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CN1098915C - Hydrorefining catalyst and its preparing process - Google Patents

Hydrorefining catalyst and its preparing process Download PDF

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CN1098915C
CN1098915C CN99113305A CN99113305A CN1098915C CN 1098915 C CN1098915 C CN 1098915C CN 99113305 A CN99113305 A CN 99113305A CN 99113305 A CN99113305 A CN 99113305A CN 1098915 C CN1098915 C CN 1098915C
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boron
molybdenum
nickel
tungsten
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CN1289830A (en
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向绍基
方维平
田雅珍
张锦华
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Sinopec Fushun Research Institute of Petroleum and Petrochemicals
China Petrochemical Corp
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Sinopec Fushun Research Institute of Petroleum and Petrochemicals
China Petrochemical Corp
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Abstract

本发明描述了一种加氢精制催化剂的制备方法,催化剂以含硅氧化铝为载体,以VIII族和VIB族金属元素为活性组分,添加硼作为助剂,主要是含有钨、钼、镍三种活性组分。催化剂的制备方法是采用一次溶液浸渍的方法同时负载活性组分和助剂,然后干燥、焙烧制得催化剂。This invention describes a method for preparing a hydrorefining catalyst. The catalyst uses silica-containing alumina as a support, group VIII and group VIB metals as active components, and boron as a promoter. It mainly contains tungsten, molybdenum, and nickel as active components. The catalyst is prepared by simultaneously loading the active components and promoters through a single solution impregnation method, followed by drying and calcination to obtain the catalyst.

Description

一种加氢精制催化剂及其制备方法A kind of hydrorefining catalyst and preparation method thereof

本发明涉及一种加氢精制催化剂及其制备方法,特别是馏分油加氢脱硫、加氢脱氮催化剂及其制备方法。The invention relates to a hydrorefining catalyst and a preparation method thereof, in particular to a hydrodesulfurization and hydrodenitrogenation catalyst for distillate oil and a preparation method thereof.

典型的加氢精制催化剂以氧化铝为载体,以VIII族和VIB族金属元素为活性组分,为了进一步提高加氢精制催化剂的活性和稳定性,采用了各种各样的方法,如对载体进行改性、改善制备条件、添加助剂等,其中所选择的助剂常有P、F、B、Si、Ti、Zr等。硅的加入,特别是在氧化铝载体中引入一定量的硅,有利于提高催化剂载体的酸性。硼的加入也能提高载体和催化剂的酸性,但硼的含量存在最佳值,过多的硼存在反而使酸性下降(Bulletin of the chemicalsociety of Japan,37(12),1797-1809(1964)),若硼在氧化铝载体成型过程中加入会引起载体孔分布弥散,故硼最好在浸渍的过程中加入。A typical hydrorefining catalyst uses alumina as a carrier and VIII and VIB group metal elements as active components. In order to further improve the activity and stability of the hydrorefining catalyst, various methods have been adopted, such as carrier Carry out modification, improve preparation conditions, add additives, etc. Among them, the selected additives often include P, F, B, Si, Ti, Zr, etc. The addition of silicon, especially the introduction of a certain amount of silicon into the alumina carrier, is beneficial to improve the acidity of the catalyst carrier. The addition of boron can also increase the acidity of the carrier and catalyst, but there is an optimum value for the content of boron, and the presence of too much boron will actually reduce the acidity (Bulletin of the chemical society of Japan, 37(12), 1797-1809(1964)) , if boron is added during the molding process of the alumina carrier, it will cause the pore distribution of the carrier to disperse, so it is best to add boron during the impregnation process.

一般认为,钨镍体系比钼镍体系的加氢精制催化剂加氢性能高,进一步研究发现钨、钼、镍三组分体系按一定的比例混合,其催化活性比钨镍体系更高。在发明专利CN1052501A和CN1086534A中,选择钨、钼、镍作为活性组分和硼作为助剂,其中硅是在氧化铝成型的过程中加入,而钨、钼、镍和硼采用二次或三次、四次喷浸(饱和浸渍)后,每次喷浸后必须经过干燥、焙烧等步骤制成催化剂。这两篇专利存在的主要问题是催化剂的制备过程复杂,而且经过多次浸渍、干燥和焙烧使催化剂的收率下降,成本上升。It is generally believed that the hydrogenation performance of the tungsten-nickel system is higher than that of the molybdenum-nickel system. Further research has found that the three-component system of tungsten, molybdenum and nickel is mixed in a certain proportion, and its catalytic activity is higher than that of the tungsten-nickel system. In the invention patents CN1052501A and CN1086534A, tungsten, molybdenum, nickel are selected as active components and boron is used as auxiliary agent, wherein silicon is added in the process of alumina molding, while tungsten, molybdenum, nickel and boron are used secondary or tertiary, After four times of spray dipping (saturated impregnation), each spray dipping must be dried, roasted and other steps to make the catalyst. The main problem in these two patents is that the preparation process of the catalyst is complicated, and the yield of the catalyst decreases and the cost increases after repeated impregnation, drying and roasting.

本发明的目的在于针对上述现有技术的缺点,提出一种加氢精制催化剂及其制备方法,对已成型含硅氧化铝载体只经过一次浸渍,使活性组分和助剂同时负载到载体上,制备流程得到简化,降低了催化剂成本。The purpose of the present invention is to address the shortcomings of the above-mentioned prior art, and propose a hydrorefining catalyst and its preparation method. The formed silicon-containing alumina carrier is only impregnated once, so that the active components and additives are loaded on the carrier at the same time. , the preparation process is simplified and the catalyst cost is reduced.

本发明催化剂及制备方法如下:Catalyst of the present invention and preparation method are as follows:

本发明馏分油加氢精制催化剂,以VIII族和VIB族金属元素为活性组分,添加硼助剂,以含硅氧化铝为载体,以重量百分比为基准,催化剂包括SiO23~10%,MoO3 5~10%,WO310~25%,NiO2~5%,B2O3 2~5%;所述催化剂是通过对已成型的载体用含活性组分和助剂的混合溶液只进行一次浸渍、干燥和焙烧而制得的。The distillate hydrotreating catalyst of the present invention uses metal elements of group VIII and group VIB as active components, adds boron additives, uses silicon-containing alumina as a carrier, and uses 3% to 10% of SiO2 as a basis on the basis of weight percentage. MoO 3 5-10%, WO 3 10-25%, NiO2-5%, B 2 O 3 2-5%; the catalyst is prepared by using a mixed solution containing active components and additives on the formed carrier. It is obtained by impregnating, drying and roasting once.

