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CN109566874A - A kind of preparation method of enteric slow release type microelement particle - Google Patents

A kind of preparation method of enteric slow release type microelement particle Download PDF

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Publication number
CN109566874A
CN109566874A CN201811464748.1A CN201811464748A CN109566874A CN 109566874 A CN109566874 A CN 109566874A CN 201811464748 A CN201811464748 A CN 201811464748A CN 109566874 A CN109566874 A CN 109566874A
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microelement
particle
slow release
release type
enteric slow
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卢亮
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Individual
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/158Fatty acids; Fats; Products containing oils or fats
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/22Compounds of alkali metals
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/24Compounds of alkaline earth metals, e.g. magnesium
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/30Oligoelements
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/30Shaping or working-up of animal feeding-stuffs by encapsulating; by coating

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Zoology (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Animal Husbandry (AREA)
  • Inorganic Chemistry (AREA)
  • Fodder In General (AREA)
  • Medicinal Preparation (AREA)

Abstract

The present invention provides a kind of preparation methods of enteric slow release type microelement particle, comprising: takes powdery microelement, coating material is added and is pre-mixed, premix is obtained;Heating melting is carried out to the premix;Under the conditions of heating melting, the premix is mixed, shearing, fusion, form plastic pug;It under the conditions of heating melting, pelletizes to the plastic pug, obtains enteric slow release type microelement particle.Microelement is due to Cotton seeds under the conditions of heating melting in preparation method provided by the present invention, not only effectively increase the stability of microelement feed itself, also significantly increase the palatability of feed, and make to be isolated in the addition use process of microelement with unclassified stores generation, the shelf-life that feed can significantly be extended, also it is remarkably decreased the incidence of the enterogastric diseases of animal.

Description

A kind of preparation method of enteric slow release type microelement particle
Technical field
The invention belongs to feed processing technologies, are related to a kind of preparation method of enteric slow release type microelement particle.
Background technique
Microelement is people and the necessary basic nutrition element of growth of animal;Addition microelement is conducive to improve dynamic in feed The production performance of object, is reduced or avoided deficiency disease;It has been identified that essential trace element related with human health and life has 18 Kind, that is, there are iron, copper, zinc, cobalt, manganese, chromium, selenium, iodine, nickel, fluorine, molybdenum, vanadium, tin, silicon, strontium, boron, rubidium, arsenic etc., and be proved part lanthanum Series rare earth element has effect to animal health, the anti-adversity ability of animal can be improved, and improve feed efficiency.It is micro to be applicable in animal Element and source are mainly the sulfate of metallic element, chlorate, the organic compound of selenium, the compound of iodine and above-mentioned element Object or protein salt etc..
The addition of feeding microelement is generally using the inorganic salts or organic matter of microelement, the mode directly mixed, It is processed into applicable high concentration pre-mixing feed additive, is added in Feed Manufacturing;General economic and practical mainly adopts Improve the utilization rate of microelement with inorganic salts or inorganic, organic composite mode.And the microelement of low dosage addition is general With high bioavailability;Processing is coated to applicable microelement, can avoid directly contacting with unclassified stores, make It is continuously discharged with better processing stability, and in enteron aisle low dosage, and the utilization rate of microelement not only can be improved, subtract Few additive amount, and can reduce and directly add generated negative effect, such as improve feed product palatability, extends the shelf life, reduces Animal intestinal tract problem reduces discharge, mitigates environmental pressure.
Currently, the coating processing method of existing microelement feed, be generally coated using polyacrylic resin spraying, The methods of the coating of spraying microcrystalline cellulose, mixing zeins ethanol solution coating are prepared, and there are with high costs, molten Effect is poor out, some processes the problems such as there are significant security risks, affects the effective use of microelement.
Summary of the invention
To solve the above problems, the present invention provides a kind of preparation method of enteric slow release type microelement particle, comprising:
Powdery microelement is taken, coating material is added and is pre-mixed, premix is obtained;
Heating melting is carried out to the premix;
Under the conditions of heating melting, the premix is mixed, shearing, fusion, form plastic pug;
Under the conditions of heating melting, extruding granulation is carried out to the plastic pug, obtains enteric slow release type microelement Grain.
Preferably, described " under the conditions of heating melting, extruding granulation to be carried out to the plastic pug, obtains enteric slow release After type microelement particle ", further includes:
Rotation is carried out to the enteric slow release type microelement particle that hot melt is prepared and throws circle, and is cooled to through air-cooled No more than 45 DEG C.
Preferably, described " taking powdery microelement, coating material is added and is pre-mixed, premix is obtained " includes:
Powdery microelement is taken, coating material is added and is pre-mixed, also, functionality is added in pre-mixing process and fills out Material is mixed, and the premix is obtained.
Preferably, the functional filler includes ultra-fine auxiliary material and alkalescent filler;
The ultra-fine auxiliary material includes ultrafine zeolite powder, superfine calcined kaolin, superfine talcum powder, superfine white carbon black, ultra-fine One or more of aluminum aluminum sulfate, calcium carbonate superfine powder, ultra-fine magnesium carbonate;
The alkalescent filler includes one or more of calcium oxide, magnesia, calcium hydroxide, magnesium hydroxide.
Preferably, before described " taking powdery microelement, coating material is added and is pre-mixed, premix is obtained ", also Include:
Trace element materials are taken, hydrophilic auxiliary material mixing is added, obtains mixed raw material;Wherein, the hydrophilic auxiliary material includes oxygen Change one or more of calcium, magnesia, ultrafine zeolite powder and gesso;
70-100 DEG C of hot-air seasoning is carried out to the mixed raw material, sieving obtains the dry powdery microelement.
