CN109817357B - Method and device for evaluating radiation damage of reactor pressure vessel based on magnetization work - Google Patents
Method and device for evaluating radiation damage of reactor pressure vessel based on magnetization work Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及核电站反应堆压力容器技术领域,尤其涉及一种基于磁化功评估反应堆压力容器辐照损伤的方法和装置。The invention relates to the technical field of reactor pressure vessels in nuclear power plants, in particular to a method and a device for evaluating radiation damage of reactor pressure vessels based on magnetization work.
背景技术Background technique
反应堆压力容器是核电站核岛内最为关键的大型设备之一,是一种用于包容和支承堆芯核燃料组件、控制组件、堆内构件和反应堆冷却剂的钢制承压容器,并长期服役于强辐照、高温、高压环境。其中,中子辐照损伤(具体表现为反应堆压力容器钢辐照脆化过程中强度升高、韧性下降)是其主要失效方式之一。The reactor pressure vessel is one of the most critical large-scale equipment in the nuclear island of a nuclear power plant. Strong irradiation, high temperature, high pressure environment. Among them, neutron irradiation damage (specifically manifested in the increase of strength and decrease of toughness in the process of irradiation embrittlement of reactor pressure vessel steel) is one of its main failure modes.
为了确保反应堆压力容器运行的安全性,目前主要采用传统的辐照监督方法对其辐照损伤程度进行监测与评估。具体实施步骤如下:(1)在核电站首次装料运行之前,在反应堆压力容器内部安装4到6根辐照监督管,每根辐照监督管内装有一定数量的拉伸、冲击等力学性能试样;(2)根据辐照监督大纲,利用核电站换料检修的机会,定期从反应堆压力容器中抽取出辐照监督管,安装辐照防护要求包装后长途运输至定点的热室机构,解剖取出拉伸、冲击等试验开展力学性能测试,获取辐照监督试样的拉伸性能与韧脆转变曲线,进而分析获得其上平台能量、无延性转变温度参数等反应堆压力容器钢辐照后的力学性能数据;(3)根据上述力学性能数据分析反应堆压力容器钢的辐照损伤程度,进而开展反应堆压力容器的结构完整性评价、适时调整反应堆系统的运行参数等。In order to ensure the safety of the operation of the reactor pressure vessel, the traditional radiation supervision method is mainly used to monitor and evaluate the radiation damage degree of the reactor pressure vessel. The specific implementation steps are as follows: (1) Before the first fuel loading operation of the nuclear power plant, install 4 to 6 irradiation supervision tubes inside the reactor pressure vessel, and each irradiation supervision tube is equipped with a certain number of tensile, impact and other mechanical properties test tubes. (2) According to the irradiation supervision program, take advantage of the opportunity of refueling and maintenance of the nuclear power plant, regularly extract the irradiation supervision tube from the reactor pressure vessel, install the radiation protection requirements, and then transport it to the designated hot cell mechanism for long-distance transportation after dissection and take out. Tensile, impact and other tests are carried out to test the mechanical properties, and the tensile properties and ductile-brittle transition curves of the irradiation supervised specimens are obtained, and then the mechanical properties of the reactor pressure vessel steel after irradiation are analyzed and obtained, such as the energy of the upper platform and the non-ductile transition temperature parameters. (3) According to the above mechanical performance data, the radiation damage degree of the reactor pressure vessel steel is analyzed, and then the structural integrity evaluation of the reactor pressure vessel is carried out, and the operating parameters of the reactor system are adjusted in a timely manner.
然而,上述现有方法具有如下缺点:However, the above-mentioned existing methods have the following disadvantages:
(1)由于反应堆压力容器内部空间的限制,装载的辐照监督管数量十分有限,且必须在首次装料运行前一次性装载完毕(现有技术不能实现运行一段时间后再补充安装辐照监督管),不能完全满足将来核电站延寿时对反应堆压力容器的辐照监督要求;(1) Due to the limitation of the internal space of the reactor pressure vessel, the number of irradiation supervision tubes to be loaded is very limited, and the loading must be completed at one time before the first charging operation (the existing technology cannot realize the supplementary installation of irradiation supervision after a period of operation). tube), which cannot fully meet the radiation supervision requirements for the reactor pressure vessel when the nuclear power plant life is extended in the future;
(2)辐照监督管从反应堆压力容器中抽取出后,必须从核电站长途跨省远距离运输至定点热室机构(目前国内仅有极个别单位具备该热室),由于辐照监督管具有非常高的强放射性,因此运输过程中安保要求非常高、运输成本非常大、周期较长;(2) After the irradiation supervision tube is extracted from the reactor pressure vessel, it must be transported from the nuclear power plant to a designated hot cell institution (currently only a few domestic units have this hot cell), because the irradiation supervision tube has Very high and strong radioactivity, so the security requirements during transportation are very high, the transportation cost is very high, and the cycle is long;
(3)由于辐照监督试样的力学性能测试属于破坏性试验,因此测试完成后将产生大量放射性废物,后续三废处理量较大,成本较高;(3) Since the mechanical property test of the irradiation supervision sample is a destructive test, a large amount of radioactive waste will be generated after the test is completed, and the subsequent three wastes will be treated with a large amount and a high cost;
(4)上述方法仅能从整体上监控反应堆压力容器堆芯区辐照的损伤程度,不具备监控反应堆压力容器其他零部件,尤其是特定位置的辐照损伤程度。(4) The above method can only monitor the radiation damage degree of the reactor pressure vessel core area as a whole, and does not have the ability to monitor the radiation damage degree of other parts of the reactor pressure vessel, especially specific locations.
