CN109676813B - Workpiece swinging and cutting device of sand line cutting machine tool - Google Patents
Workpiece swinging and cutting device of sand line cutting machine tool Download PDFInfo
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- CN109676813B CN109676813B CN201910119862.9A CN201910119862A CN109676813B CN 109676813 B CN109676813 B CN 109676813B CN 201910119862 A CN201910119862 A CN 201910119862A CN 109676813 B CN109676813 B CN 109676813B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/042—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with blades or wires mounted in a reciprocating frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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Abstract
本发明公开了一种砂线切割机床工件摆动切割装置，设置在砂线切割机床上，砂线切割机床包括底座、贮线筒、贮线筒运动部件、纵横向移动工作台、导轮支承架；纵横向移动工作台、导轮支承架、贮线筒运动部件间隔设置在底座上端面上；贮线筒设置在贮线筒运动部件上；纵横向移动工作台上设有摆动装置；摆动装置包括转盘、壳体、支承轴、驱动装置、摆动控制装置、支承座；转盘上在转盘中心周围设有相互垂直的两组直槽，每组直槽相对于转盘中心线对称布置；直槽内设有夹紧机构。本发明切割长方形待切割工件的切削效率高，切削质量好。
The invention discloses a workpiece swing cutting device for a sand wire cutting machine, which is arranged on the sand wire cutting machine. The sand wire cutting machine comprises a base, a wire storage drum, a wire storage drum moving part, a longitudinal and transverse moving worktable, and a guide wheel support frame; the longitudinal and transverse moving worktable, the guide wheel support frame, and the wire storage drum moving part are arranged at intervals on the upper end surface of the base; the wire storage drum is arranged on the wire storage drum moving part; a swing device is arranged on the longitudinal and transverse moving worktable; the swing device comprises a turntable, a housing, a supporting shaft, a driving device, a swing control device, and a supporting seat; two groups of straight grooves perpendicular to each other are arranged around the center of the turntable on the turntable, and each group of straight grooves is symmetrically arranged relative to the center line of the turntable; a clamping mechanism is arranged in the straight groove. The invention has high cutting efficiency and good cutting quality for cutting rectangular workpieces to be cut.
Description
技术领域Technical Field
本发明涉及砂线切割设备技术领域，具体而言，涉及一种砂线切割机床夹具。The invention relates to the technical field of abrasive wire cutting equipment, in particular to a abrasive wire cutting machine tool fixture.
背景技术Background technique
玉石、玛瑙等非金属材料可以用砂线切割机床进行切割，现有砂线切割机床一般为垂直切割砂线切割机床，将被切割非金属材料放在工作台，工作台纵向或横向进给完成切割，这种切割由于工作台纵向进给精度的限制，切割平面存在明显条纹。如果在工作台上设置转盘组件，被切割非金属材料安装在转盘上，被切割非金属材料一边随转盘转动，一边随工作台纵向进给，完成切割作业，这样切割能实现转动式无条纹切割，切割精度高，则可以克服上述缺陷。如果被切割非金属材料为长方形工件，被切割非金属材料随转盘转动，转动切割时要从长边的两角逐步向里切割，由于长边比较长，使得切割时间也比较长，切割效率低。Non-metallic materials such as jade and agate can be cut with a sand wire cutting machine. Existing sand wire cutting machines are generally vertical cutting sand wire cutting machines. The non-metallic material to be cut is placed on the workbench, and the workbench is fed longitudinally or transversely to complete the cutting. Due to the limitation of the longitudinal feeding accuracy of the workbench, this kind of cutting has obvious stripes on the cutting plane. If a turntable assembly is set on the workbench, the non-metallic material to be cut is installed on the turntable. The non-metallic material to be cut rotates with the turntable while feeding longitudinally with the workbench to complete the cutting operation. In this way, the cutting can achieve rotary stripe-free cutting with high cutting accuracy, which can overcome the above defects. If the non-metallic material to be cut is a rectangular workpiece, the non-metallic material to be cut rotates with the turntable. When rotating and cutting, it is necessary to cut gradually from the two corners of the long side to the inside. Since the long side is relatively long, the cutting time is also relatively long, and the cutting efficiency is low.
发明内容Summary of the invention
本发明针对现有技术的不足，提出一种显著提高切割效率的砂线切割机床工件摆动切割装置。In view of the deficiencies in the prior art, the present invention provides a workpiece swing cutting device for a sand wire cutting machine tool which can significantly improve the cutting efficiency.
本发明通过下述技术方案实现技术目标。The present invention achieves the technical objectives through the following technical solutions.
