CN109865812B - A metal rheological purification pressure forming equipment - Google Patents
A metal rheological purification pressure forming equipment Download PDFInfo
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Abstract
一种金属流变净化压力成形设备,属于金属材料加工技术领域,包括磁渣净化装置、剪切滤渣装置和成形装置,磁渣净化装置出料口与剪切滤渣装置的组合式流道的进口相连,剪切滤渣装置的组合式流道的出口与成形装置进料口相连;该设备能够加工各类金属,在一道工序内连续的去除磁性杂质、过滤夹渣并剪切金属流体,在型腔底部充型并在顶部的动模向下加压,最终制备出晶粒均匀细小的金属零件以及板材等。安装或拆除钕铁硼永磁板可控制倾斜板浇道是否具有磁性杂质净化功能,安装或拆卸钛合金筛网可以添加或撤销剪切过滤功能,通过安装不同型腔的模具实现零件形状的改变,模块化设计,工艺流程短,生产效率远高于传统液态除渣再进行成形加工类设备。
A metal rheological purification pressure forming equipment belongs to the technical field of metal material processing, comprising a magnetic slag purification device, a shearing residue filtering device and a forming device, a discharge port of the magnetic slag purification device and an inlet of a combined flow channel of the shearing residue filtering device The outlet of the combined flow channel of the shearing residue filter device is connected to the feed port of the forming device; the device can process various metals, continuously remove magnetic impurities, filter slag inclusions and shear metal fluid in one process. The bottom of the cavity is filled and the movable mold at the top is pressed down, and finally metal parts and plates with uniform and fine grains are produced. Installing or removing the NdFeB permanent magnet plate can control whether the inclined plate runner has the function of magnetic impurity purification. Installing or removing the titanium alloy screen can add or remove the shear filter function. The shape of the part can be changed by installing molds with different cavities. , Modular design, short process flow, production efficiency is much higher than traditional liquid slag removal and then forming processing equipment.
Description
技术领域technical field
本发明属于金属材料加工技术领域,具体涉及一种金属流变净化压力成形设备。The invention belongs to the technical field of metal material processing, and particularly relates to a metal rheological purification pressure forming device.
背景技术Background technique
流变成形工艺是将半固态浆料直接成形,因此具有节省能源、流程短、生产成本低、生产效率高、设备简单、适用半固态加工的合金范围大等优点。与高压铸造、真空压铸、挤压铸造相比,流变成形可有效降低缺陷,材料性能利用率高于同类铸造件的。与等温模锻或超塑性锻造相比,流变成形材料的质量利用率接近于高压铸造材料的,远高于等温模锻或超塑性锻造的,可以成形形状复杂和尺寸较大的零件,并降低成形设备的吨位和能耗。因此,流变成形被誉为21世纪金属材料最具潜力的成形技术之一。流变成形使用的原材料是具有触变性的半固态浆料,可实现平稳充型,有效避免气体、氧化物和涂料的卷入;半固态浆料中含有40%~60%的固相,凝固收缩小;模具的内浇口断面尺寸较大,利于压力的传递和液态金属的补缩,避免缩孔,减少热裂。The rheological forming process is to directly form the semi-solid slurry, so it has the advantages of energy saving, short process, low production cost, high production efficiency, simple equipment, and a wide range of alloys suitable for semi-solid processing. Compared with high pressure casting, vacuum die casting and squeeze casting, rheological deformation can effectively reduce defects, and the utilization rate of material properties is higher than that of similar castings. Compared with isothermal die forging or superplastic forging, the mass utilization rate of rheological forming materials is close to that of high pressure casting materials, which is much higher than that of isothermal die forging or superplastic forging, and parts with complex shapes and large sizes can be formed. And reduce the tonnage and energy consumption of the forming equipment. Therefore, rheological forming is known as one of the most potential forming technologies for metal materials in the 21st century. The raw material used in rheological forming is a semi-solid slurry with thixotropy, which can achieve smooth filling and effectively avoid the involvement of gas, oxides and coatings; the semi-solid slurry contains 40% to 60% of solid phase, The solidification shrinkage is small; the size of the inner gate section of the mold is large, which is conducive to the transfer of pressure and the feeding of the liquid metal, avoiding shrinkage holes and reducing thermal cracking.
