CN109850203A - A kind of accurate automatic batching system of cemented carbide powder - Google Patents
A kind of accurate automatic batching system of cemented carbide powder Download PDFInfo
- Publication number
- CN109850203A CN109850203A CN201910215542.3A CN201910215542A CN109850203A CN 109850203 A CN109850203 A CN 109850203A CN 201910215542 A CN201910215542 A CN 201910215542A CN 109850203 A CN109850203 A CN 109850203A
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- China
- Prior art keywords
- elevating mechanism
- cemented carbide
- carbide powder
- batch turning
- mixer
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- 239000000843 powder Substances 0.000 title claims abstract description 32
- 230000007246 mechanism Effects 0.000 claims abstract description 34
- 230000003028 elevating effect Effects 0.000 claims abstract description 20
- 238000005303 weighing Methods 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000004615 ingredient Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 13
- 239000005415 artificial ingredient Substances 0.000 abstract description 3
- 238000007726 management method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000002156 mixing Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000004663 powder metallurgy Methods 0.000 description 3
- 238000013500 data storage Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000013524 data verification Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of accurate automatic batching systems of cemented carbide powder, it is characterized in that: including mechanical part and the batching control part being connect with mechanical part, wherein: the mechanical part includes elevating mechanism, batch turning mechanism, guide rail, weighting platform, mixer and weighs utensil, elevating mechanism and batch turning mechanism are cooperatively connected, guide rail is arranged in elevating mechanism lower end, mixer and weighing utensil are arranged on guide rail by snap-gauge, weighting platform is separately positioned on the bracket of elevating mechanism, is connect with mixer, weighing utensil.The automatic batching system provided through the invention realizes powder weighing process carrying out overall process supervision with computer, solves the problems, such as artificial ingredient inaccuracy, improves product quality and ingredient management level, and save human resources.
Description
Technical field
The present invention relates to cemented carbide powder compounding art, specifically a kind of accurate automatic blending system of cemented carbide powder
System.
Background technique
Powder metallurgy is widely used method in metal smelt, is to produce metal powder or with metal powder or metal powder
End and the mixture of non-metal powder are as raw material, by shaping, be sintered, produce metal material, composite material and various types of
The industrial technology of type product.In the control application of powder metallurgy feed proportioning system, each proportion scale of powder metallurgy is directly affected
To properties of product, such as hardness, intensity and wear-resisting property.
Country's CEMENTED CARBIDE PRODUCTION industry blending process is all made of artificial ingredient mode at present, though a small number of factories have been carried out
Certain automation equipment transformation, but such system overall stability is poor, cannot record data, cannot achieve technology files
Information system management cannot complete real-time calling and the verification of data, be unfavorable for enterprise and be managed to blending process, ingredient result
And monitoring；The adjustment of system control parameters still needs to manual adjustment mostly, be unable to do without artificial interference, endangers workers ' health, production effect
Rate is low with proportioning accuracy, and the requirement of production is not achieved in many cases.Simultaneously because the post of powder ingredients is in worker's eye
" dirty, tired, poor ", causes new person to be reluctant to come in, and old employee needs high salary to keep, so that the employment cost of enterprise is continuously increased.
Summary of the invention
In view of the above shortcomings of the prior art, the present invention provides a kind of accurate automatic batching system of cemented carbide powder, should
Powder weighing process is carried out overall process monitoring, control and management by system by system combination mechanical structure.
Realizing the technical solution of the object of the invention is:
A kind of accurate automatic batching system of cemented carbide powder, including mechanical part and the batching control portion being connect with mechanical part
Point, in which:
The mechanical part includes elevating mechanism, batch turning mechanism, guide rail, weighting platform, mixer and weighs utensil, and guide rail setting is rising
Descending mechanism lower end, elevating mechanism and batch turning mechanism are cooperatively connected, and mixer and weighing utensil are arranged on guide rail by snap-gauge, claim
Platform is separately positioned on the bracket of elevating mechanism, is connect with mixer, weighing utensil.
