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CN109830703A - A kind of polymer matrix gas diffusion layer of sheet material and preparation method - Google Patents

A kind of polymer matrix gas diffusion layer of sheet material and preparation method Download PDF

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Publication number
CN109830703A
CN109830703A CN201910132354.4A CN201910132354A CN109830703A CN 109830703 A CN109830703 A CN 109830703A CN 201910132354 A CN201910132354 A CN 201910132354A CN 109830703 A CN109830703 A CN 109830703A
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gas diffusion
weight
sheet material
parts
diffusion layer
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CN109830703B (en
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陈庆
曾军堂
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Guangdong Guanhao New Material R & D Co ltd
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Chengdu New Keli Chemical Science Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

The present invention relates to new energy field of batteries, a kind of polymer matrix gas diffusion layer of sheet material and preparation method are provided.Including following preparation process: (1) polymeric substrate, nanometer silicone powder, conductive agent, carbon fiber, polymeric aluminum, calcium chloride being added in solvent, be uniformly dispersed obtained painting slurry;(2) painting slurry is continuously scratched in release film, removes release film after dry, obtains polymer-based film;(3) composite fluid that polymer-based film is immersed to sodium sulphate and silicic acid, then takes out, is aged, washs, dries, and polymer matrix gas diffusion layer of sheet material is made in last drawing and setting.Polymer, inorganic matter are closed the fusion of object by the present invention, so that gas diffusion layers have both rigidity and impact resistance, gas diffusion layer of sheet material obtained is indeformable, not broken, are easy to gas free diffusing, have excellent hydrophobicity.