理论上,流变成形的材料具有低缺陷、高致密度、高力学性能和高一致性等优势。但理论与实际间的巨大差别源于流变成形的卷入性缺陷和晶间偏析等问题。卷入性缺陷主要产生在半固态浆料的制备阶段,晶间偏析发生在半固态浆料的成形阶段。流变成形与传统锻造和铸造的本质区别在于其使用的原材料是具有触变性的半固态浆料,而卷入性缺陷和晶间偏析均起因于半固态浆料,因此,本发明用于金属流变成形的净化过程,并通过压力成形制备出均匀细晶、夹渣稀少的板材、零件等。本金属流变净化压力成形设备结构紧凑、模块化设计、通用性强、扩展性好、集成度高、节约环保、生产效率高,能够在一道工序内连续的去除磁性杂质、过滤夹渣并剪切金属流体从而破碎枝晶,最终采用压力模具制备出所需的零件以及板材等。In theory, rheologically formed materials have the advantages of low defects, high density, high mechanical properties and high consistency. But the huge difference between theory and practice stems from the problems of rheological deformation involving defects and intergranular segregation. Involvement defects mainly occur in the preparation stage of semi-solid slurry, and intergranular segregation occurs in the forming stage of semi-solid slurry. The essential difference between rheological deformation and traditional forging and casting is that the raw material used is a semi-solid slurry with thixotropy, while the entrainment defects and intergranular segregation are caused by the semi-solid slurry. Therefore, the present invention is used for The purification process of metal rheological forming, and the uniform fine-grained, slag-sparse plates, parts, etc. are prepared by pressure forming. The metal rheological purification pressure forming equipment has compact structure, modular design, strong versatility, good expansibility, high integration, saving and environmental protection, and high production efficiency, and can continuously remove magnetic impurities, filter slag inclusions and shear in one process. The metal fluid is cut to break the dendrites, and finally the required parts and plates are produced by a pressure die.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种金属流变净化压力成形设备,该设备能够加工各类金属,在一道工序内连续的去除磁性杂质、过滤夹渣并剪切金属流体,在型腔底部充型并在顶部的动模向下加压,最终制备出晶粒均匀细小的金属零件以及板材等。安装或拆除钕铁硼永磁板可以控制倾斜板浇道是否具有磁性杂质净化功能,安装或拆卸钛合金筛网可以添加或撤销剪切过滤功能,通过安装不同型腔的模具即可完成零件形状的改变,模块化设计,操作简便,工艺流程短,生产效率远高于传统液态除渣再进行成形加工类设备。由于模块化设计,本发明灵活性强,可以增加、减少模块或实现多种金属流体处理方式的组合。The purpose of the present invention is to provide a metal rheological purification pressure forming equipment, which can process various metals, continuously remove magnetic impurities, filter slag inclusions and shear metal fluid in one process, fill the bottom of the cavity and press The movable mold at the top is pressed down, and finally metal parts and plates with uniform and fine grains are produced. Installing or removing the NdFeB permanent magnet plate can control whether the inclined plate runner has the function of magnetic impurity purification. Installing or removing the titanium alloy screen can add or remove the shear filter function. The shape of the part can be completed by installing molds with different cavities. Modular design, easy operation, short process flow, and production efficiency is much higher than that of traditional liquid slag removal and then forming processing equipment. Due to the modular design, the present invention has strong flexibility, and can increase or decrease modules or realize the combination of various metal fluid treatment methods.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种金属流变净化压力成形设备,包括磁渣净化装置、剪切滤渣装置和成形装置;A metal rheological purification pressure forming device, comprising a magnetic slag purification device, a shearing slag filter device and a forming device;
所述磁渣净化装置包括箱体、溢浆口、出料口、倾斜浇道、沟槽、长凹槽、圆形通孔Ⅰ、钕铁硼永磁板和拉手,所述箱体长边所在的两个侧壁上均开设有溢浆口和长凹槽,且长凹槽一端与溢浆口相连,另一端延伸至箱体底端,溢浆口下方箱体壁上开设有圆形通孔Ⅰ,所述箱体内腔安装有倾斜浇道,倾斜浇道上表面开设有若干道沟槽,倾斜浇道位于箱体内腔一端通过圆柱销与箱体侧壁上的圆形通孔Ⅰ配合,倾斜浇道的另一端搭设在箱体上,且倾斜浇道伸出箱体部分末端设置有拉手,所述倾斜浇道的下表面设置有钕铁硼永磁板,所述倾斜浇道正对面的箱体侧壁底部设置有出料口,将金属流体倾倒至磁渣净化装置的倾斜浇道上,金属流体沿倾斜浇道向出料口流动,在钕铁硼永磁板磁力的作用下,金属流体内的磁性渣会被吸引至倾斜浇道表面的沟槽内,从而完成磁性渣的固液分离;The magnetic slag purification device includes a box, an overflow port, a discharge port, an inclined runner, a groove, a long groove, a circular through hole I, a NdFeB permanent magnet plate and a handle. The two side walls where it is located are provided with an overflow port and a long groove, and one end of the long groove is connected to the overflow