CN109836403B - Method for converting biomass carbohydrate into 5-hydroxymethylfurfural by using lignin sulfonic acid-aldehyde resin as catalyst - Google Patents
Method for converting biomass carbohydrate into 5-hydroxymethylfurfural by using lignin sulfonic acid-aldehyde resin as catalyst Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 95
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 title claims abstract description 55
- RJGBSYZFOCAGQY-UHFFFAOYSA-N hydroxymethylfurfural Natural products COC1=CC=C(C=O)O1 RJGBSYZFOCAGQY-UHFFFAOYSA-N 0.000 title claims abstract description 55
- 239000002028 Biomass Substances 0.000 title claims abstract description 34
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- 229920005610 lignin Polymers 0.000 title abstract 3
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- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims abstract description 41
- 238000002360 preparation method Methods 0.000 claims abstract description 34
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- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims abstract description 6
- 239000008103 glucose Substances 0.000 claims abstract description 6
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- 230000018044 dehydration Effects 0.000 claims description 37
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 6
- -1 carbohydrate compound Chemical class 0.000 claims description 6
- 235000014633 carbohydrates Nutrition 0.000 claims description 6
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 claims description 4
- SRBFZHDQGSBBOR-IOVATXLUSA-N D-xylopyranose Chemical compound O[C@@H]1COC(O)[C@H](O)[C@H]1O SRBFZHDQGSBBOR-IOVATXLUSA-N 0.000 claims description 4
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- 239000007859 condensation product Substances 0.000 claims description 4
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 claims description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 4
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- PYMYPHUHKUWMLA-UHFFFAOYSA-N arabinose Natural products OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 claims description 2
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Abstract
Description
技术领域technical field
本发明涉及一种以木质素磺酸基-醛型树脂为催化剂将生物质糖类化合物转化为5-羟甲基糠醛的方法。The invention relates to a method for converting biomass sugar compounds into 5-hydroxymethyl furfural by using lignosulfonic acid group-aldehyde resin as a catalyst.
背景技术Background technique
目前世界所需的能源和有机化工原料绝大部分来源于石油、煤和天然气。这些化石类资源为社会的发展和经济的繁荣作出了巨大的贡献。但是随着不可再生的化石能源的逐渐枯竭以及为了实现人类可持续发展的目的, 以植物为主的生物质资源将是未来能源的理想选择。其中木质纤维素是农林废弃物的主要成分,是最为丰富易得的生物质资源。以木质纤维素为原料,通过化学或生物化学方法将其解聚生成一系列高反应活性的小分子平台化合物。然后从这些平台化合物出发,可以方便地合成或转化成其他化学品,而5-羟甲基糠醛就是这样一种平台化合物。5-羟甲基糠醛(HMF)是跨在碳水化合物化学和石油化学之间的一种重要物质。它潜在的商业价值甚至可与对苯二甲酸媲美。At present, most of the energy and organic chemical raw materials needed by the world come from petroleum, coal and natural gas. These fossil resources have made great contributions to social development and economic prosperity. However, with the gradual exhaustion of non-renewable fossil energy and in order to achieve the purpose of sustainable human development, plant-based biomass resources will be an ideal choice for future energy. Among them, lignocellulose is the main component of agricultural and forestry waste, and it is the most abundant and readily available biomass resource. Using lignocellulose as raw material, it can be depolymerized by chemical or biochemical methods to generate a series of highly reactive small molecule platform compounds. Then starting from these platform compounds, it can be easily synthesized or transformed into other chemicals, and 5-hydroxymethylfurfural is such a platform compound. 5-Hydroxymethylfurfural (HMF) is an important substance that bridges the gap between carbohydrate chemistry and petrochemistry. Its potential commercial value is even comparable to that of terephthalic acid.
HMF作为单体,可以合成具有光学活性、可生物降解等特性的高分子材料,用于合成纤维、橡胶和铸造工业。HMF经过氧化可以形成2,5-呋喃二酸。2,5-呋喃二酸是一种性质稳定的呋喃衍生物,可以用来制备药品、杀虫剂、农药、杀菌剂和香水等。2,5-呋喃二酸还可以发生卤代、酯化、酰胺化等反应,其中一个最重要的转化就是生成聚酰胺。As a monomer, HMF can synthesize polymer materials with optical activity, biodegradability and other properties, which are used in synthetic fibers, rubber and foundry industries. HMF can be oxidized to form 2,5-furandioic acid. 2,5-Furandioic acid is a stable furan derivative, which can be used to prepare medicines, insecticides, pesticides, fungicides and perfumes. 2,5-Furandioic acid can also undergo halogenation, esterification, amidation and other reactions, and one of the most important transformations is the formation of polyamides.