所述催化剂的孔容为0.20~0.50cm3/g,比表面积为100~200m2/g。The pore volume of the catalyst is 0.20-0.50 cm 3 /g, and the specific surface area is 100-200 m 2 /g.

上述含硅氧化铝中的硅最好是在氧化铝载体成型过程中加入,硅铝比为1∶5~25。The silicon in the above-mentioned silicon-containing alumina is preferably added during the molding process of the alumina carrier, and the ratio of silicon to aluminum is 1:5-25.

所述加氢精制催化剂的制备方法,包括:The preparation method of described hydrorefining catalyst comprises:

a.含硅氧化铝载体的成型;a. Forming of silicon-containing alumina carrier;

b.配制混合溶液;b. Prepare mixed solution;

c.用b步所述混合溶液对a步成型氧化铝载体进行浸渍;c. impregnating the shaped alumina carrier in step a with the mixed solution described in step b;

d.干燥、焙烧制得催化剂;d. drying and roasting to obtain the catalyst;

所述混合溶液同时含有钨、钼、镍、硼组分,对成型氧化铝载体的浸渍是一次性浸渍。The mixed solution contains tungsten, molybdenum, nickel and boron components at the same time, and the impregnation of the shaped alumina carrier is one-time impregnation.

要实现活性组分和助剂一次浸渍负载到载体上,其关键技术在于配制一种含有活性组分和助剂的混合溶液。To realize the one-time impregnation and loading of active components and additives on the carrier, the key technology is to prepare a mixed solution containing active components and additives.

本发明提出先配制稳定的钼硼氨水溶液,在一定条件下酸化,制得酸性的钼硼溶液后,再加入钨化合物和镍化合物,或者跟钨镍溶液混合制得本发明的钨、钼、镍、硼混合溶液。The present invention proposes to prepare a stable molybdenum-boron ammonia solution first, acidify under certain conditions to obtain an acidic molybdenum-boron solution, then add tungsten compound and nickel compound, or mix with tungsten-nickel solution to obtain tungsten, molybdenum, Nickel, boron mixed solution.

水溶液中钼酸根离子和硼酸根离子都很容易聚合,随着溶液酸性的增强,钼主要以多酸根离子的形式存在,而硼不但易形成多聚离子,且随温度降低,硼酸根离子(或硼酸分子)之间会因氢键作用形成缔合结构体从溶液中析出。当钼和硼化合物在氨水溶液中溶解之后,若立即进行酸化,溶液中的钼、硼各自以聚合状态从溶液中析出来。要有效的解决酸化过程中聚沉问题,必须想办法使钼酸根离子和硼酸根离子均匀分散在溶液中,即形成硼钼杂多化合物,这样就能在酸性溶液中稳定存在。为了有利于钼硼氨水溶液中形成钼硼杂多化合物,若采用加热煮沸方法形成钼硼杂多化合物时,该方法在工业运用中对设备要求提高,能量消耗增大,而且当钼硼溶液浓度较高、温度降到室温时,因温差变化大,会有钼硼沉淀重新析出。Molybdate ions and borate ions in aqueous solution are all easy to polymerize. As the acidity of the solution increases, molybdenum mainly exists in the form of polyacid ions, while boron not only easily forms polyions, but also decreases with temperature, and borate ions (or Boronic acid molecules) will form an association structure due to hydrogen bonding and precipitate out of the solution. When the molybdenum and boron compounds are dissolved in the ammonia solution, if the acidification is carried out immediately, the molybdenum and boron in the solution will separate out of the solution in a polymerized state. To effectively solve the problem of coagulation during acidification, it is necessary to find a way to disperse molybdate ions and borate ions evenly in the solution, that is, to form boron molybdenum heteropoly compounds, so that they can exist stably in acidic solution. In order to facilitate the formation of molybdenum boron heteropoly compounds in the molybdenum boron ammonia solution, if the heating and boiling method is used to form molybdenum boron heteropoly compounds, the method will increase the equipment requirements in industrial applications, increase energy consumption, and when the concentration of molybdenum boron solution When the temperature is higher and the temperature drops to room temperature, due to the large temperature difference, there will be re-precipitation of molybdenum boron precipitation.

本发明采用在不同的酸度值下,放置钼硼溶液一段时间的方法。因为酸度不同时,钼酸根离子和硼酸根离子的聚合度是不一样的,放置溶液一段时间,更有利于分子之间的相互扩散和渗透。The present invention adopts the method of placing the molybdenum boron solution for a period of time under different acidity values. Because the degree of polymerization of molybdate ions and borate ions is different when the acidity is different, it is more conducive to the mutual diffusion and penetration between molecules when the solution is left for a period of time.

该方法为:钼硼氨水溶液形成之后,先在pH值为6~9之间放置溶液50~200小时,然后在pH值为3~6之间放置溶液50~300小时;再将钨化合物和镍化合物与所述钼硼氨水溶液混合制得含有钼、钨、镍、硼的混合溶液。The method is as follows: after the molybdenum boron ammonia solution is formed, first place the solution at a pH value of 6 to 9 for 50 to 200 hours, and then place the solution at a pH value of 3 to 6 for 50 to 300 hours; then mix the tungsten compound and The nickel compound is mixed with the molybdenum-boron ammonia solution to prepare a mixed solution containing molybdenum, tungsten, nickel and boron.

其中钨化合物和镍化合物与所述钼硼氨水溶液混合方式可以是采取制备钨镍溶液与钼硼溶液混合的方式;也可以采用将钨化合物和镍化合物中的一种与钼硼溶液混合,待其完全溶解以后,再加入另一种,或者是将钨化合物和镍化合物一起直接与钼硼溶液混合。Wherein the mixing mode of tungsten compound and nickel compound and described molybdenum-boron ammonia solution can be to adopt the mode that prepares tungsten-nickel solution and molybdenum-boron solution to mix; also can adopt a kind of in tungsten compound and nickel compound and molybdenum-boron solution to mix, wait After it is completely dissolved, another is added, or the tungsten compound is mixed directly with the molybdenum-boron solution together with the nickel compound.

