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CN109603571A - A kind of preparation method of carbon-based zeolite molecular sieve composite separation membrane - Google Patents

A kind of preparation method of carbon-based zeolite molecular sieve composite separation membrane Download PDF

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Publication number
CN109603571A
CN109603571A CN201811314242.2A CN201811314242A CN109603571A CN 109603571 A CN109603571 A CN 109603571A CN 201811314242 A CN201811314242 A CN 201811314242A CN 109603571 A CN109603571 A CN 109603571A
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molecular sieve
carbon
zeolite molecular
separation membrane
preparation
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李良清
李佳佳
李良松
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Huangshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/12Composite membranes; Ultra-thin membranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0039Inorganic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/02Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor characterised by their properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D69/00Semi-permeable membranes for separation processes or apparatus characterised by their form, structure or properties; Manufacturing processes specially adapted therefor
    • B01D69/10Supported membranes; Membrane supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/021Carbon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/028Molecular sieves

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention discloses a kind of carbon-based zeolite molecular sieve compound-split membrane preparation methods, the specific steps are that, first using phenolic resin as raw material, placement of adhesives, pore-foaming agent etc., it is to be mixed uniformly after, tubulose original film is squeezed on molding machine, and spontaneously dry, charing process is carried out, so that tubulose charcoal support membrane be made;By certain charging sequence, under agitation by Al2O3︰ SiO2︰ Na2O ︰ H2O ︰ EtOH presses certain molar ratio charging method synthesis zeolite colloidal sol;Tubulose charcoal support membrane is put into the crystallizing kettle equipped with zeolite molecular sieve colloidal sol, crystallization in baking oven is placed in, chilling is taken out, washes and dries, remove template agent removing, carbon-based zeolite molecular sieve composite separating film is made, the present invention relates to zeolite composite membrane technical fields.The preparation method makes charcoal supporting body surface in compound one layer of zeolite molecular sieve material, both can control the pore structure on carbon film surface, improves carbon membrane to the permeance property of gas, and the preferable seperation film of antioxygenic property can be made.