Preferably, described " under the conditions of heating melting, to pelletize to the plastic pug, it is micro- to obtain enteric slow release type After secondary element particle ", further includes:
Anticaking agent is added in the enteric slow release type microelement particle.
And be sieved and choose the particle of wherein 0.3-1.5mm, obtain screening particle;
Under the conditions of being heated to 50-80 DEG C, fluidized bed whole grain is carried out to get to particle after whole grain to the sieve powder particles.
Preferably, the anticaking agent includes bentonite, precipitated calcium carbonate, kaolin, calcium stearate, talcum powder and stearic acid One or more of magnesium;
The anticaking agent is anticaking agent dry and by 325-2000 mesh screen.
Preferably, the coating material includes one of stearic, hydrogenated oil and fat and emulsifier or multiple combinations;
The tristearin includes: long-chain saturated fat in stearic acid, height palm oil, saturation oleic acid, myristic acid, lauric acid etc. One or more of fat acid;
The hydrogenated oil and fat includes hydrogenated vegetable oil and/or hydrogenated animal oil;
The emulsifier includes stearic acid list glycerolipid, stearic acid diglycerol rouge, nutmeg diand monoglycerides, lauric acid The combination of one or more of diand monoglycerides.
Preferably, the additional amount of the coating material is the 15-55% for being equivalent to total amount.
Preferably, the temperature of the heating melting is 60-105 DEG C.
The present invention provides a kind of preparation method of enteric slow release type microelement particle, by wrapping to microelement Clothing reheats melting, and after being mixed respectively under the conditions of heating melting, shear, merge, squeezes and pelletize, thus finally Obtain enteric slow release type microelement particle.Microelement is due in heating melting condition in preparation method provided by the present invention Lower Cotton seeds, not only effectively increase the stability of microelement feed itself, also significantly increase the palatability of feed, and Make to be isolated in the addition use process of microelement with unclassified stores generation, can significantly extend the shelf-life of feed, also make animal The incidences of enterogastric diseases be remarkably decreased.
Specific embodiment
Mode combined with specific embodiments below is described in further detail technical solution of the present invention, but not structure At any limitation of the invention, the modification of anyone limited times made within the scope of the invention as claimed, still in this hair Within bright scope of the claims.
The present invention provides a kind of preparation method of enteric slow release type microelement particle, comprising:
Powdery microelement is taken, coating material is added and is pre-mixed, premix is obtained;
Heating melting is carried out to the premix;
Under the conditions of heating melting, the premix is mixed, shearing, fusion, form plastic pug;
Under the conditions of heating melting, extruding granulation is carried out to the plastic pug, obtains enteric slow release type microelement Grain.
The present invention is to solve problems of the prior art, existing to microelement coating method, it is main to wrap It includes following several:
1, after composite trace element being added the adhesives granulation such as CMC (sodium cellulose glycolate), xanthan gum, use is medical The coating of enteric solubility polyacrylic resin surface coating, product is disintegrated release under the conditions of enteron aisle, to realize microelement In the effect of enteron aisle dissolution.This method technical maturity, but production efficiency is low, it is with high costs, be not able to satisfy feedstuff industry it is low at Originally, the requirement of large-scale production.
2, by after dry composite trace element mixes, the mode of direct spraying microcrystalline cellulose generates coating effect Fruit;The easy moisture absorption disintegration of product described in this method, lacks product stability, and can not achieve the enteric slow release performance of requirement.
3, compound microelement is mixed with zeins ethanol solution, ethyl alcohol volatilization make alcohol soluble protein with it is micro Element, which combines, forms coating, becomes product after volatilize in pelletization ethyl alcohol and moisture, can preferably realize that microelement is protected, and Realize the isolation effect with unclassified stores;Product described in this method has preferable stability.Main problem is that enteron aisle discharges Inefficiency, especially young animal utilization rate is lower, and ethyl alcohol volatilization has certain risk.
4, after passing through adhesive mixing granulation by composite trace element, throw circle, be dried to particle, through fluidized bed in particle table Face sprays the mode of stearic acid or resin and plasticiser, carries out particle surface spraying, realizes coating purpose.This method technique at It is ripe, but coating process is time-consuming, energy consumption is higher, and production efficiency is low, is difficult to realize large-scale production at present.
And the present embodiment provides a kind of preparation methods of enteric slow release type microelement particle directly by microelement and packet Clothing material is premixed, and under the conditions of heating melting, after being mixed, sheared, being merged, is directly squeezed granulation, be can be obtained Enteric slow release type microelement particle.Wherein, coating material of the present invention is mainly using being insoluble in water, stablize in gastric acid, but A series of stearic, hydrogenated oil and fats and emulsifier that can be digested and assimilated by animal intestinal tract, and wherein any two kinds and two or more The compatibility of material forms;Such as: stearic acid, hydrogenated vegetable oil, animal tristearin, stearic acid list (double) glyceride, glyceride citrate Equal fixed oils, other aliphatic esters or emulsifier.
It should be noted that aquatic feeds, rumen-bypass amino acid that the application is readily applicable to sustained release amino acid are ruminated The production of animal feed.
Wherein, coating material can refer to the compatibility using one or two kinds of and two or more coating materials, realize intestines In the case where molten sustained release, time range required for controllable realization trace-element slow-release.In the simulated intestinal fluid containing bile acid In, the time needed for coating microelement release, controllable time range is between 0.5-6.5 hours.
Double pipe heater that is above-mentioned, needing to have mixing, shearing function when preparing plastic pug, is by two different tube diameters Steel pipe intussusception form;Casing is heated by thermal conductivity oil heating method between pipe;Heater internal diameter is 20-30cm, is installed additional in pipe Screw extrusion and shearing composite blading form continuous material heating and mixing, and material is pushed and is passed through under motor drive 2.5-5.0 meters of laser heating forms " the warm sludge material " with certain homogenizing effect, and through Squeezinggranulator or waves pelletizer It is granulated.The double pipe heater can realize 1-5 ton/hours of working ability by adjusting heating power and squeezing the revolving speed of blade.