上述钨镍溶液的制备可以通过取钨化合物和镍化合物,加水制得。The above-mentioned tungsten-nickel solution can be prepared by taking tungsten compound and nickel compound and adding water.

所述钼、钨、镍、硼混合溶液的制备最好按如下条件制备:The preparation of described molybdenum, tungsten, nickel, boron mixed solution is preferably prepared according to the following conditions:

(1)将钼化合物和硼化合物加入氨水溶液中,用氨水调节pH值在6~9之间,保持溶液的温度在50~90℃下2~8小时,放置溶液50~200小时(最好在20~60℃温度范围内放置),在40~80℃之间用无机酸或/和有机酸酸化使溶液pH值在3~6之间,保持溶液的温度在40~80℃下2~8小时,放置溶液50~300小时(最好在20~60℃温度范围内放置),制得钼硼溶液;(1) Add molybdenum compound and boron compound into ammonia solution, adjust the pH value between 6 and 9 with ammonia water, keep the temperature of the solution at 50-90°C for 2-8 hours, and place the solution for 50-200 hours (preferably placed within the temperature range of 20-60°C), acidified with inorganic acid or/and organic acid between 40-80°C to make the pH value of the solution between 3-6, and keep the temperature of the solution at 40-80°C for 2~ 8 hours, place the solution for 50 to 300 hours (preferably placed in the temperature range of 20 to 60 ° C), and obtain a molybdenum boron solution;

(2)在20℃至80℃之间,把钼硼溶液与钨化合物和镍化合物混合,制得含有钨、钼、镍、硼混合溶液;(2) Between 20°C and 80°C, mix molybdenum-boron solution with tungsten compound and nickel compound to prepare a mixed solution containing tungsten, molybdenum, nickel, and boron;

在配制完上述的钼、钨、镍、硼混合溶液后,最好调整所配成的混合溶液温度在40~80℃之间,维持1~4小时。After preparing the molybdenum, tungsten, nickel and boron mixed solution, it is best to adjust the temperature of the mixed solution to be between 40-80° C. and maintain it for 1-4 hours.

要配钨、钼、镍、硼混合溶液,结合工业应用实际情况,硼化合物最有效的来源是硼酸或硼酸铵,可溶解于碱性溶液中,而且加热更有利于溶解,钼化合物最有效的来源是钼酸铵或三氧化钼,可溶解于碱性的溶液中,镍化合物即可选自酸性的镍盐比如硝酸镍、硫酸镍、氯化镍、醋酸镍,而钨化合物最有效的来源是偏钨酸铵,可溶解于酸性的溶液中。Mixed solution of tungsten, molybdenum, nickel and boron, combined with the actual situation of industrial application, the most effective source of boron compound is boric acid or ammonium borate, which can be dissolved in alkaline solution, and heating is more conducive to dissolution. Molybdenum compound is the most effective The source is ammonium molybdate or molybdenum trioxide, which can be dissolved in alkaline solution. The nickel compound can be selected from acidic nickel salts such as nickel nitrate, nickel sulfate, nickel chloride, nickel acetate, and the most effective source of tungsten compound It is ammonium metatungstate, which can be dissolved in acidic solution.

所述的一定浓度的氨水溶液指的是浓度以NH3形式计算为2.0~9.0mol/dm3范围之间。所用氨水溶液的浓度跟所要求的钼硼溶液的pH值有关,若要求钼硼溶液的pH值较高,相应氨水溶液的浓度较大,反之,若要求钼硼溶液的pH值较低,相应氨水溶液的浓度较小;而且氨水溶液的浓度也跟所溶解的钼酸铵(或三氧化钼)和硼酸(或硼酸铵,以H3BO3的形式计算)的量有关,要求钼硼溶液中氨(NH3)跟硼酸(H3BO3)和钼酸铵(以MoO3形式计算)的物质的量之比为NH3∶(H3BO3+MoO3)=0.4~3.0∶1.0范围之内即可。The ammonia solution with a certain concentration refers to a concentration in the range of 2.0-9.0 mol/dm 3 calculated in the form of NH 3 . The concentration of the ammonia solution used is related to the pH value of the required molybdenum-boron solution. If the pH value of the molybdenum-boron solution is required to be higher, the concentration of the corresponding ammonia solution is larger. On the contrary, if the pH value of the molybdenum-boron solution is required to be lower, the corresponding The concentration of ammonia solution is small; and the concentration of ammonia solution is also related to the amount of dissolved ammonium molybdate (or molybdenum trioxide) and boric acid (or ammonium borate, calculated in the form of H 3 BO 3 ), requiring molybdenum boron solution The ratio of ammonia (NH 3 ) to boric acid (H 3 BO 3 ) and ammonium molybdate (calculated as MoO 3 ) is NH 3 : (H 3 BO 3 +MoO 3 )=0.4~3.0:1.0 within the range.

若配制钼硼溶液过程中所选氨水浓度较小,而硼酸的量较大时,即可配制得pH值在6~7之间的钼硼溶液。If the concentration of ammonia water selected during the preparation of the molybdenum-boron solution is small and the amount of boric acid is large, the molybdenum-boron solution with a pH value between 6 and 7 can be prepared.

按照以上方法,可配制包括如下组分的混合溶液MoO3 0.3~1.5mol/dm3,WO3 0.4~1.8mol/dm3,NiO 0.4~1.8mol/dm-3,B2O3 0.3~1.5mol/dm-3 According to the above method, a mixed solution including the following components can be prepared: MoO 3 0.3~1.5mol/dm 3 , WO 3 0.4~1.8mol/dm 3 , NiO 0.4~1.8mol/dm -3 , B 2 O 3 0.3~1.5 mol/dm -3

本发明催化剂的具体制备步骤为:The concrete preparation steps of catalyst of the present invention are:

(1)含硅氧化铝载体的成型;(1) Forming of silicon-containing alumina carrier;

(2)含有钨、钼、镍、硼混合溶液的配制;(2) Preparation of a mixed solution containing tungsten, molybdenum, nickel and boron;

(3)用含有钨、钼、镍、硼的混合溶液进行浸渍,在100~130℃之间干燥2~8小时,在400~550℃之间焙烧2~6小时而制成本发明的催化剂。(3) impregnate with a mixed solution containing tungsten, molybdenum, nickel and boron, dry at 100-130°C for 2-8 hours, and bake at 400-550°C for 2-6 hours to make the catalyst of the present invention .

