且保证了横梁本体1超高的抗热变形能力,确保横梁本体1的使用精度。中央圆管11上加工有若干个第一减重孔13,加强板12上设有若干个第三减重孔15,第一减重孔13和第三减重孔15减小了横梁本体1的重量,改善了整机的轻量化性能。As shown in FIG. 4 , the beam body 1 includes an outer frame 10 , a central circular tube 11 and a reinforcing plate 12 , the central circular tube 11 penetrates the outer frame 10 in the horizontal direction, and a plurality of reinforcing plates 12 are formed on the circumferential surface of the central circular tube 11 The central circular tube 11 and the outer frame 10 are connected radially. The structure of the central circular tube 11 has extremely strong rigidity and deformation resistance. A plurality of reinforcing plates 12 are connected on the circumferential surface of the central circular tube 11, so that when the beam body 1 is stressed, the pressure is relatively evenly distributed along the reinforcing plates 12. In addition, the ultra-high thermal deformation resistance of the beam body 1 is ensured, and the use accuracy of the beam body 1 is ensured. A number of first weight reduction holes 13 are processed on the central circular tube 11, and a number of third weight reduction holes 15 are arranged on the reinforcing plate 12. The first weight reduction holes 13 and the third weight reduction holes 15 reduce the size of the beam body 1. The weight of the machine improves the lightweight performance of the whole machine.
如图1所示,外框10的正面设有水平的导轨16和与导轨16匹配的滑块,滑块与机头17固定连接,机头17可沿着导轨16水平移动,对数控机床上的工件进行加工。外框10的背面设有若干个第二减重孔14。As shown in FIG. 1, the front of the outer frame 10 is provided with a horizontal guide rail 16 and a slider matching the guide rail 16. The slider is fixedly connected with the machine head 17, and the machine head 17 can move horizontally along the guide rail 16. workpiece for processing. The back of the outer frame 10 is provided with a plurality of second weight reduction holes 14 .
第一减重孔13位于靠近外框10的背面一侧,保证横梁本体1对其正面的机头17的支撑强度。The first weight-reducing hole 13 is located near the back side of the outer frame 10 to ensure the support strength of the beam body 1 to the nose 17 on the front side.
本数控龙门横梁的变形量调整过程为:将拉杆4的两端分别插入两个固定块3的通孔7内,并且伸出固定块3,在拉杆4的安装部拧紧两个锁紧螺母5,使其抵接固定块3,再安装防松动螺母6,防止锁紧螺母5松动,从而使调整组件张紧了横梁本体1,使其横梁本体1的两端发生轻微的变形,实现对横梁本体1变形量的调整。The deformation adjustment process of the CNC gantry beam is as follows: insert the two ends of the tie rod 4 into the through holes 7 of the two fixing blocks 3 respectively, and extend the fixing block 3, and tighten the two locking nuts 5 on the installation part of the tie rod 4 , make it abut the fixing block 3, and then install the anti-loosening nut 6 to prevent the locking nut 5 from loosening, so that the adjustment assembly tensions the beam body 1, so that the two ends of the beam body 1 are slightly deformed, and the beam body 1 is slightly deformed. Adjustment of the deformation amount of the main body 1.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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| CN111468961A (en) * | 2020-05-27 | 2020-07-31 | 苏州格默精密自动化机械有限公司 | Adjusting beam convenient to adjust on gantry beam |
| CN113319600A (en) * | 2021-06-24 | 2021-08-31 | 江苏普拉迪数控科技有限公司 | Bridge type gantry machining center |
| TWI756837B (en) * | 2019-10-22 | 2022-03-01 | 大陸商上海微電子裝備(集團)股份有限公司 | A kind of gantry structure and its additive manufacturing method |
| CN114211220A (en) * | 2022-01-27 | 2022-03-22 | 河北驹王专用汽车股份有限公司 | Fixed arm of sleeving tool |
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| CN108721085A (en) * | 2018-07-05 | 2018-11-02 | 南通市中医院 | A kind of Neurology lower limb health-care massaging device |
| CN209998735U (en) * | 2019-04-25 | 2020-01-31 | 青岛永基重型机床有限公司 | numerical control dragon crossbeam |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI756837B (en) * | 2019-10-22 | 2022-03-01 | 大陸商上海微電子裝備(集團)股份有限公司 | A kind of gantry structure and its additive manufacturing method |
| CN111468961A (en) * | 2020-05-27 | 2020-07-31 | 苏州格默精密自动化机械有限公司 | Adjusting beam convenient to adjust on gantry beam |
| CN113319600A (en) * | 2021-06-24 | 2021-08-31 | 江苏普拉迪数控科技有限公司 | Bridge type gantry machining center |
| CN114211220A (en) * | 2022-01-27 | 2022-03-22 | 河北驹王专用汽车股份有限公司 | Fixed arm of sleeving tool |
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