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CN109807600A - A bearing end installation device of a forklift differential and a method of using the same - Google Patents

A bearing end installation device of a forklift differential and a method of using the same Download PDF

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Publication number
CN109807600A
CN109807600A CN201910207895.9A CN201910207895A CN109807600A CN 109807600 A CN109807600 A CN 109807600A CN 201910207895 A CN201910207895 A CN 201910207895A CN 109807600 A CN109807600 A CN 109807600A
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China
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differential
way valve
bearing
oil
hydraulic cylinder
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CN201910207895.9A
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CN109807600B (en
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国秀丽
翟亚芳
吴贵军
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Anyang Institute of Technology
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Anyang Institute of Technology
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Abstract

本申请公开一种叉车差速器的轴承端部安装装置,包括左、右侧支撑装置,左侧支撑装置包括左立柱,左立柱固定左受力支板,左、右侧支撑装置左右对称设置,左、右翻转连接板、上、下升降板与左、右立柱滑动连接,上液压缸的活塞杆一固定上升降板、轴承夹持装置,下液压缸的活塞杆二固定下升降板,下升降板固定差速器下侧定位固定装置,左受力支板设置有左支撑凸台,左受力支板上设置有左、右翻转连接板的升降装置,左、右翻转连接板与差速器支撑板的两端转动连接,右翻转连接板上设置有差速器支撑板的转动驱动装置,差速器支撑板上设置差速器上侧固定装置,实现叉车差速器两端采用同一定位机构,差速器支撑部件不承受轴承压入叉车差速器的作用力。

The present application discloses a bearing end installation device for a differential of a forklift, which includes left and right support devices, the left support device includes a left column, the left column is fixed with a left force support plate, and the left and right support devices are arranged symmetrically on the left and right sides. , the left and right flip connection plates, the upper and lower lifting plates are slidingly connected with the left and right columns, the piston rod of the upper hydraulic cylinder is fixed to the upper lifting plate and the bearing clamping device, the piston rod of the lower hydraulic cylinder is fixed to the lower lifting plate, and the lower The lifting plate fixes the positioning and fixing device on the lower side of the differential, the left force bearing plate is provided with a left support boss, and the left force bearing plate is provided with a lifting device for the left and right inversion connecting plates. The two ends of the support plate of the differential gear are connected in rotation, the rotating drive device of the differential gear support plate is arranged on the right flip connection plate, and the upper side fixing device of the differential gear is arranged on the differential gear support plate, so that the two ends of the differential gear of the forklift can be used. With the same positioning mechanism, the differential support part does not bear the force of the bearing pressed into the differential of the forklift.

Description

A kind of the bearing end mounting device and application method of fork truck differential mechanism
Technical field
The present invention relates to the bearing end mounting devices and application method of fork truck differential mechanism, belong to vehicular technology equipment technology Field.
Background technique
Fork truck differential mechanism be forklift-walking drive system core component, both side ends external cylindrical surface need with bearing in Hole interference fit, to tap manually, low efficiency or part producing enterprise are pressed using press-loading device for current bearing indentation During dress, usually among fork truck differential mechanism cylindrical surface or both ends Internal hole positioning, introduce mismachining tolerance, make two sides The concentricity of bearing is affected, and in addition the positioning element of existing fork truck differential bearing press-in device is stressed member, Increase the degree of wear, reduces positioning accuracy.
The application differential mechanism drives screw rod using hydraulic motor, and screw rod two sides thread rotary orientation is on the contrary, screw rod drives two V-arrangements Block positions and clamps the lower end of fork truck differential mechanism;Differential support plate liftable, lifting cylinder are solely subjected to differential support plate And its weight for the component fixed above, when differential support plate is pressed into the active force of fork truck differential mechanism by bearing, strength It is born by being fixed on left and right column;When the electromagnet no power for the three-position four-way valve that hydraulic cylinder connects under left stress supporting plate, lower liquid The oil inlet and outlet of cylinder pressure is connection, prevents two vee-blocks stress when bearing is pressed into fork truck differential mechanism end, realizes positioning In the separation of stressed member;It realizes the acted as reference mutual in two side bearing process of press in of differential mechanism, improves the concentricity of bearing;Axis It holds using link mechanism and spring reset, realizes the Quick-clamped of bearing.
Summary of the invention
It is an object of the invention to: a kind of fork truck differential mechanism both ends external cylindrical surface is provided and is positioned simultaneously using same group of vee-block It clamps, the fork that stress is separated with positioning element, fork truck differential support component may be reversed and differential support component does not stress yet The bearing end mounting device of vehicle differential mechanism.
The object of the present invention is achieved like this: a kind of bearing end mounting device of fork truck differential mechanism, including base plate 1, lower hydraulic cylinder 2, upper hydraulic cylinder 9, bearing clamping device, Left-side support device, Right side support device, the fixed dress in differential mechanism upside It sets, device for positioning and securing on the downside of differential mechanism, the Left-side support device includes: left column 3, Zuo Shouli supporting plate 5, left overturning company Fishplate bar 6, the symmetrical structure of base plate 1, left column 3 are two along up and down direction and circle arranged in parallel The lower end of two left columns 3, the fixed left stress supporting plate 5 in the middle part of left column 3, left overturning connection are fixed in column, the left end of base plate 1 Plate 6 and the top of left column 3 are slidably connected, the Right side support device and left and right of the Left-side support device about base plate 1 The symmetrical setting of the plane of symmetry, the left and right end of lower lifter plate 4, upper lifter plate 7 left and right end respectively with left column 3, right column It is slidably connected, the left and right end of upper beam 8 is fixedly connected with left column 3, right vertical upper end respectively;
Fixed upper hydraulic cylinder 9, the piston rod 1 of upper hydraulic cylinder 9 are passed down through after upper beam 8 simultaneously on the upper beam 8 Lifter plate 7 and bearing clamping device in fixation;
The bearing clamping device includes bearing grip slipper 10, semicircular ring 1, and bearing grip slipper 10 is fixed on lifter plate 7 On, the lower end of bearing grip slipper 10 extends downwardly semicircular ring 2 1001, the annular that semicircular ring 1 and semicircular ring 2 1001 are formed Chamber, for accommodating bearing 100, one end of semicircular ring 1 is rotatablely connected with bearing grip slipper 10 is fixed on, bearing grip slipper The other end of semicircular ring 1 is provided on 10 far from bearing grip slipper 10 and elasticity reset device;
The lower hydraulic cylinder 2 is fixed on base plate 1, the fixed lower lifter plate 4 of the piston rod two of lower hydraulic cylinder 2, under described Device for positioning and securing on the downside of the fixed differential mechanism of lifter plate 4;Device for positioning and securing is leadscrew-nut mechanism on the downside of the differential mechanism Driving two is located remotely from each other or close vee-block comes the lower end of stationary positioned fork truck differential mechanism;
The right end of the left stress supporting plate 5 is provided with the left support boss 501 stretched out upwards, to support differential support plate 34, the left turning lifting hydraulic cylinder 13 is fixed on left overturning connecting plate 6, the piston rod of left turning lifting hydraulic cylinder 13 to Under be fixed on left stress supporting plate 5 after left overturning connecting plate 6, the mounting structure of the right turning lifting hydraulic cylinder 47 with Left turning lifting hydraulic cylinder 13 is symmetrical arranged about the bilateral symmetry face of base plate 1;
Left overturning connecting plate 6, right overturning connecting plate are rotatablely connected with the both ends of differential support plate 34 respectively, right overturning connecting plate On be provided with the device of rotation driving of differential support plate 34, fixed device on the upside of setting differential mechanism on differential support plate 34, To fixed fork truck differential mechanism 200, the centre of differential support plate 34 is provided with perforative support plate interstitial hole up and down, for holding Receive the cylinder being arranged in the middle part of fork truck differential mechanism 200;The oil circuit that the lower hydraulic cylinder 2 is connect into and out of hydraulic fluid port with hydraulic pump, fuel tank It is provided with three-position four-way valve 2 106, when the equal no power of the two sides electromagnet of three-position four-way valve 2 106, lower hydraulic cylinder 2 is into and out of oil Mouth is in connected state;
The bearing end mounting device of the fork truck differential mechanism further includes computer control system, hydraulic system, the liquid Pressure system includes hydraulic pump 101, overflow valve 102, filter 103, fuel tank 104, three-position four-way valve 1, three-position four-way valve two 106, three-position four-way valve 3 107, three-position four-way valve 4 108, three-position four-way valve 5 109, the oil inlet of hydraulic pump 101 pass through oil circuit It is connect with fuel tank 104, filter 103, three-position four-way valve one 105, three is installed on the connection oil circuit of hydraulic pump 101 and fuel tank 104 Position four-way valve 2 106, three-position four-way valve 3 107, three-position four-way valve 4 108, three-position four-way valve 5 109 are solenoid valve, and are controlled Route processed is connect with computer control system, and the motor of the hydraulic pump 101 is also connect with computer control system;
Oil inlet, the oil outlet of the upper hydraulic cylinder 9 pass through respectively oil circuit connection three-position four-way valve 1 oil inlet A1, Oil outlet B1, oil inlet, the oil outlet of lower hydraulic cylinder 2 pass through the oil inlet A2 of oil circuit connection three-position four-way valve 2 106 respectively, go out Hydraulic fluid port B2, oil inlet, the oil outlet of oscillating oil cylinder 11 pass through the oil inlet A3 of oil circuit connection three-position four-way valve 3 107 respectively, go out Hydraulic fluid port B3, oil inlet, the oil outlet of hydraulic motor 12 pass through the oil inlet A4 of oil circuit connection three-position four-way valve 4 108 respectively, go out Hydraulic fluid port B4, two left turning lifting hydraulic cylinders 13 in parallel pass through the oil inlet A5 of oil circuit connection three-position four-way valve 5 109, fuel-displaced The oil outlet of mouth B5, hydraulic pump 101 pass through oil circuit while the oil return inlet T 1 with three-position four-way valve 1, three-position four-way valve 2 106 Oil return inlet T 2, the connection of 3 107 oil return inlet T 3 of three-position four-way valve, the connection of 4 108 oil return inlet T 4 of three-position four-way valve, three-position four-way valve five The connection of 109 oil return inlet Ts 5, pressure port P1, the 2 106 pressure port P2 of three-position four-way valve, three-position four-way valve of three-position four-way valve 1 3 107 pressure port P3,4 108 pressure port P4 of three-position four-way valve, 5 109 pressure port P5 of three-position four-way valve pass through oil circuit connection oil Case 104, the oil outlet of hydraulic pump 101 pass through the oil inlet of oil circuit connection overflow valve 102, and the drain tap of overflow valve 102 passes through oil Road connects fuel tank 104.
The other end of semicircular ring 1 is provided on bearing grip slipper 10 far from bearing grip slipper 10 and elasticity reset device Structure are as follows: the other end of the semicircular ring 1 is provided with along radially-protruding overhanging protrusive board 151, overhanging protrusive board 151 Compressed spring 18 is provided between spring support 17, spring support 17 is fixed on lifter plate 7;
Radial overhanging fixing seat protrusive board 1003, fixing seat protrusive board are provided on the bearing grip slipper 10 on external cylindrical surface The upper end of 1003 fixed handle axis 21, the front of the lower end rotational installation handle 20 of Handle axis 21, the front end of handle 20 passes through pin One end of 2 23 articulated linkage 22 of axis, overhanging end of the other end of connecting rod 22 by the hinged overhanging protrusive board 151 of articulated shaft 1, hand In a free state, the annular compartment that semicircular ring 1 and semicircular ring 2 1001 are formed clamps bearing 100 to handle 20.
Device for positioning and securing includes bearing bearing block 1, left feed screw nut 25, left V on the downside of the differential mechanism Shape block 26, roller gear 1, motor bracket 28, roller gear 2 29, left nut frame 30, left slider 31, guide rail 32, lead screw 33, the lead screw 33 is horizontally disposed along left and right directions, and the left and right ends of lead screw 33 are rotatablely installed a bearing bearing respectively Seat 1, bearing bearing block 1 is fixed on lower lifter plate 4, and the on both sides of the middle of lead screw 33 is provided with oppositely oriented screw thread, The forward and backward side of lead screw 33 and lead screw are arranged in parallel with a guide rail 32, and left slider 31, solid on left slider 31 is respectively mounted on guide rail 32 Fixed left nut frame 30, fixes left vee-block 26 on left nut frame 30, is symmetrically arranged with right lead screw about base plate 1 on lower lifter plate 4 Nut, right vee-block, right nut frame, right sliding block, when realizing that lead screw 33 rotates, left vee-block 26 and right vee-block are close to each other It clamps fork truck differential mechanism bottom end bearing installation position or is located remotely from each other and unclamp fork truck differential mechanism;
The lead screw 33 fixes roller gear 2 29, roller gear 2 29 and Cylinder Gear after passing through bearing bearing block 1 to the right One 27 engagements are taken turns, roller gear 1 is fixed on the output shaft of hydraulic motor 12, and hydraulic motor 12 is fixed on motor bracket 28 On, motor bracket 28 is fixed on lower lifter plate 4.