It is above-mentioned, the extruding granulation, including dry granulation and wet granulation, it is mainly made in the present invention using screw extrusion Grain machine or wobbler are granulated;" the plastic pug " of heat is the gluey material with good plasticity, can arbitrarily be squeezed as needed Molding, sizing when molding materials are cooled to 45 degree Celsius or less;After heated again, can still become with good plasticity " can Molded mud material ".
To sum up, the present embodiment provides a kind of preparation methods of enteric slow release type microelement particle, by microelement It is coated, melting is reheated, and mixed, sheared, merged and pelletized respectively under the conditions of heating melting, thus finally Obtain enteric slow release type microelement particle.Microelement is due in heating melting condition in preparation method provided by the present invention Lower Cotton seeds, not only effectively increase the stability of microelement feed itself, also significantly increase the palatability of feed, and Make to be isolated in the addition use process of microelement with unclassified stores generation, can significantly extend the shelf-life of feed, also make animal The incidences of enterogastric diseases be remarkably decreased.
Preferably, described " under the conditions of heating melting, extruding granulation to be carried out to the plastic pug, obtains enteric slow release After type microelement particle ", further includes:
Rotation is carried out to the enteric slow release type microelement particle that hot melt is prepared and throws circle, and is cooled to through air-cooled No more than 45 DEG C.
Above-mentioned, heating particle obtained is soft particle, throwing circle is carried out to above-mentioned particle using circle-throw movement machine (wobbler), to reach To plastotype purpose, while particle being made to keep the intensity that particle can be improved under certain form that can pass through wind while carrying out throwing round The cold cooling carried out to particle cools down hot melt soft particle obtained rapidly, when temperature is less than or is equal to 45 DEG C, Grain forming becomes grit.By the rapid wind cooling temperature lowering for heating particle, realize under the premise of guaranteeing particle shape The intensity of particle is improved rapidly, on the one hand improve the stability of particle to a certain extent.
Preferably, described " taking powdery microelement, coating material is added and is pre-mixed, premix is obtained " includes:
Powdery microelement is taken, coating material is added and is pre-mixed, also, functionality is added in pre-mixing process and fills out Material is mixed, and the premix is obtained.
Preferably, the functional filler includes ultra-fine auxiliary material and alkalescent filler;
The ultra-fine auxiliary material includes ultrafine zeolite powder, superfine calcined kaolin, superfine talcum powder, superfine white carbon black, ultra-fine One or more of aluminum aluminum sulfate, calcium carbonate superfine powder, ultra-fine magnesium carbonate;
The alkalescent filler includes one or more of calcium oxide, magnesia, calcium hydroxide, magnesium hydroxide.
Powdered trace element mixture and packaging material is added functional filler mixing, is processed into packet after hot melt mixing Close the plastic pug of microelement.
It is above-mentioned, it is experimentally confirmed, the material of meta-alkalescence is supplemented in microelement, such as calcium oxide, magnesia, hydroxide Calcium, magnesium hydroxide etc. are conducive to coating material and preferably mutually merge with microelement, improve stability.
In the present embodiment, alkalescent filler being added in material, premix is prepared.Commercially available coating material is for example The substances such as hydrogenated oil and fat, aliphatic ester are the mixture for including a large amount of impurity, the addition of alkalescent filler, the alkalescent having Filler makes a part impurity that not exclusively stable hydride is poor, reactivity is strong in coating material in subsequent reflow process, Saponification is more readily formed, so that the stability of material is increased, to make coating material melting for powdery microelement Conjunction is more complete, avoids due to generating bubble in reflow process, and caused fusion embedding is not perfect, and it is steady to influence final products Qualitative problem.
In addition, can be added in premix has functional alkaline soil plant material when preparing premix.Wherein, Functional alkaline soil plant material can have the material of a large amount of meta-alkalescence compounds for main components such as gleditsia sinensis, sea Piao sheaths.
For example, may include steps of:
To gleditsia sinensis benevolence low temperature drying, gleditsia sinensis benevolence dried object is obtained;
After alcohol extract concentration, water dissolution is added, stands 24 hours, isolated water layer and the beds of precipitation;
Water intaking layer, after concentration, is eluted by macroporous absorbent resin, discards eluent, main component can be inhaled by macropore Attached resin adsorption;
Macroporous absorbent resin described in alcohol rinse by high concentration collects the alcohol eluent eluted, after concentration It dries to get gleditsia sinensis benevolence total saposins are arrived;
Above-mentioned, the gleditsia sinensis benevolence total saposins after drying can further be prepared as particle, specific:
Gleditsia sinensis benevolence total saposins are taken, after water dissolution is added, carry out wet granulation with sticky auxiliary material mixed at high speed;
Gleditsia sinensis benevolence total saposins particle is arrived with dry by whole grain.
Powdery microelement is taken, coating material is added and is pre-mixed, also, in pre-mixing process, above-mentioned soap is added Gleditsia sinensis benevolence total saposins powder after angle benevolence total saposins particle or drying, is mixed, obtains premix.
The gleditsia sinensis benevolence total saposins being added in premix, on the one hand, can by the alkaline nature of main active saponin(e, Make premix in subsequent reflow process, make in coating material a part not exclusively stable hydride is poor, reactivity by force Impurity, it is easier to form calcium soap, to increase the stability of material, reduce bubble, to make coating material for content The inclusion of object powdery microelement is complete, avoids due to generating a large amount of bubbles, incomplete, the shadow of caused saturation in reflow process The problem of ringing finished product stability;On the other hand, gleditsia sinensis benevolence has the active effect of certain relax bowel and defecation, bactericidal antiphlogistic, from And in feed is added, with more certain digestion for helping raise animal, promote to absorb, prevents the function of raising animal diarrhea Effect.