(5)上述方法不具备实现监控反应堆压力容器钢辐照损伤的能力,仅可获得某些特定时间点(取决于辐照监督管抽取时间)反应堆压力容器钢的辐照损伤程度。(5) The above method does not have the ability to monitor the radiation damage of the reactor pressure vessel steel, and can only obtain the radiation damage degree of the reactor pressure vessel steel at some specific time points (depending on the extraction time of the radiation supervisory tube).
因此,有必要提供一种基于磁化功评估反应堆压力容器辐照损伤的方法,克服上述现有方法的缺点。Therefore, it is necessary to provide a method for evaluating the radiation damage of a reactor pressure vessel based on the magnetization work, which overcomes the shortcomings of the above-mentioned existing methods.
发明内容SUMMARY OF THE INVENTION
本发明针对上述现有技术中的问题,提供了一种基于磁化功参数评估反应堆压力容器中子辐照损伤的方法和装置,可连续、在线、同时监测反应堆压力容器多个位置以及某些特定位置的中子辐照损伤,满足核电站反应堆压力容器的技术要求。In view of the above problems in the prior art, the present invention provides a method and device for evaluating neutron irradiation damage of a reactor pressure vessel based on a magnetization work parameter, which can continuously, online and simultaneously monitor multiple positions of the reactor pressure vessel and some specific The neutron irradiation damage at the position meets the technical requirements of the reactor pressure vessel of the nuclear power plant.
本发明用于解决以上技术问题的技术方案为:提供一种基于磁化功评估反应堆压力容器辐照损伤的方法,包括步骤:The technical solution of the present invention for solving the above technical problems is to provide a method for evaluating the radiation damage of a reactor pressure vessel based on magnetization work, comprising the steps of:
S1、测试获得反应堆压力容器钢的初始磁化功W0;S1. Test to obtain the initial magnetization work W 0 of the reactor pressure vessel steel;
S2、实时测试获得核电站正常运行期间反应堆压力容器钢辐照损伤后的磁化功W;S2. Real-time test to obtain the magnetization work W after the radiation damage of the reactor pressure vessel steel during the normal operation of the nuclear power plant;
S3、根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢的力学性能数据R;S3. Calculate the mechanical property data R of the reactor pressure vessel steel according to the initial magnetization work W 0 and magnetization work W;
S4、基于所述力学性能数据R对反应堆压力容器钢的辐照损伤程度进行评估。S4. Evaluate the radiation damage degree of the reactor pressure vessel steel based on the mechanical property data R.
本发明上述的方法中,步骤S3包括:In the above method of the present invention, step S3 includes:
S31、根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢辐照损伤过程中的磁化功变化率δ(W);S31. Calculate the magnetization power change rate δ(W) during the irradiation damage of the reactor pressure vessel steel according to the initial magnetization work W 0 and the magnetization work W;
S32、根据所述磁化功变化率δ(W)计算反应堆压力容器钢辐照脆化过程中的力学性能数据变化率δ(R);S32, calculating the change rate δ(R) of the mechanical property data during the irradiation embrittlement process of the reactor pressure vessel steel according to the magnetization power change rate δ(W);
S33、获取反应堆压力容器钢未辐照状态的初始力学性能数据R0,并根据所述初始力学性能数据R0和力学性能数据变化率δ(R)计算反应堆压力容器钢辐照损伤过程中的力学性能数据R。S33. Obtain the initial mechanical property data R 0 of the unirradiated state of the reactor pressure vessel steel, and calculate the irradiated damage to the reactor pressure vessel steel according to the initial mechanical property data R 0 and the mechanical property data change rate δ(R) Mechanical Properties Data R.
本发明上述的方法中,所述力学性能数据R包括反应堆压力容器钢辐照损伤过程中的实时抗拉强度Rm、实时屈服强度RP0.2、上平台能量USE和无延性转变温度RTNDT。In the above method of the present invention, the mechanical property data R includes the real-time tensile strength R m , the real-time yield strength R P0.2 , the upper platform energy USE and the non-ductile transition temperature RT NDT during the irradiation damage process of the reactor pressure vessel steel .