The structure that left overturning connecting plate 6, right overturning connecting plate are rotatablely connected with the both ends of differential support plate 34 respectively are as follows: The differential support plate 34 is horizontally disposed along left and right directions, and the left and right end of differential support plate 34, which is provided with, to be turned over Shaft 341, the middle part of the two sides torsion shaft of differential support plate 34 are rotatablely connected with a bearing bearing block 2 35 respectively, left side Bearing bearing block 2 35 be fixed on left overturning connecting plate 6, the bearing bearing block two on right side is fixed on right overturning connecting plate.
The structure of the device of rotation driving of differential support plate 34 is provided on right overturning connecting plate are as follows: the right side Torsion shaft right end fixes roller gear 3 36, and roller gear 3 36 is engaged with roller gear 4 38, and roller gear 4 38 is fixed on On the output shaft of oscillating oil cylinder 11, oscillating oil cylinder 11 is fixed on cylinder bracket 37, and cylinder bracket 37 is fixed on right overturning connection On plate.
The fixed limited block 39 in the left end of the left side torsion shaft, limited block 39 stretch out fan-shaped positive stop lug boss to left end 391, the position being adapted on limiting bracket 40 with positive stop lug boss 391 is provided with limiting groove 401, to differential support plate 34 Upper surface is in a horizontal position to two extreme positions limit after overturning 180 degree.
Fixed device includes rear fixing device for differential mechanism, rear fixing device for differential mechanism, rear differential on the upside of the differential mechanism The fixed device of device includes after-opening washer 45, rear rotation axis 44, rear fixing axle 43, rear hold-down bolt 41, rear compact heap 46, rear pressure Tight nut 42, the central axis of rear fixing device for differential mechanism and the fixed device of front differential mechanism about 34 interstitial hole of differential support plate Axisymmetricly it is arranged, the rear side upper surface of the differential support plate 34 is fixed after successively fixing along direction from back to front The lower end of axis 43, rear hold-down bolt 41, the middle part of rotation axis 44 after rear 43 upper end of fixing axle is fixed, rear rotation axis 44 is along left and right Direction is horizontally disposed, and the both ends of rear rotation axis 44 are connect with the rear end thereof of rear compact heap 46, the front side setting of rear compact heap 46 Have perforative bolt slot 461 up and down, rear hold-down bolt 41 sequentially passes through upwards screw after bolt slot 461, open washer 44 after press Tight nut 42, the inner wall of bolt slot 481 are located at the outside of the outer profile of rear clamp nut 42, the front underside of rear compact heap 46 It is pressed on the differential mechanism bulge loop 2001 of fork truck differential mechanism 200.
The body diameter being arranged in the middle part of the fork truck differential mechanism 200 is greater than the outer diameter of bearing 100, is convenient for fork truck differential mechanism A 200 side end installation axle can also pass through support plate interstitial hole after holding, and bore dia is less than fork truck differential mechanism 200 among support plate The differential mechanism bulge loop 2001 being arranged above the cylinder at middle part, prevents fork truck differential mechanism 200 from falling from support plate interstitial hole, supports Bore dia is greater than the outer diameter of bearing 100 among plate.
The application method of the bearing end mounting device of the fork truck differential mechanism, includes the following steps:
Debugging step:
Step 1: the downside electromagnet 107A that computer control system controls three-position four-way valve 3 107 is powered, and oscillating oil cylinder 11 is put It is dynamic, it is in a horizontal position the upper and lower surface of differential support plate 34;
Step 2: the upside electromagnet 109B that computer control system controls three-position four-way valve 5 109 is powered, and controls 3-position 4-way The oil inlet A5 of valve 5 109 is connected to pressure port T5, and oil outlet B5 is connected to oil return opening P5, left 13 piston of turning lifting hydraulic cylinder Bar three, 47 piston rod four of right turning lifting hydraulic cylinder retract, and left overturning connecting plate 6, right overturning connecting plate are moved down and be bonded respectively On the left support boss 501 of left stress supporting plate 5, the right support boss of right stress supporting plate;
Step 3: unscrewing rear clamp nut 42, right clamp nut, removes after-opening washer 45, open front washer from side, backward Compact heap 46 after side to overturn, forward compact heap before side to overturn, pass through support plate interstitial hole, differential for 200 lower end of fork truck differential mechanism Device bulge loop 2001 is stuck on differential support plate 34, realizes that fork truck differential mechanism 200 is placed on differential support plate 34;
Step 4: computer control system controls four downside electromagnet 108A of three-position four-way valve and is powered, three-dimensional four-way valve 4 108 Oil inlet A4 is connected to pressure port P4, and oil outlet B4 is connected to oil return inlet T 4, and hydraulic motor 12 rotates, left vee-block 26, right V-arrangement Block is located remotely from each other;
Step 5: the downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port P2, and oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 is stretched upwards Out, it drives left vee-block 26, right vee-block to move up, adjusts the extreme position that the piston rod two of lower hydraulic cylinder 2 stretches out upwards, hydraulic cylinder 2 be range-adjustable hydraulic cylinder, makes left vee-block 26, the upper end of right vee-block is no more than or the lower side bearing of close fork truck differential mechanism 200 The upper end extreme position of installation site, to realize that left vee-block 26, right vee-block can be stuck in the bearing installation of differential mechanism lower end On position or the bearing 100 installed;
Step 6: the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 contracts downwards It returns, left vee-block 26, right vee-block is driven to move down, adjust the extreme position that the piston rod two of lower hydraulic cylinder 2 moves down, make left vee-block 26, the upper end of right vee-block does not influence differential support plate 34 and turns over lower than 200 lower end of fork truck differential mechanism, left vee-block 26, right vee-block The position turned, to realize removal or the left vee-block 26 of overturning 200 Shi Buyu of fork truck differential mechanism, right vee-block interference and collision.
Step 7: the upside electromagnet 105B that computer control system controls three-position four-way valve 1 is powered, 3-position 4-way The oil inlet A1 of valve 1 is connected to pressure port T1, and oil outlet B1 is connected to oil return opening P1, the piston rod 1 of upper hydraulic cylinder 9 It retracts, upper lifter plate 7 is moved up with dynamic bearing grip slipper 10;
Step 8: the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 contracts downwards It returns;Remove fork truck differential mechanism 200;If the piston rod two of lower hydraulic cylinder 2 is in retracted mode, do not need to execute this step, only When using differential bearing press-in device for the first time, the operation of debugging step is carried out, work step is otherwise directly entered;
Work step:
Step 1: 200 lower end of fork truck differential mechanism is passed through into support plate interstitial hole, differential mechanism bulge loop 2001 is stuck in differential support On plate 34, realize that fork truck differential mechanism 200 is placed on differential support plate 34;
Step 2: moving handle 20 to the right, and connecting rod 22 drives semicircular ring 1 to deflect, during overhanging protrusive board 151 with pin shaft 16 is Bearing 100 is put into semicircular ring 1 and semicircular ring two far from semicircular ring 2 1001 by heart rotation, the other end of semicircular ring 1 Between 1001, release handle 20, under the action of compressed spring 18, semicircular ring 1 and semicircular ring 2 1001 clamp bearing 100;
Step 3: the downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port P2, and oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 is stretched upwards Out, left vee-block 26, right vee-block is driven to move up;
Step 4: the upside electromagnet 108B that computer control system controls three-position four-way valve 4 108 is powered, three-dimensional four-way valve four 108 oil inlet A4 is connected to pressure port T4, and oil outlet B4 is connected to oil return opening P4, and hydraulic motor 12 rotates, left vee-block 26, Right vee-block clamps the installing positions of bearings of 200 lower end of fork truck differential mechanism, realizes the positioning of fork truck differential mechanism 200;
Step 5: upside electromagnet 106B, the downside electromagnet 106A that control system controls three-dimensional four-way valve 2 106 are obstructed Electricity, oil inlet A2, oil outlet the B2 connection of three-dimensional four-way valve 2 106, the piston rod two of hydraulic cylinder 2 are in free state;
Step 6: compact heap 46 after side to overturn, backward compact heap before side to overturn forward, from side, insertion after-opening washer 45 is located at Afterwards between clamp nut 42 and rear compact heap 46, insertion open front washer in side is between preceding clamp nut and preceding compact heap, Rear clamp nut 42, preceding clamp nut are screwed, fork truck differential mechanism 200 is reliably fixed on differential support plate 34 by realization;
Step 7: the downside electromagnet 105A that computer control system controls three-position four-way valve 1 is powered, three-position four-way valve one 105 oil inlet A1 is connected to pressure port P1, and oil outlet B1 is connected to oil return inlet T 1, under the piston rod 1 of upper hydraulic cylinder 9 Drop, upper lifter plate 7 decline with dynamic bearing grip slipper 10, and bearing 100 is pressed into the upper end of fork truck differential mechanism 200;
Step 8: the upside electromagnet 105B that computer control system controls three-position four-way valve 1 is powered, three-position four-way valve one 105 oil inlet A1 is connected to pressure port T1, and oil outlet B1 is connected to oil return opening P1, and the piston rod 1 of upper hydraulic cylinder 9 contracts It returns, upper lifter plate 7 is moved up with dynamic bearing grip slipper 10, and bearing 100 is deviate from out of semicircular ring 1 and semicircular ring 2 1001;
Step 9: computer control system controls four downside electromagnet 108A of three-position four-way valve and is powered, three-dimensional four-way valve 4 108 Oil inlet A4 is connected to pressure port P4, and oil outlet B4 is connected to oil return inlet T 4, and hydraulic motor 12 rotates, left vee-block 26, right V-arrangement Block is located remotely from each other;
Step 10: the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 contracts downwards It returns;
Step 11: control three-position four-way valve 5 109 downside electromagnet 109A be powered, control three-position four-way valve 5 109 into Hydraulic fluid port A5 is connected to oil return opening P5, and oil outlet B5 is connected to pressure port T5, left 13 piston rod three of turning lifting hydraulic cylinder, right overturning 47 piston rod four of lifting hydraulic cylinder stretches out, and left overturning connecting plate 6, right overturning connecting plate move up;
Step 12: computer control system controls three upside electromagnet 107B of three-position four-way valve and is powered, three-dimensional four-way valve 3 107 Oil inlet A3 be connected to oil return inlet T 3, oil outlet B3 is connected to pressure port P3, oscillating oil cylinder 11 rotate, differential support plate 34 Overturn 180 degree;
Step 13: control three-position four-way valve 5 109 upside electromagnet 109B be powered, control three-position four-way valve 5 109 into Hydraulic fluid port A5 is connected to pressure port T5, and oil outlet B5 is connected to oil return opening P5, left 13 piston rod three of turning lifting hydraulic cylinder, right overturning 47 piston rod four of lifting hydraulic cylinder retracts, and left overturning connecting plate 6, right overturning connecting plate move down and be fitted in left stress supporting plate respectively 5 left support boss 501, right stress supporting plate right support boss on;
Step 14: moving handle 20 to the right, and overhanging protrusive board 151 is rotated centered on pin shaft 16, semicircular ring 1 it is another It holds far from semicircular ring 2 1001, another bearing 100 is put between semicircular ring 1 and semicircular ring 2 1001, release handle 20, under the action of compressed spring 18, semicircular ring 1 and semicircular ring 2 1001 clamp another bearing 100;
Step 15: the downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve 2 106 oil inlet A2 is connected to pressure port P2, and oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 is upward It stretches out, left vee-block 26, right vee-block is driven to move up;
Step 10 six: the upside electromagnet 108B that computer control system controls three-position four-way valve 4 108 is powered, three-dimensional four-way valve 4 108 oil inlet A4 is connected to pressure port T4, and oil outlet B4 is connected to oil return opening P4, and hydraulic motor 12 rotates, left vee-block 26, right vee-block clamps the bearing 100 of 200 lower end of fork truck differential mechanism, realizes the centralized positioning of fork truck differential mechanism 200;
Step 10 seven: upside electromagnet 106B, the downside electromagnet 106A that control system controls three-dimensional four-way valve 2 106 are obstructed Electricity, oil inlet A2, oil outlet the B2 connection of three-dimensional four-way valve 2 106, the piston rod two of hydraulic cylinder 2 are in free state;
Step 10 eight: the downside electromagnet 105A that computer control system controls three-position four-way valve 1 is powered, three-position four-way valve One 105 oil inlet A1 is connected to pressure port P1, and oil outlet B1 is connected to oil return inlet T 1, under the piston rod 1 of upper hydraulic cylinder 9 Drop, upper lifter plate 7 decline with dynamic bearing grip slipper 10, another bearing 100 is pressed into the end of fork truck differential mechanism 200;
Step 10 nine: after the end external cylindrical surface of the inner hole indentation fork truck differential mechanism 200 of another bearing 100, computer control The upside electromagnet 105B that system controls three-position four-way valve 1 is powered, the oil inlet A1 and pressure port of three-position four-way valve 1 T1 connection, oil outlet B1 are connected to oil return opening P1, and the piston rod 1 of upper hydraulic cylinder 9 retracts, and upper lifter plate 7 is pressed from both sides with dynamic bearing It holds seat 10 to move up, another bearing 100 is deviate from out of semicircular ring 1 and semicircular ring 2 1001;
Step 2 ten: computer control system controls four downside electromagnet 108A of three-position four-way valve and is powered, three-dimensional four-way valve 4 108 Oil inlet A4 be connected to pressure port P4, oil outlet B4 is connected to oil return inlet T 4, hydraulic motor 12 rotate, left vee-block 26, right V Shape block is located remotely from each other;
Step 2 11: the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way The oil inlet A2 of valve 2 106 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, the piston rod two of lower hydraulic cylinder 2 to Lower retraction;
Step 2 12: unscrewing rear clamp nut 42, right clamp nut, removes after-opening washer 45, open front washer from side, Compact heap 46 after side to overturn, forward compact heap before side to overturn backward, remove fork truck differential mechanism 200, realize a fork truck differential mechanism 200 both ends are all made of the same left vee-block 26, right vee-block centralized positioning, complete the pressure of fork truck differential mechanism both ends bearing Enter;
If continuing another fork truck differential mechanism being pressed into bearing, the first step is repeated to the 22nd step.