砂线切割机床工件摆动切割装置，设置在砂线切割机床上，所述砂线切割机床包括底座、贮线筒、贮线筒运动部件、纵横向移动工作台、导轮支承架；所述纵横向移动工作台、导轮支承架、贮线筒运动部件间隔设置在底座上端面上；所述贮线筒设置在贮线筒运动部件上；其改进之处在于：所述纵横向移动工作台上设有摆动装置；所述摆动装置包括转盘、壳体、支承轴、驱动装置、摆动控制装置；所述转盘、驱动装置设置在壳体的两侧；所述支承轴的中心轴线平置，支承在壳体上，支承轴的一端与转盘固定连接，另一端与驱动装置连接；所述壳体固定连接在纵横向移动工作台上；所述摆动控制装置包括摆动杆、两个行程开关、行程开关支承板；所述支承轴与驱动装置连接的一端贯穿驱动装置，轴端固定连接竖置的摆动杆的下端；所述行程开关支承板设置在驱动装置的上方，固定连接在驱动装置上或壳体上；所述两个行程开关在与支承轴中心轴线垂直的方向上间隔固定连接在行程开关支承板上；所述摆动杆上端伸入两个行程开关的触头之间；所述两个行程开关与砂线切割机床电气控制系统电性连接；所述转盘上在转盘中心周围设有相互垂直的两组直槽，每组直槽相对于转盘中心线对称布置；所述直槽内设有夹紧机构；所述夹紧机构包括卡块、夹紧螺钉、压板、紧固螺钉；所述卡块为阶梯块状构件，小端自转盘上与壳体相背的一侧插入转盘直槽中，与直槽间隙配合，大端卡在转盘端面上；所述压板设置在转盘上与壳体同一侧的端面上，紧固螺钉的螺杆贯穿压板，螺纹连接在卡块上，将卡块固定连接在转盘直槽内；所述夹紧螺钉贯穿、并螺纹连接在压板上。The workpiece swing cutting device of the sand wire cutting machine is arranged on the sand wire cutting machine, and the sand wire cutting machine comprises a base, a wire storage drum, a wire storage drum moving part, a longitudinal and transverse moving worktable, and a guide wheel support frame; the longitudinal and transverse moving worktable, the guide wheel support frame, and the wire storage drum moving part are arranged at intervals on the upper end surface of the base; the wire storage drum is arranged on the wire storage drum moving part; its improvement lies in that: a swing device is arranged on the longitudinal and transverse moving worktable; the swing device comprises a turntable, a shell, a support shaft, a driving device, and a swing control device; the turntable and the driving device are arranged on both sides of the shell; the central axis of the support shaft is horizontally placed and supported on the shell, one end of the support shaft is fixedly connected to the turntable, and the other end is connected to the driving device; the shell is fixedly connected to the longitudinal and transverse moving worktable; the swing control device comprises a swing rod, two travel switches, and a travel switch support plate; one end of the support shaft connected to the driving device passes through the driving device, and the shaft end is fixedly connected to the lower end of the vertical swing rod; The travel switch support plate is arranged above the driving device and fixedly connected to the driving device or the housing; the two travel switches are fixedly connected to the travel switch support plate at intervals in a direction perpendicular to the central axis of the supporting shaft; the upper end of the swing rod extends between the contacts of the two travel switches; the two travel switches are electrically connected to the electrical control system of the sand wire cutting machine; the turntable is provided with two groups of straight grooves perpendicular to each other around the center of the turntable, and each group of straight grooves is symmetrically arranged relative to the center line of the turntable; a clamping mechanism is provided in the straight groove; the clamping mechanism includes a clamping block, a clamping screw, a pressure plate, and a fastening screw; the clamping block is a stepped block-shaped component, the small end of which is inserted into the straight groove of the turntable from the side of the turntable opposite to the housing, and is matched with the gap of the straight groove, and the large end is clamped on the end face of the turntable; the pressure plate is arranged on the end face of the turntable on the same side as the housing, the screw of the fastening screw passes through the pressure plate, is threadedly connected to the clamping block, and the clamping block is fixedly connected to the straight groove of the turntable; the clamping screw passes through and is threadedly connected to the pressure plate.