本发明上述的方法中,在反应堆压力容器安装到位之后,在核电站首次装料运行之前测试获得所述初始磁化功W0。In the above-mentioned method of the present invention, after the reactor pressure vessel is installed in place, the initial magnetization work W 0 is obtained by testing before the nuclear power plant is initially charged for operation.
本发明上述的方法中,根据公式(2)计算所述力学性能数据变化率δ(R):In the above method of the present invention, the change rate δ(R) of the mechanical property data is calculated according to the formula (2):
δ(R)=λ·δ(W) (2);δ(R)=λ·δ(W) (2);
公式(2)中,δ(W)为所述磁化功变化率;λ为比例系数,所述比例系数λ的影响因素包括反应堆压力容器钢初始状态的微观组织特征和核电站运行期间反应堆中子辐照场能谱。In formula (2), δ(W) is the rate of change of the magnetizing power; λ is the proportional coefficient, and the influencing factors of the proportional coefficient λ include the microstructure characteristics of the initial state of the reactor pressure vessel steel and the reactor neutron radiation during the operation of the nuclear power plant. Light field energy spectrum.
本发明上述的方法中,根据公式(1)计算所述磁化功变化率δ(W):In the above method of the present invention, the magnetization power change rate δ(W) is calculated according to formula (1):
δ(W)=(W-W0)/W0 (1);δ(W)=(WW 0 )/W 0 (1);
公式(1)中,W为所述磁化功;W0为所述初始磁化功。In formula (1), W is the magnetization work; W 0 is the initial magnetization work.
本发明上述的方法中,根据公式(3)计算所述力学性能数据R:In the above method of the present invention, the mechanical property data R is calculated according to formula (3):
δ(R)=(R-R0)/R0 (3);δ(R)=(RR 0 )/R 0 (3);
公式(3)中,δ(R)为所述力学性能数据变化率;R0为所述初始力学性能数据。In formula (3), δ(R) is the change rate of the mechanical property data; R 0 is the initial mechanical property data.
另一方面,提供一种基于磁化功评估反应堆压力容器辐照损伤的装置,包括:In another aspect, an apparatus for evaluating radiation damage of a reactor pressure vessel based on magnetization work is provided, comprising:
采集模块,安装在反应堆压力容器上,用于测试获得反应堆压力容器钢的初始磁化功W0,还用于实时测试获得核电站正常运行期间反应堆压力容器钢辐照损伤后的磁化功W;The acquisition module, installed on the reactor pressure vessel, is used for testing to obtain the initial magnetization work W 0 of the reactor pressure vessel steel, and also for real-time testing to obtain the magnetization work W of the reactor pressure vessel steel after irradiation damage during the normal operation of the nuclear power plant;
监测模块,连接所述采集模块,用于根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢的力学性能数据R,并基于所述力学性能数据R对反应堆压力容器钢的辐照损伤程度进行评估。A monitoring module, connected to the acquisition module, used to calculate the mechanical property data R of the reactor pressure vessel steel according to the initial magnetization work W 0 and the magnetization work W, and to irradiate the reactor pressure vessel steel based on the mechanical property data R Assess the extent of damage.
本发明上述的装置中,所述监测模块包括:In the above device of the present invention, the monitoring module includes:
存储单元,用于存储反应堆压力容器钢未辐照状态的初始力学性能数据R0;a storage unit for storing the initial mechanical property data R 0 of the unirradiated state of the reactor pressure vessel steel;
第一计算单元,用于根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢辐照损伤过程中的磁化功变化率δ(W);a first calculation unit, configured to calculate the magnetization power change rate δ(W) during the irradiation damage process of the reactor pressure vessel steel according to the initial magnetization power W 0 and the magnetization work W;
第二计算单元,用于根据所述磁化功变化率δ(W)计算反应堆压力容器钢辐照脆化过程中的力学性能数据变化率δ(R);The second calculation unit is configured to calculate the change rate δ(R) of mechanical property data during the irradiation embrittlement process of the reactor pressure vessel steel according to the magnetization power change rate δ(W);
第三计算单元,用于根据所述初始力学性能数据R0和力学性能数据变化率δ(R)计算反应堆压力容器钢辐照损伤过程中的力学性能数据R。The third calculation unit is configured to calculate the mechanical property data R during the irradiation damage of the reactor pressure vessel steel according to the initial mechanical property data R 0 and the mechanical property data change rate δ(R).