Compared with prior art, the present invention has the advantage that driving screw rod, the rotation of screw rod two sides screw thread using hydraulic motor To on the contrary, screw rod two vee-blocks of driving, position and clamp the lower end of fork truck differential mechanism;Differential support plate liftable, lifting oil The weight for being solely subjected to differential support plate and its component fixed above of cylinder, differential support plate are poor by bearing indentation fork truck When the active force of fast device, strength is born by being fixed on left and right column;The three-position four-way valve that hydraulic cylinder connects under left stress supporting plate Electromagnet no power when, the oil inlet and outlet of lower hydraulic cylinder be connection, prevent two vee-blocks bearing be pressed into fork truck differential mechanism Stress when end realizes the separation for being positioned at stressed member;Realize the acted as reference mutual in two side bearing process of press in of differential mechanism, Improve the concentricity of bearing;Bearing uses link mechanism and spring reset, realizes the Quick-clamped of bearing.
Detailed description of the invention
Fig. 1 is the overall construction drawing one of the bearing end mounting device of fork truck differential mechanism.
Fig. 2 is the A-A cross-sectional view of Fig. 1.
Fig. 3 is the overall construction drawing two of the bearing end mounting device of fork truck differential mechanism.
Fig. 4 is the overall construction drawing three of the bearing end mounting device of fork truck differential mechanism.
Fig. 5 is the mounting structure schematic diagram of bearing fixed seat.
Fig. 6 is the structural schematic diagram of resilient bearing fixed mechanism.
Fig. 7 is the structural schematic diagram one of fork truck differential mechanism lower end positioning mechanism.
Fig. 8 is the structural schematic diagram two of fork truck differential mechanism lower end positioning mechanism.
Fig. 9 is the structural schematic diagram one of turnover mechanism.
Figure 10 is the structural schematic diagram two of turnover mechanism.
Figure 11 is the limit part structural schematic diagram of turnover mechanism.
Figure 12 is the upside fixture structure schematic diagram of fork truck differential mechanism.
Figure 13 is the structural schematic diagram of fork truck differential mechanism.
Figure 14 is the hydraulic schematic diagram of the bearing end mounting device of fork truck differential mechanism.
Appended drawing reference: the left stress supporting plate of lifter plate, 5-, the left side 6- are turned under hydraulic cylinder, 3- left column, 4- under 1- base plate, 2- Turn the upper lifter plate of connecting plate, 7-, 8- upper beam, the upper hydraulic cylinder of 9-, 10- bearing grip slipper, 11- oscillating oil cylinder, the hydraulic horse of 12- Reach, the left turning lifting hydraulic cylinder of 13-, 14- nut, 15- semicircular ring one, 16- pin shaft, 17- spring support, 18- compressed spring, 19- articulated shaft one, 20- handle, 21- Handle axis, 22- connecting rod, 23- pin shaft two, 24- bearing bearing block one, the left lead screw spiral shell of 25- Mother, the left vee-block of 26-, 27- roller gear one, 28- motor bracket, 29- roller gear two, the left nut frame of 30-, 31- left slider, 32- guide rail, 33- lead screw, 34- differential support plate, 341- support plate shaft, 35- bearing bearing block two, 36- roller gear three, Clamp nut after hold-down bolt, 42- after 37- cylinder bracket, 38- roller gear four, 39- limited block, 40- limiting bracket, 41-, Compact heap, the right turning lifting hydraulic cylinder of 47-, 100- axis after rotation axis, 45- after-opening washer, 46- after fixing axle, 44- after 43- It holds, 200- differential mechanism, 2001- differential mechanism bulge loop, 101- hydraulic pump, 102- overflow valve, 103- filter, 104- fuel tank, 105- Three-position four-way valve one, 106- three-position four-way valve two, 107- three-position four-way valve three, 108- three-position four-way valve four, 109- 3-position 4-way Valve five.
Specific embodiment
In conjunction with Fig. 1~14, the bearing end mounting device of fork truck differential mechanism of the invention, including base plate 1, lower hydraulic cylinder 2, lower lifter plate 4, upper lifter plate 7, upper beam 8, upper hydraulic cylinder 9, bearing clamping device, oscillating oil cylinder 11, hydraulic motor 12, a left side Turning lifting hydraulic cylinder 13, right turning lifting hydraulic cylinder 47, Left-side support device, Right side support device, differential support plate 34, Bearing bearing block 2 35, roller gear 3 36, cylinder bracket 37, roller gear 4 38, limited block 39, limiting bracket 40, differential Fixed device, differential mechanism downside device for positioning and securing, nut 14, computer control system, hydraulic system on the upside of device, with operator Or the top to bottom, left and right, front and rear orientation of top to bottom, left and right, front and rear bearing definition the application of attached drawing 1, in order to describe the application.
The Left-side support device includes: left column 3, Zuo Shouli supporting plate 5, left overturning connecting plate 6, the base plate 1 symmetrical structure, the left column 3 are two along up and down direction and cylinder arranged in parallel, base plate 1 The lower end of two left columns 3 is fixed in left end, and the left end of left stress supporting plate 5 is fixed at the middle part of left column 3, left overturning connecting plate 6 Left end and the top of left column 3 are slidably connected, the Right side support device and left and right of the Left-side support device about base plate 1 The symmetrical setting of the plane of symmetry, the right end of the base plate 1 fix the lower end of two right columns, the left and right of lower lifter plate 4 End is slidably connected with left column 3, right column respectively, and the left and right end of upper lifter plate 7 is slidably connected with left column 3, right column respectively, The left and right end of upper beam 8 is fixedly connected with left column 3, right vertical upper end respectively.
Fixed upper hydraulic cylinder 9 on the upper beam 8, after the piston rod 1 of upper hydraulic cylinder 9 is passed down through upper beam 8 Upper lifter plate 7 fixed simultaneously and bearing clamping device.
The bearing clamping device includes bearing grip slipper 10, semicircular ring 1, pin shaft 16, spring support 17, compression Spring 18, articulated shaft 1, handle 20, Handle axis 21, connecting rod 22, pin shaft 2 23, one 901 lower end of the piston rod setting The position that diameter becomes smaller screws nut 14 after being passed down through lifter plate 7, bearing grip slipper 10, realizes piston rod 1 simultaneously Lifter plate 7, bearing grip slipper 10 in fixation, bearing grip slipper 10 are provided with the cavity structure for accommodating nut 14, bearing grip slipper 10 lower end extends downwardly semicircular ring 2 1001, the annular compartment that semicircular ring 1 and semicircular ring 2 1001 are formed, for accommodating Bearing 100, one end of semicircular ring 1 and be fixed on 10 upper pin 16 of bearing grip slipper rotation connection, semicircular ring 1 it is another End is provided with along radially-protruding overhanging protrusive board 151, is provided with compressed spring between overhanging protrusive board 151 and spring support 17 18, spring support 17 is fixed on lifter plate 7.
Radial overhanging fixing seat protrusive board 1003 is provided on the bearing grip slipper 10 on external cylindrical surface, fixing seat is convex The upper end of 1003 fixed handle axis 21 of plate, the front of the lower end rotational installation handle 20 of Handle axis 21, the front end of handle 20 passes through One end of 2 23 articulated linkage 22 of pin shaft, the other end of connecting rod 22 pass through the overhanging end of the hinged overhanging protrusive board 151 of articulated shaft 1, In a free state, the annular compartment that semicircular ring 1 and semicircular ring 2 1001 are formed clamps bearing 100 to handle 20.
The position being adapted on the bearing grip slipper 10 with the inner ring of bearing 100 is provided with downwardly extending fixing seat bulge loop 1002, when being pressed into bearing 100 on the end of fork truck differential mechanism 200 for bearing grip slipper 10, fixing seat bulge loop 1002 is pressed Mandrel holds 100 inner ring, avoids the outer ring stress for compressing bearing 100 and damages bearing.
The lower lifter plate 4 is horizontally disposed along left and right directions, and the lower hydraulic cylinder 2 is fixed on base plate 1, under The piston rod two of hydraulic cylinder 2 stretches out upwards, the fixed lower lifter plate 4 in end, the fixed differential mechanism in the upper surface of the lower lifter plate 4 Downside device for positioning and securing.
Device for positioning and securing includes bearing bearing block 1, left feed screw nut 25, left vee-block on the downside of the differential mechanism 26, roller gear 1, motor bracket 28, roller gear 2 29, left nut frame 30, left slider 31, guide rail 32, lead screw 33, institute The lead screw 33 stated is horizontally disposed along left and right directions, and the left and right ends of lead screw 33 are rotatablely installed a bearing bearing block one respectively 24, bearing bearing block 1 is fixed on lower lifter plate 4, and the on both sides of the middle of lead screw 33 is provided with oppositely oriented screw thread, lead screw 33 forward and backward side and lead screw are arranged in parallel with a guide rail 32, and left slider 31, fixed left on left slider 31 is respectively mounted on guide rail 32 Nut frame 30, fixes left vee-block 26 on left nut frame 30, is symmetrically arranged with right lead screw spiral shell about base plate 1 on lower lifter plate 4 Female, right vee-block, right nut frame, right sliding block, when realizing that lead screw 33 rotates, left vee-block 26 and right vee-block folder close to each other Tight fork truck differential mechanism bottom end bearing installation position is located remotely from each other release fork truck differential mechanism.
The lead screw 33 fixes roller gear 2 29, roller gear 2 29 and circle after passing through bearing bearing block 1 to the right Stud wheel 1 engages, and roller gear 1 is fixed on the output shaft of hydraulic motor 12, and hydraulic motor 12 is fixed on motor branch On frame 28, motor bracket 28 is fixed on lower lifter plate 4.
The differential support plate 34 is horizontally disposed along left and right directions, and the left and right end of differential support plate 34 is equal It is provided with torsion shaft 341, is rotatablely connected in the middle part of the two sides torsion shaft of differential support plate 34 with bearing bearing block 2 35, left side Bearing bearing block 2 35 is fixed on left overturning connecting plate 6, and the bearing bearing block two on right side is fixed on right overturning connecting plate, right The fixed roller gear 3 36 of the torsion shaft right end of side, roller gear 3 36 are engaged with roller gear 4 38, and roller gear 4 38 is solid It is scheduled on the output shaft of oscillating oil cylinder 11, oscillating oil cylinder 11 is fixed on cylinder bracket 37, and cylinder bracket 37 is fixed on right overturning On connecting plate, the fixed limited block 39 in the left end of the left side torsion shaft, limited block 39 stretches out fan-shaped positive stop lug boss to left end 391, the position being adapted on limiting bracket 40 with positive stop lug boss 391 is provided with limiting groove 401, to differential support plate 34 Upper surface is in a horizontal position to two extreme positions limit after overturning 180 degree.
The centre of the differential support plate 34 is provided with perforative support plate interstitial hole up and down, poor for accommodating fork truck The cylinder being arranged in the middle part of fast device 200, the body diameter being arranged in the middle part of fork truck differential mechanism 200 are greater than the outer diameter of bearing 100, convenient for fork One side end installation axle of vehicle differential mechanism 200 can also pass through support plate interstitial hole after holding, and bore dia is less than fork truck among support plate The differential mechanism bulge loop 2001 being arranged above the cylinder at 200 middle part of differential mechanism, prevents fork truck differential mechanism 200 from support plate interstitial hole It falls, bore dia is greater than the outer diameter of bearing 100 among support plate.
Fixed device includes rear fixing device for differential mechanism, rear fixing device for differential mechanism on the upside of differential mechanism, and rear differential mechanism is fixed Device includes after-opening washer 45, rear rotation axis 44, rear fixing axle 43, rear hold-down bolt 41, rear compact heap 46, rear clamp nut 42, the fixed device of rear fixing device for differential mechanism and front differential mechanism about differential support plate interstitial hole central axis axisymmetricly Setting, fixing axle 43 after the rear side upper surface of the differential support plate 34 is successively fixed along direction from back to front, after The lower end of hold-down bolt 41, the middle part of rotation axis 44 after rear 43 upper end of fixing axle is fixed, rear rotation axis 44 is along left and right directions water Flat setting, the both ends of rear rotation axis 44 are connect with the rear end thereof of rear compact heap 46, and the front side of rear compact heap 46 is provided with up and down Perforative bolt slot 461, rear hold-down bolt 41 screw rear clamp nut after sequentially passing through bolt slot 461, open washer 44 upwards 42, the inner wall of bolt slot 481 is located at the outside of the outer profile of rear clamp nut 42, and the front underside of rear compact heap 46 is pressed on On the differential mechanism bulge loop 2001 of fork truck differential mechanism 200.