HMF的合成是由六碳糖以及多聚糖出发,经过酸催化脱水得到,最初以无机酸等液体酸为催化剂。近些年,随着人们环保和节能意识的增强,一些强无机质子酸催化剂由于腐蚀设备,难以分离、回收再生工艺复杂和污染环境等缺点而逐渐被各种固体酸催化剂所取代。这是由于固体酸催化剂具有容易分离、可再回再生以及对环境无污染等优点,被认为是一种“绿色”催化剂。其中,以Amberlyst等商业化的树脂为代表固体酸催化剂表现出对糖类化合物脱水合成HMF反应具有较高的反应活性及稳定性,然而这些商业化的树脂以乙烯、苯乙烯等石油化学工业得到的产品为原料,因此是不可再生的。从长远发展和实际应用的角度,开发具有更高活性并可再生的新型固体酸催化剂具有重要的意义。The synthesis of HMF starts from six-carbon sugars and polysaccharides, and is obtained through acid-catalyzed dehydration. Initially, liquid acids such as inorganic acids are used as catalysts. In recent years, with the enhancement of people's awareness of environmental protection and energy saving, some strong inorganic protonic acid catalysts have been gradually replaced by various solid acid catalysts due to the shortcomings of corrosion equipment, difficult separation, complex recycling and regeneration processes and environmental pollution. This is because the solid acid catalyst has the advantages of easy separation, recyclability, and no pollution to the environment, and is considered to be a "green" catalyst. Among them, solid acid catalysts represented by commercialized resins such as Amberlyst show high reactivity and stability for the dehydration of sugar compounds to synthesize HMF. However, these commercialized resins are obtained from petrochemical industries such as ethylene and styrene. The products are raw materials and are therefore non-renewable. From the perspective of long-term development and practical application, it is of great significance to develop new solid acid catalysts with higher activity and regeneration.
木质素磺酸盐(如木质素磺酸钠,木质素磺酸钙)是目前制浆和造纸工业一种重要的副产物主要用于高分子材料、混凝土减水剂、油田用表面活性剂、分散剂、絮凝剂、缓蚀阻垢剂、农用化学品、工业粘合剂等,具有广阔的发展前景。本专利中我们发现木质素磺酸钠衍生的酸性树脂可作为固体酸用于生物质糖脱水生成5-羟甲基糠醛的反应,并在这些反应中表现了很好的活性和稳定性。Lignin sulfonate (such as sodium lignosulfonate, calcium lignosulfonate) is an important by-product in pulp and paper industry. It is mainly used in polymer materials, concrete water reducers, oil field surfactants, Dispersants, flocculants, corrosion and scale inhibitors, agricultural chemicals, industrial adhesives, etc., have broad development prospects. In this patent, we found that the acid resin derived from sodium lignosulfonate can be used as a solid acid for the reaction of biomass sugar dehydration to 5-hydroxymethylfurfural, and has shown good activity and stability in these reactions.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种以木质素磺酸基-醛型树脂作为催化剂将生物质糖类化合物转化为5-羟甲基糠醛的方法。The object of the present invention is to provide a method for converting biomass sugar compounds into 5-hydroxymethylfurfural using lignosulfonic acid-aldehyde resin as a catalyst.
为实现上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
木质素磺酸基-醛型树脂催化剂的制备方法如下:首先将木质素磺酸钠溶于水中,控制其质量浓度为10~40%;然后向木质素磺酸钠溶液中逐滴加入醛,醛与木质素磺酸钠的摩尔比为0.1~10:1,将二者混合均匀后,向该混合物中逐滴加入质量浓度为37%盐酸溶液,控制最后混合物中氢离子浓度为0.1~5mol/L,缩合反应的反应温度为50~120℃,反应时间为1~12小时。所得缩合产物经过抽滤得到的固体研磨后,在0.1~5mol/L的盐酸中离子交换1~4小时,过滤洗涤后在60~120℃干燥4~12小时,即得到木质素磺酸基-醛型树脂催化剂;The preparation method of the lignosulfonic acid group-aldehyde resin catalyst is as follows: first, dissolving sodium lignosulfonate in water, and controlling its mass concentration to be 10-40%; then adding aldehyde dropwise to the sodium lignosulfonate solution, The molar ratio of aldehyde and sodium lignosulfonate is 0.1~10:1. After mixing the two evenly, add 37% hydrochloric acid solution dropwise to the mixture, and control the hydrogen ion concentration in the final mixture to be 0.1~5mol /L, the reaction temperature of the condensation reaction is 50-120°C, and the reaction time is 1-12 hours. The obtained condensation product is ground after the solid obtained by suction filtration, ion-exchanged in 0.1-5 mol/L hydrochloric acid for 1-4 hours, filtered and washed, and dried at 60-120 DEG C for 4-12 hours to obtain the lignosulfonic acid group- Aldehyde resin catalyst;
5-羟甲基糠醛的制备方法如下:生物质糖脱水制备5-羟甲基糠醛在釜式反应器中进行,将生物质糖类化合物与溶剂混合后在木质素磺酸基-醛型树脂的催化剂的作用下反应生成5-羟甲基糠醛。The preparation method of 5-Hydroxymethylfurfural is as follows: the preparation of 5-Hydroxymethylfurfural by dehydration of biomass sugar is carried out in a kettle reactor, and the biomass sugar compound is mixed with a solvent and then mixed with a lignosulfonic acid group-aldehyde resin. The reaction generates 5-hydroxymethylfurfural under the action of the catalyst.
木质素磺酸基-醛型树脂的制备中,采用的醛为:甲醛、乙醛、丁醛、糠醛、葡萄糖、木糖中的一种或两种以上。In the preparation of the lignosulfonic acid group-aldehyde resin, the aldehydes used are: one or more of formaldehyde, acetaldehyde, butyraldehyde, furfural, glucose, and xylose.
木质素磺酸基-醛型树脂催化剂的制备中,醛与木质素磺酸钠的摩尔比为0.1~10:1。In the preparation of the lignosulfonic acid group-aldehyde resin catalyst, the molar ratio of the aldehyde to the sodium lignosulfonate is 0.1-10:1.