本发明上述的装置中,所述第二计算单元根据公式(2)计算所述力学性能数据变化率δ(R):In the above-mentioned device of the present invention, the second calculation unit calculates the change rate δ(R) of the mechanical property data according to the formula (2):
δ(R)=λ·δ(W) (2);δ(R)=λ·δ(W) (2);
公式(2)中,δ(W)为所述磁化功变化率;λ为比例系数,所述比例系数λ的影响因素包括反应堆压力容器钢初始状态的微观组织特征和核电站运行期间反应堆中子辐照场能谱。In formula (2), δ(W) is the rate of change of the magnetizing power; λ is the proportional coefficient, and the influencing factors of the proportional coefficient λ include the microstructure characteristics of the initial state of the reactor pressure vessel steel and the reactor neutron radiation during the operation of the nuclear power plant. Light field energy spectrum.
综上所述,本发明提供的一种基于磁化功评估反应堆压力容器辐照损伤的方法和装置,通过实时测试核电站运行期间反应堆压力容器钢的磁化功,可实时计算获得出反应堆压力容器钢的力学性能变化数据,进而实现了反应堆压力容器辐照损伤程度的实时、在线、连续和智能监测;由于反应堆压力容器钢的磁化功测试是无损的,因此在核电站全寿期,包括未来延寿运行期间均可无限次测试获取数据;测试设备及操作无特殊的辐射安全防护要求,且对设备外界空间基本无要求,成本低廉、安全性较好,尤其是不产生放射性废物,基本无三废处理需求;可同时监控反应堆压力容器多个位置的辐照损伤程度,尤其适用于监控在役检查时发现的微裂纹或疑似微裂纹的萌生、扩展行为。To sum up, the present invention provides a method and device for evaluating the radiation damage of a reactor pressure vessel based on the magnetization work. By testing the magnetization work of the reactor pressure vessel steel in real time during the operation of the nuclear power plant, it is possible to calculate and obtain the real time value of the reactor pressure vessel steel. The mechanical properties change data, and then realize the real-time, online, continuous and intelligent monitoring of the radiation damage degree of the reactor pressure vessel; since the magnetization work test of the reactor pressure vessel steel is non-destructive, it can be used during the whole life of the nuclear power plant, including the future life extension operation. Data can be obtained from unlimited tests; the test equipment and operation have no special radiation safety protection requirements, and there is basically no requirement for the external space of the equipment, low cost, good safety, especially no radioactive waste, basically no three waste treatment needs; It can monitor the radiation damage degree of multiple positions of the reactor pressure vessel at the same time, and is especially suitable for monitoring the initiation and propagation of micro-cracks or suspected micro-cracks found during in-service inspections.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, in which:
图1是本发明实施例一提供的方法的步骤流程示意图;1 is a schematic flowchart of steps of a method provided in Embodiment 1 of the present invention;
图2是本发明实施例二提供的装置的结构示意图。FIG. 2 is a schematic structural diagram of an apparatus provided by Embodiment 2 of the present invention.
具体实施方式Detailed ways
为了使本领域技术人员能够更加清楚地理解本发明,下面将结合附图及具体实施例对本发明做进一步详细的描述。In order to enable those skilled in the art to understand the present invention more clearly, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
针对目前反应堆压力容器主要采用传统的辐照监督方法对其辐照损伤程度进行监控与评价中存在的问题,本发明旨在提供一种基于磁化功评估反应堆压力容器辐照损伤的方法和装置,其核心思想是:目前在役、在建核电站的反应堆压力容器钢均为锰-镍-钼低合金钢材料,实验研究表明,该材料的磁化功参数在中子辐照过程中的变化率呈现出较好的规律性,且与该材料的辐照损伤程度有较好的函数关系。因此,可通过监测反应堆压力容器运行服役过程中材料磁化功的变化情况,分析获得反应堆压力容器钢力学性能的变化情况,进而评估反应堆压力容器的辐照损伤程度。Aiming at the problems existing in monitoring and evaluating the radiation damage degree of the current reactor pressure vessel mainly using the traditional irradiation supervision method, the present invention aims to provide a method and device for evaluating the radiation damage of the reactor pressure vessel based on the magnetization work, The core idea is: the reactor pressure vessel steels in the nuclear power plants currently in service and under construction are all manganese-nickel-molybdenum low-alloy steel materials. The experimental study shows that the change rate of the magnetization power parameters of this material during the neutron irradiation process is presented. It has a good regularity and has a good functional relationship with the radiation damage degree of the material. Therefore, by monitoring the change of the magnetization work of the material during the operation and service of the reactor pressure vessel, the changes in the mechanical properties of the reactor pressure vessel steel can be analyzed and obtained, and then the radiation damage degree of the reactor pressure vessel can be evaluated.