Description

A kind of carbon-based zeolite molecular sieve compound-split membrane preparation method
Technical field
The present invention relates to zeolite composite membrane technical field, specially a kind of carbon-based zeolite molecular sieve composite separating film Preparation method.
Background technique
Zeolite molecular sieve film is a kind of novel microporous inorganic material film developed in recent years, since it is with good Chemistry and mechanical stability can reach the requirement such as high-throughput, highly selective, heat-resisting and solvent resistant, thus pay close attention to by people, Rapidly becoming UF membrane field most has the research hotspot of application prospect.Zeolite molecular sieve has unique physics, chemical property, resistance to It is high temperature, corrosion-resistant, especially its excellent gas separating property and the huge applications prospect in terms of membrane reactor.
Since inoranic membrane has many excellent properties, have become the composition that one, seperation film field is very important and substitutes Part emerges the composite material of many carbon membranes at present, but the charcoal membrane aperture majority actually used is bigger than normal, leads to the separation of film Rate is lower, and ideal separating effect is not achieved, although aperture is uniform, adjustable in addition, carbon membrane has good antiacid alkali ability Whole, outer surface is more smooth, but its oxidation resistance is poor.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of carbon-based zeolite molecular sieve compound-split membrane preparation method, The charcoal membrane aperture majority for solving actual use is bigger than normal, causes the separation rate of film lower, ideal separating effect is not achieved, separately Outside, although carbon membrane have good antiacid alkali ability, aperture is uniform, can adjust, outer surface is more smooth, its oxidation resistance compared with The problem of difference.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of carbon-based zeolite molecular sieve is compound Membrane preparation method is separated, the specific steps are that, the preparation of (1) charcoal support membrane: first using phenolic resin as raw material, by it after oxidation Be crushed to required granularity, by a certain percentage placement of adhesives, pore-foaming agent etc., it is to be mixed uniformly after, squeezed on molding machine It at tubulose original film, and spontaneously dries, finally puts it into tubular type retort, carry out charing process, so that tubulose charcoal branch be made Support film;
(2) preparation of zeolite molecular sieve colloidal sol: using silester as silicon source, aluminum sulfate is silicon source, and sodium hydroxide is alkali source, Dehydrated alcohol is template, by certain charging sequence, under agitation by Al2O3︰ SiO2︰ Na2O ︰ H2O ︰ EtOH is by certain Molar ratio charging method synthesis zeolite colloidal sol;
(3) carbon-based zeolite molecular sieve compound-split film preparation: tubulose charcoal support membrane is put into equipped with zeolite molecular sieve colloidal sol Crystallizing kettle in, sealing is placed on crystallization in baking oven, takes out chilling, and with ultrasonic cleaning and drying.Then it is roasted Burning processing, removes dehydrated alcohol template, carbon-based zeolite molecular sieve composite separating film is made.
Preferably, step (1) oxidizing condition is set as pre-oxidizing 2 hours at 180 degrees Celsius.
Preferably, the carbonization condition in the step (1) is set as under nitrogen protection with the heating of 3 centigrade per minutes Rate carbonizes 850 degrees Celsius of final temperature, constant temperature 50 minutes.
Preferably, Al in the step (2)2O3︰ SiO2︰ Na2O ︰ H2The molar ratio of O ︰ EtOH is 1 ︰, 100 ︰, 12 ︰, 55 ︰ 7500。
Preferably, in the step (2) when stirring the rate of charging feed liquid be set as 0.1 milliliter it is per second, mixing time is set It is set to 2 hours, stirring rate is set as 1500rpm.
Preferably, oven temperature is set as 175 degrees Celsius in the step (3).
Preferably, crystallization time is set as 48 hours in the step (3).
Preferably, step (3) scavenging period is set as 10 minutes.
Preferably, step (3) drying temperature is set as 110 degrees Celsius to 120 degrees Celsius.
Preferably, step (3) roasting condition is set as first rising to the heating rate of 2 centigrade per minutes 200 degrees Celsius, constant temperature after forty minutes, then with the heating rate of 1 centigrade per minute rises to 350 degrees Celsius, constant temperature 100 minutes.
(3) beneficial effect
The present invention provides a kind of carbon-based zeolite molecular sieve compound-split membrane preparation method, have it is following the utility model has the advantages that