port, and the other end extends to the bottom of the box. Through hole I, an inclined runner is installed in the inner cavity of the box, and a number of grooves are opened on the upper surface of the inclined runner. The inclined runner is located at one end of the inner cavity of the box and is matched with the circular through hole I on the side wall of the box through a cylindrical pin. , the other end of the inclined runner is built on the box, and the end of the inclined runner extending out of the box is provided with a handle, the lower surface of the inclined runner is provided with a NdFeB permanent magnet plate, and the inclined runner is There is a discharge port at the bottom of the opposite side wall of the box. The metal fluid is poured onto the inclined runner of the magnetic slag purification device. The metal fluid flows along the inclined runner to the discharge port. Under the action of the magnetic force of the NdFeB permanent magnet plate , the magnetic slag in the metal fluid will be attracted to the groove on the surface of the inclined runner, so as to complete the solid-liquid separation of the magnetic slag;
所述剪切滤渣装置包括组合式流道、圆形筛网、机壳、支架、单链轮、双链轮、链条、弯管、U型开口、支架腿、手柄、支脚、定位套、轴承座Ⅰ、挡条、轴套、轴承座Ⅱ、转轴、支撑杆和链轴,所述组合式流道贯穿机壳上的U型开口,组合式流道一端与成形装置的进料口相连,组合式流道的另一端与磁渣净化装置的出料口相连,组合式流道靠近磁渣净化装置一侧开设有缝隙,所述支架包括两个支架腿和手柄,其中之一支架腿顶部焊接有阶梯轴,所述手柄通过其套筒部分套设在阶梯轴外圆上,手柄一端通过阶梯轴的轴肩定位,手柄另一端通过在阶梯轴外圆套设挡环定位,所述远离其中之一支架腿另一端的阶梯轴外圆与另一支架腿焊接,且两个支架腿对称设置,所述两个支架腿之间焊接有挡条,手柄的套筒与两个弯管一端相连,两个弯管另一端与轴承座Ⅰ相连,轴承座Ⅰ通过轴承与转轴相连,且轴承座Ⅰ通过螺栓与轴承座Ⅱ固定安装,所述转轴外圆面上套设有圆形筛网和单链轮,所述机壳罩在圆形筛网上,且圆形筛网边缘位于组合式流道的缝隙内,所述支架通过前支脚固定安装在机壳的定位套内,所述远离磁渣净化装置一侧的支架腿与支撑杆一端焊接,支撑杆另一端通过轴承安装有链轴,链轴外圆上安装有双链轮,双链轮与单链轮之间安装有链条。The shearing residue filter device includes a combined flow channel, a circular screen, a casing, a bracket, a single sprocket, a double sprocket, a chain, an elbow, a U-shaped opening, a bracket leg, a handle, a foot, a positioning sleeve, and a bearing. Seat I, retaining bar, shaft sleeve, bearing seat II, rotating shaft, support rod and chain shaft, the combined flow channel runs through the U-shaped opening on the casing, and one end of the combined flow channel is connected to the feeding port of the forming device, The other end of the combined flow channel is connected to the discharge port of the magnetic slag purification device. A gap is opened on the side of the combined flow channel close to the magnetic slag purification device. The bracket includes two bracket legs and a handle, one of which is at the top of the bracket leg. A stepped shaft is welded, the handle is sleeved on the outer circle of the stepped shaft through its sleeve part, one end of the handle is positioned by the shoulder of the stepped shaft, and the other end of the handle is positioned by a stop ring sleeved on the outer circle of the stepped shaft, and the far away The outer circle of the stepped shaft at the other end of one of the bracket legs is welded with the other bracket leg, and the two bracket legs are symmetrically arranged. A stop bar is welded between the two bracket legs. The sleeve of the handle is connected to one end of the two elbows. The other end of the two elbows is connected with the bearing seat I, the bearing seat I is connected with the rotating shaft through the bearing, and the bearing seat I is fixedly installed with the bearing seat II through bolts, and a circular screen is sleeved on the outer surface of the rotating shaft. and a single sprocket, the casing is covered on a circular screen, and the edge of the circular screen is located in the gap of the combined flow channel, the bracket is fixedly installed in the positioning sleeve of the casing through the front feet, and the The bracket leg on one side of the magnetic slag purification device is welded with one end of the support rod, the other end of the support rod is installed with a chain shaft through a bearing, a double chain wheel is installed on the outer circle of the chain shaft, and a chain is installed between the double chain wheel and the single chain wheel.