The elevating mechanism includes lifting support and the balladeur train being arranged on lifting support, guide post, hydraulic cylinder, sprocket wheel and goods
Fork, guide post are arranged on bracket bottom plate, and pallet fork is fixed on balladeur train, and balladeur train and guide post are clamped, chain one end of sprocket wheel and balladeur train
Fixed, the other end is fixed with bracket strut rail, and centre is connect with hydraulic cylinder, is moved therewith by Driven by Hydraulic Cylinder sprocket wheel, hydraulic cylinder
Band movable sprocket positive and negative rotation, and drive pallet fork to rise or fall along guide post by sliding.
The batch turning mechanism includes turnover bracket, decelerating motor, retarder and batch turning fixture, retarder by shaft coupling with
Decelerating motor connection, batch turning fixture are connect by hydraulic cylinder with turnover bracket, and turnover bracket is flexibly connected with pallet fork.
The batch turning fixture is used cooperatively with mixer.
The weighing utensil includes platform balance, the gentle dedicated weighing charging tray in day.
The batching control part is completed using VS2015 platform and SQL database, is the prior art, is Microsoft public affairs
The product for taking charge of exploitation, has been described in Microsoft's technical manual.
The beneficial effects of the present invention are: the automatic batching system provided through the invention, realizes powder weighing process
Overall process supervision is carried out with computer, artificial ingredient inaccuracy is solved the problems, such as, improves product quality, and can basis
Dosage number select different processes, while establishing cemented carbide powder accurate feed proportioning system production management system, will
The intermediate data storage of blending process carries out the creation data of ingredient with production management system phase structure in background data base
Analysis, management, statistics and backup, the information of various raw materials is grasped convenient for enterprise in time, be conducive to cost accounting to product and
Quality assurance improves ingredient management level, and saves human resources.
Detailed description of the invention
Fig. 1 is a kind of work flow diagram of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 2 is a kind of overall structure diagram of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 3 is a kind of side schematic view of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 4 is a kind of lifting support structural schematic diagram of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 5 is a kind of hydraulic schematic of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 6 is a kind of batch turning mechanism structural schematic diagram of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 7 is a kind of batch turning grip size schematic diagram of the accurate automatic batching system of cemented carbide powder of the present invention；
Fig. 8 is a kind of schematic diagram of the accurate automatic batching system batching control system of cemented carbide powder of the present invention.
In figure: big 7. ladder 8. of weighting platform of 1. hopper, 2. switch, 3. charging basket lid, 4. charging basket, 5. charging basket support 6. slows down
9. decelerating motor of device, 10. computer, 11. end small weighting platform 12.PC 13. balladeur train, 14. batch turning fixture, 15. turnover bracket, 16. liquid
17. lifting support of cylinder pressure, 18. guide rail, 19. 23. pallet fork of small 20. snap-gauge of charging basket 21. crosspiece, 22. sprocket wheel, 24. guide post
25. 26. fork leg of bottom plate, 27. bearing block, 28. shaft coupling.
Specific embodiment
The invention will be further elaborated with reference to the accompanying drawings and examples, but is not the restriction to the content of present invention.
Embodiment:
As shown in Figure 1-3, a kind of accurate automatic batching system of cemented carbide powder, by mechanical part and batching control part group
At, by batching control part control mechanical part, gone from sorting, feeding, transport, weighing, transport, batch turning, transport, weighing
Skin, under expect end, overall process supervision is carried out using computer, while by the intermediate data storage of blending process in back-end data
Library is combined with production management system, and the creation data of ingredient is analyzed, manages, counts and backed up.The wherein ingredient
Control section is managed (as shown in Figure 8) using VS2015 platform and SQL database.