The present invention passes through the preparation of charcoal support membrane: first using phenolic resin as raw material, required for being crushed to after oxidation Granularity, placement of adhesives, pore-foaming agent etc. by a certain percentage, it is to be mixed uniformly after, tubulose original film is squeezed on molding machine, and It spontaneously dries, finally puts it into tubular type retort, carry out charing process, so that tubulose charcoal support membrane be made;
The preparation of zeolite molecular sieve colloidal sol: using silester as silicon source, aluminum sulfate is silicon source, and sodium hydroxide is alkali source, nothing Water-ethanol is template, by certain charging sequence, under agitation by Al2O3 ︰ SiO2 ︰ Na2O ︰ H2O ︰ EtOH by certain Molar ratio charging method synthesis zeolite colloidal sol;
Carbon-based zeolite molecular sieve compound-split film preparation: tubulose charcoal support membrane is put into the crystalline substance equipped with zeolite molecular sieve colloidal sol Change in kettle, sealing is placed on crystallization in baking oven, takes out chilling, and with ultrasonic cleaning and drying.Then it is carried out at roasting Reason removes dehydrated alcohol template, carbon-based zeolite molecular sieve composite separating film is made.Tubulose charcoal support membrane is put into equipped with zeolite In the crystallizing kettle of molecular sieve colloidal sol, sealing is placed on crystallization in baking oven, takes out chilling, and with ultrasonic cleaning and drying.Then Calcination process is carried out, dehydrated alcohol template is removed, carbon-based zeolite molecular sieve composite separating film is made, so that charcoal supporter Surface both can control the pore structure on carbon film surface in compound one layer of zeolite molecular sieve material, improve carbon membrane to the infiltration of gas Permeability energy, and the preferable seperation film of antioxygenic property can be made.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
The present invention provides a kind of technical solution: a kind of carbon-based zeolite molecular sieve compound-split membrane preparation method, specific to walk Suddenly it is the preparation of (1) charcoal support membrane: first using phenolic resin as raw material, required granularity is crushed to after oxidation, by one Certainty ratio placement of adhesives, pore-foaming agent etc., it is to be mixed uniformly after, tubulose original film is squeezed on molding machine, and spontaneously dry, most After put it into tubular type retort, carry out charing process, thus be made tubulose charcoal support membrane;
(4) preparation of zeolite molecular sieve colloidal sol: using silester as silicon source, aluminum sulfate is silicon source, and sodium hydroxide is alkali source, Dehydrated alcohol is template, by certain charging sequence, under agitation by Al2O3︰ SiO2︰ Na2O ︰ H2O ︰ EtOH is by certain Molar ratio charging method synthesis zeolite colloidal sol;
(5) carbon-based zeolite molecular sieve compound-split film preparation: tubulose charcoal support membrane is put into equipped with zeolite molecular sieve colloidal sol Crystallizing kettle in, sealing is placed on crystallization in baking oven, takes out chilling, and with ultrasonic cleaning and drying.Then it is roasted Burning processing, removes dehydrated alcohol template, carbon-based zeolite molecular sieve composite separating film is made.
Step (1) oxidizing condition is set as pre-oxidizing 2 hours at 180 degrees Celsius.
Carbonization condition in step (1) is set as under nitrogen protection with the heating rate of 3 centigrade per minutes, and charing is eventually 850 degrees Celsius, constant temperature 50 minutes of temperature.
Al in step (2)2O3︰ SiO2︰ Na2O ︰ H2The molar ratio of O ︰ EtOH is 1 ︰, 100 ︰, 12 ︰, 55 ︰ 7500.
In step (2) when stirring the rate of charging feed liquid be set as 0.1 milliliter it is per second, mixing time is set as 2 hours, is stirred It mixes rate and is set as 1500rpm.
Oven temperature is set as 175 degrees Celsius in step (3).
Crystallization time is set as 48 hours in step (3).
Step (3) scavenging period is set as 10 minutes.
Step (3) drying temperature is set as 110 degrees Celsius to 120 degrees Celsius.
Step (3) roasting condition is set as first rising to 200 degrees Celsius with the heating rate of 2 centigrade per minutes, constant temperature 40 After minute, then with the heating rate of 1 centigrade per minute rise to 350 degrees Celsius, constant temperature 100 minutes.
The preparation method makes charcoal supporting body surface in compound one layer of zeolite molecular sieve material, both can control carbon film surface Pore structure, improve carbon membrane to the permeance property of gas, and the preferable seperation film of antioxygenic property can be made.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.In the absence of more restrictions.By the sentence " element limited including one, it is not excluded that including There is also other identical elements in the process, method, article or equipment of element ".
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (10)