生物质糖类化合物为:果糖、葡萄糖、蔗糖、菊糖、纤维素中的一种或两种以上的混合物。Biomass sugar compounds are: one or a mixture of two or more of fructose, glucose, sucrose, inulin, and cellulose.
溶剂为:二甲基亚砜、N,N-二甲基甲酰胺、四氢糠醇、水、四氢呋喃、二氯甲烷中的一种或两种以上。The solvent is: one or more of dimethyl sulfoxide, N,N-dimethylformamide, tetrahydrofurfuryl alcohol, water, tetrahydrofuran, and dichloromethane.
生物质糖与催化剂的质量比为2~200:1,反应温度为50~160℃,反应时间为0.25~9小时。The mass ratio of biomass sugar to catalyst is 2-200:1, the reaction temperature is 50-160 DEG C, and the reaction time is 0.25-9 hours.
生物质糖与催化剂的质量比优选为5~20:1,反应温度优选为 110~150℃,反应时间优选为2~5小时。The mass ratio of biomass sugar to catalyst is preferably 5-20:1, the reaction temperature is preferably 110-150°C, and the reaction time is preferably 2-5 hours.
木质素磺酸基-醛型树脂催化剂曾用于2-甲基呋喃与醛类之间的羟烷基化、烷基化(HAA)反应中(见文献GreenChem.,2015,17,3644-3652),但此反应机理是醛与芳香基化合物的亲电取代反应,而我们将其应用在糖自身异构脱水反应中,这两种反应机理有明显区别的。并且上述HAA反应是在无溶剂条件下反应的,而我们应用在糖异构脱水反应是在溶剂中反应的,并且不同的溶剂效果有很大不同。(具体结果见实施例122-138)我们也将其他酸应用在糖异构脱水反应中作为对比,发现有些酸不能催化此类脱水反应,只有某些特定结构的酸才能催化,(具体结果见实施例184-197) 本发明具有如下优点:Lignosulfonic acid group-aldehyde resin catalysts have been used in the hydroxyalkylation, alkylation (HAA) reaction between 2-methylfuran and aldehydes (see document GreenChem., 2015, 17, 3644-3652 ), but this reaction mechanism is the electrophilic substitution reaction of aldehyde and aromatic compound, and we apply it in the isomerization dehydration reaction of sugar itself, and the two reaction mechanisms are obviously different. And the above HAA reaction is carried out under solvent-free conditions, while our application in the sugar isomerization dehydration reaction is carried out in a solvent, and the effect of different solvents is very different. (See Examples 122-138 for the specific results) We also applied other acids in the sugar isomerization dehydration reaction as a comparison, and found that some acids could not catalyze this type of dehydration reaction, but only some acids with specific structures could catalyze, (see the specific results in Examples 184-197) The present invention has the following advantages:
本发明将木质素磺酸基-醛型树脂催化剂成功应用于生物质糖脱水制备 5-羟甲基糠醛,木质素磺酸基-醛型树脂催化剂采用醛和木质素磺酸钠为原料,将两者混合均匀后加入酸催化木质素磺酸钠中酚类官能团和醛发生酚醛缩合反应,从而获得一种难溶于水的高分子聚合物,然后经酸离子交换得到固体酸催化剂。本发明方法采用木质素磺酸基-醛型树脂作为催化剂,能够在温和的反应条件下高收率的获得5-羟甲基糠醛,在催化生物质糖脱水制备5-羟甲基糠醛的过程中表现出比传统商业化的酸性树脂更高的活性。和其他固体酸相比,由于制备此木质素磺酸基-醛型树脂催化剂的主要原料来自于制浆和造纸工业中的副产物,廉价易得、不依赖于石化产品,因此具有可再生性。另外,该催化剂具有很好的稳定性,可以重复使用,环境友好,具有很好的工业化应用前景。In the present invention, the lignosulfonic acid group-aldehyde type resin catalyst is successfully applied to the dehydration of biomass sugar to prepare 5-hydroxymethyl furfural, the lignosulfonic acid group-aldehyde type resin catalyst adopts aldehyde and sodium lignosulfonate as raw materials, and the After the two are evenly mixed, an acid is added to catalyze the phenolic condensation reaction between the phenolic functional group and the aldehyde in the sodium lignosulfonate to obtain a water-insoluble polymer, and then a solid acid catalyst is obtained through acid ion exchange. The method of the invention adopts the lignosulfonic acid group-aldehyde resin as a catalyst, can obtain 5-hydroxymethyl furfural in high yield under mild reaction conditions, and catalyze the dehydration of biomass sugar to prepare 5-hydroxymethyl furfural. showed higher activity than conventional commercial acid resins. Compared with other solid acids, since the main raw material for the preparation of this lignosulfonic acid-aldehyde resin catalyst comes from by-products in the pulp and paper industry, it is cheap and easy to obtain, and does not depend on petrochemical products, so it is renewable. . In addition, the catalyst has good stability, can be reused, is environmentally friendly, and has good prospects for industrial application.
附图说明Description of drawings
图1为实施例1-52中木质素磺酸基-醛型树脂催化剂的结构图。FIG. 1 is a structural diagram of the lignosulfonic acid group-aldehyde type resin catalyst in Examples 1-52.
图2为实施例1-52中木质素磺酸基-醛型树脂催化剂的FT-IR图。Fig. 2 is the FT-IR chart of the lignosulfonic acid group-aldehyde resin catalyst in Examples 1-52.