含硅氧化铝载体的成型可按如下方法进行:The molding of silicon-containing alumina carrier can be carried out as follows:

球形含硅氧化铝载体的制备:取所需量的氢氧化铝干胶粉和低钠硅溶胶(最好是钠离子含量小于1000ppm的硅溶胶),先混合均匀后用无机酸和/或有机酸捏合成假溶胶,再经油氨柱成球和固化,湿胶球经90~130℃干燥2~6小时,在500~700℃温度下焙烧2~6小时而制得。Preparation of spherical silicon-containing alumina carrier: take the required amount of dry aluminum hydroxide powder and low-sodium silica sol (preferably silica sol with a sodium ion content of less than 1000ppm), mix well and then use inorganic acid and/or organic Pseudosol is kneaded with acid, and then balled and solidified by oily ammonia column. The wet rubber ball is dried at 90-130°C for 2-6 hours, and roasted at 500-700°C for 2-6 hours.

圆柱形、异形氧化铝载体的制备:取所需量的氢氧化铝干胶粉,低钠硅溶胶(最好是钠离子含量小于1000ppm的硅溶胶),与胶溶剂、水及助挤剂混捏成膏状物,在挤条机上挤条成型,载体的形状可用更换挤条机孔板的方式调节,可以是圆柱形,也可以是异形条,成型后的载体在与球形氧化铝载体相同条件下干燥和焙烧,制得各式各样的条形含硅氧化铝载体。其中胶溶剂可以是无机酸、有机酸、强酸性阴离子铝盐等,比如:硝酸、盐酸、草酸、甲酸、乙酸、硝酸铝等,也可以是其中几种胶溶剂的有机组合;所采用的助挤剂可为田菁粉、淀粉、纤维素等可烧掉的物质。Preparation of cylindrical and special-shaped alumina carrier: take the required amount of dry aluminum hydroxide powder, low-sodium silica sol (preferably silica sol with a sodium ion content less than 1000ppm), and knead with peptizer, water and extrusion aid It is made into a paste and extruded on the extrusion machine. The shape of the carrier can be adjusted by replacing the orifice of the extruder. It can be cylindrical or special-shaped. The formed carrier is under the same conditions as the spherical alumina carrier Drying and calcining under low temperature can produce a variety of strip-shaped silica-containing alumina supports. Wherein the peptizer can be inorganic acid, organic acid, aluminum salt of strong acid anion, etc., such as: nitric acid, hydrochloric acid, oxalic acid, formic acid, acetic acid, aluminum nitrate, etc., and can also be an organic combination of several peptizers wherein; The extruding agent can be combustible substances such as kale powder, starch, cellulose, etc.

制得的含硅氧化铝载体中硅铝物质的量之比为1∶5~25。其孔结构的物化性质如下:比表面积为200~300m2/g,孔容0.40~0.70cm3/g,平均孔直径为4~14nm。The ratio of the amount of silicon-aluminum substances in the prepared silicon-containing alumina carrier is 1:5-25. The physical and chemical properties of the pore structure are as follows: the specific surface area is 200-300m 2 /g, the pore volume is 0.40-0.70cm 3 /g, and the average pore diameter is 4-14nm.

其中载体的孔结构性质可根据成品催化剂的要求,选择不同的氢氧化铝干胶粉和改变载体的成型条件,比如胶溶剂的用量,焙烧温度和时间等因素进行调整。Among them, the pore structure properties of the carrier can be adjusted according to the requirements of the finished catalyst, by selecting different dry aluminum hydroxide powders and changing the molding conditions of the carrier, such as the amount of peptizing agent, calcination temperature and time, and other factors.

在完成含硅氧化铝载体成型与混合溶液的配制后,即可进行活性组分和助剂的负载。具体可按如下方法进行:After the silicon-containing alumina carrier is formed and the mixed solution is prepared, the active components and additives can be loaded. Specifically, it can be carried out as follows:

用含有钨、钼、镍、硼的混合溶液浸渍含硅氧化铝载体,经干燥和焙烧,即可制得本发明的催化剂。其中的浸渍可以是过饱和浸渍,也可以是饱和浸渍。饱和浸渍法是指把含硅氧化铝载体放入一可转动的容器(转鼓)中,在转动下将载体饱和吸附量的浸渍溶液呈雾状喷洒到载体上。过饱和浸渍指的是用载体饱和吸附量的1.5~3.0倍体积的溶液浸渍0.5~2.0小时。The catalyst of the present invention can be obtained by impregnating a silicon-containing alumina carrier with a mixed solution containing tungsten, molybdenum, nickel and boron, drying and calcining. The impregnation can be supersaturated impregnation or saturated impregnation. The saturated impregnation method refers to putting the silicon-containing alumina carrier into a rotatable container (drum), and spraying the impregnation solution with the saturated adsorption amount of the carrier onto the carrier in the form of mist while rotating. Supersaturated impregnation refers to impregnation with a solution of 1.5 to 3.0 times the volume of the saturated adsorption capacity of the carrier for 0.5 to 2.0 hours.