所述成形装置包括挡板、动模、导柱、成形箱、排气排浆口、定模、进料口、脱模支柱,圆形通孔Ⅲ、提拉杆,所述成形箱侧壁底部开设有与组合式流道另一端相连的进料口,与进料口所在的侧壁垂直设置的成形箱的侧壁中心处开设有排气排浆口,所述成形箱底板上对称设置有圆形通孔Ⅱ,成形箱内侧底板上表面上设置有定模,且定模的脱模支柱插入圆形通孔Ⅱ内,所述成形箱内安装有动模,动模的两个翼板上均开设有圆形通孔Ⅲ,圆形通孔Ⅲ内穿插有导柱,导柱底端与成形箱外侧的底板固定安装,两翼板上表面设置有提拉杆,所述成形箱内安装有两个挡板,其中一个挡板与进料口处的成形箱侧壁固定安装,另一个挡板与进料口所在侧壁平行设置的成形箱侧壁固定安装,所述成形箱的外壁缠绕有电阻丝。The forming device includes a baffle plate, a movable die, a guide post, a forming box, an exhaust and slurry outlet, a fixed die, a feeding port, a demoulding column, a circular through hole III, a lifting rod, and the bottom of the side wall of the forming box. There is a feeding port connected to the other end of the combined flow channel, and an exhaust and slurry outlet is provided at the center of the side wall of the forming box that is vertically arranged with the side wall where the feeding port is located, and the bottom plate of the forming box is symmetrically arranged. Circular through hole II, a fixed mold is arranged on the upper surface of the inner bottom plate of the forming box, and the demoulding support of the fixed mold is inserted into the circular through hole II, a movable mold is installed in the forming box, and two wing plates of the movable mold are installed. There are circular through holes III on the top, and guide posts are inserted through the circular through holes III. The bottom ends of the guide posts are fixedly installed with the bottom plate outside the forming box, and the upper surfaces of the two wing plates are provided with lifting rods. Two baffles, one of which is fixedly installed with the side wall of the forming box at the feeding port, and the other baffle is fixedly installed with the side wall of the forming box parallel to the side wall where the feeding port is located, and the outer wall of the forming box is wrapped around There are resistance wires.
所述挡板长度方向一侧开设有长孔,长孔形状为麻花状,长孔下方挡板上设置有挂钩。A long hole is opened on one side of the baffle in the length direction, the shape of the long hole is twist shape, and a hook is arranged on the baffle below the long hole.
所述倾斜浇道与水平面之间的夹角为45-60°,所述长凹槽的中心线与箱体宽边之间的夹角为60-80°。The angle between the inclined runner and the horizontal plane is 45-60°, and the angle between the center line of the long groove and the broad side of the box is 60-80°.
所述圆形筛网为钛合金网。The circular screen is a titanium alloy screen.
本发明的有益效果为:The beneficial effects of the present invention are:
1、该设备能够加工各类金属,在一道工序内连续的去除磁性杂质、过滤夹渣并剪切金属流体,在型腔底部充型并在顶部的动模向下加压,最终制备出晶粒均匀细小的金属零件以及板材等。1. The equipment can process all kinds of metals, continuously remove magnetic impurities, filter slag inclusions and shear metal fluid in one process, fill the mold at the bottom of the cavity and press down on the movable mold at the top, and finally prepare crystals. Metal parts and plates with uniform and fine grains.