The right end of the left stress supporting plate 5 is provided with the left support boss 501 stretched out upwards, to support differential mechanism branch Fagging 34, the left turning lifting hydraulic cylinder 13 are fixed on left overturning connecting plate 6, the piston of left turning lifting hydraulic cylinder 13 Bar is fixed on left stress supporting plate 5 after being passed down through left overturning connecting plate 6, the upper lifter plate 7, upper beam 8 left end set It is equipped with and avoids the notch that left turning lifting hydraulic cylinder 13 is gone up and down, the mounting structure of the right turning lifting hydraulic cylinder 47 is turned over a left side The bilateral symmetry face for turning lifting hydraulic cylinder 13 about base plate 1 is symmetrical arranged.
The bearing grip slipper 10, support plate interstitial hole, left vee-block 26, right vee-block can the cylinder of inscribe coaxially set It sets.
The hydraulic system includes hydraulic pump 101, overflow valve 102, filter 103, fuel tank 104, three-position four-way valve one 105, three-position four-way valve 2 106, three-position four-way valve 3 107, three-position four-way valve 4 108, three-position four-way valve 5 109, hydraulic pump 101 Oil inlet connect with fuel tank 104 by oil circuit, installation filter 103 on the connection oil circuit of hydraulic pump 101 and fuel tank 104, three Position four-way valve 1, three-position four-way valve 2 106, three-position four-way valve 3 107, three-position four-way valve 4 108, three-position four-way valve 5 109 Be solenoid valve, and control route connect with computer control system, the motor of the hydraulic pump 101 also with computer control System connection processed.
Oil inlet, the oil outlet of the upper hydraulic cylinder 9 pass through the oil inlet of oil circuit connection three-position four-way valve 1 respectively A1, oil outlet B1, oil inlet, the oil outlet of lower hydraulic cylinder 2 pass through the oil inlet of oil circuit connection three-position four-way valve 2 106 respectively A2, oil outlet B2, oil inlet, the oil outlet of oscillating oil cylinder 11 pass through the oil inlet of oil circuit connection three-position four-way valve 3 107 respectively A3, oil outlet B3, oil inlet, the oil outlet of hydraulic motor 12 pass through the oil inlet of oil circuit connection three-position four-way valve 4 108 respectively A4, oil outlet B4, two left turning lifting hydraulic cylinders 13 in parallel pass through the oil inlet of oil circuit connection three-position four-way valve 5 109 A5, oil outlet B5, the oil outlet of hydraulic pump 101 by oil circuit simultaneously with the oil return inlet T 1 of three-position four-way valve 1,3-position 4-way 2 106 oil return inlet T 2 of valve, the connection of 3 107 oil return inlet T 3 of three-position four-way valve, the connection of 4 108 oil return inlet T 4 of three-position four-way valve, three The connection of 5 109 oil return inlet T 5 of four-way valve, pressure port P1, the 2 106 pressure port P2 of three-position four-way valve, three of three-position four-way valve 1 3 107 pressure port P3 of position four-way valve, 4 108 pressure port P4 of three-position four-way valve, 5 109 pressure port P5 of three-position four-way valve pass through oil Road connects fuel tank 104, and the oil outlet of hydraulic pump 101 passes through the oil inlet of oil circuit connection overflow valve 102, the draining of overflow valve 102 Mouth passes through oil circuit connection fuel tank 104.
When the upper end of fork truck differential mechanism 200 needs to install bearing 100, computer control system controls three-position four-way valve three 107 downside electromagnet 107A is powered, and oscillating oil cylinder 11 is swung, and the upper and lower surface of differential support plate 34 is made to be in horizontal position It sets, the upside electromagnet 109B of control three-position four-way valve 5 109 is powered, and controls the oil inlet A5 and pressure of three-position four-way valve 5 109 Power mouth T5 connection, oil outlet B5 are connected to oil return opening P5, left 13 piston rod three of turning lifting hydraulic cylinder, right turning lifting hydraulic cylinder 47 piston rods four retract, and left overturning connecting plate 6, right overturning connecting plate move down and be fitted in the left support of left stress supporting plate 5 respectively Boss 501, right stress supporting plate right support boss on, the piston of left turning lifting hydraulic cylinder 13, right turning lifting hydraulic cylinder 47 Diameter is less than the piston diameter of upper hydraulic cylinder 9, the piston rod three of left turning lifting hydraulic cylinder 13, right turning lifting hydraulic cylinder 47 The sum of the pulling force of the generation of piston rod four or pressure are less than the pulling force or pressure that the piston rod 1 of upper hydraulic cylinder 9 generates, left The hydraulic coupling that turning lifting hydraulic cylinder 13, right turning lifting hydraulic cylinder 47 generate is only used for support differential support plate 34, swings Oil cylinder 11, bearing bearing block 2 35, roller gear 3 36, cylinder bracket 37, roller gear 4 38, limited block 39, limiting bracket 40, the sum of fixed device, fork truck differential mechanism 200 on the upside of differential mechanism are only used for realizing the lifting of support differential support plate 34, prevent Load only is increased to the rotation connection of torsion shaft 341 and bearing bearing block 2 35, and makes torsion shaft 341 and bearing bearing block 2 35 Rotation connection be easily damaged, realize bearing 100 inner hole indentation fork truck differential mechanism 200 end external cylindrical surface when strength by Left stress supporting plate 5, right stress supporting plate are born, and are unscrewed rear clamp nut 42, right clamp nut, are removed after-opening washer from side 45, open front washer, compact heap 46 after side to overturn, forward compact heap before side to overturn, 200 lower end of fork truck differential mechanism is passed through backward Support plate interstitial hole, differential mechanism bulge loop 2001 are stuck on differential support plate 34, realize that fork truck differential mechanism 200 is placed on differential mechanism In support plate 34, the downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port P2, and oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 is stretched upwards Out, it drives left vee-block 26, right vee-block to move up, adjusts the extreme position that the piston rod two of lower hydraulic cylinder 2 stretches out upwards, such as liquid Cylinder pressure 2 is range-adjustable hydraulic cylinder or the fixed limited block one of left column 3, right column or the filling liquid for adjusting lower hydraulic cylinder 2 The measures such as the oil mass of pressure oil make left vee-block 26, the upper end of right vee-block is no more than or pacifies close to the lower side bearing of fork truck differential mechanism 200 The upper end extreme position of holding position, to realize that left vee-block 26, right vee-block can be stuck in the bearing installation position of differential mechanism lower end On the bearing 100 set or installed, computer control system controls the upside electromagnet 106B of three-dimensional four-way valve 2 106 It is powered, the oil inlet A2 of three-dimensional four-way valve 2 106 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, lower hydraulic cylinder 2 Piston rod two retract downwards, drive left vee-block 26, right vee-block to move down, adjust the pole that the piston rod two of lower hydraulic cylinder 2 moves down Extreme position, hydraulic cylinder 2 are hydraulic under range-adjustable hydraulic cylinder or the fixed limited block two of left column 3, right column or adjustment The measures such as the oil mass of filling liquid pressure oil of cylinder 2 make the upper end of left vee-block 26, right vee-block lower than 200 lower end of fork truck differential mechanism, left V Shape block 26, right vee-block do not influence the position of the overturning of differential support plate 34, to realize removal or overturning fork truck differential mechanism 200 The left vee-block 26 of Shi Buyu, right vee-block interference and collision.For the first time in use, needing the limit position of the up and down of lower hydraulic cylinder 2 It sets, while before carrying out bearing 100 using differential bearing press-in device and being pressed into fork truck differential mechanism 200, computer control system The upside electromagnet 105B for controlling three-position four-way valve 1 is powered, and the oil inlet A1 and pressure port T1 of three-position four-way valve 1 connect Logical, oil outlet B1 is connected to oil return opening P1, and the piston rod 1 of upper hydraulic cylinder 9 retracts, and upper lifter plate 7 is with dynamic bearing grip slipper 10 move up, and computer control system controls four downside electromagnet 108A of three-position four-way valve and is powered, the oil inlet of three-dimensional four-way valve 4 108 Mouth A4 is connected to pressure port P4, and oil outlet B4 is connected to oil return inlet T 4, and hydraulic motor 12 rotates, left vee-block 26, right vee-block phase Mutually separate, the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve 2 106 Oil inlet A2 be connected to pressure port T2, oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 retracts downwards.
200 lower end of fork truck differential mechanism is passed through into support plate interstitial hole, differential mechanism bulge loop 2001 is stuck in differential support plate On 34, realize that fork truck differential mechanism 200 is placed on differential support plate 34, if placed fork truck differential mechanism 200 in difference It in fast device support plate 34, then continues to execute in next step, moves handle 20 to the right, connecting rod 22 drives semicircular ring 1 to deflect, outside It stretches protrusive board 151 to rotate centered on pin shaft 16, bearing 100 is put by the other end of semicircular ring 1 far from semicircular ring 2 1001 To between semicircular ring 1 and semicircular ring 2 1001, release handle 20, under the action of compressed spring 18, semicircular ring 1 and half Annulus 2 1001 clamps bearing 100.
The downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve 2 106 Oil inlet A2 be connected to pressure port P2, oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 stretches out upwards, Left vee-block 26, right vee-block is driven to move up;The upside electromagnet 108B that computer control system controls three-position four-way valve 4 108 is logical The oil inlet A4 of electricity, three-dimensional four-way valve 4 108 is connected to pressure port T4, and oil outlet B4 is connected to oil return opening P4, hydraulic motor 12 Rotation, left vee-block 26, right vee-block clamp the installing positions of bearings of 200 lower end of fork truck differential mechanism, realize fork truck differential mechanism 200 Positioning;Control system controls upside electromagnet 106B, the equal no power of downside electromagnet 106A of three-dimensional four-way valve 2 106, three-dimensional Oil inlet A2, the oil outlet B2 of four-way valve 2 106 are connected to, and the piston rod two of hydraulic cylinder 2 is in free state, but due to left V-arrangement Block 26, right vee-block clamp 200 lower end of fork truck differential mechanism, and the piston rod two of hydraulic cylinder 2 can't move, and the indentation fork of bearing 100 The active force when end of vehicle differential mechanism 200 will not be born by left vee-block 26, the right vee-block positioned, improved positioning and reused Precision;Compact heap 46 after side to overturn, backward compact heap before side to overturn forward, from side, insertion after-opening washer 45 is pressed after being located at Between tight nut 42 and rear compact heap 46, side insertion open front washer between preceding clamp nut and preceding compact heap, screw Fork truck differential mechanism 200 is reliably fixed on differential support plate 34 by clamp nut 42, preceding clamp nut afterwards, realization,
Computer control system control three-position four-way valve 1 downside electromagnet 105A be powered, three-position four-way valve 1 into Hydraulic fluid port A1 is connected to pressure port P1, and oil outlet B1 is connected to oil return inlet T 1, and the piston rod 1 of upper hydraulic cylinder 9 declines, upper lifting Plate 7 declines with dynamic bearing grip slipper 10, bearing 100 is pressed into the upper end of fork truck differential mechanism 200, bearing 100 is pressed into fork truck During differential mechanism 200, pressure is born by left stress supporting plate 5, right stress supporting plate, prevents left vee-block 26, right vee-block to fork The installing positions of bearings of vehicle differential mechanism or it is mounted with that the appearance surface damage of lower side bearing and left vee-block 26, right vee-block exist The strength of the installing positions of bearings or bearing 100 that clamp fork truck differential mechanism is insufficiently resistant to bearing 100 and is pressed into fork truck differential mechanism 200 active force, and fork truck differential mechanism 200 is made to glide relative to left vee-block 26, right vee-block, damage the bearing installation of differential mechanism Position or the surface of bearing 100 realize the rotation of differential support plate 34 and left overturning connecting plate 6, right overturning connecting plate Connection does not stress, and improves the precision of the concentricity of rotation connection, improves the service life of rotation connection part.
After bearing 100 is pressed into the upper end of fork truck differential mechanism 200, computer control system controls three-position four-way valve 1 Upside electromagnet 105B is powered, and the oil inlet A1 of three-position four-way valve 1 is connected to pressure port T1, oil outlet B1 and oil return opening P1 The piston rod 1 of connection, upper hydraulic cylinder 9 retracts, and upper lifter plate 7 is moved up with dynamic bearing grip slipper 10, on bearing grip slipper 10 Since compressed spring 18 compresses semicircular ring 1 and fixing bearing 100 during shifting, strength is less than bearing 100 and fork truck is poor The weight of interference strength and differential mechanism between fast device 200, bearing 100 can be smoothly from semicircular rings 1 and semicircular ring two Abjection in 1001.
Computer control system control four downside electromagnet 108A of three-position four-way valve be powered, three-dimensional four-way valve 4 108 into Hydraulic fluid port A4 is connected to pressure port P4, and oil outlet B4 is connected to oil return inlet T 4, and hydraulic motor 12 rotates, left vee-block 26, right vee-block It is located remotely from each other, the upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve two 106 oil inlet A2 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 contracts downwards It returns.