总之,本发明采用在不同的酸度之下放置钼硼溶液一段时间的方法,先配制出酸性的钼硼溶液,然后取钨化合物和镍化合物与酸性钼硼溶液在一定条件下混合的方式配制得含有钨、钼、镍、硼的混合溶液,该溶液浓度较高,稳定性好,且不含有碱金属及碱土金属离子,配制该溶液所选原料易得,溶液配制的操作方法简单可行,对设备无特殊要求,有利于工业实施。在解决了钨、钼、镍、硼混合溶液配制的基础上,进一步采用该混合溶液只经过一次浸渍、干燥和焙烧而制得本发明的加氢精制催化剂,同至少经过两次浸渍、干燥和焙烧才制得催化剂的技术相比,催化剂的活性相当,而简化了催化剂的制备流程,并且降低了成本。In a word, the present invention adopts the method of placing the molybdenum-boron solution under different acidities for a period of time, first prepares the acidic molybdenum-boron solution, and then mixes tungsten compound and nickel compound with the acidic molybdenum-boron solution under certain conditions to prepare The mixed solution containing tungsten, molybdenum, nickel and boron has a high concentration and good stability, and does not contain alkali metal and alkaline earth metal ions. There is no special requirement for equipment, which is conducive to industrial implementation. On the basis of solving the preparation of the mixed solution of tungsten, molybdenum, nickel and boron, the mixed solution is further used to obtain the hydrofinishing catalyst of the present invention through impregnation, drying and roasting only once, and at least twice through impregnation, drying and roasting. Compared with the technology of preparing the catalyst by roasting, the activity of the catalyst is equivalent, which simplifies the preparation process of the catalyst and reduces the cost.

下面通过实施例和对比例进一步说明本发明的优点、技术特征和催化剂制备过程,但不该认为本发明仅局限于此。The advantages, technical characteristics and catalyst preparation process of the present invention are further illustrated below through examples and comparative examples, but it should not be considered that the present invention is limited thereto.

                          实施例1Example 1

本实施例介绍了含硅氧化铝载体的成型过程。This example describes the molding process of a silicon-containing alumina support.

取氢氧化铝干胶粉1000g(辽宁省抚顺石油化工公司三厂催化剂厂生产,含Al2O362.0m%)和160cm3硅溶胶(沈阳市新光脱膜剂厂生产,pH值为9.3,含SiO2为30.0m%,Na+浓度为300ppm)混合均匀后,加入1800cm3浓度为1.25mol/dm3的硝酸溶液中,搅拌制成假溶胶,然后经油氨柱滴球、固化成球型载体,经90℃干燥4小时,550℃下焙烧4小时制成含硅氧化铝载体A,其物化性质列于表1中。Get aluminum hydroxide dry rubber powder 1000g (production of No. 3 Catalyst Factory of Fushun Petrochemical Company, Liaoning Province, containing Al 2 O 62.0m %) and 160cm Silica sol (production of Xinguang Release Agent Factory in Shenyang City, pH value is 9.3, Containing SiO 2 is 30.0m%, Na + concentration is 300ppm) After mixing evenly, add 1800cm 3 of nitric acid solution with a concentration of 1.25mol/dm 3 , stir to make a pseudosol, and then drip the ball through the oil ammonia column and solidify into a ball Type carrier, dried at 90°C for 4 hours and calcined at 550°C for 4 hours to make silicon-containing alumina carrier A, whose physical and chemical properties are listed in Table 1.

取氢氧化铝干胶粉1000g(山东省齐鲁石油化工公司第一化肥厂生产,含Al2O366.0m%)和250cm3硅溶胶先混合均匀,再加入700cm3含有硝酸和醋酸的混合溶液,其中硝酸浓度为0.70mol/dm3,醋酸的浓度为0.40mol/dm3,混捏均匀成膏状可塑物,在挤条机上挤成1.2mm的三叶草形条,在120℃下干燥4小时,550℃下焙烧4小时制得含硅氧化铝载体B,其物化性质列于表1中。Take 1000g of aluminum hydroxide dry rubber powder (produced by the No. 1 Fertilizer Factory of Qilu Petrochemical Company in Shandong Province, containing Al 2 O 3 66.0m%) and 250cm 3 of silica sol and mix evenly, then add 700cm 3 of a mixed solution containing nitric acid and acetic acid , wherein the concentration of nitric acid is 0.70mol/dm 3 , the concentration of acetic acid is 0.40mol/dm 3 , knead evenly to form a paste-like plastic, extrude into 1.2mm clover-shaped strips on an extruder, and dry at 120°C for 4 hours. Calcined at 550°C for 4 hours to obtain silicon-containing alumina carrier B, whose physical and chemical properties are listed in Table 1.

                           表1 含硅氧化铝载体的物化性质 载体 SiO2m% 比表面积m2/g 孔容cm3/g 平均孔径nm 硅铝比 形状及直径mm A 8.2 260 0.57 8.8 1∶13.2   球形1.5~2.5 B 12.6 220 0.60 11.0 1∶8.1   三叶草1.2 Table 1 Physicochemical properties of silica-containing alumina supports carrier SiO 2 m% Specific surface area m 2 /g Pore volume cm 3 /g Average pore size nm Si-Al Ratio Shape and diameter mm A 8.2 260 0.57 8.8 1:13.2 Spherical 1.5~2.5 B 12.6 220 0.60 11.0 1:8.1 Clover 1.2

                          实施例2Example 2

本实施例介绍了钼硼溶液配制过程和方法。This example introduces the preparation process and method of molybdenum boron solution.

量取氨水溶液,依次加入钼酸铵(工业级,含MoO3 82.7m%)和硼酸(工业级),加热、放置一段时间,测定溶液pH值,配制得钼硼溶液D和E,制备条件和溶液性质见表2。Measure the ammonia solution, add ammonium molybdate (industrial grade, containing MoO3 82.7m%) and boric acid (industrial grade) successively, heat and place for a period of time, measure the pH value of the solution, and prepare molybdenum boron solutions D and E. Preparation conditions and solution properties are shown in Table 2.