实施例一Example 1
如图1所示,本发明实施例一提供的基于磁化功评估反应堆压力容器辐照损伤的方法,包括步骤:As shown in FIG. 1 , the method for assessing radiation damage of a reactor pressure vessel based on magnetization work provided in Embodiment 1 of the present invention includes the steps of:
S1、测试获取反应堆压力容器钢的初始磁化功W0;S1. Test to obtain the initial magnetization work W 0 of the steel of the reactor pressure vessel;
具体的,步骤S1中,在反应堆压力容器安装到位之后,在核电站首次装料运行之前测试获得所述初始磁化功W0。需要说明的是,磁化功可以通过安装在反应堆压力容器外表面的磁性能测试仪器测试获取,其具体操作过程可以参考现有的实施方式,本实施例不再赘述。Specifically, in step S1 , after the reactor pressure vessel is installed in place, the initial magnetization work W 0 is obtained by testing before the nuclear power plant is charged and operated for the first time. It should be noted that the magnetization work can be obtained by testing a magnetic performance testing instrument installed on the outer surface of the reactor pressure vessel, and the specific operation process can refer to the existing implementation, which will not be repeated in this embodiment.
S2、实时测试获取核电站正常运行期间反应堆压力容器钢辐照损伤后的磁化功W;S2. Real-time test to obtain the magnetization work W of the reactor pressure vessel steel after irradiation damage during the normal operation of the nuclear power plant;
需要说明的是,磁化功W的测试位置与初始磁化功W0的测试位置一一对应;当选择反应堆压力容器某一特定位置测试获得初始磁化功W0和磁化功W时,即是对反应堆压力容器钢某些特定位置的辐照损伤程度进行监测;当选择反应堆压力容器钢多个位置测试获得初始磁化功W0和磁化功W时,即是对反应堆压力容器钢多个位置的辐照损伤程度同时进行监测,克服了传统的辐照监督方法仅能从整体上监控反应堆压力容器堆芯区的辐照损伤程度,不具备监控反应堆压力容器其他零部件,尤其是特定位置的辐照损伤程度的问题。It should be noted that the test position of the magnetization work W corresponds to the test position of the initial magnetization work W 0 one-to-one; when a specific position of the reactor pressure vessel is selected for testing to obtain the initial magnetization work W 0 and the magnetization work W The irradiation damage degree of some specific positions of the pressure vessel steel is monitored; when multiple positions of the reactor pressure vessel steel are selected for testing to obtain the initial magnetization work W 0 and magnetization work W, that is, the irradiation of multiple positions of the reactor pressure vessel steel The damage degree is monitored at the same time, which overcomes the fact that the traditional radiation supervision method can only monitor the radiation damage degree of the reactor pressure vessel core area as a whole, and does not have the ability to monitor other parts of the reactor pressure vessel, especially the radiation damage at specific locations. a matter of degree.
S3、根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢的力学性能数据R;具体的,步骤S3包括步骤S31、S32和S33:S3. Calculate the mechanical property data R of the reactor pressure vessel steel according to the initial magnetization work W 0 and the magnetization work W; specifically, step S3 includes steps S31, S32 and S33:
S31、基于所述初始磁化功W0和磁化功W计算反应堆压力容器钢辐照损伤过程中的磁化功变化率δ(W);S31. Calculate the magnetization power change rate δ(W) during the irradiation damage of the reactor pressure vessel steel based on the initial magnetization work W 0 and the magnetization work W;
本实施例中,根据公式(1)计算所述磁化功变化率δ(W):In this embodiment, the magnetization power change rate δ(W) is calculated according to formula (1):
δ(W)=(W-W0)/W0 (1);δ(W)=(WW 0 )/W 0 (1);
公式(1)中,W为所述磁化功;W0为所述初始磁化功。In formula (1), W is the magnetization work; W 0 is the initial magnetization work.
S32、基于所述磁化功变化率δ(W)计算反应堆压力容器钢辐照脆化过程中的力学性能数据变化率δ(R);S32, calculating the change rate δ(R) of mechanical property data during the irradiation embrittlement process of the reactor pressure vessel steel based on the magnetization power change rate δ(W);
本实施例中,根据公式(2)计算所述力学性能数据变化率δ(R):In this embodiment, the change rate δ(R) of the mechanical property data is calculated according to formula (2):
δ(R)=λ·δ(W) (2);δ(R)=λ·δ(W) (2);
公式(2)中,δ(W)为所述磁化功变化率;λ为比例系数。In formula (2), δ(W) is the rate of change of the magnetization power; λ is the proportionality coefficient.
S33、获取反应堆压力容器钢未辐照状态的初始力学性能数据R0,并根据所述初始力学性能数据R0和力学性能数据变化率δ(R)计算反应堆压力容器钢辐照损伤过程中的力学性能数据R。S33. Obtain the initial mechanical property data R 0 of the unirradiated state of the reactor pressure vessel steel, and calculate the irradiated damage to the reactor pressure vessel steel according to the initial mechanical property data R 0 and the mechanical property data change rate δ(R) Mechanical Properties Data R.