1.一种碳基沸石分子筛复合分离膜制备方法,其特征在于:其具体步骤为,(1)炭支撑膜的制备:首先以酚醛树脂为原料,氧化后将其粉碎至所需要的粒度,按一定比例配置粘接剂、致孔剂等,待混合均匀后,在成型机上挤压成管状原膜,并自然干燥,最后将其放入管式炭化炉中,进行炭化处理,从而制得管状炭支撑膜;1. a carbon-based zeolite molecular sieve composite separation membrane preparation method, is characterized in that: its concrete steps are, (1) preparation of carbon support membrane: at first take phenolic resin as raw material, after oxidation, it is pulverized to required granularity, Adhesives, porogens, etc. are prepared in a certain proportion, and after mixing evenly, they are extruded into a tubular original film on a molding machine, and dried naturally. Tubular carbon support membrane; (2)沸石分子筛溶胶的制备:以硅酸乙酯为硅源,硫酸铝为铝源,氢氧化钠为碱源,无水乙醇为模板剂,按一定的加料顺序,在搅拌条件下将Al2O3︰SiO2︰Na2O︰H2O︰EtOH按一定的摩尔比用加料法合成沸石分子筛溶胶;(2) Preparation of zeolite molecular sieve sol: using ethyl silicate as the silicon source, aluminum sulfate as the aluminum source, sodium hydroxide as the alkali source, and absolute ethanol as the template agent, according to a certain feeding sequence, under stirring conditions, Al 2 O 3 : SiO 2 : Na 2 O: H 2 O: EtOH according to a certain molar ratio to synthesize zeolite molecular sieve sol by feeding method; (3)碳基沸石分子筛复合分离膜制备:将管状炭支撑膜放入装有沸石分子筛溶胶的晶化釜中,密封后置于烘箱内晶化,取出急冷,并用超声波清洗并干燥。然后将其进行焙烧处理,去除无水乙醇模板剂,制得碳基沸石分子筛复合分离膜。(3) Preparation of carbon-based zeolite molecular sieve composite separation membrane: the tubular carbon support membrane is placed in a crystallization kettle equipped with zeolite molecular sieve sol, sealed and then placed in an oven for crystallization, taken out for rapid cooling, washed with ultrasonic waves and dried. Then, it is calcined to remove the anhydrous ethanol template agent to prepare a carbon-based zeolite molecular sieve composite separation membrane. 2.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(1)氧化条件设置为在180摄氏度预氧化2小时。2 . The method for preparing a carbon-based zeolite molecular sieve composite separation membrane according to claim 1 , wherein the oxidation condition of the step (1) is set to pre-oxidize at 180 degrees Celsius for 2 hours. 3 . 3.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(1)中的炭化条件设置为在氮气保护下以3摄氏度每分钟的升温速率,炭化终温850摄氏度,恒温50分钟。3. a kind of carbon-based zeolite molecular sieve composite separation membrane preparation method according to claim 1, is characterized in that: the carbonization condition in the described step (1) is set to be under nitrogen protection with the heating rate of 3 degrees Celsius per minute, The final temperature of carbonization is 850 degrees Celsius, and the constant temperature is 50 minutes. 4.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(2)中Al2O3︰SiO2︰Na2O︰H2O︰EtOH的摩尔比例为1︰100︰12︰55︰7500。4. The preparation method of a carbon-based zeolite molecular sieve composite separation membrane according to claim 1, characterized in that: in the step (2), Al 2 O 3 : SiO 2 : Na 2 O: H 2 O: EtOH The molar ratio is 1:100:12:55:7500. 5.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(2)中搅拌时加料料液的速率设置为0.1毫升每秒,搅拌时间设置为2小时,搅拌速率设置为1500rpm。5. a kind of carbon-based zeolite molecular sieve composite separation membrane preparation method according to claim 1, is characterized in that: when stirring in described step (2), the speed of feeding liquid is set to 0.1 milliliter per second, and stirring time is set to For 2 hours, the stirring rate was set to 1500 rpm. 6.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(3)中烘箱温度设定为175摄氏度。6 . The method for preparing a carbon-based zeolite molecular sieve composite separation membrane according to claim 1 , wherein: in the step (3), the oven temperature is set to 175 degrees Celsius. 7 . 7.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(3)中晶化时间设置为48小时。7 . The method for preparing a carbon-based zeolite molecular sieve composite separation membrane according to claim 1 , wherein the crystallization time in the step (3) is set to 48 hours. 8 . 8.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(3)清洗时间设置为10分钟。8 . The method for preparing a carbon-based zeolite molecular sieve composite separation membrane according to claim 1 , wherein the cleaning time of the step (3) is set to 10 minutes. 9 . 9.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述步骤(3)干燥温度设置为110摄氏度至120摄氏度。9 . The method for preparing a carbon-based zeolite molecular sieve composite separation membrane according to claim 1 , wherein the drying temperature of the step (3) is set to 110 degrees Celsius to 120 degrees Celsius. 10 . 10.根据权利要求1所述的一种碳基沸石分子筛复合分离膜制备方法,其特征在于:所述所述步骤(3)焙烧条件设置为先以2摄氏度每分钟的升温速率升至200摄氏度,恒温40分钟后,再以1摄氏度每分钟的升温速率升至350摄氏度,恒温100分钟。10. a kind of carbon-based zeolite molecular sieve composite separation membrane preparation method according to claim 1, is characterized in that: described step (3) roasting condition is set to be first raised to 200 degrees Celsius with a heating rate of 2 degrees Celsius per minute After 40 minutes of constant temperature, the temperature was raised to 350 degrees Celsius at a heating rate of 1 degree Celsius per minute, and the temperature was kept constant for 100 minutes.
CN201811314242.2A 2018-11-06 2018-11-06 A kind of preparation method of carbon-based zeolite molecular sieve composite separation membrane Pending CN109603571A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112619442A (en) * 2019-09-24 2021-04-09 中国石油化工股份有限公司 Composite molecular sieve carbon film based on phenolic resin-based carbon tube as support body and preparation method and application thereof
CN114425245A (en) * 2020-09-23 2022-05-03 中国石油化工股份有限公司 Phenolic resin-based composite carbon film and preparation method and application thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112619442A (en) * 2019-09-24 2021-04-09 中国石油化工股份有限公司 Composite molecular sieve carbon film based on phenolic resin-based carbon tube as support body and preparation method and application thereof
CN112619442B (en) * 2019-09-24 2022-11-04 中国石油化工股份有限公司 Composite molecular sieve carbon film based on phenolic resin-based carbon tube as support body and preparation method and application thereof
CN114425245A (en) * 2020-09-23 2022-05-03 中国石油化工股份有限公司 Phenolic resin-based composite carbon film and preparation method and application thereof

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