The downside electromagnet 109A for controlling three-position four-way valve 5 109 is powered, and controls the oil inlet A5 of three-position four-way valve 5 109 It is connected to oil return opening P5, oil outlet B5 is connected to pressure port T5, left 13 piston rod three of turning lifting hydraulic cylinder, right turning lifting liquid 47 piston rod four of cylinder pressure stretches out, and left overturning connecting plate 6, right overturning connecting plate move up, and the height moved up realizes left overturning connecting plate 6, right overturning connecting plate is not collided with the right support boss of the left support boss 501 of left stress supporting plate 5, right stress supporting plate, and Differential support plate 34 is not collided with left vee-block 26, right vee-block.
Computer control system control three upside electromagnet 107B of three-position four-way valve be powered, three-dimensional four-way valve 3 107 into Hydraulic fluid port A3 is connected to oil return inlet T 3, and oil outlet B3 is connected to pressure port P3, and oscillating oil cylinder 11 rotates, and differential support plate 34 is overturn 180 degree, 34 upper surface of differential support plate are located below horizontal position, control the upside electromagnet of three-position four-way valve 5 109 109B is powered, and the oil inlet A5 of control three-position four-way valve 5 109 is connected to pressure port T5, and oil outlet B5 is connected to oil return opening P5, Left 13 piston rod three of turning lifting hydraulic cylinder, 47 piston rod four of right turning lifting hydraulic cylinder retract, and left overturning connecting plate 6, the right side are turned over Turn connecting plate to move down and be fitted in respectively on the right support boss of the left support boss 501 of left stress supporting plate 5, right stress supporting plate.
Handle 20 is moved to the right, and overhanging protrusive board 151 is rotated centered on pin shaft 16, and the other end of semicircular ring 1 is separate Another bearing 100 is put between semicircular ring 1 and semicircular ring 2 1001, release handle 20 by semicircular ring 2 1001, Under the action of compressed spring 18, semicircular ring 1 and semicircular ring 2 1001 clamp another bearing 100.
The downside electromagnet 106A that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve 2 106 Oil inlet A2 be connected to pressure port P2, oil outlet B2 is connected to oil return inlet T 2, and the piston rod two of lower hydraulic cylinder 2 stretches out upwards, Hydraulic motor 12 is driven to move up;
Computer control system control three-position four-way valve 4 108 upside electromagnet 108B be powered, three-dimensional four-way valve 4 108 into Hydraulic fluid port A4 is connected to pressure port T4, and oil outlet B4 is connected to oil return opening P4, and hydraulic motor 12 rotates, left vee-block 26, right vee-block The bearing 100 of 200 lower end of fork truck differential mechanism is clamped, realizes the centralized positioning of fork truck differential mechanism 200;
Control system controls upside electromagnet 106B, the equal no power of downside electromagnet 106A of three-dimensional four-way valve 2 106, three-dimensional four Oil inlet A2, the oil outlet B2 of port valve 2 106 are connected to, and the piston rod two of hydraulic cylinder 2 is in free state;
Computer control system control three-position four-way valve 1 downside electromagnet 105A be powered, three-position four-way valve 1 into Hydraulic fluid port A1 is connected to pressure port P1, and oil outlet B1 is connected to oil return inlet T 1, and the piston rod 1 of upper hydraulic cylinder 9 declines, upper lifting Plate 7 declines with dynamic bearing grip slipper 10, another bearing 100 is pressed into the end of fork truck differential mechanism 200;
After the end external cylindrical surface of the inner hole indentation fork truck differential mechanism 200 of another bearing 100, computer control system control three The upside electromagnet 105B of position four-way valve 1 is powered, and the oil inlet A1 of three-position four-way valve 1 is connected to pressure port T1, out Hydraulic fluid port B1 is connected to oil return opening P1, and the piston rod 1 of upper hydraulic cylinder 9 retracts, and upper lifter plate 7 is on dynamic bearing grip slipper 10 It moves, another bearing 100 can smoothly be deviate from out of semicircular ring 1 and semicircular ring 2 1001.
Computer control system control four downside electromagnet 108A of three-position four-way valve be powered, three-dimensional four-way valve 4 108 into Hydraulic fluid port A4 is connected to pressure port P4, and oil outlet B4 is connected to oil return inlet T 4, and hydraulic motor 12 rotates, left vee-block 26, right vee-block It is located remotely from each other;
The upside electromagnet 106B that computer control system controls three-dimensional four-way valve 2 106 is powered, three-dimensional four-way valve 2 106 into Hydraulic fluid port A2 is connected to pressure port T2, and oil outlet B2 is connected to oil return opening P2, and the piston rod two of lower hydraulic cylinder 2 retracts downwards.
Rear clamp nut 42, right clamp nut are unscrewed, after-opening washer 45, open front washer are removed from side, to rear side Compact heap 46 after overturning, forward compact heap before side to overturn, remove fork truck differential mechanism 200, realize the two of a fork truck differential mechanism 200 End is all made of the same hydraulic motor 12 and realizes centralized positioning, completes the indentation of differential mechanism both ends bearing, another is poor Fast device is placed on differential support plate 34, is repeated the above process, and realizes the double-sided bearings indentation of the differential mechanism.

Claims (10)

1.一种叉车差速器的轴承端部安装装置,包括底座板(1)、下液压缸(2)、上液压缸(9)、轴承夹持装置、左侧支撑装置、右侧支撑装置、差速器上侧固定装置、差速器下侧定位固定装置,其特征在于:所述的左侧支撑装置包括:左立柱(3)、左受力支板(5)、左翻转连接板(6),所述的底座板(1)呈左右对称结构,左立柱(3)为两根沿着上下方向并相互平行设置的圆柱,底座板(1)的左端固定两根左立柱(3)的下端,左立柱(3)的中部固定左受力支板(5),左翻转连接板(6)与左立柱(3)的上部滑动连接,所述的右侧支撑装置与左侧支撑装置关于底座板(1)的左右对称面呈左右对称设置,下升降板(4)的左右端、上升降板(7)的左右端分别与左立柱(3)、右立柱滑动连接,上横梁(8)的左右端分别与左立柱(3)、右立上端固定连接;1. A bearing end installation device for a forklift differential, comprising a base plate (1), a lower hydraulic cylinder (2), an upper hydraulic cylinder (9), a bearing clamping device, a left support device, and a right support device . The upper side fixing device of the differential gear and the lower side positioning fixing device of the differential gear are characterized in that: the left support device comprises: a left column (3), a left force bearing plate (5), a left turning connecting plate (6), the base plate (1) has a left-right symmetrical structure, the left column (3) is two columns arranged in parallel to each other along the up-down direction, and the left end of the base plate (1) is fixed with two left columns (3) ), the middle part of the left column (3) is fixed with the left bearing support plate (5), the left overturn connecting plate (6) is slidably connected with the upper part of the left column (3), and the right support device is connected to the left support The device is arranged symmetrically with respect to the left-right symmetrical plane of the base plate (1), the left and right ends of the lower lifting plate (4) and the left and right ends of the upper lifting plate (7) are respectively slidingly connected with the left column (3) and the right column, and the upper beam ( The left and right ends of 8) are respectively fixedly connected with the left column (3) and the upper end of the right column; 所述的上横梁(8)上固定上液压缸(9),上液压缸(9)的活塞杆一(901)向下穿过上横梁(8)后同时固定上升降板(7)和轴承夹持装置;The upper hydraulic cylinder (9) is fixed on the upper beam (8), and the first piston rod (901) of the upper hydraulic cylinder (9) passes downward through the upper beam (8) and then simultaneously fixes the upper lifting plate (7) and the bearing clamp holding device; 所述的轴承夹持装置包括轴承夹持座(10)、半圆环一(15),轴承夹持座(10)固定在上升降板(7)上,轴承夹持座(10)的下端向下伸出半圆环二(1001),半圆环一(15)与半圆环二(1001)形成的环形腔室,用于容纳轴承(100),半圆环一(15)的一端与固定在轴承夹持座(10)转动连接,轴承夹持座(10)上设置有半圆环一(15)的另一端远离轴承夹持座(10)及弹性复位装置;The bearing clamping device comprises a bearing clamping seat (10), a semicircular ring (15), the bearing clamping seat (10) is fixed on the upper lifting plate (7), and the lower end of the bearing clamping seat (10) faces toward the lower end of the bearing clamping seat (10). The second half ring (1001) protrudes downward, the annular chamber formed by the first half ring (15) and the second half ring (1001) is used for accommodating the bearing (100). It is fixed on the bearing clamping seat (10) for rotational connection, and the bearing clamping seat (10) is provided with the other end of the semicircle one (15) away from the bearing clamping seat (10) and the elastic reset device; 所述的下液压缸(2)固定在底座板(1)上,下液压缸(2)的活塞杆二固定下升降板(4),所述的下升降板(4)固定差速器下侧定位固定装置;所述的差速器下侧定位固定装置为丝杠螺母机构驱动两个相互远离或者靠近的V形块来固定定位叉车差速器的下端部;The lower hydraulic cylinder (2) is fixed on the base plate (1), the second piston rod of the lower hydraulic cylinder (2) is fixed on the lower lifting plate (4), and the lower lifting plate (4) is fixed under the differential. Side positioning and fixing device; the positioning and fixing device on the lower side of the differential is a screw nut mechanism that drives two V-shaped blocks that are far away or close to each other to fix and position the lower end of the forklift differential; 所述的左受力支板(5)的右端设置有向上伸出的左支撑凸台(501),用以支撑差速器支撑板(34),所述的左翻转升降液压缸(13)固定在左翻转连接板(6)上,左翻转升降液压缸(13)的活塞杆向下穿过左翻转连接板(6)后固定在左受力支板(5)上,所述的右翻转升降液压缸(47)的安装结构与左翻转升降液压缸(13)关于底座板(1)的左右对称面对称设置;A left support boss (501) protruding upward is provided at the right end of the left force bearing support plate (5) to support the differential support plate (34). It is fixed on the left inversion connecting plate (6), and the piston rod of the left inversion lifting hydraulic cylinder (13) passes downward through the left inversion connecting plate (6) and is then fixed on the left force bearing plate (5). The installation structure of the inversion lifting hydraulic cylinder (47) is symmetrically arranged with the left inversion lifting hydraulic cylinder (13) with respect to the left-right symmetrical plane of the base plate (1); 左翻转连接板(6)、右翻转连接板分别与差速器支撑板(34)的两端转动连接,右翻转连接板上设置有差速器支撑板(34)的转动驱动装置,差速器支撑板(34)上设置差速器上侧固定装置,用以固定叉车差速器(200),差速器支撑板(34)的中间设置有上下贯穿的支撑板中间孔,用于容纳叉车差速器(200)中部设置的圆柱;所述的下液压缸(2)进、出油口与液压泵、油箱连接的油路设置有三位四通阀二(106),三位四通阀二(106)的两侧电磁铁均不通电时,下液压缸(2)进、出油口处于连通状态。The left overturning connecting plate (6) and the right overturning connecting plate are respectively rotatably connected with both ends of the differential support plate (34), and the right overturning connecting plate is provided with a rotation driving device of the differential support plate (34), the differential A differential upper fixing device is arranged on the differential support plate (34) to fix the forklift differential (200), and the middle of the differential support plate (34) is provided with a middle hole of the support plate penetrating up and down to accommodate the forklift differential (200). A cylinder arranged in the middle of the forklift differential (200); a three-position four-way valve two (106) is provided in the oil circuit connecting the oil inlet and the oil outlet of the lower hydraulic cylinder (2) with the hydraulic pump and the oil tank. When the electromagnets on both sides of the second valve (106) are not energized, the oil inlet and the oil outlet of the lower hydraulic cylinder (2) are in a connected state. 