The mechanical part mainly by elevating mechanism, batch turning mechanism, guide rail 18, weighting platform, mixer and weighs utensil (containing platform
Scale, balance, dedicated weighing charging tray) etc. composition, elevating mechanism and batch turning mechanism be cooperatively connected, guide rail is arranged under elevating mechanism
End, mixer and weighing utensil are arranged on guide rail by snap-gauge, and weighting platform is separately positioned on the bracket of elevating mechanism, with ingredient
Bucket weighs utensil connection.Wherein:
As shown in Fig. 2, elevating mechanism by lifting support 17 and be arranged on lifting support 17 pallet fork 23, guide post 24, sprocket wheel 22,
Balladeur train 13, hydraulic cylinder 16 form, and guide post 24 is welded on the bottom plate of lifting support 17, and pallet fork 23 is fixed on balladeur train 13, balladeur train
13 are clamped with guide post 24, drive pallet fork 23 to move up and down along two guide posts 24 by balladeur train 13, balladeur train 13 is by the chain on sprocket wheel 22
Item pulls, and chain one end and balladeur train 13 are fixed, and the strut rail 21 of the other end and lifting support 17 is fixed, passes through hydraulic cylinder among chain
16 drive sprockets 22 move therewith, and 17 each section of lifting support is all made of welding manner and is attached, by 16 lift of hydraulic cylinder,
Sprocket wheel 22 rotates forward, and balladeur train 13 is pulled up to certain altitude, conversely, 16 backhaul of hydraulic cylinder, sprocket wheel 22 is inverted, and balladeur train 13 moves down.
As shown in Fig. 2, batch turning mechanism is made of turnover bracket 15, decelerating motor 9, retarder 8 and batch turning fixture 14, slow down
Device 8 is connect (as shown in Figure 6) by shaft coupling 28 with decelerating motor 9, and batch turning fixture 14 passes through hydraulic cylinder 16 and turnover bracket 15
Connection, turnover bracket 15 are flexibly connected with pallet fork 23, and batch turning fixture 14 is used cooperatively with mixer (charging basket 4, small charging basket 19).
In use, select different charging baskets according to dosage size, as shown, when system need ingredient amount it is big when,
Using the big feed proportioning system being made of hopper 1, charging basket 4, charging basket support 5, big weighting platform 6 and computer 10, alloy powder through hopper 1 into
Row charging basket 4 weighs weight by big weighting platform 6, and data is included in computer 10, completes general arrangements.When reaching setting range,
10 display reminding of computer, into small feed proportioning system.Small feed proportioning system is by charging basket 4, big weighting platform 6, computer 10, small weighting platform 11, small powder
Bucket 19, elevating mechanism and relevant device composition.Small charging basket 19 is picked up by the fixture of elevating mechanism 14 first, is reached on charging basket 4
It holds (charging basket support 5 has been removed at this time), and charging basket 4 is poured ingredients by batch turning mechanism, after the weighing of big weighting platform 6, will count
According to input computer 10, when reaching setting numerical value, 10 display reminding of computer, into artificial high-precision auxiliary ingredients, artificial root
According to prompt, ingredient is moved on into small weighting platform 11 and is weighed, when reaching set amount, poured ingredients into material energy 4, complete ingredient.
When dosage is small, i.e., operating process as above-mentioned small feed proportioning system, unlike: it does not need using matching greatly
Material system carries out ingredient, higher with small feed proportioning system precision since dosage is small, finally again by manually carrying out minimum ingredient,
More improve proportioning accuracy.
Claims (5)
1. a kind of accurate automatic batching system of cemented carbide powder, it is characterized in that: connecting including mechanical part and with mechanical part
Batching control part, in which:
The mechanical part include elevating mechanism, batch turning mechanism, guide rail, weighting platform, mixer and weigh utensil, elevating mechanism with fall
Expect that mechanism is cooperatively connected, guide rail setting is arranged on guide rail in elevating mechanism lower end, mixer and weighing utensil by snap-gauge, claims
Platform is separately positioned on the bracket of elevating mechanism, is connect with mixer, weighing utensil.
2. the accurate automatic batching system of cemented carbide powder according to claim 1, it is characterized in that: the elevating mechanism packet
Balladeur train, guide post, hydraulic cylinder, sprocket wheel and the pallet fork for including lifting support and being arranged on lifting support, guide post are arranged in bracket bottom plate
On, pallet fork is fixed on balladeur train, and balladeur train and guide post are clamped, and chain one end and the balladeur train of sprocket wheel are fixed, the other end and bracket strut rail
Fixed, centre is connect with hydraulic cylinder, is moved therewith by Driven by Hydraulic Cylinder sprocket wheel, hydraulic cylinder band movable sprocket positive and negative rotation, and is passed through
Sliding drives pallet fork to rise or fall along guide post.