具体实施方式Detailed ways
下面将以具体的实施例来对本发明加以说明,但本发明的保护范围不局限于这些实例。The present invention will be described below with specific examples, but the protection scope of the present invention is not limited to these examples.
实施例Example
1.催化剂的制备:1. Preparation of catalyst:
不同反应条件下醛-木质素磺酸钠制备的固体酸催化剂的制备。Preparation of solid acid catalysts prepared from aldehyde-sodium lignosulfonates under different reaction conditions.
首先将木质素磺酸钠溶于水中,控制其质量浓度为10~40%;然后向木质素磺酸钠溶液中逐滴加入醛,醛与木质素磺酸钠的摩尔比为0.1~10:1,将二者混合均匀后,向该混合物中逐滴加入质量浓度为37%盐酸溶液,控制最后混合物中氢离子浓度为0.1~5mol/L,缩合反应的反应温度为 50~120℃,反应时间为1~12小时,所得缩合产物经过抽滤得到的固体研磨后,在0.1~5mol/L的盐酸中离子交换1~4小时,过滤洗涤后在60~120℃干燥4~12小时即得到木质素磺酸基-醛型树脂催化剂。First, the sodium lignosulfonate is dissolved in water, and its mass concentration is controlled to be 10-40%; then the aldehyde is added dropwise to the sodium lignosulfonate solution, and the molar ratio of the aldehyde to the sodium lignosulfonate is 0.1-10: 1. After the two are evenly mixed, dropwise adding a mass concentration of 37% hydrochloric acid solution to the mixture, controlling the hydrogen ion concentration in the final mixture to be 0.1~5mol/L, the reaction temperature of the condensation reaction is 50~120 ℃, the reaction The time is 1 to 12 hours, the obtained condensation product is ground after the solid obtained by suction filtration, ion-exchanged in 0.1 to 5 mol/L hydrochloric acid for 1 to 4 hours, filtered and washed, and dried at 60 to 120 ° C for 4 to 12 hours to obtain Lignosulfonic acid-aldehyde resin catalyst.
在不同反应条件下所合成催化剂的活性测试中,以果糖脱水为模型反应。脱水反应在配有冷凝回流装置的圆底烧瓶中进行。向20mL的圆底烧瓶中加入0.1g催化剂、1g果糖,在80度水浴下搅拌1.5小时。通过高效液相色谱(HPLC)对反应产物进行定量分析。见实施例1-59(见表1-8)In the activity test of the synthesized catalysts under different reaction conditions, fructose dehydration was used as a model reaction. The dehydration reaction was carried out in a round bottom flask equipped with a condensing reflux device. 0.1 g of catalyst and 1 g of fructose were added to a 20 mL round-bottomed flask, and the mixture was stirred for 1.5 hours in an 80-degree water bath. The reaction products were quantitatively analyzed by high performance liquid chromatography (HPLC). See Examples 1-59 (see Tables 1-8)
1)不同木质素磺酸钠浓度制备的催化剂对果糖脱水反应的影响,见表 1。1) The effect of catalysts prepared with different concentrations of sodium lignosulfonate on fructose dehydration reaction is shown in Table 1.
表1.不同木质素磺酸钠浓度制备的催化剂对果糖脱水反应的影响Table 1. Effects of catalysts prepared with different concentrations of sodium lignosulfonate on fructose dehydration
表1中制备催化剂过程中的条件为:甲醛与木质素磺酸钠的用量比为15 mmol/g,混合后保持的氢离子浓度为2mol/L,反应的温度为90℃,反应时间为6h,最后离子交换时氢离子浓度为2mol/L,离子交换时间为1小时最后洗涤干燥温度为80℃,干燥时间为4小时。The conditions in the catalyst preparation process in Table 1 are: the dosage ratio of formaldehyde and sodium lignosulfonate is 15 mmol/g, the hydrogen ion concentration kept after mixing is 2 mol/L, the temperature of the reaction is 90 ℃, and the reaction time is 6h , During the final ion exchange, the hydrogen ion concentration is 2mol/L, the ion exchange time is 1 hour, the final washing and drying temperature is 80 ℃, and the drying time is 4 hours.
从表1可以看出随着木质素磺酸钠浓度的提高,其制备的催化剂的活性也逐渐提高,这可能是由于提高浓度有利于交联度的提高,进而产生更多的活性基团。It can be seen from Table 1 that with the increase of the concentration of sodium lignosulfonate, the activity of the catalyst prepared by it also increases gradually, which may be because the increase of the concentration is conducive to the improvement of the degree of cross-linking, thereby generating more active groups.
2)不同甲醛与木质素磺酸钠的质量比制备的催化剂对果糖脱水反应的影响,见表2。2) The effect of catalysts prepared with different mass ratios of formaldehyde and sodium lignosulfonate on fructose dehydration reaction is shown in Table 2.
表2.不同甲醛与木质素磺酸钠的质量比制备的催化剂对果糖脱水反应的影Table 2. Effect of catalysts prepared with different mass ratios of formaldehyde and sodium lignosulfonate on fructose dehydration reaction
响ring
表2中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,混合后保持的氢离子浓度为2mol/L,反应的温度为90℃,反应时间为6h,最后离子交换时氢离子浓度为2mol/L,离子交换时间为2小时最后洗涤干燥温度为80℃,干燥时间为6小时。The conditions in the process of preparing the catalyst in Table 2 are: the concentration of sodium lignosulfonate is 35%, the hydrogen ion concentration maintained after mixing is 2mol/L, the temperature of the reaction is 90°C, the reaction time is 6h, and during the last ion exchange The hydrogen ion concentration was 2 mol/L, the ion exchange time was 2 hours, the final washing and drying temperature was 80°C, and the drying time was 6 hours.