                                  表2 溶液   氨水溶液 钼酸铵 硼酸        加热温度       时间        放置温度        时间    pH值          组成(mol/dm3)   cm3   mol/l     g     g     ℃     小时     ℃     小时     MoO3   B2O3   D   840   6.70   280    203     60     4   30     80     9.0     1.59   1.64   E   800   3.43   331    183     70     6   40     150     6.5     1.90   1.48 Table 2 the solution Ammonia solution Ammonium molybdate boric acid heating temperature time Place temperature time pH value Composition (mol/dm 3 ) cm 3 mol/l g g Hour Hour MoO 3 B 2 O 3 D. 840 6.70 280 203 60 4 30 80 9.0 1.59 1.64 E. 800 3.43 331 183 70 6 40 150 6.5 1.90 1.48

量取上述钼硼溶液,在规定的温度下酸化、加热,测定溶液pH值,在规定的温度下按照所要求的时间放置,配制得酸化的钼硼溶液D1和E1、E1’,结果见表3。Measure the above-mentioned molybdenum-boron solution, acidify and heat at the specified temperature, measure the pH value of the solution, place it at the specified temperature for the required time, and prepare acidified molybdenum-boron solutions D1 , E1 , E1 ', The results are shown in Table 3.

                                        表3 溶液 钼硼溶液cm3    酸化和加热   酸种类   酸用量  酸浓度       放置   pH值         组成(mol/dm3) 温度(℃) 时间(h)   cm3  mol/dm3    温度(℃)   时间(h)   MoO3   B2O3 D1  800   50   3   硝酸   160   14.3     30   100   4.5   1.32   1.37 E1  500   60   6   硝酸   50   14.3     40   200   5.0   1.73   1.35 E1  100   55   4   草酸   8g   -     40   150   6.0   1.79   1.40 table 3 the solution Molybdenum boron solution cm 3 Acidification and heating acid type Acid dosage acid concentration place pH value Composition (mol/dm 3 ) temperature(℃) time (h) cm 3 mol/ dm3 temperature(℃) time (h) MoO 3 B 2 O 3 D 1 800 50 3 nitric acid 160 14.3 30 100 4.5 1.32 1.37 E 1 500 60 6 nitric acid 50 14.3 40 200 5.0 1.73 1.35 E 1 ' 100 55 4 oxalic acid 8g - 40 150 6.0 1.79 1.40

                            实施例3Example 3

本实施例介绍了钨镍溶液的配制方法。This example introduces the preparation method of tungsten-nickel solution.

量取225cm3水,依次加入438g偏钨酸铵(工业级,含WO3 85.2m%)和344g硝酸镍(Ni(NO3)2·6H2O,辽宁省开源市化学试剂一厂生产),搅拌溶解后制得钨镍溶液G,其组成为WO3 3.22mol/dm3,NiO 2.37mol/dm3Measure 225cm of water, add 438g of ammonium metatungstate (industrial grade, containing 85.2m% WO 3 ) and 344g of nickel nitrate (Ni(NO 3 ) 2 6H 2 O, produced by the No. 1 Chemical Reagent Factory of Kaiyuan City, Liaoning Province) in sequence , stirring and dissolving to obtain tungsten-nickel solution G, whose composition is WO 3 3.22mol/dm 3 , NiO 2.37mol/dm 3 .

量取373cm3水,依次加入176g偏钨酸铵(工业级,含WO3 85.2m%)和132g硝酸镍(Ni(NO3)2·6H2O,辽宁省开源市化学试剂一厂生产),搅拌溶解后制得钨镍溶液H,其组成为WO3 1.29mol/dm3,NiO 0.91mol/dm3Measure 373cm of water, add 176g of ammonium metatungstate (industrial grade, containing 85.2m% WO 3 ) and 132g of nickel nitrate (Ni(NO 3 ) 2 6H 2 O, produced by the No. 1 Chemical Reagent Factory of Kaiyuan City, Liaoning Province) in sequence , stirring and dissolving to obtain a tungsten-nickel solution H, whose composition is WO 3 1.29 mol/dm 3 , NiO 0.91 mol/dm 3 .

                            实施例4Example 4

本实施例结合实施例2和3进一步说明含有钨、钼、镍、硼混合溶液的配制方法和过程。This example further illustrates the preparation method and process of the mixed solution containing tungsten, molybdenum, nickel and boron in combination with examples 2 and 3.

量取实施例2中的钼硼溶液D1300cm3,先加入168g偏钨酸铵在70℃下加热1小时,然后加入134g硝酸镍,再加热1小时,即可制得含有钨、钼、镍、硼混合溶液D2,其组成列于表4中。Measure the molybdenum-boron solution D 1 300cm 3 in Example 2, first add 168g of ammonium metatungstate and heat at 70°C for 1 hour, then add 134g of nickel nitrate, and heat for another 1 hour to obtain tungsten, molybdenum, The composition of nickel and boron mixed solution D 2 is listed in Table 4.

量取实施例2中的钼硼溶液E1200cm3和实施例3中的钨镍溶液G200cm3,在60℃下把钼硼溶液在搅拌的条件下加入钨镍溶液中,然后在该温度下加热2小时,制得含有钨、钼、镍、硼的混合溶液E2,其组成列于表4中Measure the molybdenum-boron solution E 1 200cm 3 in Example 2 and the tungsten-nickel solution G200cm 3 in Example 3, add the molybdenum-boron solution to the tungsten-nickel solution under stirring at 60°C, and then at this temperature Heated for 2 hours to obtain a mixed solution E 2 containing tungsten, molybdenum, nickel, and boron, the composition of which is listed in Table 4

量取实施例2中的钼硼溶液E1200cm3和实施例3中的钨镍溶液G100cm3,在50℃下把钼硼溶液在搅拌的条件下加入钨镍溶液中,然后在该温度下加热3小时,制得含有钨、钼、镍、硼的混合溶液G1,其组成列于表4中。Measure the molybdenum-boron solution E 1 200cm 3 in Example 2 and the tungsten-nickel solution G100cm 3 in Example 3, add the molybdenum-boron solution into the tungsten-nickel solution under stirring at 50°C, and then at this temperature After heating for 3 hours, a mixed solution G 1 containing tungsten, molybdenum, nickel, and boron was obtained, and its composition is listed in Table 4.

量取实施例2中的钼硼溶液D1200cm3和实施例3中的钨镍溶液H200cm3,在55℃下把钨镍溶液在搅拌的条件下加入钼硼溶液中,然后在该温度下加热4小时,制得含有钨,钼、镍、硼的混合溶液H1,其组成列于表4中。Measure the molybdenum-boron solution D 1 200cm 3 in Example 2 and the tungsten-nickel solution H200cm 3 in Example 3, add the tungsten-nickel solution into the molybdenum-boron solution under stirring at 55°C, and then at this temperature After heating for 4 hours, a mixed solution H 1 containing tungsten, molybdenum, nickel and boron was obtained, and its composition is listed in Table 4.