Description

A kind of polymer matrix gas diffusion layer of sheet material and preparation method
Technical field
The present invention relates to new energy field of batteries, in particular to fuel cell field, specifically disclose a kind of polymer matrix Gas diffusion layer of sheet material and preparation method.
Background technique
Fuel cell becomes the hot spot of various countries' research and development as a kind of efficient, environmental-friendly power generator in recent years. Its core component membrane electrode is three-in-one usually to be prepared by gas diffusion layers, Catalytic Layer and proton exchange membrane by heat pressing process At.Gas diffusion layers are made of conductive porous material, play support Catalytic Layer, collected current, conduction gas and discharge water etc. Multiple action realizes the reallocation of reaction gas and product water between flow field and Catalytic Layer, is the pass for influencing electrode performance One of key member.
Body diffused layer occupies very important effect in the performance of membrane electrode, the main collection for playing electric current, support Catalyst carries out the important function such as coordinated management to water, gas and heat.Existing fuel battery gas diffusion layer is mostly with carbon paper, carbon Fibrous paper, carbon cloth etc. make the substrate of diffusion layer.It is necessary to meet following condition for the selection of diffusion layer: (1) uniform porous structure, Assign its excellent permeability;(2) low resistivity assigns its high electronic conduction ability;(3) close structure and surface are flat It is whole, reduce contact resistance, improves electric conductivity;(3) there is preferable mechanical strength, it is ensured that be able to bear long-time percussive pressure Power.
Existing carbon fiber paper is at high cost, relies primarily on import, such as Ba Lade company, Canada, SGL technology company, Germany and The several foreign corporations such as toray company.And existing carbon fiber paper embrittlement, impact resistant strength is low, especially thin layer It is easily broken afterwards, influences the service life in fuel cell.Carbon fiber woven cloth, non-woven carbon cloth have good elasticity, no It easily snaps off, compressive property is good, but excessively softness causes membrane electrode easily-deformable, leads to falling off for catalyst.Therefore, new gas The research and application of diffusion layer are paid close attention to by people.
Chinese invention patent application number 200710144347.3 discloses a kind of gas for preparing Proton Exchange Membrane Fuel Cells The method of body diffused layer.Steps are as follows: (1) by carbon paper be immersed in 10 ~ 50wt% carbohydrate or hydrocarbon polymer it is water-soluble 30 ~ 80min in liquid, dry 20 under the conditions of 50 ~ 80 DEG C ~ for 24 hours, then under conditions of 350 ~ 400 DEG C, Ar gas shielded, in pipe 30 ~ 60min is sintered in formula furnace;(2) repetitive operation step 11 time;(3) carbon paper after carbonization is immersed in 5 ~ 20wt% polytetrafluoro In vac emulsion 10 ~ 30min to get arrive carbon paper carbonizing and modifying gas diffusion layer of proton exchange membrane fuel cell.The invention obtains Product in polytetrafluoroethylene (PTFE) carrying capacity be 10 ~ 20wt%.
Chinese invention patent application number 201410768095.1 discloses a kind of new fuel cell carbon nanotube gas Diffusion layer and its preparation method and application, by carbon nanotube, the growth in situ on macropore carbon base supporting layer is made the diffusion layer, carbon Nanotube is with a thickness of 1 ~ 50 μm;Carbon nanotube concentration is grown in macropore carbon base supporting layer close to the side of Catalytic Layer, since carbon is received Mitron has strong-hydrophobicity, therefore carbon nanotube is concentrated on the inside of the gas diffusion layers of growth with hydrophobicity, no hydrophobic binder Contact angle is 130 ~ 150 ° in the case where addition, and this gas diffusion layers do not need additionally to add hydrophobing agent, Neng Goutong in inside When have good hydrophobic, conductive and mass transfer ability, can be improved the output performance under fuel cell high current density.
According to above-mentioned, embrittlement when using carbon fiber paper for the gas diffusion layers of fuel cell in existing scheme, impact resistance Intensity is low, and the method by increasing the increases rigidity such as metal mesh, substrate, haves the defects that complex process, and compound gold Category net, substrate will lead to thickness increase, influence gas diffusion.
Summary of the invention
Wider fuel battery gas diffusion layer is applied at present, and using carbon fiber paper, there are embrittlement, impact resistant strength are low Defect, and there are problems that being readily bent deformation using carbon cloth, the invention proposes a kind of polymer matrix gas diffusion layer of sheet material And preparation method, it can effectively solve above-mentioned technical problem.
To solve the above problems, the invention adopts the following technical scheme:
A kind of preparation method of polymer matrix gas diffusion layer of sheet material, the detailed process of preparation are as follows:
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, and sufficiently impregnates After take out, be then aged, wash, is dry, finally at 180 ~ 220 DEG C, jockey pulley drawing and setting is made polymer matrix gas and expands Dissipate layer of sheet material.
Preferably, step (1) polymeric substrate is heat-resisting quantity polymer, can be polyethersulfone ketone, the miscellaneous naphthalene connection of sulfonation The miscellaneous naphthalene connection of benzene polyethersulfone ketone, Phthalazinone polyether sulfone, carboxylation inbred group breeding, sulfonation Phthalazinone polyether sulfone, carboxylation One of benzene polyether sulfone, polybenzimidazoles.
Preferably, step (1) solvent is dimethylformamide, dimethyl acetamide, N-Methyl pyrrolidone, chloroform One of.
Preferably, step (1) conductive agent is at least one of acetylene black, carbon nanotube, graphene microchip.
Preferably, in step (1): 32 ~ 36 parts by weight of polymeric substrate, 30 ~ 46 parts by weight of solvent, nanometer silicone powder 3 ~ 6 Parts by weight, 5 ~ 7 parts by weight of conductive agent, 5 ~ 6 parts by weight of carbon fiber, 4 ~ 7 parts by weight of polymeric aluminum, 5 ~ 8 parts by weight of calcium chloride.
Preferably, step (2) release film is one of PET release film, PE release film, OPP release film.
Preferably, in step (3): 10 ~ 15 parts by weight of sodium sulphate, 30 ~ 35 parts by weight of silicic acid, 50 ~ 60 parts by weight of water.
Preferably, the time of step (3) described immersion is 1 ~ 2h.
Preferably, the temperature of step (3) described ageing is 25 ~ 35 DEG C, and the time is 24 ~ 25h.
Preferably, the draw ratio of step (3) described drawing and setting is 3-5 times.
A kind of polymer matrix gas diffusion layer of sheet material prepared by the above method, disperses polymeric substrate in molten Agent, high-speed stirred form fine and smooth pulpous state, and nanometer silicone powder, conductive agent, carbon fiber, polymeric aluminum, calcium chloride, dispersion is then added It is even, prepare painting slurry;Painting slurry is continuously scratched in release film, dry, removing removal release film is polymerize Object basement membrane;Basement membrane is immersed by impregnating in the compound liquid of sodium sulphate, silicic acid, then takes out, is aged, washing is dry, in tension Drawing and setting under the action of roller.