本实施例中,根据公式(3)计算所述力学性能数据R:In this embodiment, the mechanical property data R is calculated according to formula (3):
δ(R)=(R-R0)/R0 (3);δ(R)=(RR 0 )/R 0 (3);
公式(3)中,δ(R)为所述力学性能数据变化率;R0为所述初始力学性能数据。In formula (3), δ(R) is the change rate of the mechanical property data; R 0 is the initial mechanical property data.
需要说明的是,所述力学性能数据R包括反应堆压力容器钢辐照损伤过程中的实时抗拉强度Rm、实时屈服强度RP0.2、上平台能量USE和无延性转变温度RTNDT等力学性能参数。It should be noted that the mechanical performance data R includes the real-time tensile strength R m , real-time yield strength R P0.2 , upper platform energy USE and non-ductile transition temperature RT NDT during the irradiation damage process of the reactor pressure vessel steel. performance parameters.
所述初始力学性能数据R0为反应堆压力容器钢初始未辐照状态的力学性能数据,可由设备制造厂提供的完工报告中查阅相关数据获得。The initial mechanical property data R 0 is the mechanical property data of the initial unirradiated state of the reactor pressure vessel steel, which can be obtained by consulting the relevant data in the completion report provided by the equipment manufacturer.
所述比例系数λ的影响因素包括反应堆压力容器钢初始状态的微观组织特征(如晶粒度、位错类型、数量、第二相分布特点等)和核电站运行期间反应堆中子辐照场能谱。对于特定的核电站与反应堆压力容器,可通过传统的辐照监督试样力学性能试验加以确定或者修正,使得最终得到力学性能数据更具代表性,评判结果更加准确。The influencing factors of the proportional coefficient λ include the microstructure characteristics of the initial state of the reactor pressure vessel steel (such as grain size, dislocation type, quantity, distribution characteristics of the second phase, etc.) and the energy spectrum of the reactor neutron irradiation field during the operation of the nuclear power plant. . For specific nuclear power plants and reactor pressure vessels, it can be determined or corrected through the traditional mechanical performance test of the irradiation supervision sample, so that the final mechanical performance data is more representative and the evaluation results are more accurate.
具体的,在需要计算某一特定核电站反应堆压力容器比例系数时,因为反应堆压力容器钢初始状态的微观组织特征和核电站运行期间反应堆中子辐照场能谱都是可测的,因此仅需将反应堆压力容器初始状态的晶粒度、位错类型、数量、第二相分布特点以及核电站运行期间反应堆中子辐照场能谱等作为分析输入参数,利用材料辐照损伤相场模拟计算的方法,即可计算出对应系数的取值。Specifically, when the proportional coefficient of the reactor pressure vessel of a specific nuclear power plant needs to be calculated, because the microstructure characteristics of the initial state of the steel of the reactor pressure vessel and the energy spectrum of the reactor neutron irradiation field during the operation of the nuclear power plant can be measured, it is only necessary to calculate the The grain size, dislocation type, quantity, distribution characteristics of the second phase in the initial state of the reactor pressure vessel, and the energy spectrum of the neutron irradiation field of the reactor during the operation of the nuclear power plant are used as the analysis input parameters, and the simulation calculation method of the phase field of the material irradiation damage is used. , the value of the corresponding coefficient can be calculated.
而通过传统的辐照监督裂变探测器测试数据加以确定或者修正,针对的是目前在役的核电站。如本申请的背景技术所述,现有核电站的辐照监督管会在一定年限内取出,因此可以利用已取出的辐照监督管的数据,采用数据拟合得到公式中的系数取值。And through the traditional radiation supervision fission detector test data to determine or correct, for the nuclear power plants currently in service. As described in the background art of this application, the radiation supervisory tubes of the existing nuclear power plant will be taken out within a certain period of time, so the data of the taken out irradiation supervisory tubes can be used to obtain the values of the coefficients in the formula by data fitting.
需要说明的是,对于一个特定的反应堆压力容器材料,全寿命期间所述比例系数λ基本保持不变。因此,在核电站全寿期,包括未来延寿运行期间均可无限次测试获得所述力学性能数据R。It should be noted that, for a specific reactor pressure vessel material, the proportionality coefficient λ remains basically unchanged during the whole life. Therefore, the mechanical property data R can be obtained by unlimited tests during the whole life of the nuclear power plant, including the future life extension operation.
下面采用反应堆压力容器钢辐照损伤过程中的实时抗拉强度Rm作为力学性能数据,并以一运行10年的核电站为例来说明上述计算过程:The following uses the real-time tensile strength R m of the reactor pressure vessel steel in the process of radiation damage as the mechanical property data, and takes a nuclear power plant that has been in operation for 10 years as an example to illustrate the above calculation process:
首先,在反应堆压力容器安装到位之后,在核电站首次装料运行之前测得所述初始磁化功W0为246KJ/3,然后在核电站正常运行期间测得同一位置的磁化功W为342KJ/3,最后代入公式(1)计算得到所述磁化功变化率δ(W)为39.02%。First, after the reactor pressure vessel is installed in place, the initial magnetization work W 0 is measured to be 246KJ/ 3 before the first charging operation of the nuclear power plant, and then the magnetization work W of the same position is measured to be 342KJ/ 3 during the normal operation of the nuclear power plant. Finally, the magnetization power change rate δ(W) is calculated to be 39.02% by substituting the formula (1).