2、安装或拆除钕铁硼永磁板可以控制倾斜板浇道是否具有磁性杂质净化功能,安装或拆卸钛合金筛网可以添加或撤销剪切过滤功能,通过安装不同型腔的模具即可完成零件形状的改变,模块化设计,操作简便,工艺流程短,生产效率远高于传统液态除渣再进行成形加工类设备。2. The installation or removal of the NdFeB permanent magnet plate can control whether the inclined plate runner has the function of magnetic impurity purification. The installation or removal of the titanium alloy screen can add or cancel the shear filter function, which can be completed by installing molds with different cavities. The change of the shape of the parts, the modular design, the easy operation, the short process flow, and the production efficiency is much higher than the traditional liquid slag removal and then forming processing equipment.
3、由于模块化设计,本发明灵活性强,可以增加、减少模块或实现多种金属流体处理方式的组合。3. Due to the modular design, the present invention has strong flexibility, and can increase or decrease modules or realize the combination of various metal fluid treatment methods.
附图说明Description of drawings
图1为本发明成形设备整体结构示意图;1 is a schematic diagram of the overall structure of the forming equipment of the present invention;
图2为本发明成形设备整体结构正视图;Fig. 2 is the front view of the overall structure of the forming equipment of the present invention;
图3为本发明磁渣净化装置结构示意图;3 is a schematic structural diagram of the magnetic slag purification device of the present invention;
图4为本发明磁渣净化装置结构俯视图;4 is a top view of the structure of the magnetic slag purification device of the present invention;
图5为去掉机壳的剪切滤渣装置结构示意图;Fig. 5 is the structure schematic diagram of the shear filter residue device that removes the casing;
图6为剪切滤渣装置结构正视图;Figure 6 is a front view of the structure of the shearing filter residue device;
图7为本发明剪切滤渣装置中的支架结构示意图;FIG. 7 is a schematic diagram of the structure of the support in the shearing filter residue device of the present invention;
图8为本发明剪切滤渣装置中的机壳结构示意图;8 is a schematic diagram of the casing structure in the shearing and filtering device of the present invention;
图9为本发明剪切滤渣装置中组合式流道结构示意图;FIG. 9 is a schematic diagram of the combined flow channel structure in the shearing residue filter device of the present invention;
图10为本发明成形装置结构三维示意图;Figure 10 is a three-dimensional schematic diagram of the structure of the forming device of the present invention;
图11为本发明成形装置结构示意图;Figure 11 is a schematic structural diagram of the forming device of the present invention;
图12为本发明成形装置的动模结构示意图;Figure 12 is a schematic view of the movable die structure of the forming device of the present invention;