The present invention provides a kind of polymer matrix gas diffusion layer of sheet material and preparation methods, compared with prior art, dash forward Out the characteristics of and excellent effect are:
1, it proposes the method for polymer, inorganic matter fusion preparation polymer matrix gas diffusion layer of sheet material.
2, by the way that polymeric aluminum, calcium chloride are pre-dispersed in polymeric substrate film forming, it is easy to silicic acid using aluminium ion, calcium ion Forming the characteristic that calcium silicates condensation is strengthened hardens polymer-based film in situ, to assign diffusion tunic excellent polymer flexibility With calcium silicates rigidity, obtained diffusion sheet has excellent impact resistance, indeformable, not broken, substantially mentions for fuel cell Rise the service life of fuel cell.
3, the same of the ageing of calcium silicates is formed in situ in aluminium ion, calcium ion and silicic acid in gas diffusion piece produced by the present invention When, by-product is soluble matter, is easy into uniform micropore by washing, micropore size is easy to gas free diffusing at 7 ~ 10 μm.
4, the present invention reasonably merges polymer, inorganic matter, so that gas diffusion layers have both rigidity and tensile strength, silicon Ketone powder makes diffusion layer have excellent hydrophobicity, can in time export the water of generation.
Specific embodiment
In the following, the present invention will be further described in detail by way of specific embodiments, but this should not be interpreted as to the present invention Range be only limitted to example below.Without departing from the idea of the above method of the present invention, according to ordinary skill The various replacements or change that knowledge and customary means are made, should be included in the scope of the present invention.
Embodiment 1
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is diformazan Base formamide;Conductive agent is acetylene black;
Wherein: 33 parts by weight of polymeric substrate, 41 parts by weight of solvent, 4 parts by weight of nanometer silicone powder, 6 parts by weight of conductive agent, carbon fiber Tie up 5 parts by weight, 5 parts by weight of polymeric aluminum, 6 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is PET release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 11 parts by weight of sodium, 31 parts by weight of silicic acid, 58 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 5 times of sizings are stretched under the action of 185 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 1h;Ageing Temperature is 26 DEG C, time 25h.
Embodiment 2
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is diformazan Yl acetamide;Conductive agent is carbon nanotube;
Wherein: 35 parts by weight of polymeric substrate, 35 parts by weight of solvent, 5 parts by weight of nanometer silicone powder, 6 parts by weight of conductive agent, carbon fiber Tie up 6 parts by weight, 6 parts by weight of polymeric aluminum, 7 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is PE release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 14 parts by weight of sodium, 34 parts by weight of silicic acid, 52 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 4 times of sizings are stretched under the action of 210 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 2h;Ageing Temperature is 32 DEG C, and the time is for 24 hours.
Embodiment 3
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is N- first Base pyrrolidones;Conductive agent is graphene microchip;
Wherein: 32 parts by weight of polymeric substrate, 46 parts by weight of solvent, 3 parts by weight of nanometer silicone powder, 5 parts by weight of conductive agent, carbon fiber Tie up 5 parts by weight, 4 parts by weight of polymeric aluminum, 5 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is OPP release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 10 parts by weight of sodium, 30 parts by weight of silicic acid, 60 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 3 times of sizings are stretched under the action of 180 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 1h;Ageing Temperature is 25 DEG C, time 25h.
Embodiment 4
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is chlorine It is imitative;Conductive agent is acetylene black;
Wherein: 36 parts by weight of polymeric substrate, 30 parts by weight of solvent, 6 parts by weight of nanometer silicone powder, 7 parts by weight of conductive agent, carbon fiber Tie up 6 parts by weight, 7 parts by weight of polymeric aluminum, 8 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is PET release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 15 parts by weight of sodium, 35 parts by weight of silicic acid, 50 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 5 times of sizings are stretched under the action of 220 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 2h;Ageing Temperature is 35 DEG C, and the time is for 24 hours.
Embodiment 5
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is diformazan Base formamide;Conductive agent is carbon nanotube;
Wherein: 34 parts by weight of polymeric substrate, 38 parts by weight of solvent, 5 parts by weight of nanometer silicone powder, 6 parts by weight of conductive agent, carbon fiber Tie up 5 parts by weight, 5 parts by weight of polymeric aluminum, 7 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is PE release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 13 parts by weight of sodium, 33 parts by weight of silicic acid, 54 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 3 times of sizings are stretched under the action of 190 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 1.5h;Ageing Temperature be 29 DEG C, time 24.5h.
Embodiment 6
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;Polymeric substrate is polyethersulfone ketone;Solvent is diformazan Yl acetamide;Conductive agent is graphene microchip;
Wherein: 34 parts by weight of polymeric substrate, 38 parts by weight of solvent, 4 parts by weight of nanometer silicone powder, 6 parts by weight of conductive agent, carbon fiber Tie up 6 parts by weight, 6 parts by weight of polymeric aluminum, 6 parts by weight of calcium chloride;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;Release film is OPP release film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, in which: sulfuric acid 12 parts by weight of sodium, 33 parts by weight of silicic acid, 55 parts by weight of water;It is taken out after abundant immersion, is then aged, washs, is dry, finally opened 4 times of sizings are stretched under the action of 200 DEG C of power roller, and polymer matrix gas diffusion layer of sheet material is made;The time of immersion is 2h;Ageing Temperature is 30 DEG C, time 24.5h.
Comparative example 1
Comparative example 1 does not add polymeric aluminum and calcium chloride, and other conditions are same as Example 6, gas diffusion layer of sheet material obtained.
The tensile index of testing example 1-6, comparative example 1 test porosity with mercury injection method, such as table 1.
Table 1:
Performance indicator Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5 Embodiment 6 Comparative example 1
Thickness (mm) 0.25 0.3 0.20 0.30 0.3 0.3 0.3
It is anti-to rise by index (Nm/g) 82.3 93.4 72.6 95.3 9.2 91.8 23.2
Porosity 64 61 66 62 60 67 28