           表4钨、钼、镍、硼混合溶液的组成 溶液               组成(mol/dm3)     WO3     MoO3     NiO     B2O3   D2     1.58     1.02     1.18     1.05   E2     1.61     0.87     1.18     0.68   G1     1.07     1.15     0.79     0.90   H1     0.65     0.64     0.45     0.70 Table 4 Composition of tungsten, molybdenum, nickel, boron mixed solution the solution Composition (mol/dm 3 ) WO 3 MoO 3 NiO B 2 O 3 D2 1.58 1.02 1.18 1.05 E 2 1.61 0.87 1.18 0.68 G 1 1.07 1.15 0.79 0.90 H 1 0.65 0.64 0.45 0.70

                            实施例5Example 5

本实施例介绍了活性组分和助剂加入到载体上的方法和过程。This example describes the method and process of adding active components and adjuvants to the carrier.

分别取实施例1中的含硅氧化铝载体A和B,置于转动容器中,按载体的饱和吸附量取实施例4中含有钨、钼、镍、硼的混合溶液D2、E2、G1和H1分别进行喷浸(饱和浸渍),控制喷浸速度,使溶液呈雾状喷洒到载体上,喷浸完后取出在120℃下干燥4小时,然后在450℃焙烧3小时,制得本发明的催化剂J1、J2、J3和K1、K2、K3,具体操作条件和催化剂的性质列于表5中。Take the silicon-containing alumina carriers A and B in Example 1 respectively, place them in a rotating container, and take the mixed solutions D 2 , E 2 , and G 1 and H 1 were sprayed and soaked respectively (saturated impregnation), and the spraying speed was controlled so that the solution was sprayed onto the carrier in a mist form. After spraying and soaking, they were taken out and dried at 120°C for 4 hours, and then calcined at 450°C for 3 hours. The catalysts J 1 , J 2 , J 3 and K 1 , K 2 , K 3 of the present invention were prepared. The specific operating conditions and properties of the catalysts are listed in Table 5.

                                      表5   催化剂   载体g 浸渍溶液cm3                    组成(m%) 孔容cm3/g   比表面积m2/g  SiO2  WO3     MoO3   NiO  B2O3   J1  A/200  D2/150  5.3  18.3     7.3   4.4   3.6  0.34     155   J2  A/200  E2/150  5.5  19.0     6.4   4.5   2.4  0.35     160   J3  A/200  G1/150  5.8  13.3     8.9   3.2   3.4  0.38     166   K1  B/200  D2/160  7.9  19.1     7.6   4.6   3.8  0.35     127   K2  B/200  E2/160  8.0  19.8     6.6   4.7   2.5  0.36     131   K3  B/200  H1/160  10.0  9.6     5.8   2.1   3.1  0.42     187 table 5 catalyst Carrier g Impregnation solution cm 3 Composition (m%) Pore volume cm 3 /g Specific surface area m 2 /g SiO 2 WO 3 MoO 3 NiO B 2 O 3 J 1 A/200 D 2 /150 5.3 18.3 7.3 4.4 3.6 0.34 155 J 2 A/200 E 2 /150 5.5 19.0 6.4 4.5 2.4 0.35 160 J 3 A/200 G 1 /150 5.8 13.3 8.9 3.2 3.4 0.38 166 K 1 B/200 D 2 /160 7.9 19.1 7.6 4.6 3.8 0.35 127 K 2 B/200 E 2 /160 8.0 19.8 6.6 4.7 2.5 0.36 131 K 3 B/200 H 1/160 10.0 9.6 5.8 2.1 3.1 0.42 187

                            对比例1Comparative example 1

该对比例比较了由本发明制备的催化剂和按发明专利CN1052501A,CN1086534A制备的催化剂的活性。This comparative example compares the activity of the catalyst prepared by the present invention and the catalyst prepared according to the invention patents CN1052501A and CN1086534A.

按照中国发明专利CN1052501A的方法制得催化剂M,按CN1086534A所描述的方法制得催化剂N,该参比催化剂的物化性质列于表6中。Catalyst M was prepared according to the method of Chinese invention patent CN1052501A, and catalyst N was prepared according to the method described in CN1086534A. The physical and chemical properties of the reference catalyst are listed in Table 6.

                          表6参比催化剂的物化性质 催化剂                        组成(m%)  孔容cm3/g  比表面积m2/g   SiO2   WO3   MoO3   NiO   B2O3   M   4.7   19.8   7.8   5.0   3.5   0.30     150   N   10.5   18.0   8.0   4.1   3.8   0.37     131 Table 6 Physicochemical properties of reference catalyst catalyst Composition (m%) Pore volume cm 3 /g Specific surface area m 2 /g SiO 2 WO 3 MoO 3 NiO B 2 O 3 m 4.7 19.8 7.8 5.0 3.5 0.30 150 N 10.5 18.0 8.0 4.1 3.8 0.37 131

取本发明的催化剂J1和参比催化剂M在100cm3小型加氢装置上分别进行预硫化后,用胜利催化柴油为原料,性质列于表7中,在340℃,氢油比(v/v)为600,体积空速为1.0h-1,总压力为3.0Mpa的条件下对催化剂进行活性评价,结果列于表8中。Get catalyst J 1 of the present invention and reference catalyst M after carrying out presulfurization respectively on 100cm 3 small-scale hydrogenation units, use victory catalytic diesel oil as raw material, property is listed in table 7, at 340 ℃, hydrogen oil ratio (v/ The activity of the catalyst was evaluated under the conditions of v) of 600, volume space velocity of 1.0h -1 , and total pressure of 3.0Mpa, and the results are listed in Table 8.