2.根据权利要求1所述的叉车差速器的轴承端部安装装置,其特征在于:还包括计算机控制系统、液压系统,所述的液压系统包括液压泵(101)、溢流阀(102)、过滤器(103)、油箱(104)、三位四通阀一(105)、三位四通阀二(106)、三位四通阀三(107)、三位四通阀四(108)、三位四通阀五(109),液压泵(101)的进油口通过油路与油箱(104)连接,液压泵(101)与油箱(104)的连接油路上安装过滤器(103),三位四通阀一(105)、三位四通阀二(106)、三位四通阀三(107)、三位四通阀四(108)、三位四通阀五(109)均为电磁阀,且控制线路均与计算机控制系统连接,所述的液压泵(101)的电机也与计算机控制系统连接;2. The bearing end mounting device of a differential forklift according to claim 1, characterized in that: further comprising a computer control system and a hydraulic system, the hydraulic system comprising a hydraulic pump (101), a relief valve (102) ), filter (103), fuel tank (104), 4/3-way valve 1 (105), 4/3-way valve 2 (106), 4/3-way valve 3 (107), 4/3-way valve 4 ( 108), three-position four-way valve five (109), the oil inlet of the hydraulic pump (101) is connected to the oil tank (104) through the oil circuit, and a filter ( 103), 4/3-way valve 1 (105), 4/3-way valve 2 (106), 4/3-way valve 3 (107), 4/3-way valve 4 (108), 4/3-way valve 5 ( 109) are solenoid valves, and the control circuits are all connected with the computer control system, and the motor of the hydraulic pump (101) is also connected with the computer control system; 所述的上液压缸(9)的进油口、出油口分别通过油路连接三位四通阀一(105)的进油口(A1)、出油口(B1),下液压缸(2)的进油口、出油口分别通过油路连接三位四通阀二(106)的进油口(A2)、出油口(B2),摆动油缸(11)的进油口、出油口分别通过油路连接三位四通阀三(107)的进油口(A3)、出油口(B3),液压马达(12)的进油口、出油口分别通过油路连接三位四通阀四(108)的进油口(A4)、出油口(B4)、两个并联的左翻转升降液压缸(13)通过油路连接三位四通阀五(109)的进油口(A5)、出油口(B5),液压泵(101)的出油口通过油路同时与三位四通阀一(105)的回油口(T1)、三位四通阀二(106)回油口(T2)、三位四通阀三(107)回油口(T3)连通、三位四通阀四(108)回油口(T4)连通、三位四通阀五(109)回油口(T5)连通,三位四通阀一(105)的压力口(P1)、三位四通阀二(106)压力口(P2)、三位四通阀三(107)压力口(P3)、三位四通阀四(108)压力口(P4)、三位四通阀五(109)压力口(P5)均通过油路连接油箱(104),液压泵(101)的出油口通过油路连接溢流阀(102)的进油口,溢流阀(102)的泄油口通过油路连接油箱(104)。The oil inlet and oil outlet of the upper hydraulic cylinder (9) are respectively connected to the oil inlet (A1) and the oil outlet (B1) of the three-position four-way valve one (105) through the oil circuit, and the lower hydraulic cylinder ( 2) The oil inlet and oil outlet are respectively connected to the oil inlet (A2) and oil outlet (B2) of the three-position four-way valve two (106) through the oil circuit, and the oil inlet and outlet of the swing cylinder (11). The oil ports are respectively connected to the oil inlet (A3) and the oil outlet (B3) of the three-position four-way valve (107) through the oil circuit, and the oil inlet and the oil outlet of the hydraulic motor (12) are respectively connected to the three oil ports through the oil circuit. The oil inlet (A4), the oil outlet (B4) of the four-position four-way valve (108), and the two parallel left-turning lift hydraulic cylinders (13) are connected to the inlet of the three-position four-way valve (109) through the oil circuit. The oil port (A5), the oil outlet (B5), the oil outlet of the hydraulic pump (101) are connected with the oil return port (T1) of the three-position four-way valve one (105) and the three-position four-way valve two through the oil circuit at the same time. (106) The oil return port (T2) is connected to the oil return port (T2) of the three-position four-way valve (107), and the oil return port (T3) of the three-position four-way valve is connected, and the oil return port (T4) of the three-position four-way valve is connected. (109) The oil return port (T5) is connected, the pressure port (P1) of the three-position four-way valve (105), the pressure port (P2) of the three-position four-way valve (106), the pressure port (P2) of the three-position four-way valve (107) ) pressure port (P3), three-position four-way valve four (108) pressure port (P4), three-position four-way valve five (109) pressure port (P5) are connected to the oil tank (104), the hydraulic pump (101) through the oil circuit The oil outlet of ) is connected to the oil inlet of the relief valve (102) through the oil circuit, and the oil drain port of the relief valve (102) is connected to the oil tank (104) through the oil circuit. 3.根据权利要求2所述的叉车差速器的轴承端部安装装置,其特征在于:轴承夹持座(10)上设置有半圆环一(15)的另一端远离轴承夹持座(10)及弹性复位装置的结构为:所述的半圆环一(15)的另一端设置有沿着径向伸出的外伸凸板(151),外伸凸板(151)与弹簧支架(17)之间设置有压缩弹簧(18),弹簧支架(17)固定在上升降板(7)上;3. The bearing end mounting device of a forklift differential according to claim 2, characterized in that: the bearing holding seat (10) is provided with the other end of the semicircle one (15) away from the bearing holding seat (10). 10) and the structure of the elastic reset device: the other end of the semicircular ring one (15) is provided with an overhanging convex plate (151) extending along the radial direction, the overhanging convex plate (151) and the spring support A compression spring (18) is arranged between (17), and the spring bracket (17) is fixed on the upper lift plate (7); 所述的轴承夹持座(10)上外圆柱面上设置有径向外伸的固定座凸板(1003),固定座凸板(1003)固定手柄轴(21)的上端,手柄轴(21)的下端转动安装手柄(20)的前部,手柄(20)的前端通过销轴二(23)铰接连杆(22)的一端,连杆(22)的另一端通过铰接轴一(19)铰接外伸凸板(151)的外伸端,手柄(20)处于自由状态时,半圆环一(15)与半圆环二(1001)形成的环形腔室夹紧轴承(100)。The upper outer cylindrical surface of the bearing holding seat (10) is provided with a fixed seat convex plate (1003) extending radially outward, and the fixed seat convex plate (1003) fixes the upper end of the handle shaft (21), the handle shaft (21) ) to rotate the front part of the installation handle (20), the front end of the handle (20) is hinged to one end of the connecting rod (22) through the second pin shaft (23), and the other end of the connecting rod (22) is connected to the hinge shaft one (19) When the handle (20) is in a free state, the annular chamber formed by the first half ring (15) and the second half ring (1001) clamps the bearing (100). 4.根据权利要求3所述的叉车差速器的轴承端部安装装置,其特征在于:所述的所述的差速器下侧定位固定装置包括轴承轴承座一(24)、左丝杠螺母(25)、左V形块(26)、圆柱齿轮一(27)、马达支架(28)、圆柱齿轮二(29)、左螺母架(30)、左滑块(31)、导轨(32)、丝杠(33),所述的丝杠(33)沿着左右方向水平设置,丝杠(33)的左右两端分别转动安装一个轴承轴承座一(24),轴承轴承座一(24)固定在下升降板(4)上,丝杠(33)的中部两侧设置有旋向相反的螺纹,丝杠(33)的前、后侧与丝杠平行设置有一个导轨(32),导轨(32)上均安装左滑块(31)、左滑块(31)上固定左螺母架(30),左螺母架(30)上固定左V形块(26),下升降板(4)上关于底座板(1)对称设置有右丝杠螺母、右V形块、右螺母架、右滑块,用以实现丝杠(33)转动时,左V形块(26)与右V形块相互靠近夹紧叉车差速器下端轴承安装部位或者相互远离松开叉车差速器;4. The bearing end mounting device of a forklift differential according to claim 3, wherein the positioning and fixing device on the lower side of the differential comprises a bearing bearing seat one (24), a left screw Nut (25), left V-shaped block (26), spur gear one (27), motor bracket (28), spur gear two (29), left nut holder (30), left slider (31), guide rail (32) ), the lead screw (33), the lead screw (33) is arranged horizontally along the left and right directions, and the left and right ends of the lead screw (33) are rotated to install a bearing bearing seat one (24), the bearing bearing seat one (24) ) is fixed on the lower lifting plate (4), the two sides of the middle part of the lead screw (33) are provided with threads with opposite directions of rotation, and a guide rail (32) is arranged on the front and rear sides of the lead screw (33) in parallel with the lead screw. (32) The left slider (31) is installed on the left slider (31), the left nut frame (30) is fixed on the left nut frame (30), the left V-shaped block (26) is fixed on the left nut frame (30), and the lower lifting plate (4) A right screw nut, a right V-shaped block, a right nut frame, and a right sliding block are symmetrically arranged on the base plate (1), so as to realize that when the screw (33) rotates, the left V-shaped block (26) and the right V-shaped The blocks are close to each other to clamp the lower bearing installation part of the forklift differential or to be far away from each other to loosen the forklift differential; 所述的丝杠(33)向右穿过轴承轴承座一(24)后固定圆柱齿轮二(29),圆柱齿轮二(29)与圆柱齿轮一(27)啮合,圆柱齿轮一(27)固定在液压马达(12)的输出轴上,液压马达(12)固定在马达支架(28)上,马达支架(28)固定在下升降板(4)上。The lead screw (33) passes right through the bearing seat one (24) and then the second cylindrical gear (29) is fixed, the second cylindrical gear (29) meshes with the first cylindrical gear (27), and the first cylindrical gear (27) is fixed On the output shaft of the hydraulic motor (12), the hydraulic motor (12) is fixed on a motor support (28), and the motor support (28) is fixed on the lower lifting plate (4). 5.根据权利要求4所述的叉车差速器的轴承端部安装装置,其特征在于:左翻转连接板(6)、右翻转连接板分别与差速器支撑板(34)的两端转动连接的结构为:所述的差速器支撑板(34)沿着左右方向水平设置,差速器支撑板(34)的左、右端部均设置有翻转轴(341),差速器支撑板(34)的两侧翻转轴的中部分别与一个轴承轴承座二(35)转动连接,左侧的轴承轴承座二(35)固定在左翻转连接板(6)上,右侧的轴承轴承座二固定在右翻转连接板上。5. The bearing end mounting device of a forklift differential according to claim 4, characterized in that: the left overturning connecting plate (6) and the right overturning connecting plate rotate with both ends of the differential support plate (34) respectively The connection structure is as follows: the differential support plate (34) is arranged horizontally along the left-right direction, the left and right ends of the differential support plate (34) are provided with turning shafts (341), and the differential support plate The middle parts of the two sides of the inversion shafts of (34) are respectively rotatably connected with a bearing bearing seat two (35). The second is fixed on the right flip connection board. 6.根据权利要求5所述的叉车差速器的轴承端部安装装置,其特征在于:右翻转连接板上设置有差速器支撑板(34)的转动驱动装置的结构为:所述的右侧的翻转轴右端固定圆柱齿轮三(36),圆柱齿轮三(36)与圆柱齿轮四(38)啮合,圆柱齿轮四(38)固定在摆动油缸(11)的输出轴上,摆动油缸(11)固定在油缸支架(37)上,油缸支架(37)固定在右翻转连接板上。6. The bearing end mounting device of a forklift differential according to claim 5, characterized in that: the structure of the rotary drive device provided with the differential support plate (34) on the right flip connection plate is as follows: The cylindrical gear three (36) is fixed on the right end of the right turning shaft, the cylindrical gear three (36) is meshed with the cylindrical gear four (38), and the cylindrical gear four (38) is fixed on the output shaft of the swing oil cylinder (11), and the swing oil cylinder ( 11) It is fixed on the oil cylinder bracket (37), and the oil cylinder bracket (37) is fixed on the right flip connecting plate. 7.根据权利要求6所述的叉车差速器的轴承端部安装装置,其特征在于:所述的左侧翻转轴的左端固定限位块(39),限位块(39)向左端伸出扇形的限位凸台(391),限位支架(40)上与限位凸台(391)相适应的位置设置有限位凹槽(401),用以差速器支撑板(34)上表面处于水平位置至翻转180度后的两个极限位置限位。7. The bearing end mounting device of a forklift differential according to claim 6, wherein a limit block (39) is fixed to the left end of the left turning shaft, and the limit block (39) extends to the left end A fan-shaped limit boss (391) is provided, and a limit groove (401) is provided on the limit bracket (40) at a position that is compatible with the limit boss (391), for the differential support plate (34) The surface is in the horizontal position to the two extreme position limits after turning 180 degrees. 8.根据权利要求7所述的叉车差速器的轴承端部安装装置,其特征在于:所述的差速器上侧固定装置包括后差速器固定装置、后差速器固定装置,后差速器固定装置包括后开口垫圈(45)、后转动轴(44)、后固定轴(43)、后压紧螺栓(41)、后压紧块(46)、后压紧螺母(42),后差速器固定装置与前差速器固定装置关于差速器支撑板(34)中间孔的中心轴线呈轴对称设置,所述的差速器支撑板(34)的后侧上表面沿着从后向前的方向依次固定后固定轴(43)、后压紧螺栓(41)的下端,后固定轴(43)上端固定后转动轴(44)的中部,后转动轴(44)沿着左右方向水平设置,后转动轴(44)的两端与后压紧块(46)的后端转动连接,后压紧块(46)的前侧设置有上下贯穿的螺栓槽(461),后压紧螺栓(41)向上依次穿过螺栓槽(461)、开口垫圈(44)后旋合后压紧螺母(42),螺栓槽(481)的内壁位于后压紧螺母(42)的外轮廓的外侧,后压紧块(46)的前端下表面压紧在叉车差速器(200)的差速器凸环(2001)上。