从表2可以看出,随着甲醛用量的增加,交联度增加,使得单位质量催化剂上的磺酸根数量增加,从而提高其催化活性。As can be seen from Table 2, as the amount of formaldehyde increases, the degree of crosslinking increases, which increases the number of sulfonates on the catalyst per unit mass, thereby improving its catalytic activity.
3)不同催化缩合反应所用酸的浓度对所合成催化剂活性的影响,见表 3。3) The effect of the concentration of acid used in different catalytic condensation reactions on the activity of the synthesized catalysts is shown in Table 3.
表3.催化缩合反应所用酸的浓度对所合成催化剂活性的影响Table 3. Effect of the concentration of acid used to catalyze the condensation reaction on the activity of the synthesized catalysts
表3中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,甲醛与木质素磺酸钠的用量比为15mmol/g,反应的温度为90℃,反应时间为6h, 最后离子交换时氢离子浓度为2mol/L,离子交换时间为3小时最后洗涤干燥温度为80℃,干燥时间为8小时。The conditions in the preparation catalyst process in table 3 are: the concentration of sodium lignosulfonate is 35%, the consumption ratio of formaldehyde and sodium lignosulfonate is 15mmol/g, the temperature of reaction is 90 ℃, the reaction time is 6h, and finally During ion exchange, the hydrogen ion concentration was 2 mol/L, the ion exchange time was 3 hours, and the final washing and drying temperature was 80°C, and the drying time was 8 hours.
从表3可以看出,随着所用酸浓度的增加,交联度增加,使得单位质量催化剂上的磺酸根数量增加,从而提高其催化活性。It can be seen from Table 3 that with the increase of the acid concentration used, the degree of crosslinking increases, so that the number of sulfonate groups per unit mass of the catalyst increases, thereby improving its catalytic activity.
4)不同缩合反应温度对所合成催化剂活性的影响,见表4。4) The effect of different condensation reaction temperatures on the activity of the synthesized catalysts is shown in Table 4.
表4.缩合反应温度对所合成催化剂活性的影响Table 4. Effect of condensation reaction temperature on the activity of synthesized catalysts
表3中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,甲醛与木质素磺酸钠的用量比为15mmol/g,混合后保持的氢离子浓度为2 mol/L,反应时间为6h,最后离子交换时氢离子浓度为2mol/L,离子交换时间为4小时最后洗涤干燥温度为80℃,干燥时间为12小时。The condition in the preparation catalyst process in table 3 is: the concentration of sodium lignosulfonate is 35%, and the consumption ratio of formaldehyde and sodium lignosulfonate is 15mmol/g, and the hydrogen ion concentration kept after mixing is 2 mol/L, The reaction time was 6h, the hydrogen ion concentration was 2mol/L during the final ion exchange, the ion exchange time was 4 hours, the final washing and drying temperature was 80°C, and the drying time was 12 hours.
从表4可以看出,随着缩合反应的温度增加,交联度增加,使得单位质量催化剂上的磺酸根数量增加,从而提高其催化活性,但进一步提高温度后,交联度达到一定程度后便不再增加,从而活性保持不变。As can be seen from Table 4, as the temperature of the condensation reaction increases, the degree of cross-linking increases, which increases the number of sulfonates on the catalyst per unit mass, thereby improving its catalytic activity, but after further increasing the temperature, the degree of cross-linking reaches a certain level will not increase, so the activity remains unchanged.
5)不同缩合反应时间对所合成催化剂活性的影响,见表5.5) The effect of different condensation reaction times on the activity of the synthesized catalysts is shown in Table 5.
表5.缩合反应时间对所合成催化剂活性的影响Table 5. Effect of condensation reaction time on the activity of synthesized catalysts
表5中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,甲醛与木质素磺酸钠的用量比为15mmol/g,混合后保持的氢离子浓度为2 mol/L,反应温度为90℃,最后离子交换时氢离子浓度为2mol/L,最后洗涤干燥温度为80℃。The condition in the preparation catalyst process in table 5 is: the concentration of sodium lignosulfonate is 35%, and the consumption ratio of formaldehyde and sodium lignosulfonate is 15mmol/g, and the hydrogen ion concentration kept after mixing is 2 mol/L, The reaction temperature was 90℃, the hydrogen ion concentration was 2mol/L during the final ion exchange, and the final washing and drying temperature was 80℃.
从表5可以看出,随着缩合反应时间增加,交联度增加,但在6小时后几乎不改变,表明缩合反应已经进行完全,交联度达到一定程度后便不再增加,从而活性保持不变。As can be seen from Table 5, as the condensation reaction time increases, the degree of cross-linking increases, but it hardly changes after 6 hours, indicating that the condensation reaction has been completed, and the degree of cross-linking does not increase after reaching a certain level, so the activity remains constant.
6)不同离子交换的溶液浓度对所合成催化剂活性的影响,见表6.6) The effect of different ion-exchange solution concentrations on the activity of the synthesized catalysts is shown in Table 6.