Preferably, before described " taking powdery microelement, coating material is added and is pre-mixed, premix is obtained ", also Include:
Trace element materials are taken, hydrophilic auxiliary material mixing is added, obtains mixed raw material;Wherein, the hydrophilic auxiliary material includes oxygen Change one or more of calcium, magnesia, ultrafine zeolite powder and gesso;
70-100 DEG C of hot-air seasoning is carried out to the mixed raw material, sieving obtains the dry powdery microelement.
Above-mentioned, the microelement of feed, the easy moisture absorption is rotten when exposed to air or is denaturalized, for example, sulfuric acid monohydrate The ferrous moisture absorption in air forms ferrous sulfate heptahydrate.Rotten, denaturation or changed microelement, are on the one hand unable to reach The effect of microelement for raising animal supplements;On the other hand there are the microelements of moisture absorption situation will cause flowing The poor, material of property can not mix completely, and the problem for causing finished product content inhomogenous leads to not realize original biological utilisation Rate influences the absorption of microelement.
In the present invention, in the raw material of microelement, hydrophilic auxiliary material is added, as there is the auxiliary material of hydration function, example Such as calcium oxide, magnesia, ultrafine zeolite powder and gesso, by obtaining mixed raw material after being sufficiently mixed, auxiliary material absorbs micro- The moisture possessed in secondary element forms hydrate or the crystallization water, and removal deliquesces the material of agglomeration, may finally obtain uniform The dehydrated material of few free water, i.e. powdery microelement.Powdery microelement is dried by pretreatment, thus carrying out Before premixing obtains premix, the purpose of dehydration is realized, the mixing and coating of dewatered microelement and unclassified stores, Poor fluidity, incomplete mixing are avoided, or is occurred due to fusion coating instability problem caused by deliquescing, to a certain extent Improve the stability of finished product.
Preferably, described " under the conditions of heating melting, to pelletize to the plastic pug, it is micro- to obtain enteric slow release type After secondary element particle ", further includes:
Anticaking agent is added in the enteric slow release type microelement particle.
And be sieved and choose the particle of wherein 0.3-1.5mm, obtain screening particle;
Under the conditions of being heated to 50-80 DEG C, fluidized bed whole grain is carried out to get to particle after whole grain to the sieve powder particles.
Preferably, the anticaking agent includes bentonite, precipitated calcium carbonate, kaolin, calcium stearate, talcum powder and stearic acid One or more of magnesium;
The anticaking agent is anticaking agent dry and by 325-2000 mesh screen.
Above-mentioned, the anticaking agents such as the added talcum powder of enteric slow release type microelement particle, magnesium stearate (also can be used as smooth Agent) mobility that increases material afterwards, it is sieved by sieve, chooses the material of wherein 0.3-1.5mm particle, then through fluidized bed It is warming up to 50-95 degrees Celsius of reheating shaping, to make particle that there is preferable shape and keep intensity, and then can be whole Cooled down after shape by air-cooled, further increases granule strength and toughness, the micro member with good fluidity can be formed Plain coated product.
Preferably, the coating material includes one of stearic, hydrogenated oil and fat and emulsifier or multiple combinations;
The tristearin includes: long-chain saturated fat in stearic acid, height palm oil, saturation oleic acid, myristic acid, lauric acid etc. One or more of fat acid;
The hydrogenated oil and fat includes hydrogenated vegetable oil and/or hydrogenated animal oil;
The emulsifier includes glyceryl monostearate, stearic acid double glyceride, nutmeg diand monoglycerides, lauric acid The combination of one or more of diand monoglycerides.
Preferably, the additional amount of the coating material is the 15-55% for being equivalent to total amount.
Preferably, the temperature of the heating melting is 60-105 DEG C.
Wherein, the emulsifier, can for by raw material of fatty acid with the various diand monoglycerides of glycerol stroke.It is described Hydrogenated oil and fat includes hydrogenated vegetable oil and/or hydrogenated animal oil;It can be full for the hydrogenation for the plant and animal material that hydrogenated reaction obtains And fatty acid.
To facilitate the understanding of the present invention, below with reference to embodiment to further illustrate the technical scheme of the present invention.Applicant Statement, detailed process equipment and process flow of the invention that the present invention is explained by the above embodiments, but the present invention not office It is limited to above-mentioned detailed process equipment and process flow, that is, does not mean that the present invention must rely on above-mentioned detailed process equipment and technique Process could be implemented.It should be clear to those skilled in the art, any improvement in the present invention, each to product of the present invention The equivalence replacement of raw material and addition, the selection of concrete mode of auxiliary element etc. all fall within protection scope of the present invention and openly Within the scope of.