其次,根据所述比例系数的影响因素可确定对应实时抗拉强度Rm的比例系数λm的取值范围为0.55~0.89,参考辐照监督管数据优选比例系数λm为0.66,然后代入公式(2)计算得到所述力学性能数据变化率δ(R)为25.55%。Secondly, according to the influencing factors of the proportional coefficient, it can be determined that the value range of the proportional coefficient λ m corresponding to the real-time tensile strength R m is 0.55 to 0.89, and the optimal proportional coefficient λ m is 0.66 with reference to the radiation supervision tube data, and then substituted into the formula (2) The change rate δ(R) of the mechanical property data is calculated to be 25.55%.
最后,根据设备制造厂提供的完工报告中查阅获得初始抗拉强度Rm0为591Mpa,然后代入公式(3)计算得到实时抗拉强度Rm为742Mpa。Finally, according to the completion report provided by the equipment manufacturer, the initial tensile strength Rm0 is 591Mpa, and then the real-time tensile strength Rm is calculated as 742Mpa by substituting into formula (3).
与此同时,本实施例通过传统的辐照监督测试数据得到同一反应堆压力容器在同一时刻、相同位置的抗拉强度为739Mpa。可以看出,通过本发明公式(1)、(2)、(3)计算获取的实时抗拉强度742Mpa与通过传统方法测得的抗拉强度实测值739Mpa非常接近,其偏差完全在可接受的范围之内。At the same time, in this embodiment, the tensile strength of the same reactor pressure vessel at the same time and at the same position is obtained as 739Mpa through the traditional irradiation supervision test data. It can be seen that the real-time tensile strength 742Mpa calculated by the formulas (1), (2) and (3) of the present invention is very close to the measured value of the tensile strength 739Mpa measured by the traditional method, and its deviation is completely within the acceptable range. within the range.
需要说明的是,本发明通过公式(1)、(2)、(3)获取磁化功参数与力学性能数据之间的定量关系为发明人通过反复验证,并付出创造性劳动获得,是本发明的重要发明点之一,现有技术中并无相同或类似方案被公开。It should be noted that the quantitative relationship between the magnetization work parameter and the mechanical property data obtained by the present invention through formulas (1), (2) and (3) is obtained by the inventor through repeated verification and creative work, which is the invention of the present invention. One of the important invention points, no same or similar solutions have been disclosed in the prior art.
进一步地,评估反应堆压力容器辐照损伤的方法还包括步骤:Further, the method for evaluating the radiation damage of the reactor pressure vessel further comprises the steps of:
S4、基于所述力学性能数据对反应堆压力容器钢的辐照损伤程度进行评价。本实施例中,将所述力学性能数据R作为分析输入参数,即可对反应堆压力容器辐照损伤程度进行评价,评价内容包括结构完整性的安全评价和寿命预测等。具体评价方法可参考传统的辐照监督分析方法,本实施例不再赘述。S4. Evaluate the radiation damage degree of the reactor pressure vessel steel based on the mechanical property data. In this embodiment, the mechanical property data R is used as an analysis input parameter, and the radiation damage degree of the reactor pressure vessel can be evaluated, and the evaluation content includes safety evaluation of structural integrity and life prediction. For the specific evaluation method, reference may be made to the traditional irradiation supervision and analysis method, which will not be repeated in this embodiment.