Claims (10)

1. a kind of preparation method of polymer matrix gas diffusion layer of sheet material, which is characterized in that the detailed process of preparation are as follows:
(1) first polymeric substrate is added in solvent, high-speed stirred forms fine and smooth pulpous state, and nanometer silicone powder, conduction is then added Agent, carbon fiber, polymeric aluminum, calcium chloride, are uniformly dispersed, and painting slurry is made;
(2) first painting slurry made from step (1) is continuously scratched in release film, is then dried in vacuo, then remove removal Release film obtains polymer-based film;
(3) polymer-based film for first obtaining step (2) immerses the composite fluid that sodium sulphate, silicic acid and water are prepared, and sufficiently impregnates After take out, be then aged, wash, is dry, at last 180 ~ 220 DEG C, polymer matrix gas diffusion is made in jockey pulley drawing and setting Layer of sheet material.
2. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (1) polymeric substrate is heat-resisting quantity polymer, poly- for polyethersulfone ketone, sulfonation inbred group breeding, Phthalazinone Ether sulfone, carboxylation inbred group breeding, sulfonation Phthalazinone polyether sulfone, carboxylation Phthalazinone polyether sulfone, in polybenzimidazoles One kind.
3. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (1) solvent is one of dimethylformamide, dimethyl acetamide, N-Methyl pyrrolidone, chloroform.
4. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (1) conductive agent is at least one of acetylene black, carbon nanotube, graphene microchip.
5. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (1) in: 32 ~ 36 parts by weight of polymeric substrate, 30 ~ 46 parts by weight of solvent, 3 ~ 6 parts by weight of nanometer silicone powder, 5 ~ 7 weight of conductive agent Part, 5 ~ 6 parts by weight of carbon fiber, 4 ~ 7 parts by weight of polymeric aluminum, 5 ~ 8 parts by weight of calcium chloride.
6. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (2) release film is one of PET release film, PE release film, OPP release film.
7. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (3) in: 10 ~ 15 parts by weight of sodium sulphate, 30 ~ 35 parts by weight of silicic acid, 50 ~ 60 parts by weight of water.
8. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (3) temperature of the ageing is 25 ~ 35 DEG C, and the time is 24 ~ 25h.
9. a kind of preparation method of polymer matrix gas diffusion layer of sheet material according to claim 1, it is characterised in that: step (3) draw ratio of the drawing and setting is 3-5 times.
10. a kind of polymer matrix gas diffusion layer of sheet material that any one of claim 1 ~ 9 the method is prepared.
CN201910132354.4A 2019-02-22 2019-02-22 Polymer-based gas diffusion layer sheet and preparation method thereof Active CN109830703B (en)

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CN112271302A (en) * 2020-10-16 2021-01-26 成都新柯力化工科技有限公司 Carbon fiber inlaid ceramic gas diffusion layer for fuel cell and preparation method thereof
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