Preparation process:
S1, trace element materials are taken, hydrophilic auxiliary material mixing is added, obtains mixed raw material;70- is carried out to the mixed raw material 100 DEG C of hot-air seasonings, sieving obtain the dry powdery microelement;(the hydrophilic auxiliary material include calcium oxide, magnesia, One or more of ultrafine zeolite powder and gesso)
S2, powdery microelement is taken, coating material is added and is pre-mixed, also, function is added in pre-mixing process Property filler is mixed, and the premix is obtained.Wherein, the additional amount of the coating material is the 15-55% for being equivalent to total amount. (functional filler includes ultra-fine auxiliary material and alkalescent filler;The ultra-fine auxiliary material includes ultrafine zeolite powder, superfine calcinated height One or more of ridge soil, superfine talcum powder, superfine white carbon black, ultra-fine aluminum aluminum sulfate, calcium carbonate superfine powder, ultra-fine magnesium carbonate; The alkalescent filler includes one or more of calcium oxide, magnesia, calcium hydroxide, magnesium hydroxide) (the coating material Including one of stearic, hydrogenated oil and fat and emulsifier or multiple combinations;The tristearin includes: stearic acid, height palm oil, saturation One or more of chain saturated fatty acids in oleic acid, myristic acid, lauric acid etc.;The hydrogenated oil and fat includes hydrogenated vegetable oil And/or hydrogenated animal oil;The emulsifier includes glyceryl monostearate, stearic acid double glyceride, the single, double glycerol of nutmeg One or more of ester, lauric acid diand monoglycerides combination)
S3, heating melting is carried out to the premix;
S4, under the conditions of hot melt, by the premix mix, shearing, fusion, form plastic pug;
S5, under the conditions of hot melt, extruding granulation is carried out to the plastic pug, obtains enteric slow release type microelement Grain.
S6, rotation throwing circle is carried out to the enteric slow release type microelement particle that hot melt is prepared, and through air-cooled cold But to no more than 45 DEG C.
S7, anticaking agent is added in the enteric slow release type microelement particle;The anticaking agent is dry and passes through Crossing the anticaking agent of 325-2000 mesh screen, (anticaking agent includes bentonite, precipitated calcium carbonate, kaolin, calcium stearate, talcum One or more of powder and magnesium stearate).
S8 is simultaneously sieved and chooses the particle of wherein 0.3-1.5mm, obtains screening particle;
S9, under the conditions of being heated to 50-80 DEG C, fluidized bed whole grain is carried out to get to after whole grain to the sieve powder particles Grain.
Embodiment 1:
The present embodiment provides a kind of enteric slow release type microelement particle (being applied to pig), prepare according to following technique, tool Body is as follows:
1, trace element materials (mass fraction):
Ferrous sulfate monohydrate: 30 parts;
Cupric sulfate pentahydrate: 10 parts;
Manganese sulfate monohydrate: 8 parts;
Monohydrate zinc sulphate: 15 parts;
1%:4 parts of sodium selenite;
1%:3 parts of Potassiumiodate;
1.2%:2 parts of chromium picolinate;
5%:0.4 parts of sulfuric acid monohydrate cobalt;
In mixing machine after mixing, 80 DEG C of drying, 100% crosses 40 meshes to the above trace element materials, and 90% crosses 80 Mesh to get arrive powdery microelement, it is spare.
2, hydrophilic auxiliary material: 3 parts of calcium oxide;
3, functional filler:
Alkalescent filler: magnesium hydroxide: 5 parts;
Ultra-fine auxiliary material: ultrafine zeolite powder (1000 mesh): 5 parts;Silica (white carbon black): 3 parts;
4, coating material:
Stearic acid: 60 parts;
Hydrogenated oil and fat: 35 parts;
Fatty acid monoglyceride (molecular distillation): 20 parts;
5, fusion coating: sufficiently mixed in mixing machine by above-mentioned powdery microelement and coating material according to above-mentioned technique It closes uniformly, obtains premix, necessary constituent mass number are as follows:
Powdery microelement: 70 parts;
Coating material: 30 parts;
Based on above-mentioned preparation process, by the above mixture through double pipe heater heating melting to 75-95 degree, become have can After the plastic pug of plasticity, through extrusion granulation, pelletizer ring moulds aperture 0.6-1.2mm, taken off after granulation temperature be cooled to 45 degree hereinafter, It is made micro with the stearic bar shaped particle merged.
6, antagonist:
Talcum powder: 2-10 parts;2-10 parts of magnesium stearate;
Particle adds appropriate magnesium stearate and talcum powder does anticaking agent, after wobbler shearing, throwing circle, sieves in selection 1.5mm puts into fluidized bed after lower sieve 0.3mm screening.Fluidized bed air quantity is adjusted to particle fluidized state, adjusts inlet air temperature and is 50-65 degree Celsius, material are kept for 10-60 seconds after reaching predetermined temperature, close heating, and discharging at air-cooled to 45 degree, screening is chosen 20-80 mesh is qualified products, i.e. acquisition product.Obtained product is brighter and cleaner shaped granule, improves the commodity property of product, With better mobility and mixture homogeneity.
It should be noted that product is in canescence to green particles according to the difference of microelement ingredient.Also it may be selected to add The harmless colorant of oiling dissolubility makes material have special color, to facilitate product identification;Under lower than 45 degree storage conditions of temperature not Deformation does not soften, with good stability, and do not generate interaction to unclassified stores, and after entering enteron aisle, in neutrality and It under weak basic condition, acts on through bile acid, gradually dissolves, and release microelement, realize the slow release effect of microelement.
In addition, by adjusting the proportion of coating material, being applicable in different digestion features for different types of animal Animal;According to the different compatibilities of coating material, the time range being sustained in enteron aisle is adjusted, generally applicable different animals feed Addition production.