1-磁渣净化装置,101-箱体,102-溢浆口,103-拉手,104-倾斜浇道,105-沟槽,106-长凹槽,107-圆形通孔Ⅰ,108-钕铁硼永磁板,2-剪切滤渣装置,201-组合式流道,202-圆形筛网,203-机壳,204-支架,205-单链轮,206-双链轮,207-链条,208-弯管,209-U型开口,210-支架腿,211-手柄,212-支脚,213-定位套,214-轴承座Ⅰ,215-挡条,216-轴套,217-轴承座Ⅱ,218-转轴,219-支撑杆,220-链轴,3-成形装置,301-挡板,302-动模,303-导柱,304-成形箱,305-排气排浆口,306-定模,307-进料口,308-脱模支柱,309-圆形通孔Ⅲ,310-提拉杆,311-长孔,312-挂钩,313-细流道。1- Magnetic slag purification device, 101- Box, 102- Slurry outlet, 103- Handle, 104- Inclined runner, 105- Groove, 106- Long groove, 107- Circular through hole I, 108- Neodymium Iron boron permanent magnet plate, 2-shear filter device, 201-combined flow channel, 202-circular screen, 203-chassis, 204-support, 205-single sprocket, 206-double sprocket, 207- Chain, 208-elbow, 209-U-shaped opening, 210-bracket leg, 211-handle, 212-foot, 213-positioning sleeve, 214-bearing seat I, 215-stop bar, 216-shaft sleeve, 217-bearing Seat II, 218-rotating shaft, 219-support rod, 220-chain shaft, 3-forming device, 301-baffle plate, 302-movable die, 303-guide post, 304-forming box, 305-exhaust discharge port, 306-fixed mold, 307-feeding port, 308-release pillar, 309-round through hole III, 310-lifting rod, 311-long hole, 312-hook, 313-fine flow channel.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
如图1-图12所示,一种金属流变净化压力成形设备,包括磁渣净化装置1、剪切滤渣装置2和成形装置3;As shown in Figures 1-12, a metal rheological purification pressure forming equipment includes a magnetic
所述磁渣净化装置1包括箱体101、溢浆口102、拉手103、倾斜浇道104、沟槽105、长凹槽106、圆形通孔Ⅰ107和钕铁硼永磁板108,所述箱体101长边所在的两个侧壁上均开设有溢浆口102和长凹槽106,当抬起倾斜浇道104至箱体101的出料口处侧壁上时,通过设置的溢浆口102防止金属流体被挤到箱体101的上表面而伤到人,通过设置溢浆口102排出多余气体和部分金属流体并进行回收,有利于降低金属流体的卷气卷渣、安全且节约环保,所述长凹槽106的中心线与箱体101宽边之间的夹角为60-80°,有利于长凹槽106的延长,避免长凹槽106与箱体101产生干涉,且长凹槽106一端与溢浆口102相连,另一端延伸至箱体101底端,溢浆口102下方箱体101壁上开设有圆形通孔Ⅰ107,所述箱体101矩形凹槽内安装有倾斜浇道104,倾斜浇道104与箱体101矩形凹槽为过渡配合,过渡配合可使倾斜浇道104在箱体101内顺利转动,不会与箱体101干涉又不至于使熔体大量流失,所述倾斜浇道104与水平面之间的夹角为45-60°,该角度范围内金属熔体流速适中,既能使磁性杂质充分的沉淀,又能保证熔体不发生大面积凝固现象,倾斜浇道104上表面开设有若干道沟槽105,倾斜浇道104位于箱体101内腔一端通过圆柱销与箱体101侧壁上的圆形通孔Ⅰ107配合,倾斜浇道104的另一端搭设在箱体101上,且倾斜浇道104伸出箱体101部分末端设置有拉手103,所述倾斜浇道104的下表面设置有钕铁硼永磁板108,所述倾斜浇道104正对面的箱体101侧壁底部设置有出料口,将金属流体倾倒至磁渣净化装置1的倾斜浇道104上,金属流体沿倾斜浇道104向出料口流动,在钕铁硼永磁板108磁力的作用下,金属流体内的磁性渣会被吸引至倾斜浇道104表面的沟槽105内,从而完成磁性渣的固液分离;The magnetic