上述结构中，所述摆动装置还包括支承座；所述支承座设置在壳体与纵横向移动工作台之间；所述支承座为框架结构，上端面设有平置、垂直于支承轴中心轴线方向的T形槽；所述支承座固定连接在纵横向移动工作台上端面上，壳体通过T形槽螺栓插入支承座T形槽中将壳体固定连接在支承座上端面上。In the above structure, the swinging device also includes a support seat; the support seat is arranged between the shell and the longitudinal and transverse movable workbench; the support seat is a frame structure, and the upper end face is provided with a T-shaped slot which is flat and perpendicular to the central axis direction of the support shaft; the support seat is fixedly connected to the upper end face of the longitudinal and transverse movable workbench, and the shell is fixedly connected to the upper end face of the support seat by inserting the T-shaped slot bolt into the T-shaped slot of the support seat.
本发明与现有技术相比，具有以下积极效果：Compared with the prior art, the present invention has the following positive effects:
1、纵横向移动工作台上设有摆动装置，摆动装置包括转盘、壳体、支承轴、驱动装置、摆动控制装置，这样，本发明在使用时，将长方形待切割工件夹持在转盘上，通过摆动控制装置，切割长方形待切割工件的短边，这样，显著提高切割效率。1. A swing device is provided on the longitudinal and transverse movable workbench, and the swing device includes a turntable, a shell, a supporting shaft, a driving device, and a swing control device. In this way, when the present invention is in use, the rectangular workpiece to be cut is clamped on the turntable, and the short side of the rectangular workpiece to be cut is cut through the swing control device, so that the cutting efficiency is significantly improved.
2、转盘7.1上在转盘7.1中心周围设有相互垂直的两组直槽7.1.1，每组直槽7.1.1相对于转盘7.1中心线对称布置，直槽7.1.1内设有夹紧机构8，这样，方便夹持非圆形待切割工件，特别方便夹持长方形待切割工件，2. Two groups of straight grooves 7.1.1 are arranged perpendicular to each other around the center of the turntable 7.1. Each group of straight grooves 7.1.1 is arranged symmetrically with respect to the center line of the turntable 7.1. A clamping mechanism 8 is arranged in the straight groove 7.1.1, so that it is convenient to clamp non-circular workpieces to be cut, especially rectangular workpieces to be cut.
3、壳体与纵横向移动工作台之间设有支承座；支承座为框架结构，上端面设有平置、垂直于支承轴中心轴线方向的T形槽；支承座固定连接在纵横向移动工作台上端面上，壳体通过T形槽螺栓插入支承座T形槽中将壳体固定连接在支承座上端面上。这样，可根据需要方便地调整转盘与纵横向移动工作台的相对位置。3. A support seat is provided between the housing and the longitudinal and transverse moving worktable; the support seat is a frame structure, and the upper end surface is provided with a flat T-shaped slot perpendicular to the central axis of the support shaft; the support seat is fixedly connected to the upper end surface of the longitudinal and transverse moving worktable, and the housing is fixedly connected to the upper end surface of the support seat by inserting the T-shaped slot bolt into the T-shaped slot of the support seat. In this way, the relative position of the turntable and the longitudinal and transverse moving worktable can be conveniently adjusted according to needs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明结构示意图。FIG1 is a schematic diagram of the structure of the present invention.
图2为图1俯视图。FIG. 2 is a top view of FIG. 1 .
图3为图1左视图。FIG3 is a left side view of FIG1 .
图4为图1右视图。FIG. 4 is a right side view of FIG. 1 .
图5为图1中Ⅰ部分放大示意图。FIG5 is an enlarged schematic diagram of part I in FIG1.
图6为图2中Ⅱ部分放大示意图。FIG6 is an enlarged schematic diagram of part II in FIG2.
图7为图3中Ⅲ部分放大示意图。FIG. 7 is an enlarged schematic diagram of part III in FIG. 3 .
图8为图5中A向视图。FIG. 8 is a view taken along the line A in FIG. 5 .
图9为图8中C-C剖面图。FIG9 is a cross-sectional view taken along line C-C in FIG8 .
图10为图9中B-B剖面图。FIG10 is a cross-sectional view taken along line B-B in FIG9 .
具体实施方式Detailed ways
下面根据附图并结合实施例对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and in combination with embodiments.
附图所示的砂线切割机床工件摆动切割装置，设置在砂线切割机床上，砂线切割机床包括底座1、贮线筒2、贮线筒运动部件10、纵横向移动工作台6、导轮支承架5、摆动装置7；纵横向移动工作台6、导轮支承架5、贮线筒运动部件10间隔设置在底座1上端面上；贮线筒2设置在贮线筒运动部件10上。The workpiece swing cutting device of the sand wire cutting machine shown in the accompanying drawings is arranged on the sand wire cutting machine, and the sand wire cutting machine includes a base 1, a wire storage drum 2, a wire storage drum moving part 10, a longitudinal and transverse movable worktable 6, a guide wheel support frame 5, and a swing device 7; the longitudinal and transverse movable worktable 6, the guide wheel support frame 5, and the wire storage drum moving part 10 are arranged at intervals on the upper end surface of the base 1; the wire storage drum 2 is arranged on the wire storage drum moving part 10.