Embodiment 2:
The present embodiment provides a kind of enteric slow release type microelement particle (being applied to the animals such as the omnivorous fish of aquatic products), are based on Above-mentioned preparation process, specific as follows:
1, trace element materials (mass fraction):
Ferrous sulfate monohydrate: 15 parts;
Cupric sulfate pentahydrate: 4 parts;
Manganese sulfate monohydrate: 10 parts;
Monohydrate zinc sulphate: 10 parts;
Zinc methionine: 7 parts;
1%:4 parts of sodium selenite;
1%:1 parts of selenomethionine;
5%:1 parts of Potassiumiodate;
The above material is uniformly mixed in mixing machine, and material 100% can cross 40 meshes, and 90% can cross 80 meshes to get arriving Powdery microelement, it is spare;
2, hydrophilic auxiliary material: bentonite and the mixing of magnesia equal proportion: 8 parts;
3, functional filler:
Alkalescent filler: calcium hydroxide: 5 parts;
Ultra-fine auxiliary material: ultra-fine magnesium carbonate (1000 mesh): 10 parts;Ultra-fine aluminum aluminum sulfate: 3 parts;
Cornstarch: 3 parts;
4, coating material:
Hydrogenated plant oil: 50 parts;
Glyceryl monostearate: 40 parts;
Stearic acid: 20 parts
5, antagonist: kaolin (calcining): 2-5 parts;
6, fusion coating:
(1) powdery is micro with coating material parts by weight are as follows:
68 parts of powdery microelement;
32 parts of coating material;
(2) by the above premix, it is mixed and heated to 70-95 degree under heated device stirring condition, after forming plastic pug, is adopted It is granulated with the Squeezinggranulator of die hole aperture 0.6-1.0mm;
(3) material is cooling through de- temperature after being granulated, and forms bar shaped particle, anticaking agent is added, through wobbler shearing-crushing, ball blast After machine polishing, fluidized bed is put into;Material fluidized state is kept, when inlet air temperature is increased to 55 degree, is kept for 10-60 seconds, is closed and add Heat changes to cold wind, and fluidized state is kept to can be taken off when material is cooled to 45 degree or less;It is screened, choose 0.4-1.0mm (16-40 mesh) partial size obtains product.
(4) microelement particle produced is with the experiment of 0.6-1.0mm particle, in the simulated intestinal fluid for being added with bile salt Middle release time range is 0.5-2.5 hours.
Embodiment 3:
The present embodiment provides a kind of enteric slow release type microelement particles (to be applied to flesh-eater, as fox racoon dog fur is dynamic Object, carnivorous fish), it is prepared using following technique, specific as follows:
1, trace element materials (mass fraction):
Ferrous sulfate monohydrate: 25 parts;
Basic copper chloride: 1.5 parts;
Manganese sulfate monohydrate: 10 parts;
Monohydrate zinc sulphate: 15 parts;
5%:0.5 parts of Potassiumiodate;
1%:3 parts of sodium selenite;
1.2%:1.5 parts of chromium picolinate;
1%:1 parts of sulfuric acid monohydrate cobalt;
2, it hydrophilic auxiliary material: boils ultra-fine stone (crossing 1000 mesh): 5 parts;
The plaster of paris (crosses 800 mesh): 5 parts;
3, functional filler:
Alkalescent filler: magnesium hydroxide (crosses 800 mesh): 10 parts;
Ultra-fine auxiliary material: ultrafine zeolite powder (1000 mesh): 3 parts;
Flesh-eater gastric acid generally with higher or stronger endogenous enzymes digestion power, especially to fat digestion energy Power is better than Omnivore, thus need of coating stability with higher, can be completed by adjusting the proportion of coating material.
4, coating material:
The composition and each component parts by weight of prefabricated coating material, as follows:
Stearic acid: 70 parts;
Hydrogenated oil and fat: 25 parts;
Glyceryl monostearate: 10 parts;
Calcined kaolin: 2 parts;
40 meshes are crossed, it is spare.
5, fusion coating: sufficiently mixed in mixing machine by above-mentioned powdery microelement and coating material according to above-mentioned technique It closes uniformly, obtains premix, necessary constituent mass number are as follows:
Powdery microelement: 65 parts;
Prefabricated coating material: 35 parts;
65 parts of powdery microelement, 35 parts of prefabricated coating material is pre-mixed;Also, in pre-mixing process, in right amount Added with alkalescent filler magnesia, the premix is obtained.
6, antagonist:
Bentonite: 7 parts;5 parts of calcium stearate;
(2) by the above premix, heated device is stirred, and is heated to 75-95 degree, plastic pug is formed, using aperture The Squeezinggranulator of 0.6-1.5mm is granulated.
(3) material is cooling through de- temperature after being granulated, and forms bar shaped particle, adds anticaking agent, through wobbler shearing-crushing, screening Afterwards, fluidized bed is put into;Material fluidized state is kept, inlet air temperature is increased to 50-65 when spending, and is kept for 5-30 second, closes and heats, changes Enter cold wind, keeps fluidized state, material is cooling to be can be taken off;It is screened, it chooses 0.3-1.5mm (16-40 mesh) partial size and is produced Product.
Wherein, preferred fluidized-bed process condition are as follows: highest inlet air temperature is not less than 50 degree, not higher than 75 degree, when holding Between 5-30 seconds, under the conditions of boiling, in time close heating, switch cold front heavy rain material to 45 degree hereinafter, can discharge;It can after discharging Add a small amount of kaolin, talcum powder does anticaking agent, through circle-throw movement machine throw justify, screening choose 0.4-1.5mm particles be finished product.
This product is in the simulated intestinal fluid of addition bile acid or bile salt, time model needed for trace-element slow-release dissolution Enclosing is 1.0-4.5 hours, suitable for there is the use of the carnivore feed addition of stronger digestion power.
Embodiment 4:
The present embodiment provides a kind of enteric slow release type microelement particle, (single microelement is applied to for single micro- The feed of secondary element), it is prepared using above-mentioned technique, specific as follows:
Needed for the single microelement of different animals, can any coating material one or two it is compound, to single Or two or more microelements carry out fusion coating;With the omnivorous animal coating of single trace copper.
1, trace element materials (mass fraction):
30 parts of powdery cupric sulfate pentahydrate (trace element materials) is dried 1 hour through 105 degree, obtains three brochanite powder (powdery microelement).Copper effective content is 30%.