8. The forklift differential bearing end mounting device according to claim 7, characterized in that: the differential upper fixing device comprises a rear differential fixing device, a rear differential fixing device, a rear differential fixing device, and a rear differential fixing device. The differential fixing device includes a rear split washer (45), a rear rotating shaft (44), a rear fixed shaft (43), a rear compression bolt (41), a rear compression block (46), and a rear compression nut (42) , the rear differential fixing device and the front differential fixing device are axially symmetrically arranged with respect to the central axis of the middle hole of the differential support plate (34), and the rear upper surface of the differential support plate (34) is along the The rear fixing shaft (43) and the lower end of the rear pressing bolt (41) are fixed in sequence from the rear to the front, and the upper end of the rear fixing shaft (43) is fixed to the middle of the rear rotating shaft (44). Horizontally arranged in the left-right direction, the two ends of the rear rotating shaft (44) are rotatably connected with the rear end of the rear pressing block (46), and the front side of the rear pressing block (46) is provided with a bolt groove (461) penetrating up and down, The rear compression bolt (41) passes upwards through the bolt groove (461) and the split washer (44) in sequence, and is then screwed into the rear compression nut (42). The inner wall of the bolt groove (481) is located outside the rear compression nut (42). On the outer side of the contour, the lower surface of the front end of the rear pressing block (46) is pressed against the differential collar (2001) of the forklift differential (200). 9.根据权利要求1-8任一项所述的叉车差速器的轴承端部安装装置,其特征在于:所述的叉车差速器(200)中部设置的圆柱直径大于轴承(100)的外径,便于叉车差速器(200)的一侧端部安装轴承后也能穿过支撑板中间孔,支撑板中间孔直径小于叉车差速器(200)中部的圆柱上方设置的差速器凸环(2001),防止叉车差速器(200)从支撑板中间孔中掉落,支撑板中间孔直径大于轴承(100)的外径。9. The bearing end mounting device of a forklift differential according to any one of claims 1-8, wherein the diameter of the cylinder set in the middle of the forklift differential (200) is larger than the diameter of the bearing (100). The outer diameter of the forklift differential (200) is easy to pass through the middle hole of the support plate after the bearing is installed at one end of the forklift differential (200). The convex ring (2001) prevents the forklift differential (200) from falling out of the middle hole of the support plate, and the diameter of the middle hole of the support plate is larger than the outer diameter of the bearing (100). 10.根据权利要求8所述的叉车差速器的轴承端部安装装置的使用方法,其特征在于:包括如下步骤:10. The method for using the bearing end mounting device of a forklift differential according to claim 8, wherein the method comprises the following steps: 调试步骤:Debug steps: 步骤一:计算机控制系统控制三位四通阀三(107)的下侧电磁铁(107A)通电,摆动油缸(11)摆动,使差速器支撑板(34)的上下表面处于水平位置;Step 1: The computer control system controls the lower electromagnet (107A) of the three-position four-way valve (107) to energize, and the swing cylinder (11) swings so that the upper and lower surfaces of the differential support plate (34) are in a horizontal position; 步骤二:计算机控制系统控制三位四通阀五(109)的上侧电磁铁(109B)通电,控制三位四通阀五(109)的进油口(A5)与压力口(T5)连通,出油口(B5)与回油口(P5)连通,左翻转升降液压缸(13)活塞杆三、右翻转升降液压缸(47)活塞杆四缩回,左翻转连接板(6)、右翻转连接板下移并分别贴合在左受力支板(5)的左支撑凸台(501)、右受力支板的右支撑凸台上;Step 2: The computer control system controls the upper electromagnet (109B) of the three-position four-way valve five (109) to energize, and controls the oil inlet (A5) of the three-position four-way valve (109) to communicate with the pressure port (T5) , the oil outlet (B5) is communicated with the oil return port (P5), the left overturning lifting hydraulic cylinder (13) piston rod three, the right overturning lifting hydraulic cylinder (47) the fourth piston rod retracts, the left overturning connecting plate (6), The right inversion connecting plate moves down and is respectively attached to the left support boss (501) of the left force bearing plate (5) and the right support boss of the right force bearing plate; 步骤三:旋松后压紧螺母(42)、右压紧螺母,从一侧取下后开口垫圈(45)、前开口垫圈,向后侧翻转后压紧块(46)、向前侧翻转前压紧块,将叉车差速器(200)下端穿过支撑板中间孔,差速器凸环(2001)卡在差速器支撑板(34)上,实现叉车差速器(200)放置在差速器支撑板(34)上;Step 3: Loosen the rear compression nut (42) and the right compression nut, remove the rear opening washer (45) and the front opening washer from one side, turn the rear compression block (46) to the rear, and turn it to the front Front pressing block, pass the lower end of the forklift differential (200) through the middle hole of the support plate, and the differential convex ring (2001) is clamped on the differential support plate (34), so that the forklift differential (200) can be placed on the differential support plate (34); 步骤四:计算机控制系统控制三位四通阀四下侧电磁铁(108A)通电,三维四通阀四(108)的进油口(A4)与压力口(P4)连通,出油口(B4)与回油口(T4)连通,液压马达(12)转动,左V形块(26)、右V形块相互远离;Step 4: The computer control system controls the electromagnet (108A) on the lower side of the three-position four-way valve to energize, the oil inlet (A4) of the three-dimensional four-way valve (108) is connected to the pressure port (P4), and the oil outlet (B4) ) is communicated with the oil return port (T4), the hydraulic motor (12) rotates, and the left V-shaped block (26) and the right V-shaped block are far away from each other; 步骤五:计算机控制系统控制三维四通阀二(106)的下侧电磁铁(106A)通电,三维四通阀二(106)的进油口(A2)与压力口(P2)连通,出油口(B2)与回油口(T2)连通,下液压缸(2)的活塞杆二向上伸出,带动左V形块(26)、右V形块上移,调整下液压缸(2)的活塞杆二向上伸出的极限位置,液压缸(2)为可调行程液压缸,使左V形块(26)、右V形块的上端不超过或靠近叉车差速器(200)下侧轴承安装位置的上端极限位置,用以实现左V形块(26)、右V形块能够卡在差速器下端的轴承安装位置或者已经安装过的轴承(100)上;Step 5: The computer control system controls the lower electromagnet (106A) of the second three-dimensional four-way valve (106) to be energized, and the oil inlet (A2) of the second three-dimensional four-way valve (106) is connected with the pressure port (P2), and the oil is discharged The port (B2) is connected to the oil return port (T2), and the second piston rod of the lower hydraulic cylinder (2) extends upwards, driving the left V-shaped block (26) and the right V-shaped block to move up, adjusting the lower hydraulic cylinder (2) The limit position where the second piston rod extends upward, the hydraulic cylinder (2) is an adjustable stroke hydraulic cylinder, so that the upper ends of the left V-shaped block (26) and the right V-shaped block do not exceed or are close to the lower end of the forklift differential (200). The upper limit position of the side bearing installation position is used to realize that the left V-shaped block (26) and the right V-shaped block can be stuck on the bearing installation position of the lower end of the differential or the already installed bearing (100); 步骤六:计算机控制系统控制三维四通阀二(106)的上侧电磁铁(106B)通电,三维四通阀二(106)的进油口(A2)与压力口(T2)连通,出油口(B2)与回油口(P2)连通,下液压缸(2)的活塞杆二向下缩回,带动左V形块(26)、右V形块下移,调整下液压缸(2)的活塞杆二下移的极限位置,使左V形块(26)、右V形块的上端低于叉车差速器(200)下端、左V形块(26)、右V形块不影响差速器支撑板(34)翻转的位置,用以实现移除或翻转叉车差速器(200)时不与左V形块(26)、右V形块干涉碰撞;Step 6: The computer control system controls the upper electromagnet (106B) of the two-dimensional four-way valve (106) to energize, and the oil inlet (A2) of the three-dimensional four-way valve (106) is connected to the pressure port (T2), and the oil is discharged The port (B2) is connected with the oil return port (P2), and the second piston rod of the lower hydraulic cylinder (2) retracts downward, which drives the left V-shaped block (26) and the right V-shaped block to move down, and adjusts the lower hydraulic cylinder (2). ) at the limit position of the second downward movement of the piston rod so that the upper ends of the left V-shaped block (26) and the right V-shaped block are lower than the lower end of the forklift differential (200), and the left V-shaped block (26) and the right V-shaped block are not Affecting the overturned position of the differential support plate (34), so as not to interfere and collide with the left V-shaped block (26) and the right V-shaped block when removing or flipping the forklift differential (200); 步骤七:计算机控制系统控制三位四通阀一(105)的上侧电磁铁(105B)通电,三位四通阀一(105)的进油口(A1)与压力口(T1)连通,出油口(B1)与回油口(P1)连通,上液压缸(9)的活塞杆一(901)缩回,上升降板(7)带动轴承夹持座(10)上移;Step 7: The computer control system controls the upper electromagnet (105B) of the three-position four-way valve one (105) to energize, and the oil inlet (A1) of the three-position four-way valve (105) is connected to the pressure port (T1), The oil outlet (B1) is communicated with the oil return port (P1), the first piston rod (901) of the upper hydraulic cylinder (9) is retracted, and the upper lifting plate (7) drives the bearing holder (10) to move up; 步骤八:计算机控制系统控制三维四通阀二(106)的上侧电磁铁(106B)通电,三维四通阀二(106)的进油口(A2)与压力口(T2)连通,出油口(B2)与回油口(P2)连通,下液压缸(2)的活塞杆二向下缩回;如果下液压缸(2)的活塞杆二处于缩回状态,则不需要执行此步,取下叉车差速器(200);仅在首次使用差速器轴承压入装置时,进行调试步骤的操作,否则直接进入工作步骤;Step 8: The computer control system controls the upper electromagnet (106B) of the two-dimensional four-way valve (106) to energize, and the oil inlet (A2) of the three-dimensional four-way valve (106) is connected to the pressure port (T2), and oil is discharged The port (B2) is connected to the oil return port (P2), and the second piston rod of the lower hydraulic cylinder (2) is retracted downward; if the second piston rod of the lower hydraulic cylinder (2) is in the retracted state, this step is not required. , remove the forklift differential (200); only when the differential bearing press-in device is used for the first time, carry out the operation of the debugging step, otherwise directly enter the working step; 工作步骤:Work steps: 步骤一:将叉车差速器(200)下端穿过支撑板中间孔,将差速器凸环(2001)卡在差速器支撑板(34)上,实现叉车差速器(200)放置在差速器支撑板(34)上;Step 1: Pass the lower end of the forklift differential (200) through the middle hole of the support plate, and clamp the differential convex ring (2001) on the differential support plate (34), so that the forklift differential (200) is placed on the support plate (34). on the differential support plate (34); 步骤二:向右侧搬动手柄(20),连杆(22)带动半圆环一(15)偏转,外伸凸板(151)以销轴(16)为中心转动,半圆环一(15)的另一端远离半圆环二(1001),将轴承(100)放入到半圆环一(15)与半圆环二(1001)之间,松开手柄(20),在压缩弹簧(18)的作用下,半圆环一(15)与半圆环二(1001)夹紧轴承(100);Step 2: Move the handle (20) to the right, the connecting rod (22) drives the semi-circle one (15) to deflect, the overhanging convex plate (151) rotates around the pin (16), and the semi-circle one (15) rotates. 15) The other end is away from the second half ring (1001), put the bearing (100) between the first half ring (15) and the second half ring (1001), loosen the handle (20), and press the spring Under the action of (18), the first half ring (15) and the second half ring (1001) clamp the bearing (100); 步骤三:计算机控制系统控制三维四通阀二(106)的下侧电磁铁(106A)通电,三维四通阀二(106)的进油口(A2)与压力口(P2)连通,出油口(B2)与回油口(T2)连通,下液压缸(2)的活塞杆二向上伸出,带动左V形块(26)、右V形块上移;Step 3: The computer control system controls the lower electromagnet (106A) of the three-dimensional four-way valve (106) to energize, and the oil inlet (A2) of the three-dimensional four-way valve (106) is connected to the pressure port (P2), and oil is discharged The port (B2) is communicated with the oil return port (T2), and the second piston rod of the lower hydraulic cylinder (2) extends upwards, driving the left V-shaped block (26) and the right V-shaped block to move up; 步骤四:计算机控制系统控制三位四通阀四(108)的上侧电磁铁(108B)通电,三维四通阀四(108)的进油口(A4)与压力口(T4)连通,出油口(B4)与回油口(P4)连通,液压马达(12)转动,左V形块(26)、右V形块夹紧叉车差速器(200)下端的轴承安装位置,实现叉车差速器(200)的定位;Step 4: The computer control system controls the upper electromagnet (108B) of the three-position four-way valve (108) to energize, and the oil inlet (A4) of the three-dimensional four-way valve (108) is connected to the pressure port (T4), and the outlet The oil port (B4) is communicated with the oil return port (P4), the hydraulic motor (12) rotates, the left V-shaped block (26) and the right V-shaped block clamp the bearing installation position of the lower end of the forklift differential (200) to realize the forklift truck Positioning of the differential (200); 步骤五:控制系统控制三维四通阀二(106)的上侧电磁铁(106B)、下侧电磁铁(106A)均不通电,三维四通阀二(106)的进油口(A2)、出油口(B2)连通,液压缸(2)的活塞杆二处于自由状态;Step 5: The control system controls the upper electromagnet (106B) and the lower electromagnet (106A) of the second three-dimensional four-way valve (106) to be de-energized, and the oil inlet (A2) of the second three-dimensional four-way valve (106), The oil outlet (B2) is connected, and the second