3. the accurate automatic batching system of cemented carbide powder according to claim 1, it is characterized in that: batch turning mechanism packet
It includes turnover bracket, decelerating motor, retarder and batch turning fixture, retarder to connect with the deceleration motor by shaft coupling, batch turning fixture
It is connect by hydraulic cylinder with turnover bracket, turnover bracket is flexibly connected with pallet fork.
4. the accurate automatic batching system of cemented carbide powder according to claim 3, it is characterized in that: the batch turning fixture with
Mixer is used cooperatively.
5. the accurate automatic batching system of cemented carbide powder according to claim 1, it is characterized in that: the weighing utensil packet
Include the gentle dedicated weighing charging tray in platform balance, day.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910215542.3A CN109850203A (en) | 2019-03-21 | 2019-03-21 | A kind of accurate automatic batching system of cemented carbide powder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910215542.3A CN109850203A (en) | 2019-03-21 | 2019-03-21 | A kind of accurate automatic batching system of cemented carbide powder |
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| Publication Number | Publication Date |
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| CN109850203A true CN109850203A (en) | 2019-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910215542.3A Pending CN109850203A (en) | 2019-03-21 | 2019-03-21 | A kind of accurate automatic batching system of cemented carbide powder |
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| Country | Link |
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| CN (1) | CN109850203A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116808936A (en) * | 2023-07-31 | 2023-09-29 | 浙江恒成硬质合金有限公司 | Hard alloy main and auxiliary material batching system |
| CN116808937A (en) * | 2023-07-31 | 2023-09-29 | 浙江恒成硬质合金有限公司 | Automatic hard alloy batching system |
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| GB1568261A (en) * | 1976-01-16 | 1980-05-29 | Voest Ag | Arrangement for transporting away pieces of a continuously cast strand |
| CN102070004A (en) * | 2009-11-23 | 2011-05-25 | 龙岩烟草工业有限责任公司 | Tobacco shred storage and supply device and process |
| CN102192776A (en) * | 2010-03-17 | 2011-09-21 | 北京长峰金鼎科技有限公司 | Automatic dust-free batching scale |
| CN104743368A (en) * | 2013-12-30 | 2015-07-01 | 中核二七二铀业有限责任公司 | Mechanically-sealed automatic material pouring machine |
| CN209667417U (en) * | 2019-03-21 | 2019-11-22 | 东莞理工学院城市学院 | A kind of accurate automatic batching system of cemented carbide powder |
-
2019
- 2019-03-21 CN CN201910215542.3A patent/CN109850203A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1568261A (en) * | 1976-01-16 | 1980-05-29 | Voest Ag | Arrangement for transporting away pieces of a continuously cast strand |
| CN102070004A (en) * | 2009-11-23 | 2011-05-25 | 龙岩烟草工业有限责任公司 | Tobacco shred storage and supply device and process |
| CN102192776A (en) * | 2010-03-17 | 2011-09-21 | 北京长峰金鼎科技有限公司 | Automatic dust-free batching scale |
| CN104743368A (en) * | 2013-12-30 | 2015-07-01 | 中核二七二铀业有限责任公司 | Mechanically-sealed automatic material pouring machine |
| CN209667417U (en) * | 2019-03-21 | 2019-11-22 | 东莞理工学院城市学院 | A kind of accurate automatic batching system of cemented carbide powder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116808936A (en) * | 2023-07-31 | 2023-09-29 | 浙江恒成硬质合金有限公司 | Hard alloy main and auxiliary material batching system |
| CN116808937A (en) * | 2023-07-31 | 2023-09-29 | 浙江恒成硬质合金有限公司 | Automatic hard alloy batching system |
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| PB01 | Publication | ||
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Application publication date: 20190607 |