2, hydrophilic auxiliary material: 5 parts of gesso;
3, functional filler:
Alkalescent filler: calcium hydroxide: 5 parts;
Ultra-fine auxiliary material: ultra-fine aluminum aluminum sulfate (1000 mesh): 5 parts;Silica (white carbon black): 5 parts;
4, coating material:
Hydrogenated oil and fat: 25 parts;
5, fusion coating: sufficiently mixed in mixing machine by above-mentioned powdery microelement and coating material according to above-mentioned technique It closes uniformly, obtains premix, necessary constituent mass number are as follows:
Powdery microelement (crosses 80 meshes): 75 parts;
Coating material: 13 parts;
6, antagonist:
Kaolin: 8 parts;
It in addition to hydrogenated oil and fat, after the above material was both needed to 80 meshes, is uniformly mixed, heated device mixes under agitation to be added Heat obtains plastic pug to 75 degree;
The plastic pug is used into 0.6 ring moulds aperture, is granulated through Squeezinggranulator, de- temperature can form bar shaped particle;
It is sieved after being waved crusher machine, throwing circle, chooses the particle of 1mm partial size as finished product.The product is widely portable to The production and application of concentrated feed.
Above method is equally applicable to the Cotton seeds of crystal amino acid, for aquatic products sustained release amino acid and ruminant mistake The production of cud amino acid.Such as: aquatic products is sustained the art for coating of amino acid, further illustrates by way of example.
Comparative experiments based on embodiment 1-5:
It is micro that enteric slow release is carried out to the obtained enteric slow release type microelement particle of embodiment 1-5 in the application respectively The measurement of element result of extraction.
Enteric solubility slowly releasing trace element is the slow-release microelement using intestinal sustained releasing as main feature;To different animals institute The slow-release time and condition needed is different;For pig, need to keep relative stability under gastric fluid conditions, in enteron aisle condition Lower holding sustained release, and the microelement of slow-release time release no less than 80% in 2-3 hours;For aquatic fish, feeding disappears The change time is short, then requires no matter to require sustained release dissolution under the conditions of aqueous or simulated intestinal fluid, general to require to release in 2 hours It discharges into;And for ruminant, then require PH5-6.5 it is slightly sour under the conditions of keep stablizing, and when having longer stable Between, to realize the requirement of rumen bypass;Thus different testing conditions are needed to adapt to the different detections for being applicable in animal product, and Whether meet that enteric slow release is micro or the discrimination method of amino acid as product.
Different coated products are compared with the micro identification detection of enteric slow release below by way of pig, aquatic products, ruminant Compared with to further illustrate the necessity of the method for the invention
One, experiment: (stability of the comparative sample in gastric juice) is dissolved out in simulate the gastric juice
Laboratory sample:
1, enteric slow release type microelement particle prepared in embodiment 1-5;
2, it the test sample compareed: takes in this comparative experiments and is obtained prepared by two kinds of preparation processes used in the prior art Product is as test sample:
(1) the microelement particle of polyacrylamide resin spraying coating;
(2) zeins fusion coating.
Experimental method: 500ML triangular flask is taken, is coated microelement in the test sample and the embodiment of the present application 1-5 of control Grain;1.00 grams of laboratory samples are accurately weighed, are placed in 250ml simulate the gastric juice (according to Chinese Pharmacopoeia 2015 editions configurations), Yu Hengwen It in water-bath, 37.5 DEG C of water temperature, 60 beats/min of oscillation frequency, after sixty minutes, is filtered through filter paper, detects microelement in solution Content calculates dissolution.
Calculation method: total iron contains in trace elements iron (mg)/1.00 gram coated product in microelement dissolution rate=solution It measures (mg) × 100%
The gastric juice dissolution rate of 1 embodiment 1-5 of table and control sample compares
Compare it is found that micro based on the enteric slow release type in embodiment 1-5 prepared by coating method provided herein Element particle all has preferable gastric juice resistant, wherein the gastric juice dissolution rate of the particle of the embodiment of the present application 1-5 is close Different test samples is indicated without significant difference in the gastric juice dissolution rate of test sample 1 (polyacrylamide resin spraying coating) Preferable stability can be kept without largely discharging dissolution in gastric juice.
Two, the result of extraction in simulated intestinal fluid:
Laboratory sample:
1, enteric slow release type microelement particle prepared in embodiment 1-5;
2, it the test sample compareed: takes in this comparative experiments and is obtained prepared by two kinds of preparation processes used in the prior art Product is as test sample:
(1) the microelement particle of polyacrylamide resin spraying coating;
(2) zeins fusion coating.
Experimental method: taking 500ML triangular flask, take respectively be coated in the test sample and the embodiment of the present application 1-5 of control it is micro It 1.00 grams of element, is placed in simulated intestinal fluid (Chinese Pharmacopoeia) 250mL added with 2.0 grams of bile acid, in 37.5 DEG C of waters bath with thermostatic control In pot, after 60 beats/min of frequency, concussion 180 minutes, after filtering, micronutrient levels in clear liquid, or detection iron content are detected, Calculate dissolution rate.
Calculation method: iron (mg) in microelement dissolution rate=solution/1.0g coating microelement total iron content × 100%;
The intestinal juice dissolution rate of 2 embodiment 1-5 of table and control sample compares
It is shown by experimental result in table 2, dissolution efficiency of the embodiment of the present application 1-4 in simulated intestinal fluid and polyacrylic acid tree Rouge spraying coating is close, and there was no significant difference, keeps higher intestinal juice dissolution rate, and coating is merged with zeins Compared to significant difference.Prove that particle prepared by embodiment 1-4 can meet growth of animal needs in the application, reach expected Effect.