piston rod of the hydraulic cylinder (2) is in a free state; 步骤六:向前侧翻转后压紧块(46)、向后侧翻转前压紧块,从一侧插入后开口垫圈(45)位于后压紧螺母(42)和后压紧块(46)之间、一侧插入前开口垫圈位于前压紧螺母和前压紧块之间,旋紧后压紧螺母(42)、前压紧螺母,实现将叉车差速器(200)可靠固定在差速器支撑板(34)上;Step 6: Flip the rear compression block (46) to the front, turn the front compression block to the rear, and insert the rear opening washer (45) from one side to the rear compression nut (42) and the rear compression block (46) The front opening washer is inserted between the two sides and one side is located between the front compression nut and the front compression block. Tighten the rear compression nut (42) and the front compression nut to reliably fix the forklift differential (200) in the differential position. on the speed gear support plate (34); 步骤七:计算机控制系统控制三位四通阀一(105)的下侧电磁铁(105A)通电,三位四通阀一(105)的进油口(A1)与压力口(P1)连通,出油口(B1)与回油口(T1)连通,上液压缸(9)的活塞杆一(901)下降,上升降板(7)带动轴承夹持座(10)下降,将轴承(100)压入到叉车差速器(200)的上端;Step 7: The computer control system controls the lower electromagnet (105A) of the three-position four-way valve one (105) to energize, and the oil inlet (A1) of the three-position four-way valve (105) is connected to the pressure port (P1), The oil outlet (B1) is communicated with the oil return port (T1), the first piston rod (901) of the upper hydraulic cylinder (9) is lowered, and the upper lifting plate (7) drives the bearing holder (10) down, and the bearing (100) is lowered. Press into the upper end of the forklift differential (200); 步骤八:计算机控制系统控制三位四通阀一(105)的上侧电磁铁(105B)通电,三位四通阀一(105)的进油口(A1)与压力口(T1)连通,出油口(B1)与回油口(P1)连通,上液压缸(9)的活塞杆一(901)缩回,上升降板(7)带动轴承夹持座(10)上移,轴承(100)从半圆环一(15)与半圆环二(1001)内脱出;Step 8: The computer control system controls the upper electromagnet (105B) of the three-position four-way valve one (105) to energize, and the oil inlet (A1) of the three-position four-way valve (105) is connected to the pressure port (T1), The oil outlet (B1) is communicated with the oil return port (P1), the first piston rod (901) of the upper hydraulic cylinder (9) is retracted, the upper lifting plate (7) drives the bearing holder (10) to move up, the bearing (100) ) come out from the first half ring (15) and the second half ring (1001); 步骤九:计算机控制系统控制三位四通阀四下侧电磁铁(108A)通电,三维四通阀四(108)的进油口(A4)与压力口(P4)连通,出油口(B4)与回油口(T4)连通,液压马达(12)转动,左V形块(26)、右V形块相互远离;Step 9: The computer control system controls the electromagnet (108A) on the lower side of the three-position four-way valve to energize, the oil inlet (A4) of the three-dimensional four-way valve (108) is connected to the pressure port (P4), and the oil outlet (B4) ) is communicated with the oil return port (T4), the hydraulic motor (12) rotates, and the left V-shaped block (26) and the right V-shaped block are far away from each other; 步骤十:计算机控制系统控制三维四通阀二(106)的上侧电磁铁(106B)通电,三维四通阀二(106)的进油口(A2)与压力口(T2)连通,出油口(B2)与回油口(P2)连通,下液压缸(2)的活塞杆二向下缩回;Step 10: The computer control system controls the upper electromagnet (106B) of the two-dimensional four-way valve (106) to energize, and the oil inlet (A2) of the three-dimensional four-way valve (106) is connected to the pressure port (T2), and the oil is discharged The port (B2) is communicated with the oil return port (P2), and the second piston rod of the lower hydraulic cylinder (2) retracts downward; 步骤十一:控制三位四通阀五(109)的下侧电磁铁(109A)通电,控制三位四通阀五(109)的进油口(A5)与回油口(P5)连通,出油口(B5)与压力口(T5)连通,左翻转升降液压缸(13)活塞杆三、右翻转升降液压缸(47)活塞杆四伸出,左翻转连接板(6)、右翻转连接板上移;Step 11: Control the lower electromagnet (109A) of the three-position four-way valve five (109) to energize, and control the oil inlet (A5) of the three-position four-way valve (109) to communicate with the oil return port (P5), The oil outlet (B5) is communicated with the pressure port (T5), the left overturning lifting hydraulic cylinder (13) piston rod three, the right overturning lifting hydraulic cylinder (47) the piston rod four extending, the left overturning connecting plate (6), the right overturning Move the connection board; 步骤十二:计算机控制系统控制三位四通阀三上侧电磁铁(107B)通电,三维四通阀三(107)的进油口(A3)与回油口(T3)连通,出油口(B3)与压力口(P3)连通,摆动油缸(11)转动,差速器支撑板(34)翻转180度;Step 12: The computer control system controls the electromagnet (107B) on the upper side of the three-position four-way valve to energize, and the oil inlet (A3) of the three-dimensional four-way valve (107) is connected to the oil return port (T3), and the oil outlet (B3) is communicated with the pressure port (P3), the swing oil cylinder (11) rotates, and the differential support plate (34) is turned 180 degrees; 步骤十三:控制三位四通阀五(109)的上侧电磁铁(109B)通电,控制三位四通阀五(109)的进油口(A5)与压力口(T5)连通,出油口(B5)与回油口(P5)连通,左翻转升降液压缸(13)活塞杆三、右翻转升降液压缸(47)活塞杆四缩回,左翻转连接板(6)、右翻转连接板下移并分别贴合在左受力支板(5)的左支撑凸台(501)、右受力支板的右支撑凸台上;Step 13: Control the upper electromagnet (109B) of the three-position four-way valve five (109) to energize, and control the oil inlet (A5) of the three-position four-way valve (109) to communicate with the pressure port (T5), and the outlet The oil port (B5) is communicated with the oil return port (P5), the left overturning lifting hydraulic cylinder (13) piston rod three, the right overturning lifting hydraulic cylinder (47) the fourth piston rod retracts, the left overturning connecting plate (6), the right overturning The connecting plate moves down and is respectively attached to the left support boss (501) of the left force bearing plate (5) and the right support boss of the right force bearing plate; 步骤十四:向右侧搬动手柄(20),外伸凸板(151)以销轴(16)为中心转动,半圆环一(15)的另一端远离半圆环二(1001),将另一个轴承(100)放入到半圆环一(15)与半圆环二(1001)之间,松开手柄(20),在压缩弹簧(18)的作用下,半圆环一(15)与半圆环二(1001)夹紧另一个轴承(100);Step 14: Move the handle (20) to the right, the overhanging convex plate (151) rotates around the pin (16), and the other end of the first half ring (15) is away from the second half ring (1001), Put another bearing (100) between the first half ring (15) and the second half ring (1001), release the handle (20), under the action of the compression spring (18), the first half ring (1001) 15) Clamp another bearing (100) with the second half ring (1001); 步骤十五:计算机控制系统控制三维四通阀二(106)的下侧电磁铁(106A)通电,三维四通阀二(106)的进油口(A2)与压力口(P2)连通,出油口(B2)与回油口(T2)连通,下液压缸(2)的活塞杆二向上伸出,带动左V形块(26)、右V形块上移;Step 15: The computer control system controls the lower electromagnet (106A) of the three-dimensional four-way valve (106) to be energized, and the oil inlet (A2) of the three-dimensional four-way valve (106) is communicated with the pressure port (P2), and the outlet The oil port (B2) is communicated with the oil return port (T2), and the second piston rod of the lower hydraulic cylinder (2) extends upwards, driving the left V-shaped block (26) and the right V-shaped block to move up; 步骤十六:计算机控制系统控制三位四通阀四(108)的上侧电磁铁(108B)通电,三维四通阀四(108)的进油口(A4)与压力口(T4)连通,出油口(B4)与回油口(P4)连通,液压马达(12)转动,左V形块(26)、右V形块夹紧叉车差速器(200)下端的轴承(100),实现叉车差速器(200)的中心定位;Step 16: The computer control system controls the upper electromagnet (108B) of the three-position four-way valve four (108) to be energized, and the oil inlet (A4) of the three-dimensional four-way valve (108) is connected to the pressure port (T4), The oil outlet (B4) is communicated with the oil return port (P4), the hydraulic motor (12) rotates, the left V-shaped block (26) and the right V-shaped block clamp the bearing (100) at the lower end of the forklift differential (200), realize the center positioning of the forklift differential (200); 步骤十七:控制系统控制三维四通阀二(106)的上侧电磁铁(106B)、下侧电磁铁(106A)均不通电,三维四通阀二(106)的进油口(A2)、出油口(B2)连通,液压缸(2)的活塞杆二处于自由状态;Step 17: The control system controls both the upper electromagnet (106B) and the lower electromagnet (106A) of the second three-dimensional four-way valve (106) to be powered off, and the oil inlet (A2) of the second three-dimensional four-way valve (106) , The oil outlet (B2) is connected, and the second piston rod of the hydraulic cylinder (2) is in a free state; 步骤十八:计算机控制系统控制三位四通阀一(105)的下侧电磁铁(105A)通电,三位四通阀一(105)的进油口(A1)与压力口(P1)连通,出油口(B1)与回油口(T1)连通,上液压缸(9)的活塞杆一(901)下降,上升降板(7)带动轴承夹持座(10)下降,将另一个轴承(100)压入到叉车差速器(200)的端部;Step 18: The computer control system controls the lower electromagnet (105A) of the three-position four-way valve one (105) to energize, and the oil inlet (A1) of the three-position four-way valve (105) is connected to the pressure port (P1) , the oil outlet (B1) is communicated with the oil return port (T1), the first piston rod (901) of the upper hydraulic cylinder (9) descends, the upper lifting plate (7) drives the bearing holder (10) to descend, and the other bearing (100) pressed into the end of the forklift differential (200); 步骤十九:另一个轴承(100)的内孔压入叉车差速器(200)的端部外圆柱面后,计算机控制系统控制三位四通阀一(105)的上侧电磁铁(105B)通电,三位四通阀一(105)的进油口(A1)与压力口(T1)连通,出油口(B1)与回油口(P1)连通,上液压缸(9)的活塞杆一(901)缩回,上升降板(7)带动轴承夹持座(10)上移,另一个轴承(100)从半圆环一(15)与半圆环二(1001)内脱出;Step 19: After the inner hole of the other bearing (100) is pressed into the outer cylindrical surface of the end of the forklift differential (200), the computer control system controls the upper electromagnet (105B) of the three-position four-way valve one (105). ) is energized, the oil inlet (A1) of the three-position four-way valve (105) is connected with the pressure port (T1), the oil outlet (B1) is connected with the oil return port (P1), and the piston of the upper hydraulic cylinder (9) The first rod (901) is retracted, the upper lifting plate (7) drives the bearing holder (10) to move up, and the other bearing (100) is released from the first half ring (15) and the second half ring (1001); 步骤二十:计算机控制系统控制三位四通阀四下侧电磁铁(108A)通电,三维四通阀四(108)的进油口(A4)与压力口(P4)连通,出油口(B4)与回油口(T4)连通,液压马达(12)转动,左V形块(26)、右V形块相互远离;Step 20: The computer control system controls the electromagnet (108A) on the lower side of the three-position four-way valve to energize, and the oil inlet (A4) of the three-dimensional four-way valve (108) is connected to the pressure port (P4), and the oil outlet ( B4) communicates with the oil return port (T4), the hydraulic motor (12) rotates, and the left V-shaped block (26) and the right V-shaped block are far away from each other; 步骤二十一:计算机控制系统控制三维四通阀二(106)的上侧电磁铁(106B)通电,三维四通阀二(106)的进油口(A2)与压力口(T2)连通,出油口(B2)与回油口(P2)连通,下液压缸(2)的活塞杆二向下缩回;Step 21: The computer control system controls the upper electromagnet (106B) of the second three-dimensional four-way valve (106) to energize, and the oil inlet (A2) of the second three-dimensional four-way valve (106) communicates with the pressure port (T2), The oil outlet (B2) is communicated with the oil return port (P2), and the second piston rod of the lower hydraulic cylinder (2) retracts downward; 步骤二十二:旋松后压紧螺母(42)、右压紧螺母,从一侧取下后开口垫圈(45)、前开口垫圈,向后侧翻转后压紧块(46)、向前侧翻转前压紧块,取下叉车差速器(200),实现一个叉车差速器(200)的两端部均采用同一个左V形块(26)、右V形块中心定位,完成叉车差速器两端部轴承的压入;Step 22: Unscrew the rear compression nut (42) and the right compression nut, remove the rear opening washer (45) and the front opening washer from one side, turn the rear compression block (46) to the rear, and move forward Turn the front pressing block sideways, remove the forklift differential (200), and realize that both ends of a forklift differential (200) use the same left V-shaped block (26) and right V-shaped block for center positioning, complete Press-in of the bearings at both ends of the differential forklift; 如果继续将另一个叉车差速器压入轴承,则重复第一步至第二十二步。If you continue to press another forklift differential into the bearing, repeat steps 1 through 22.
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CN114700776A (en) * 2022-04-13 2022-07-05 安庆合力车桥有限公司 Stable supporting assembly for machining forklift axle and supporting method
CN114700776B (en) * 2022-04-13 2023-09-19 安庆合力车桥有限公司 Stable supporting assembly and supporting method for forklift axle machining
CN116652566A (en) * 2023-07-19 2023-08-29 中铁一局集团建筑安装工程有限公司 An assembled decoration component processing tool
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