实施例二Embodiment 2
如图2所示,本实施例提供一种基于磁化功评估反应堆压力容器辐照损伤的装置,包括采集模块10和监测模块20,采集模块10安装在反应堆压力容器上,用于测试获得反应堆压力容器钢的初始磁化功W0,还用于实时测试获得核电站正常运行期间反应堆压力容器钢辐照损伤后的磁化功W;As shown in FIG. 2 , this embodiment provides an apparatus for evaluating radiation damage of a reactor pressure vessel based on magnetization work, including an
具体的,采集模块10可以采用现有的磁性能测试仪器,并在反应堆压力容器安装到位之后,在核电站首次装料运行之前测试获得初始磁化功W0。Specifically, the
监测模块20连接采集模块10,用于根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢的力学性能数据R,并基于所述力学性能数据R对反应堆压力容器钢的辐照损伤程度进行评估。The
具体的,监测模块20包括第一计算单元21、第二计算单元22、第三计算单元23、存储单元24和判断单元25,存储单元24用于存储反应堆压力容器钢未辐照状态的初始力学性能数据R0;Specifically, the
第一计算单元21连接采集模块10和存储单元24,用于根据所述初始磁化功W0和磁化功W计算反应堆压力容器钢辐照损伤过程中的磁化功变化率δ(W),并将所述磁化功变化率δ(W)存储到存储单元24中;The
第二计算单元22连接存储单元24,用于根据所述磁化功变化率δ(W)计算反应堆压力容器钢辐照脆化过程中的力学性能数据变化率δ(R),并将所述力学性能数据变化率δ(R)存储到存储单元24中;The
第三计算单元23连接存储单元24,用于根据所述初始力学性能数据R0和力学性能数据变化率δ(R)计算反应堆压力容器钢辐照损伤过程中的力学性能数据R,并将所述力学性能数据R存储到存储单元24中。The
判断单元25连接存储单元24,用于将所述力学性能数据R作为分析输入参数,对反应堆压力容器的辐照损伤程度进行评价。The judging
具体的,第一计算单元21根据公式(1)计算所述磁化功变化率δ(W):Specifically, the
δ(W)=(W-W0)/W0 (1);δ(W)=(WW 0 )/W 0 (1);
公式(1)中,W为所述磁化功;W0为所述初始磁化功。In formula (1), W is the magnetization work; W 0 is the initial magnetization work.
第二计算单元22根据公式(2)计算所述力学性能数据变化率δ(R):The
δ(R)=λ·δ(W) (2);δ(R)=λ·δ(W) (2);
公式(2)中,δ(W)为所述磁化功变化率;λ为比例系数,所述比例系数λ的影响因素包括反应堆压力容器钢初始状态的微观组织特征和核电站运行期间反应堆中子辐照场能谱。In formula (2), δ(W) is the rate of change of the magnetizing power; λ is the proportional coefficient, and the influencing factors of the proportional coefficient λ include the microstructure characteristics of the initial state of the reactor pressure vessel steel and the reactor neutron radiation during the operation of the nuclear power plant. Light field energy spectrum.
第三计算单元23根据公式(3)计算所述力学性能数据R:The
δ(R)=(R-R0)/R0 (3);δ(R)=(RR 0 )/R 0 (3);
公式(3)中,δ(R)为所述力学性能数据变化率;R0为所述初始力学性能数据。In formula (3), δ(R) is the change rate of the mechanical property data; R 0 is the initial mechanical property data.
所属领域的技术人员可以清楚地了解到,为描述的方便和简洁,上述评估装置可以参考实施例一提供的评估方法对应的实施步骤,本实施例在此不再赘述。Those skilled in the art can clearly understand that, for the convenience and brevity of description, the foregoing evaluation apparatus may refer to the implementation steps corresponding to the evaluation method provided in Embodiment 1, which will not be repeated in this embodiment.
综上所述,本发明提供了一种基于磁化功评估反应堆压力容器辐照损伤的方法和装置,具有以下有益效果:In summary, the present invention provides a method and device for evaluating radiation damage of a reactor pressure vessel based on magnetization work, which has the following beneficial effects:
(1)通过实时测试核电站运行期间反应堆压力容器钢的磁化功,可实时计算获得反应堆压力容器钢的力学性能变化数据,实现了反应堆压力容器辐照损伤程度的实时、在线、连续和智能监测;(1) By testing the magnetization work of the reactor pressure vessel steel in real time during the operation of the nuclear power plant, the change data of the mechanical properties of the reactor pressure vessel steel can be obtained by real-time calculation, and the real-time, online, continuous and intelligent monitoring of the radiation damage degree of the reactor pressure vessel can be realized;
(2)由于反应堆压力容器钢的磁化功测试是无损的,因此在核电站全寿期,包括未来延寿运行期间均可无限次测试获取数据;(2) Since the magnetization work test of the reactor pressure vessel steel is non-destructive, the data can be obtained by unlimited tests during the whole life of the nuclear power plant, including the future life extension operation;
(3)测试设备及操作无特殊的辐射安全防护要求,且对设备外界空间基本无要求,成本低廉、安全性较好,尤其是不产生放射性废物,基本无三废处理需求;(3) There are no special radiation safety protection requirements for the test equipment and operation, and there is basically no requirement for the external space of the equipment, the cost is low, the safety is good, especially no radioactive waste is generated, and there is basically no need for the three wastes treatment;
(4)可同时监控反应堆压力容器多个位置的辐照损伤程度,尤其适用于监控在役检查时发现的微裂纹或疑似微裂纹的萌生、扩展行为。(4) The radiation damage degree of multiple positions of the reactor pressure vessel can be monitored at the same time, and it is especially suitable for monitoring the initiation and propagation of micro-cracks or suspected micro-cracks found during in-service inspections.
应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本发明所附权利要求的保护范围。It should be understood that, for those skilled in the art, improvements or changes can be made according to the above description, and all these improvements and changes should fall within the protection scope of the appended claims of the present invention.
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