摆动装置7设置在纵横向移动工作台6上，摆动装置7包括转盘7.1、壳体7.2、支承轴7.3、驱动装置7.4、支承座7.5、摆动控制装置；转盘7.1、驱动装置7.4设置在壳体7.2的两侧；支承轴7.3的中心轴线平置，支承在壳体7.2上，支承轴7.3的一端与转盘7.1固定连接，另一端与驱动装置7.4连接。The swing device 7 is arranged on the longitudinal and transverse moving workbench 6, and the swing device 7 includes a turntable 7.1, a shell 7.2, a support shaft 7.3, a driving device 7.4, a support seat 7.5, and a swing control device; the turntable 7.1 and the driving device 7.4 are arranged on both sides of the shell 7.2; the central axis of the support shaft 7.3 is horizontally placed and supported on the shell 7.2, one end of the support shaft 7.3 is fixedly connected to the turntable 7.1, and the other end is connected to the driving device 7.4.
壳体7.2设置在纵横向移动工作台6的上方，支承座7.5设置在壳体7.2与纵横向移动工作台6之间；支承座7.5为框架结构，上端面设有平置、垂直于支承轴7.3中心轴线方向的T形槽；支承座7.5固定连接在纵横向移动工作台6上端面上，壳体7.2通过T形槽螺栓插入支承座7.5T形槽中将壳体7.2固定连接在支承座7.5上端面上。The shell 7.2 is arranged above the longitudinal and transverse movable workbench 6, and the support seat 7.5 is arranged between the shell 7.2 and the longitudinal and transverse movable workbench 6; the support seat 7.5 is a frame structure, and the upper end surface is provided with a T-shaped slot which is horizontal and perpendicular to the central axis direction of the support shaft 7.3; the support seat 7.5 is fixedly connected to the upper end surface of the longitudinal and transverse movable workbench 6, and the shell 7.2 is fixedly connected to the upper end surface of the support seat 7.5 by inserting the T-shaped slot bolt into the T-shaped slot of the support seat 7.5.
摆动控制装置包括摆动杆7.6.1、两个行程开关7.6.2、行程开关支承板7.6.3；支承轴7.3与驱动装置7.4连接的一端贯穿驱动装置7.4，轴端固定连接竖置的摆动杆7.6.1的下端；行程开关支承板7.6.3设置在驱动装置7.4的上方，固定连接在驱动装置7.4上（其他实施例中，固定连接在壳体7.2上）；两个行程开关7.6.2在与支承轴7.3中心轴线垂直的方向上间隔固定连接在行程开关支承板7.6.3上；摆动杆7.6.1上端伸入两个行程开关7.6.2的触头之间；两个行程开关7.6.2与砂线切割机床电气控制系统电性连接；转盘7.1上在转盘7.1中心周围设有相互垂直的两组直槽7.1.1，每组直槽7.1.1相对于转盘7.1中心线对称布置；直槽7.1.1内设有夹紧机构8；夹紧机构8包括卡块8.1、夹紧螺钉8.2、压板8.3、紧固螺钉8.4；卡块8.1为阶梯块状构件，小端自转盘7.1上与壳体7.2相背的一侧插入转盘7.1直槽7.1.1中，与直槽7.1.1间隙配合，大端卡在转盘7.1端面上；压板8.3设置在转盘7.1上与壳体7.2同一侧的端面上，紧固螺钉8.4的螺杆贯穿压板8.3，螺纹连接在卡块8.1上，将卡块8.1固定连接在转盘7.1直槽7.1.1内；夹紧螺钉8.2贯穿、并螺纹连接在压板8.3上。The swing control device comprises a swing rod 7.6.1, two travel switches 7.6.2, and a travel switch support plate 7.6.3; one end of the support shaft 7.3 connected to the driving device 7.4 passes through the driving device 7.4, and the shaft end is fixedly connected to the lower end of the vertical swing rod 7.6.1; the travel switch support plate 7.6.3 is arranged above the driving device 7.4 and is fixedly connected to the driving device 7.4 (in other embodiments, it is fixedly connected to the housing 7.2); the two travel switches 7.6.2 are fixedly connected to the travel switch support plate 7.6.3 at intervals in a direction perpendicular to the central axis of the support shaft 7.3; the upper end of the swing rod 7.6.1 extends between the contacts of the two travel switches 7.6.2; the two travel switches 7.6.2 are electrically connected to the electrical control system of the sand wire cutting machine tool; the turntable 7.1 is provided with a contact on the center of the turntable 7.1. Two groups of straight grooves 7.1.1 are arranged perpendicular to each other, and each group of straight grooves 7.1.1 is arranged symmetrically with respect to the center line of the turntable 7.1; a clamping mechanism 8 is arranged in the straight groove 7.1.1; the clamping mechanism 8 includes a clamping block 8.1, a clamping screw 8.2, a pressure plate 8.3, and a fastening screw 8.4; the clamping block 8.1 is a stepped block member, the small end of which is inserted into the straight groove 7.1.1 of the turntable 7.1 from the side opposite to the shell 7.2 on the turntable 7.1, and is clearance-matched with the straight groove 7.1.1, and the large end is clamped on the end face of the turntable 7.1; the pressure plate 8.3 is arranged on the end face of the turntable 7.1 on the same side as the shell 7.2, the screw of the fastening screw 8.4 passes through the pressure plate 8.3, is threadedly connected to the clamping block 8.1, and the clamping block 8.1 is fixedly connected to the straight groove 7.1.1 of the turntable 7.1; the clamping screw 8.2 passes through and is threadedly connected to the pressure plate 8.3.