所述剪切滤渣装置2包括组合式流道201、圆形筛网202、机壳203、支架204、单链轮205、双链轮206、链条207、弯管208、U型开口209、支架腿210、手柄211、支脚212、定位套213、轴承座Ⅰ214、挡条215、轴套216、轴承座Ⅱ217、转轴218、支撑杆219、链轴220,所述组合式流道201贯穿机壳203上的U型开口209,且组合式流道201下表面与机壳203下表面平齐,组合式流道201一端与成形装置3的进料口307相连,组合式流道201的另一端与磁渣净化装置1的出料口相连,且磁渣净化装置1箱体101卡在机壳203底板的矩形开口上,组合式流道201靠近磁渣净化装置1一侧开设有缝隙,所述支架204包括两个支架腿210和手柄211,其中之一支架腿210顶部焊接有阶梯轴,所述手柄211通过其套筒部分套设在阶梯轴外圆上,手柄211一端通过阶梯轴的轴肩定位,手柄211另一端通过在阶梯轴外圆套设挡环216定位,所述远离其中之一支架腿210另一端的阶梯轴外圆与另一支架腿210焊接,且两个支架腿210对称设置,所述两个支架腿210之间焊接有挡条215,挡条215用于限制弯管208的转动最低点,并起到支撑弯管208部分结构的作用,手柄211的套筒与两个弯管208一端相连,两个弯管208另一端与轴承座Ⅰ214相连,轴承座Ⅰ214通过轴承与转轴218相连,且轴承座Ⅰ214通过螺栓与轴承座Ⅱ217固定安装,所述转轴218外圆面上套设有圆形筛网202和单链轮205,所述圆形筛网202为钛合金网,通过圆形筛网202对流经组合式流道201内部的金属流体进行剪切、滤渣,以便破碎枝晶、细化晶粒并过滤夹渣,所述机壳203罩在圆形筛网202上,且圆形筛网202的三分之一处位于组合式流道201的缝隙内,所述支架204通过前支脚212固定安装在机壳203的定位套213内,所述远离磁渣净化装置1一侧的支架腿210与支撑杆219一端焊接,支撑杆219另一端通过轴承安装有链轴220,链轴220外圆上安装有双链轮206,双链轮206与单链轮205之间安装有链条207。The shearing
所述成形装置3包括挡板301、动模302、导柱303、成形箱304、排气排浆口305、定模306、进料口307、脱模支柱308、圆形通孔Ⅲ309和提拉杆310,所述成形箱304侧壁底部开设有与组合式流道201另一端相连的进料口307,与进料口307所在的侧壁垂直设置的成形箱304的侧壁中心处开设有排气排浆口305,排气排浆口305为喇叭状,排气排浆口305的小端位于排气排浆口305所在侧壁的内表面处,大端位于排气排浆口305所在侧壁的外表面处,排气排浆口305处开设有细流道313,有利于排出铸件、板材多余的金属流体与气体等,不但提高铸件、板材的质量还能够避免在其表面产生大块的余料,从而提高表面质量,便于余料的去除与金属流体的回收,安全节能环保,所述成形箱304底板上对称设置有圆形通孔Ⅱ,成形箱304内侧底板上表面上设置有定模306,且定模306的脱模支柱308插入圆形通孔Ⅱ内,所述成形箱304内安装有动模302,动模302的两个翼板上均开设有圆形通孔Ⅲ309,圆形通孔Ⅲ309内穿插有导柱303,导柱303起定位、导向作用,导柱303底端与成形箱304外侧的底板固定安装,两翼板上表面设置有提拉杆310,通过采用带顶部提拉杆310的凸面,且两翼板开圆形通孔Ⅲ309导向式动模302下压铸件、板材成形,便于脱模且能够精准导向定位,节约原材料,所述成形箱304内安装有两个挡板301,其中一个挡板301与进料口307处的成形箱304侧壁固定安装,另一个挡板301与进料口307所在侧壁平行设置的成形箱304侧壁固定安装,利用挡板301截断成形箱304的进料口307,防止回流,两端挡板301的布置有利于提高铸件、板坯的表面质量,脱模方便快捷,所述成形箱304的外壁缠绕有电阻丝。The forming
所述挡板301长度方向一侧开设有长孔311,长孔311形状为麻花状,与人的手指形状相配合,便于提拉出挡板301,长孔311下方挡板301上设置有挂钩312,挡板301通过挂钩312固定安装在成形箱304的侧壁上。A
实施例1Example 1
以A356铸造铝合金为例,本发明金属流变净化压力成形设备的成形过程为:首先在磁渣净化装置1中进行操作,将A356熔体倾倒至磁渣净化装置1的倾斜浇道104上,A356熔体沿倾斜浇道104向位于箱体101侧壁底部的出料口流动,在钕铁硼永磁板108的磁力作用下,A356熔体内的磁性渣会被吸引至倾斜浇道104表面的沟槽105内,从而完成磁性渣的固液分离,当A356熔体接近流净时,通过拉手103抬起倾斜浇道104,剩余的A356熔体流至出料口方向,直至倾斜浇道104与出料口所在侧壁上方紧贴,多余的A356熔体会经由溢浆口102排出至回收器皿中;随后在剪切滤渣模块2进行操作,A356熔体流入与出料口相连的组合式流道201中并继续流动,接通电源,开启与双链轮206的链轴220通过联轴器相连的电机,电机带动支架204上的双链轮206旋转,双链轮206通过链条207带动单链轮205旋转,进而带动单链轮205所在的转轴218上的圆形筛网202旋转,对A356熔体进行剪切过滤,起到破碎枝晶、细化晶粒和过滤夹渣的效果,当A356熔体充型完毕,即金属流体全部流入成形装置3内,断开电源,电机停止工作并下压支架204的手柄211,将圆形筛网202抬起;最后在成形装置3中进行操作,将其中一个挡板301安装于成形箱304的进料口307的侧壁上,以便截止A356熔体回流,将动模302通过两个翼板上的四个圆形通孔Ⅲ309套在导柱303上,逐渐下压动模302并压实、保压,气体以及多余的A356熔体会经由排气排浆口305流出至回收器皿中;电阻丝通电,在成形箱304外部加热,使A356熔体内外温度接近,以便获得内外晶粒均匀的铸件,待铸件与成形装置3完全冷却后,推动定模306的脱模支柱308,取出铸件。Taking the A356 cast aluminum alloy as an example, the forming process of the metal rheological purification pressure forming equipment of the present invention is as follows: firstly, the operation is performed in the magnetic
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