表6.用于离子交换的溶液浓度对所合成催化剂活性的影响Table 6. Effect of solution concentration for ion exchange on the activity of the synthesized catalysts
表6中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,甲醛与木质素磺酸钠的用量比为15mmol/g,混合后保持的氢离子浓度为2 mol/L,反应温度为90℃,反应时间为6h,最后洗涤干燥温度为80℃。The condition in the preparation catalyst process in table 6 is: the concentration of sodium lignosulfonate is 35%, and the consumption ratio of formaldehyde and sodium lignosulfonate is 15mmol/g, and the hydrogen ion concentration kept after mixing is 2 mol/L, The reaction temperature was 90 °C, the reaction time was 6 h, and the final washing and drying temperature was 80 °C.
从表6可以看出,随着离子交换溶液氢离子浓度的增加,催化剂交换得到的质子数量增加,催化剂活性增加明显,当氢离子浓度超过2mol/L后,催化剂活性不再增加,表明在这个条件下催化剂上的钠离子已经全部交换为氢离子。It can be seen from Table 6 that with the increase of the hydrogen ion concentration of the ion exchange solution, the number of protons obtained by the catalyst exchange increases, and the catalyst activity increases significantly. When the hydrogen ion concentration exceeds 2 mol/L, the catalyst activity does not increase any more, indicating that in this The sodium ions on the catalyst have all been exchanged for hydrogen ions under the conditions.
7)不同洗涤干燥温度对所合成催化剂活性的影响,见表7。7) The effects of different washing and drying temperatures on the activity of the synthesized catalysts are shown in Table 7.
表7最后洗涤干燥温度对所合成催化剂活性的影响Table 7 The effect of the final washing and drying temperature on the activity of the synthesized catalysts
表7中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,甲醛与木质素磺酸钠的用量比为15mmol/g,混合后保持的氢离子浓度为2 mol/L,反应温度为90℃,反应时间为6h,离子交换中氢离子的浓度保持2mol/L。The condition in the preparation catalyst process in table 7 is: the concentration of sodium lignosulfonate is 35%, and the consumption ratio of formaldehyde and sodium lignosulfonate is 15mmol/g, and the hydrogen ion concentration kept after mixing is 2 mol/L, The reaction temperature was 90℃, the reaction time was 6h, and the concentration of hydrogen ions in the ion exchange was kept at 2mol/L.
从表7可以看出干燥温度对所合成催化剂活性基本没有影响。It can be seen from Table 7 that the drying temperature has little effect on the activity of the synthesized catalyst.
8)不同醛对所合成催化活性的影响,见表8.8) The effect of different aldehydes on the synthesized catalytic activity is shown in Table 8.
表8.不同醛对所合成催化活性的影响Table 8. Effects of different aldehydes on the synthesized catalytic activity
表8中制备催化剂过程中的条件为:木质素磺酸钠的浓度为35%,醛与木质素磺酸钠的用量比为15mmol/g,混合后保持的氢离子浓度为2mol/L, 反应温度为90℃,反应时间为6h,离子交换中氢离子的浓度保持2mol/L,干燥温度为80℃。The condition in the preparation catalyst process in table 8 is: the concentration of sodium lignosulfonate is 35%, and the consumption ratio of aldehyde and sodium lignosulfonate is 15mmol/g, and the hydrogen ion concentration kept after mixing is 2mol/L, and the reaction The temperature was 90 °C, the reaction time was 6 h, the concentration of hydrogen ions in the ion exchange was maintained at 2 mol/L, and the drying temperature was 80 °C.
从表8可以看出不同的醛与木质素磺酸钠制备的高分子树脂对于催化果糖脱水的反应是有影响的,其中由甲醛制备的树脂的活性最高。It can be seen from Table 8 that the polymer resins prepared by different aldehydes and sodium lignosulfonate have an impact on the reaction of catalyzing fructose dehydration, and the resin prepared from formaldehyde has the highest activity.
2.将所制备的催化剂应用于生物质糖脱水反应制备5-羟甲基糠醛。2. The prepared catalyst was applied to biomass sugar dehydration reaction to prepare 5-hydroxymethylfurfural.
不同反应条件下制备5-羟甲基糠醛。5-Hydroxymethylfurfural was prepared under different reaction conditions.
脱水反应在配有冷凝回流装置的圆底烧瓶中进行,向20mL的圆底烧瓶中加入生物质糖类化合物与溶剂,混合后在催化剂的作用下,反应温度为50~160℃,反应时间为0.25~9小时,生物质糖与催化剂的质量比为 2~200:1。;生物质糖与催化剂的质量比优选为5~20:1,反应温度优选为 110~150℃,反应时间优选为2~5小时。见实施例60-183(见表9-16)。The dehydration reaction was carried out in a round-bottomed flask equipped with a condensing reflux device. Biomass sugar compounds and a solvent were added to a 20-mL round-bottomed flask. After mixing, under the action of a catalyst, the reaction temperature was 50-160 °C, and the reaction time was For 0.25 to 9 hours, the mass ratio of biomass sugar to catalyst is 2 to 200:1. The mass ratio of biomass sugar and catalyst is preferably 5-20:1, the reaction temperature is preferably 110-150°C, and the reaction time is preferably 2-5 hours. See Examples 60-183 (see Tables 9-16).
1)不同反应温度对果糖脱水制备5-羟甲基糠醛的的影响,结果见表9。1) The influence of different reaction temperatures on fructose dehydration to prepare 5-Hydroxymethylfurfural, the results are shown in Table 9.