To sum up, (polyacrylamide resin spraying is coated and jade with test sample is compareed for product prepared by the embodiment of the present application 1-4 Rice alcohol soluble protein fusion coating) dissolution rate experiment and dissolution rate experiment in intestinal juice in gastric juice have been carried out respectively, it compares.Pass through Gastric juice and intestinal juice dissolution rate experimental result in Tables 1 and 2 it is found that product prepared by the embodiment of the present application 1-4 in the equal table of gastric juice Preferable stability, the production that dissolution rate is prepared close to the spraying coating of high molecular material polyacrylamide resin are revealed The sustained release performance of product;And in intestinal juice, product prepared by the embodiment of the present application 1-4 shows preferably to discharge result of extraction, Its intestinal juice dissolution rate is close with the spraying coating of high molecular material polyacrylamide resin, and zeins fusion coating Then due to coating method and packaging material itself the problem of, causes in gastric juice and can not dissolve out in intestinal juice, carries out four as feed Dimension, which can be expelled directly out, causes cost to waste and be unable to reach expectation function.
To sum up, the embodiment 1-4 according to the preparation method preparation of enteric slow release type microelement particle in the application is made Standby product can reach in the case where raw material and production cost is greatly lowered close to even more than high molecular material polypropylene The effect of amide resin spraying coating, thus to solve agricultural animal trace element feeding in the complete effective premise of assurance function Under provide low-cost new way.

Claims (10)

1. a kind of preparation method of enteric slow release type microelement particle characterized by comprising
Powdery microelement is taken, coating material is added and is pre-mixed, premix is obtained;
Heating melting is carried out to the premix;
Under the conditions of heating melting, the premix is mixed, shearing, fusion, form plastic pug;
Under the conditions of heating melting, extruding granulation is carried out to the plastic pug, obtains enteric slow release type microelement particle.
2. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that described " to heat Under melting condition, extruding granulation is carried out to the plastic pug, obtains enteric slow release type microelement particle " after, further includes:
Rotation is carried out to the enteric slow release type microelement particle that hot melt is prepared and throws circle, and is cooled to less through air-cooled In 45 DEG C.
3. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that described " to take powdery Microelement is added coating material and is pre-mixed, obtains premix " include:
Take powdery microelement, coating material be added and is pre-mixed, also, be added in pre-mixing process functional filler into Row mixing, obtains the premix.
4. the preparation method of enteric slow release type microelement particle as claimed in claim 3, which is characterized in that the functionality is filled out Material includes ultra-fine auxiliary material and alkalescent filler;
The ultra-fine auxiliary material includes ultrafine zeolite powder, superfine calcined kaolin, superfine talcum powder, superfine white carbon black, ultra-fine sulfuric acid One or more of aluminium potassium, calcium carbonate superfine powder, ultra-fine magnesium carbonate;
The alkalescent filler includes one or more of calcium oxide, magnesia, calcium hydroxide, magnesium hydroxide.
5. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that described " to take powdery Microelement is added coating material and is pre-mixed, obtains premix " before, further includes:
Trace element materials are taken, hydrophilic auxiliary material mixing is added, obtains mixed raw material;Wherein, the hydrophilic auxiliary material include calcium oxide, One or more of magnesia, ultrafine zeolite powder and gesso;
70-100 DEG C of hot-air seasoning is carried out to the mixed raw material, sieving obtains the dry powdery microelement.
6. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that described " to heat Under melting condition, pelletize to the plastic pug, obtain enteric slow release type microelement particle " after, further includes:
Anticaking agent is added in the enteric slow release type microelement particle.
And be sieved and choose the particle of wherein 0.3-1.5mm, obtain screening particle;
Under the conditions of being heated to 50-80 DEG C, fluidized bed whole grain is carried out to get to particle after whole grain to the sieve powder particles.
7. the preparation method of enteric slow release type microelement particle as claimed in claim 6, which is characterized in that the anticaking agent packet Include one or more of bentonite, precipitated calcium carbonate, kaolin, calcium stearate, talcum powder and magnesium stearate;
The anticaking agent is anticaking agent dry and by 325-2000 mesh screen.
8. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that the coating material Including one of stearic, hydrogenated oil and fat and emulsifier or multiple combinations;
The tristearin includes: chain saturated fatty acids in stearic acid, height palm oil, saturation oleic acid, myristic acid, lauric acid etc. One or more of;
The hydrogenated oil and fat includes hydrogenated vegetable oil and/or hydrogenated animal oil;
The emulsifier includes that stearic acid list glycerolipid, stearic acid diglycerol rouge, nutmeg diand monoglycerides, lauric acid are single, double The combination of one or more of glyceride.
9. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that the coating material Additional amount be the 15-55% for being equivalent to total amount.
10. the preparation method of enteric slow release type microelement particle as described in claim 1, which is characterized in that the heating is molten The temperature melted is 60-105 DEG C.
CN201811464748.1A 2018-12-03 2018-12-03 A kind of preparation method of enteric slow release type microelement particle Pending CN109566874A (en)

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CN113170894A (en) * 2021-05-14 2021-07-27 南昌大学 A device and method for preparing granular probiotics that can be delivered in the gastrointestinal tract
CN114468175A (en) * 2022-02-28 2022-05-13 山东阜力康动物营养有限公司 A kind of vitamin premixed feed for laying hens and preparation method thereof

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CN108402312A (en) * 2018-03-08 2018-08-17 卢亮 A kind of feeder acidulant coating method
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CN104721148A (en) * 2013-12-18 2015-06-24 江苏豪森药业股份有限公司 Enteric-coated slow release pellet or particle solid preparation and production method thereof
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CN113170894A (en) * 2021-05-14 2021-07-27 南昌大学 A device and method for preparing granular probiotics that can be delivered in the gastrointestinal tract
CN114468175A (en) * 2022-02-28 2022-05-13 山东阜力康动物营养有限公司 A kind of vitamin premixed feed for laying hens and preparation method thereof

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