其他实施例中，行程开关7.6.2可以换成接近开关或干簧管开关等其他电磁信号传感器，亦可使用设有光敏二极管的光电信号传感器。In other embodiments, the travel switch 7.6.2 can be replaced by other electromagnetic signal sensors such as proximity switches or reed switches, or photoelectric signal sensors with photosensitive diodes can also be used.
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| CN201910119862.9A CN109676813B (en) | 2019-02-18 | 2019-02-18 | Workpiece swinging and cutting device of sand line cutting machine tool |
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| CN201910119862.9A CN109676813B (en) | 2019-02-18 | 2019-02-18 | Workpiece swinging and cutting device of sand line cutting machine tool |
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Citations (9)
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| CN208020005U (en) * | 2018-01-09 | 2018-10-30 | 李骁 | A kind of transmission device of nonmetallic materials cutting machine |
| CN210256789U (en) * | 2019-02-18 | 2020-04-07 | 泰州市江洲数控机床制造有限公司 | Workpiece swinging cutting device of abrasive wire cutting machine tool |
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2019
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| CN1057419A (en) * | 1990-06-20 | 1992-01-01 | 洛迦诺电子工业股份有限公司 | Have the spark eroding cutting off machine that guide rod passes back wall of working liquid container |
| RU2253531C1 (en) * | 2003-11-28 | 2005-06-10 | Максютов Юрий Васильевич | Installation for feeding and cutting wire, rods, band and similar materials |
| WO2008086683A1 (en) * | 2007-01-15 | 2008-07-24 | Jiangsu Sanxing Machinery Manufacture Co., Ltd | An electrospark wire-electrode cutting machine |
| CN203471979U (en) * | 2013-10-12 | 2014-03-12 | 重庆源启科技发展有限公司 | Swing mechanism of jewel cutting assisting device |
| CN106903813A (en) * | 2017-02-14 | 2017-06-30 | 王秀红 | The vertical abrasive wire sawing machine fixture of easy assembling type |
| CN106881772A (en) * | 2017-02-15 | 2017-06-23 | 泰州市江洲数控机床制造有限公司 | Roller stores wire type abrasive wire sawing machine |
| CN206475313U (en) * | 2017-02-15 | 2017-09-08 | 泰州市江洲数控机床制造有限公司 | Vertical abrasive wire sawing machine fixture |
| CN208020005U (en) * | 2018-01-09 | 2018-10-30 | 李骁 | A kind of transmission device of nonmetallic materials cutting machine |
| CN210256789U (en) * | 2019-02-18 | 2020-04-07 | 泰州市江洲数控机床制造有限公司 | Workpiece swinging cutting device of abrasive wire cutting machine tool |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109676813A (en) | 2019-04-26 |
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Effective date of registration: 20250512 Address after: No. 16 Longxiang Road, Jiulong Town, Hailing District, Taizhou City, Jiangsu Province, China 225300 Patentee after: Taizhou Hanyang CNC Machine Tool Manufacturing Co.,Ltd. Country or region after: China Address before: No. 16 Xingtai Road, Hailing District, Taizhou City, Jiangsu Province, 225300 Patentee before: TAIZHOU JIANGZHOU CNC MACHINE TOOL MANUFACTURE Co.,Ltd. Country or region before: China |