表9.反应温度对果糖脱水制备5-羟甲基糠醛的的影响Table 9. Effect of reaction temperature on the preparation of 5-Hydroxymethylfurfural by fructose dehydration
表9中果糖脱水的反应条件为:1g果糖,0.1g实施例6制备的催化剂, 7g二甲基亚讽(DMSO),1.5h。The reaction conditions of fructose dehydration in Table 9 are: 1 g of fructose, 0.1 g of the catalyst prepared in Example 6, 7 g of dimethyl sulfoxide (DMSO), 1.5 h.
从表9可以看出随着反应温度的提高,果糖脱水的活性逐渐增高,相应的5-羟甲基糠醛的收率也逐渐提高,当温度增加到120度后,收率增加的不再明显。It can be seen from Table 9 that with the increase of the reaction temperature, the activity of fructose dehydration gradually increased, and the corresponding yield of 5-hydroxymethylfurfural also gradually increased. When the temperature increased to 120 degrees, the increase in yield was no longer obvious. .
2)不同反应时间对果糖脱水制备5-羟甲基糠醛的影响,结果见表10。2) The effect of different reaction times on the preparation of 5-Hydroxymethylfurfural by fructose dehydration, the results are shown in Table 10.
表10.反应时间对果糖脱水制备5-羟甲基糠醛的影响Table 10. Effect of reaction time on the preparation of 5-Hydroxymethylfurfural by fructose dehydration
表10中果糖脱水的反应条件为:1g果糖,0.1g实施例13制备的催化剂,7g二甲基亚讽(DMSO),80℃。The reaction conditions of fructose dehydration in Table 10 are: 1 g of fructose, 0.1 g of the catalyst prepared in Example 13, 7 g of dimethyl sulfoxide (DMSO), 80°C.
从表10可以看出随着反应时间的增加,果糖转化率、5-羟甲基糠醛的收率都增加,但反应时间到4小时后,果糖的转化率达到最高,但果糖的收率却在1.8小时后便不再升高,并且在在7小时后逐渐下降,表明在此温度下5-羟甲基糠醛不稳定,容易发生副反应。It can be seen from Table 10 that with the increase of the reaction time, the fructose conversion rate and the yield of 5-hydroxymethylfurfural all increase, but after the reaction time reaches 4 hours, the conversion rate of fructose reaches the highest, but the yield of fructose is It no longer increased after 1.8 hours, and gradually decreased after 7 hours, indicating that 5-hydroxymethylfurfural was unstable at this temperature and was prone to side reactions.
3)不同催化剂用量对果糖脱水制备5-羟甲基糠醛的影响,结果见表11。3) The effect of different catalyst dosages on the preparation of 5-hydroxymethylfurfural from fructose dehydration, the results are shown in Table 11.
表11.催化剂用量对果糖脱水制备5-羟甲基糠醛的影响Table 11. The effect of catalyst dosage on the preparation of 5-Hydroxymethylfurfural by fructose dehydration
表11中果糖脱水的反应条件为:1g果糖,7g二甲基亚讽(DMSO),80℃, 1.5h,催化剂为实施例16制备的催化剂。The reaction conditions of fructose dehydration in Table 11 are: 1 g of fructose, 7 g of dimethyl sulfoxide (DMSO), 80° C., 1.5 h, and the catalyst is the catalyst prepared in Example 16.
由表11可以看出,催化剂用量对于其催化活性有影响,随着催化剂用量的增加,果糖的转化率,5-羟甲基糠醛的收率逐渐提高。As can be seen from Table 11, the amount of catalyst has an impact on its catalytic activity. With the increase of the amount of catalyst, the conversion rate of fructose and the yield of 5-hydroxymethylfurfural gradually increase.
4)不同溶剂对果糖脱水制备5-羟甲基糠醛的影响,结果见表12。4) The effect of different solvents on the preparation of 5-hydroxymethylfurfural from fructose dehydration, the results are shown in Table 12.
表12.不同溶剂对果糖脱水制备5-羟甲基糠醛的影响Table 12. Effects of different solvents on the preparation of 5-hydroxymethylfurfural from fructose dehydration
表12果糖脱水的反应条件为:1g果糖,7g溶剂,80℃,1.5h,0.1g 实施例24制备的催化剂The reaction conditions of table 12 fructose dehydration are: 1g fructose, 7g solvent, 80°C, 1.5h, 0.1g catalyst prepared in Example 24
由表12可以看出,这些溶剂对果糖脱水制备5-羟甲基糠醛都有作用,但二甲基亚讽的选择性最高,因此在此反应中使用二甲基亚讽作为溶剂更有利于反应。As can be seen from Table 12, these solvents all have an effect on the dehydration of fructose to prepare 5-Hydroxymethylfurfural, but the selectivity of dimethyl sulfoxide is the highest, so in this reaction, using dimethyl sulfoxide as solvent is more conducive to reaction.
5)由不同生物质糖制备5-羟甲基糠醛的结果见表13。5) The results of preparing 5-hydroxymethylfurfural from different biomass sugars are shown in Table 13.
表13.不同生物质糖制备5-羟甲基糠醛Table 13. Preparation of 5-Hydroxymethylfurfural with Different Biomass Sugars
表13生物质糖脱水的反应条件为:1g生物质糖,7g二甲基亚砜,120℃, 1.5h,0.1g实施例33制备的催化剂。Table 13 The reaction conditions for biomass sugar dehydration are: 1 g biomass sugar, 7 g dimethyl sulfoxide, 120° C., 1.5 h, and 0.1 g of the catalyst prepared in Example 33.