取本发明的催化剂K1和参比催化剂N在100cm3小型加氢装置上分别进行预硫化后,用胜利焦化蜡油(CGO)为原料,性质列于表7中,在370℃,氢油比(v/v)为800,体积空速为1.0h-1,总压力为8.0Mpa的条件下对催化剂进行活性评价,结果列于表8中。Get catalyst K1 of the present invention and reference catalyst N to carry out presulfurization respectively on 100cm 3 small-scale hydrogenation units, use victory coking gas oil (CGO) as raw material, properties are listed in Table 7, at 370 ℃, hydrogen oil The catalyst activity was evaluated under the conditions of ratio (v/v) of 800, volume space velocity of 1.0h -1 , and total pressure of 8.0Mpa, and the results are listed in Table 8.

                   表7原料油性质     原料油名称   胜利催化柴油     胜利CGO 密度,(20℃)kg.m-3     875     913     馏程,℃     初馏点     190     258     10%     223     374     50%     279     412     90%     335     476     95%     342     512     硫,ppm     2970     9800     氮,ppm     591     6600 Table 7 Raw Oil Properties Raw oil name victory catalytic diesel Victory CGO Density, (20℃)kg.m -3 875 913 Distillation range, ℃ initial boiling point 190 258 10% 223 374 50% 279 412 90% 335 476 95% 342 512 Sulfur, ppm 2970 9800 Nitrogen, ppm 591 6600

           表8催化剂活性评价结果     催化剂     脱硫率,%     脱氮率,%     J1     92.7     70.8     M(参比)     92.4     70.6     K1     93.0     51.2     N(参比)     92.5     50.0 由表8中催化剂活性评价结果可以看出,本发明的催化剂同参比催化剂相比,在相同的操作条件下脱硫、脱氮活性相当,而本发明中由于解决了含有钨、钼、镍、硼混合溶液的配制,采用该混合溶液只经过一次浸渍、干燥和焙烧而制得催化剂。因此本发明制备的催化剂流程比用现有技术制备的催化剂流程简化,从而降低了催化剂成本。Table 8 Catalyst Activity Evaluation Results catalyst Desulfurization rate, % Nitrogen removal rate, % J 1 92.7 70.8 M (reference) 92.4 70.6 K 1 93.0 51.2 N (reference) 92.5 50.0 As can be seen from the catalyst activity evaluation results in Table 8, the catalyst of the present invention has comparable desulfurization and denitrogenation activities under the same operating conditions compared with the reference catalyst. For the preparation of the boron mixed solution, the mixed solution is used to prepare the catalyst only once through impregnation, drying and roasting. Therefore, the process flow of the catalyst prepared by the invention is simpler than that of the catalyst prepared by the prior art, thereby reducing the cost of the catalyst.

Claims (8)

1, a kind of catalyst for hydrorefining distillate oil is an active ingredient with VIII family and group vib metallic element, adds boron additive, is carrier with siliceous aluminum oxide, it is characterized in that with the weight percent being benchmark, and catalyzer comprises SiO 23~10%, MoO 35~10%, WO 310~25%, NiO2~5%, B 2O 32~5%; Described catalyzer is to make by in type carrier is only carried out single-steeping, drying and roasting with the mixing solutions that contains active ingredient and auxiliary agent.
2, according to the described catalyst for hydrorefining distillate oil of claim 1, the pore volume that it is characterized in that described catalyzer is 0.20~0.50cm 3/ g, specific surface area is 100~200m 2/ g.
3, according to the described catalyzer of claim 1, it is characterized in that the silicon in the described siliceous aluminum oxide adds in the alumina supporter moulding process, silica alumina ratio is 1: 5~25.
4, a kind of preparation method of Hydrobon catalyst comprises:
A. the moulding of siliceous alumina supporter;
B. prepare mixing solutions;
C. going on foot described mixing solutions with b floods a one-step forming alumina supporter;
D. dry, roasting makes catalyzer;
It is characterized in that described mixing solutions contains tungsten, molybdenum, nickel, boron component simultaneously, is disposable dipping to the dipping of formed alumina carrier, and wherein the preparation process of mixing solutions is:
(1) molybdenum compound and boron compound are added in the ammonia soln, regulate pH value between 6~9 with ammoniacal liquor, placement solution 50~200 hours, with mineral acid or/and the organic acid acidifying makes the pH value of solution value between 3~6, place solution 50~300 hours, and made Mo-B solution;
(2) Mo-B solution is mixed with tungsten compound and nickel compound, make and contain tungsten, molybdenum, nickel, boron mixing solutions.
5. according to the preparation method of the described Hydrobon catalyst of claim 4, it is characterized in that described molybdenum, tungsten, nickel, boron mixing solutions make by the following method:
(1) molybdenum compound and boron compound are added in the ammonia soln, regulate the pH value between 6~9 with ammoniacal liquor, keep the temperature of solution to descend 2~8 hours at 50~90 ℃, in 20~60 ℃ of scopes, placed solution 50~200 hours, between 40~80 ℃ with mineral acid or/and the organic acid acidifying makes the pH value of solution value between 3~6, the temperature that keeps mixing solutions in 40~80 ℃ of scopes 2~8 hours was placed solution 50~300 hours again in 20~60 ℃ of scopes, make Mo-B solution;
(2) between 20 ℃ to 80 ℃, Mo-B solution is mixed with tungsten compound and nickel compound, make and contain tungsten, molybdenum, nickel, boron mixing solutions.
6,, it is characterized in that described molybdenum compound is one or both in ammonium molybdate and the molybdic oxide according to the preparation method of the described Hydrobon catalyst of claim 5; Boron compound is one or both in boric acid and the ammonium borate; Tungsten compound is an ammonium metawolframate; Nickel compound is one or more in nickelous nitrate, nickelous chloride, the nickel acetate.
7,, it is characterized in that described mixing solutions comprises following component: MoO according to the preparation method of the described Hydrobon catalyst of claim 4 30.3~1.5mol/dm 3, WO 30.4~1.8mol/dm 3, NiO0.4~1.8mol/dm 3, B 2O 30.3~1.5mol/dm 3
8, according to the preparation method of the described Hydrobon catalyst of claim 5, it is characterized in that described preparation intact (2) goes on foot described molybdenum, tungsten, nickel, boron mixing solutions after, adjust the mixing solutions temperature that is made between 40~80 ℃, kept 1~4 hour.
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