从表13可以看出,具有果糖基结构的糖能够高效的生成5-羟甲基糠醛,而葡萄糖基的糖因为异构化所以生成5-羟甲基糠醛的活性较低。It can be seen from Table 13 that sugars with fructosyl structure can efficiently generate 5-hydroxymethylfurfural, while sugars with glucose-based structure have lower activity to generate 5-hydroxymethylfurfural due to isomerization.
6)以果糖为原料,考察催化剂的稳定性,结果见表14。6) Using fructose as a raw material, the stability of the catalyst was investigated, and the results are shown in Table 14.
表14.催化剂稳定性考察Table 14. Catalyst Stability Investigation
表14生物质糖脱水的反应条件为:1g果糖,7g二甲基亚砜,120℃, 1.5h,0.1g实施例42制备的催化剂。Table 14 The reaction conditions of biomass sugar dehydration are: 1 g of fructose, 7 g of dimethyl sulfoxide, 120° C., 1.5 h, and 0.1 g of the catalyst prepared in Example 42.
从表14可以看出,在此条件下,这个催化剂可以稳定的催化果糖生成 5-羟甲基糠醛,使用13次后仍然保持良好的活性。As can be seen from Table 14, under this condition, this catalyst can stably catalyze fructose to generate 5-hydroxymethylfurfural, and still maintain good activity after 13 times of use.
7)以菊糖为原料,不同反应温度对菊糖脱水制备5-羟甲基糠醛的的影响,结果见表15。7) Using inulin as a raw material, the effects of different reaction temperatures on the dehydration of inulin to prepare 5-hydroxymethylfurfural, the results are shown in Table 15.
表15.反应温度对菊糖脱水制备5-羟甲基糠醛的的影响Table 15. Effect of reaction temperature on the preparation of 5-hydroxymethylfurfural by dehydration of inulin
表15生物质糖脱水的反应条件为:1g菊糖,7g二甲基亚砜,1.5h,0.1 g实施例48制备的催化剂。Table 15 The reaction conditions of biomass sugar dehydration are: 1 g of inulin, 7 g of dimethyl sulfoxide, 1.5 h, and 0.1 g of the catalyst prepared in Example 48.
由表15可以看出,相较于果糖来说,相同的时间下,菊糖需要更高的温度才能实现完全转化,这是由于菊糖是多聚果糖的结构,其需要先水解为果糖,然后继续脱水生成5-羟甲基糠醛。As can be seen from Table 15, compared with fructose, under the same time, inulin requires a higher temperature to achieve complete conversion, this is because inulin is the structure of polyfructose, which needs to be hydrolyzed into fructose first, Then continue dehydration to generate 5-hydroxymethylfurfural.
8)以菊糖为原料,不同反应时间对菊糖脱水制备5-羟甲基糠醛的的影响,结果见表16。8) Using inulin as a raw material, the effects of different reaction times on the dehydration of inulin to prepare 5-hydroxymethylfurfural, the results are shown in Table 16.
表16.反应时间对对菊糖脱水制备5-羟甲基糠醛的的影响Table 16. Effect of reaction time on the preparation of 5-Hydroxymethylfurfural by dehydration of inulin
表16生物质糖脱水的反应条件为:1g菊糖,7g二甲基亚砜,120℃,0.1g实施例6制备的催化剂。Table 16 The reaction conditions of biomass sugar dehydration are: 1 g of inulin, 7 g of dimethyl sulfoxide, 120° C., 0.1 g of the catalyst prepared in Example 6.
从表16可以看出以菊糖为原料时,在120℃下,当反应时间超过4h 后,菊糖完全转化。而5-羟甲基糠醛在6h后达到最高。It can be seen from Table 16 that when inulin is used as the raw material, at 120° C., when the reaction time exceeds 4 h, the inulin is completely converted. And 5-hydroxymethylfurfural reached the highest after 6h.
9)不同结构的模型催化剂对果糖脱水制备5-羟甲基糠醛的的影响,结果见表17。9) The effect of model catalysts with different structures on the preparation of 5-hydroxymethylfurfural by fructose dehydration, the results are shown in Table 17.
表17.不同结构的模型催化剂对果糖脱水制备5-羟甲基糠醛的的影响Table 17. Effects of model catalysts with different structures on the dehydration of fructose to 5-hydroxymethylfurfural
表17生物质糖脱水的反应条件为:1g果糖,7g二甲基亚砜,80℃, 0.28mmol模型催化剂。Table 17 The reaction conditions for biomass sugar dehydration are: 1 g fructose, 7 g dimethyl sulfoxide, 80° C., 0.28 mmol model catalyst.
从表17可以看出,不同的模型催化剂当中算的种类对果糖脱水制备5- 羟甲基糠醛的活性是不一样的,从酸性强弱来看,强酸有利于这个反应,除了酸强度,羟基,羧基的存在与否以及存在位置都对其活性有很大的影响。It can be seen from Table 17 that the activities of different model catalysts for the preparation of 5-hydroxymethylfurfural by fructose dehydration are different. From the perspective of acidity, strong acid is beneficial to this reaction. , the presence or absence and location of carboxyl groups have a great influence on its activity.
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